Yamaha FJR1300 User Guide

OWNER’S MANUAL
FJR1300
5JW-28199-E1
EAU03338
INTRODUCTION
Welcome to the Yamaha world of motorcycling!
As the owner of an FJR1300, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of your FJR1300. The owner’s manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and oth­ers from trouble and injury.
In addition, the many tips given in this manual will help keep your motorcycle in the best possible condition. If you have any further questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
IMPORTANT MANUAL INFORMATION
Particularly important information is distinguished in this manual by the following notations:
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
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WARNING
CAUTION:
NOTE:
Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator, a bystander, or a person inspecting or repairing the motorcycle.
A CAUTION indicates special precautions that must be taken to avoid damage to the motorcycle.
A NOTE provides key information to make procedures easier or clearer.
NOTE:
_
This manual should be considered a permanent part of this motorcycle and should remain
with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while
this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual. If you have any questions concerning this manual, please consult your Yamaha dealer.
_
IMPORTANT MANUAL INFORMATION
EW000002
WARNING
_
PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.
_
IMPORTANT MANUAL INFORMATION
FJR1300
OWNER’S MANUAL
©2001 by Yamaha Motor Co., Ltd.
1st edition, October 2001
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd. is expressly prohibited.
Printed in Japan.
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TABLE OF CONTENTS
1 GIVE SAFETY THE RIGHT OF WAY
2 DESCRIPTION
3 INSTRUMENT AND CONTROL FUNCTIONS
4 PRE-OPERATION CHECKS
5 OPERATION AND IMPORTANT RIDING POINTS
6 PERIODIC MAINTENANCE AND MINOR REPAIR
7 MOTORCYCLE CARE AND STORAGE
8 SPECIFICATIONS
9 CONSUMER INFORMATION
INDEX
1
2
3
4
5
6
7
8
9

GIVE SAFETY THE RIGHT OF WAY

GIVE SAFETY THE RIGHT OF WAY ................................................ 1-1
1
1-
GIVE SAFETY THE RIGHT OF WAY
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Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and freedom. However, they also impose certain limits, which you must accept; even the best motorcycle does not ignore the laws of physics.
1
Regular care and maintenance are essential for preserving value and operating condition of your motorcycle. Moreover, what is true for the motorcycle is also true for the rider: good performance depends on being in good shape. Riding under the influence of medication, drugs and alcohol is, of course, out of the question. Motorcycle ridersmore than car driversmust always be at their mental and physical best. Under the influence of even small amounts of alcohol, there is a tendency to take dangerous risks.
Protective clothing is as essential for the motorcycle rider as seat belts are for car drivers and passengers. Always wear a complete motorcycle suit (whether made of leather or tear-resistant synthetic materials with protectors), sturdy boots, motorcycle gloves and a properly fitting helmet. Optimum protective wear, however, should not encourage carelessness. Although full-coverage helmets and suits, in particular, create an illusion of total safety and protection, motorcyclists will always be vulnerable. Riders who lack critical self-control run the risk of going too fast and are apt to take chances. This is even more dangerous in wet weather. The good motorcyclist rides safely, predictably and defensivelyavoiding all dangers, including those caused by others.
Enjoy your ride!
1-1

DESCRIPTION

Left view ............................................................................................. 2-1
Right view........................................................................................... 2-2
Controls and instruments ................................................................... 2-3
2
2-
DESCRIPTION
Left view
2
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1. Fuse box (page 6-32)
2. Front fork spring preload adjusting bolt (page 3-13)
3. Front fork rebound damping force adjusting knob (page 3-14)
4. Engine oil filler cap (page 6-9)
5. Owners tool kit (page 6-1)
6. Rider seat (page 3-11)
7. Passenger seat (page 3-12)
8. Carrier
9. Final gear oil filler bolt (page 6-12)
10. Final gear oil drain bolt (page 6-12)
11. Shock absorber assembly rebound damping force adjusting knob (page 3-15)
12. Shock absorber assembly spring preload adjusting lever (page 3-15)
13. Air filter element (page 6-15)
14. Shift pedal (page 3-8)
15. Engine oil filter cartridge (page 6-9)
16. Engine oil level check window (page 6-9)
2-1
Right view
17. Passenger footrest
18. Coolant reservoir (page 6-13)
19. Battery (page 6-31)
20. Windshield
21. Main fuse and Electronic Fuel Injection System fuse (page 6-32, 6-33)
22. Front fork compression damping force adjusting screw (page 3-14)
23. Brake pedal (page 3-9)
24. Rider footrest
DESCRIPTION
2
2-2
DESCRIPTION
Controls and instruments
2
1. Clutch lever (page 3-7)
2. Left handlebar switches (page 3-5)
3. Tachometer (page 3-3)
4. Speedometer (page 3-3)
5. Multi-function display (page 3-4)
6. Right handlebar switches (page 3-6)
7. Brake lever (page 3-8)
8. Throttle grip (page 6-17)
9. Main switch/steering lock (page 3-1)
2-3

INSTRUMENT AND CONTROL FUNCTIONS

Main switch/steering lock .................................................................. 3-1
Indicator and warning lights ............................................................. 3-2
Speedometer ..................................................................................... 3-3
Tachometer ....................................................................................... 3-3
Multi-function display ......................................................................... 3-4
Anti-theft alarm (optional) .................................................................. 3-5
Handlebar switches ........................................................................... 3-5
Clutch lever ....................................................................................... 3-7
Shift pedal ......................................................................................... 3-8
Brake lever ........................................................................................ 3-8
Brake pedal ....................................................................................... 3-9
Fuel tank cap ..................................................................................... 3-9
Fuel ................................................................................................. 3-10
Fuel tank breather hose .................................................................. 3-11
Catalytic converter .......................................................................... 3-11
Seats ................................................................................................ 3-11
Storage compartment ..................................................................... 3-12
Adjusting the front fork .................................................................... 3-13
Adjusting the shock absorber assembly .......................................... 3-15
Matching the front and rear suspension settings ............................ 3-17
Locks for the optional side cases and travel trunk ........................... 3-18
Sidestand ........................................................................................ 3-18
Ignition circuit cut-off system ........................................................... 3-19
3
3-
WARNING
INSTRUMENT AND CONTROL FUNCTIONS
3
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Main switch/steering lock
The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various
LOCK
The steering is locked, and all electrical systems are off. The key can be re­moved.
positions are described below.
To lock the steering
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ON
All electrical systems are supplied with power, and the engine can be started. The key cannot be removed.
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1. Turn the handlebars all the way to the left or right.
2. Push the key in from the “OFF” po­sition, and then turn it to “LOCK” while still pushing it.
3. Remove the key.
OFF
All electrical systems are off. The key can be removed.
To unlock the steering Push the key into the main switch, and then turn it to “OFF” while still pushing it.
3-1
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EAU00027
1. Push.
2. Turn.
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_
Never turn the key to OFF orLOCK while the motorcycle is
moving, otherwise the electrical systems will be switched off, which may result in loss of control or an accident. Make sure that the motor­cycle is stopped before turning the key to “OFF” or “LOCK”.
_
INSTRUMENT AND CONTROL FUNCTIONS
NOTE:
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(Parking)
The steering is locked, and the taillights and auxiliary lights are on, but all other electrical systems are off. The key can be removed. The steering must be locked before the key can be turned to “”.
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CAUTION:
_
Do not use the parking position for an extended length of time, other­wise the battery may discharge.
_
1. Left turn signal indicator light “”
2. Right turn signal indicator light “”
3. Neutral indicator light “”
4. High beam indicator light “”
5. Oil level warning light “”
6. Engine trouble warning light “”
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Indicator and warning lights
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Turn signal indicator lights “” and “”
The corresponding indicator light flash­es when the turn signal switch is pushed to the left or right.
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Neutral indicator light “”
This indicator light comes on when the transmission is in the neutral position.
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High beam indicator light “”
This indicator light comes on when the high beam of the headlight is switched on.
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Oil level warning light “”
This warning light comes on when the engine oil level is low. The electrical circuit of the warning light can be checked according to the fol­lowing procedure.
1. Turn the key to “ON”.
2. If the warning light does not come on for a few seconds, then go off, have a Yamaha dealer check the electrical circuit.
_
Even if the oil level is sufficient, the warning light may flicker when riding on a slope or during sudden acceleration or deceleration, but this is not a mal­function.
_
3
3-2
INSTRUMENT AND CONTROL FUNCTIONS
CAUTION:
3
1. Left turn signal indicator light “”
2. Right turn signal indicator light “”
3. Neutral indicator light “”
4. High beam indicator light “”
5. Oil level warning light “”
6. Engine trouble warning light “”
Engine trouble warning light “”
This warning light comes on or flashes when an electrical circuit monitoring the engine is defective. When this oc­curs, have a Yamaha dealer check the self-diagnosis system. The electrical circuit of the warning light can be checked by turning the key to ON. If the warning light does not come on, have a Yamaha dealer check the electrical circuit.
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1. Tachometer
2. Speedometer
3. Multi-function display
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Speedometer
The speedometer shows the riding speed.
3-3
1. Tachometer
2. Tachometer red zone
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Tachometer
The electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range.
EC000003
_
Do not operate the engine in the ta­chometer red zone. Red zone: 9,000 r/min and above
_
INSTRUMENT AND CONTROL FUNCTIONS
1. Multi-function display
2. SELECT button
3. RESET button
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Multi-function display
The multi-function display is equipped with the following:
a fuel gauge
a coolant temperature gauge
an odometer (which shows the to-
tal distance traveled) two tripmeters (which show the
distance traveled since they were last set to zero) a fuel reserve tripmeter (which
shows the distance traveled on the fuel reserve)
a selfdiagnosis device
a clock
Odometer and tripmeter modes
Pushing the “SELECT” button switches the display between the odometer mode ODO and the tripmeter modes TRIP in the following order: ODO → TRIP (top) → TRIP (bottom)
ODO
When approximately 5 L of fuel re­mains in the fuel tank, the display will automatically change to the fuel re­serve tripmeter mode TRIP F and start counting the distance traveled from that point. In that case, pushing the SELECT button switches the dis­play between the various tripmeter and odometer modes in the following order: TRIP F → TRIP (top) → TRIP (bottom)
ODO → TRIP F
To reset a tripmeter, select it by push­ing the “SELECT” button, and then push the “RESET” button for at least one second. If you do not reset the fuel reserve tripmeter manually, it will reset itself automatically and the display will return to the prior mode after refueling and traveling 5 km.
Self-diagnosis device
This model is equipped with a self-di­agnosis device for various electrical cir­cuits. If any of those circuits are defective, the clock will indicate a two-digit error code (e.g., 11, 12, 13). If the clock indicates such an error code, note the code number, and then have a Yamaha dealer check the motorcycle.
3
3-4
INSTRUMENT AND CONTROL FUNCTIONS
CAUTION:
_
If the clock indicates an error code, the motorcycle should be checked as soon as possible in order to avoid engine damage.
_
3
Clock mode
To set the clock:
1. Push the “SELECT” button and RESET button together for at least two seconds.
2. When the hour digits start flashing, push the “RESET” button to set the hours.
3. Push the “SELECT” button, and the minute digits will start flashing.
4. Push the “RESET” button to set the minutes.
5. Push the “SELECT” button and then release it to start the clock.
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Anti-theft alarm (optional)
This motorcycle can be equipped with an optional anti-theft alarm by a Yamaha dealer. Contact a Yamaha dealer for more information.
1. Pass switch “”
2. Windshield position adjusting switch “”
3. Dimmer switch /
4. Turn signal switch /
5. Horn switch “”
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Handlebar switches
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Pass switch “”
Press this switch to flash the headlight.
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Dimmer switch /
Set this switch to “” for the high beam and to “” for the low beam.
3-5
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Windshield position adjusting switch “”
To move the windshield up, push this switch in direction a. To move the windshield down, push the switch in di­rection b.
INSTRUMENT AND CONTROL FUNCTIONS
NOTE:
_
When the engine is turned off, the windshield will automatically return to the lowest position.
_
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Turn signal switch /
To signal a right-hand turn, push this switch to “”. To signal a left-hand turn, push this switch to “”. When released, the switch returns to the cen­ter position. To cancel the turn signal lights, push the switch in after it has re­turned to the center position.
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Horn switch “”
Press this switch to sound the horn.
1. Hazard switch “” 1. Engine stop switch /
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Hazard switch “”
With the key in the “ON” or “” posi- tion, use this switch to turn on the haz­ard light (simultaneous flashing of all turn signal lights). The hazard light is used in case of an emergency or to warn other drivers when your motorcycle is stopped where it might be a traffic hazard.
EC000006
CAUTION:
_
Do not use the hazard light for an ex­tended length of time, otherwise the battery may discharge.
_
2. Light switch / / ”
3. Start switch “”
Engine stop switch /
Set this switch to “” before starting the engine. Set this switch to “” to stop the engine in case of an emergen­cy, such as when the motorcycle over­turns or when the throttle cable is stuck.
Light switch / /
Set this switch to “” to turn on the auxiliary light, meter lighting and tail­light. Set the switch to “” to turn on the headlight also. Set the switch to “” to turn off all the lights.
3-6
3
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INSTRUMENT AND CONTROL FUNCTIONS
Start switch “”
Push this switch to crank the engine with the starter.
CAUTION:
_
See page 5-1 for starting instruc­tions prior to starting the engine.
_
3
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EC000005
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Clutch lever
The clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handle­bar grip. To engage the clutch, release the lever. The lever should be pulled rapidly and released slowly for smooth clutch operation.
1. Clutch lever
2. Arrow mark
3. Clutch lever position adjusting dial a. Distance between clutch lever and handlebar
grip
The clutch lever is equipped with a clutch lever position adjusting dial. To adjust the distance between the clutch lever and the handlebar grip, turn the adjusting dial while holding the lever pushed away from the handlebar grip. Make sure that the appropriate setting on the adjusting dial is aligned with the arrow mark on the clutch lever. The clutch lever is equipped with a clutch switch, which is part of the igni­tion circuit cut-off system. (See page 3-19 for an explanation of the ig­nition circuit cut-off system.)
3-7
INSTRUMENT AND CONTROL FUNCTIONS
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Brake lever
The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle­bar grip.
3
1. Shift pedal 1. Brake lever
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Shift pedal
The shift pedal is located on the left side of the engine and is used in com­bination with the clutch lever when shifting the gears of the 5-speed con­stant-mesh transmission equipped on this motorcycle.
2. Arrow mark
3. Brake lever position adjusting dial a. Distance between brake lever and handlebar
grip
The brake lever is equipped with a po­sition adjusting dial. To adjust the dis­tance between the brake lever and the handlebar grip, turn the adjusting dial while holding the lever pushed away from the handlebar grip. Make sure that the appropriate setting on the adjusting dial is aligned with the arrow mark on the brake lever.
3-8
INSTRUMENT AND CONTROL FUNCTIONS
NOTE:
WARNING
_
The fuel tank cap cannot be closed un­less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked.
_
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3
1. Brake pedal 1. Fuel tank cap lock cover
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2. Unlock.
Brake pedal
The brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal.
Fuel tank cap
To open the fuel tank cap
Open the fuel tank cap lock cover, in­sert the key into the lock, and then turn it 1/4 turn clockwise. The lock will be re­leased and the fuel tank cap can be opened.
To close the fuel tank cap
1. Push the fuel tank cap into posi­tion with the key inserted in the lock.
2. Remove the key, and then close the lock cover.
3-9
_
Make sure that the fuel tank cap is properly closed before riding.
_
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INSTRUMENT AND CONTROL FUNCTIONS
1. Fuel tank filler tube
2. Fuel level
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Fuel
Make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown.
WARNING
_
Do not overfill the fuel tank, oth-
erwise it may overflow when the fuel warms up and expands. Avoid spilling fuel on the hot
engine.
_
EW000130
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CAUTION:
_
Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfac­es or plastic parts.
_
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Recommended fuel:
REGULAR UNLEADED GASOLINE ONLY
Fuel tank capacity:
Total amount:
25 L
Reserve amount:
5 L
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CAUTION:
_
Use only unleaded gasoline. The use of leaded gasoline will cause se­vere damage to internal engine parts, such as the valves and piston rings, as well as to the exhaust sys­tem.
_
Your Yamaha engine has been de­signed to use regular unleaded gaso­line with a research octane number of 91 or higher. If knocking (or pinging) occurs, use a gasoline of a different brand or premium unleaded fuel. Use of unleaded fuel will extend spark plug life and reduce maintenance costs.
3
3-10
INSTRUMENT AND CONTROL FUNCTIONS
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Catalytic converter
This motorcycle is equipped with a cat­alytic converter in the exhaust cham­ber.
WARNING
_
3
1. Fuel tank breather hose 1. Rider seat lock
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Fuel tank breather hose
Before operating the motorcycle:
Check the fuel tank breather hose
connection. Check the fuel tank breather hose
for cracks or damage, and replace it if damaged. Make sure that the end of the fuel
tank breather hose is not blocked, and clean it if necessary.
The exhaust system is hot after op­eration. Make sure that the exhaust system has cooled down before do­ing any maintenance work.
_
CAUTION:
_
The following precautions must be observed to prevent a fire hazard or other damages.
Use only unleaded gasoline.
The use of leaded gasoline will cause unrepairable damage to the catalytic converter. Never park the motorcycle near
possible fire hazards such as grass or other materials that easily burn. Do not allow the engine to idle
too long.
_
3-11
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EC000114
2. Unlock.
Seats
Rider seat
To remove the rider seat
1. Insert the key into the seat lock,
2. Pull the rider seat off.
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and then turn it as shown.
INSTRUMENT AND CONTROL FUNCTIONS
3
1. Projection
2. Seat holder
To install the rider seat
1. Insert the projection on the front of the rider seat into the seat holder as shown, and then push the rear of the seat down to lock it in place.
2. Remove the key.
1. Receptacle
2. Seat holder
Passenger seat
To remove the passenger seat
1. Remove the rider seat.
2. Pull the passenger seat up.
To install the passenger seat
1. Slide the receptacle on the rear of the passenger seat over the seat holder as shown, and then push the front of the seat down.
2. Install the rider seat.
NOTE:
_
Make sure that the seats are properly secured before riding.
_
3-12
1. U-LOCK
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Storage compartment
This storage compartment is designed to hold an optional genuine Yamaha U-LOCK. (Other locks may not fit.) When placing a U-LOCK in the storage compartment, securely fasten it with the straps. When the U-LOCK is not in the storage compartment, be sure to secure the straps to prevent losing them. When storing the owners manual or other documents in the storage com­partment, be sure to wrap them in a plastic bag so that they will not get wet. When washing the motorcycle, be careful not to let any water enter the storage compartment.
INSTRUMENT AND CONTROL FUNCTIONS
NOTE:
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Adjusting the front fork
This front fork is equipped with spring preload adjusting bolts, rebound damp­ing force adjusting knobs and compres­sion damping force adjusting screws.
WARNING
_
3
Always adjust both fork legs equal­ly, otherwise poor handling and loss of stability may result.
_
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1. Spring preload adjusting bolt 1. Current setting
Spring preload
To increase the spring preload and thereby harden the suspension, turn the adjusting bolt on each fork leg in di­rection a. To decrease the spring preload and thereby soften the suspen­sion, turn the adjusting bolt on each fork leg in direction b.
2. Front fork cap bolt
_
Align the appropriate groove on the ad­justing mechanism with the top of the front fork cap bolt.
_
CI-10E
Minimum (soft) 6
Standard 3
Maximum (hard) 1
Setting
3-13
CAUTION:
NOTE:
1. Rebound damping force adjusting knob
Rebound damping force
To increase the rebound damping force and thereby harden the rebound damping, turn the adjusting knob on each fork leg in direction a. To de­crease the rebound damping force and thereby soften the rebound damping, turn the adjusting knob on each fork leg in direction b.
CI-09E
Minimum (soft) 17 clicks in direction b*
Standard 12 clicks in direction b*
Maximum (hard) 1 click in direction b*
* With the adjusting knob fully turned in direction
a
INSTRUMENT AND CONTROL FUNCTIONS
_
Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings.
_
_
Although the total number of clicks of a
1. Compression damping force adjusting screw
Compression damping force
To increase the compression damping force and thereby harden the compres­sion damping, turn the adjusting screw on each fork leg in direction a. To de­crease the compression damping force and thereby soften the compression damping, turn the adjusting screw on each fork leg in direction b.
CI-02E
Minimum (soft) 21 clicks in direction b*
Standard 12 clicks in direction b*
Maximum (hard) 1 click in direction b*
* With the adjusting screw fully turned in direction
damping force adjusting mechanism may not exactly match the above spec­ifications due to small differences in production, the actual number of clicks always represents the entire adjusting range. To obtain a precise adjustment, it would be advisable to check the num­ber of clicks of each damping force ad­justing mechanism and to modify the specifications as necessary.
_
a
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3
3-14
INSTRUMENT AND CONTROL FUNCTIONS
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Adjusting the shock absorber assembly
This shock absorber assembly is equipped with a spring preload adjust­ing lever and a rebound damping force adjusting knob.
3
CAUTION:
_
Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings.
_
EC000015
1. Spring preload adjusting lever a. HARD b. SOFT
Spring preload
For riding solo, move the spring pre­load adjusting lever to “SOFT”. For riding with a passenger, move the spring preload adjusting lever to HARD.
1. Rebound damping force adjusting knob
Rebound damping force
To increase the rebound damping force and thereby harden the rebound damping, turn the adjusting knob in di­rection a. To decrease the rebound damping force and thereby soften the rebound damping, turn the adjusting knob in direction b.
CI-09E
Minimum (soft) 20 clicks in direction b*
Standard 10 clicks in direction b*
Maximum (hard) 3 clicks in direction b*
* With the adjusting knob fully turned in direction
a
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