YAMAHA F30BET’10, F40FET’10, F40FED’10 PARTS CATALOGUE 10
F30BET’10 (6BT2)
F40FET’10 (6BG2)
F40FED’10 (6BG2)
1J6BG-370E1
()
F30BET
F40FET/F40FED
PARTS CATALOGUE
©2009 by Yamaha Motor Co., Ltd.
1st edition, June 2009
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
3. The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
6. The asterisk (*) before a reference number indicates modified items after the first edition.
7. Applicable Serial No.
Engine Serial No.
8. Applicable Engine Starting Serial No.
Model Serial No. Model Serial No.
F30B 6BT-1000819 F40F 6BG-1005013
9. Applicable Colour Code
Abbreviation Colour Name Colour Code
DBN1 DARK BLUISH GRAY 1 008D
10. Quantity Column Information
Column No. Name Of Q’ty Column Applicable Model
1 ET F30BET,F40FET
2ED F40FED
TOP COWLING .....................................................................1
CYLINDER & CRANKCASE 1 ..............................................2
CRANKSHAFT & PISTON ....................................................3
CYLINDER & CRANKCASE 2 ..............................................4
VALVE ...................................................................................5
INTAKE 1 ..............................................................................6
INTAKE 2 ..............................................................................7
FUEL INJECTION PUMP 1 ...................................................8
FUEL INJECTION PUMP 2 ...................................................9
OIL PUMP .............................................................................10
FUEL .....................................................................................11
GENERATOR ........................................................................13
ELECTRICAL 1 .....................................................................14
ELECTRICAL 2 .....................................................................15
ELECTRICAL 3 .....................................................................16
ELECTRICAL 4 .....................................................................18
ELECTRICAL 5 .....................................................................19
STARTING MOTOR ..............................................................21
BOTTOM COWLING 1 .......................................................... 22
BOTTOM COWLING 2 .......................................................... 24
CONTROL .............................................................................25
BRACKET 1 ..........................................................................27
BRACKET 2 ..........................................................................29
BRACKET 3 ..........................................................................31
POWER TRIM & TILT ASSY .................................................33
UPPER CASING ...................................................................36
OIL PAN ................................................................................38
LOWER CASING & DRIVE 1 ................................................39
LOWER CASING & DRIVE 2 ................................................42
FUEL TANK 1 ........................................................................44
FUEL TANK 2 ........................................................................45
STEERING GUIDE ................................................................46
REMOTE CONTROL BOX ....................................................47
REMOTE CONTROL ASSY ..................................................48
METER ..................................................................................51
REPAIR KIT 1 .......................................................................52
REPAIR KIT 2 .......................................................................53
INDEX
NUMERICAL INDEX .............................................................55
CONTENTS
FIG. 1 TOP COWLING
REF.
NO.
1
PART NO. DESCRIPTION
6BG–42610–00–8D
TOP COWLING ASSY 1 1 F40F
ET
ED
REMARKS
6BT–42610–00–8D
2
6BG–42613–00
3
97780–50616
4
6BG–42651–00
5
95380–05800
6
6BG–42851–00
7
6BG–42652–00
8
90109–06047
9
90185–06M05
10
6BG–42677–00
6BG–42677–10
11
6BG–42678–00
6BT–42678–00
12
6BG–W0070–00
13
6BG–42615–00
14
6BG–42662–00
15
6AH–42697–01
TOP COWLING ASSY 1 F30B
.MOLDING, AIR DUCT 1 1
.SCREW, TAPPING 6 6
.HOOK 1 1
.NUT 2 2
.COVER, CLAMP 1 1
.HOOK 1 1
.BOLT 2 2
.NUT, SELF-LOCKING 2 2
.GRAPHIC, FRONT 1 1 F40F
.GRAPHIC, FRONT 1 F30B
.GRAPHIC, REAR 1 1 F40F
.GRAPHIC, REAR 1 F30B
.GRAPHIC SET 1 1
.SEAL 1 1
.DAMPER 4 4
.TUNING FORK MARK 1 1
16
6BG–42649–00
17
67F–13434–10
.HOLDER, CLAMP BAND 1 1
LABEL, CAUTION 1 1
1
FIG. 2 CYLINDER & CRANKCASE 1
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
6BG–W009B–00–9S
6BG–15100–00–9S
93606–12019
90119–08M01
97013–06035
92903–06600
90344–51003
6BG–11351–00
6BG–41113–00–9S
93604–10M03
62Y–12481–10
6G8–12411–03
688–12412–00
6C5–12413–00–9S
62Y–12414–00
CYLINDER BLOCK ASSY 1 1
CRANKCASE ASSY 1 1
.PIN, DOWEL 4 4
BOLT, WITH WASHER 8 8
BOLT 8 8
WASHER, PLATE 8 8
PLUG, TAPER SCREW 1 1
GASKET, CYLINDER 1 1
OUTER COVER, EXHAUST 1 1
PIN, DOWEL 2 2
PIPE 1 1 1
THERMOSTAT 1 1
.SEAL, THERMOSTAT 1 1
COVER, THERMOSTAT 1 1
GASKET, COVER 1 1
ET
ED
REMARKS
16
6BG–41114–00
17
90119–06MA5
18
6G8–11325–00
19
97880–05025
20
6G8–11197–01
21
93210–13M63
22
90340–18M09
23
90430–18130
24
90340–14M06
25
90430–14115
26
5GH–13440–20
27
6C5–12858–00
GASKET, EXHAUST OUTER COVER 1 1
BOLT, WITH WASHER 10 10
ANODE 1 1
SCREW, PAN HEAD 1 1
PLUG, BLIND 1 1
O-RING 1 1
PLUG, STRAIGHT SCREW 1 1
GASKET 1 1
PLUG, STRAIGHT SCREW 2 2
GASKET 2 2
ELEMENT ASSY, OIL CLEANER 1 1
BOLT, UNION 1 1
2
FIG. 3 CRANKSHAFT & PISTON
REF.
NO.
1
2
PART NO. DESCRIPTION
6BG–11411–00
6BG–11416–00
CRANKSHAFT 1 1
PLANE BEARING, CRANKSHAFT 1 8 8 UR YELLOW
ET
ED
REMARKS
6BG–11416–10
6BG–11416–20
6BG–11416–30
3
6C5–11650–00
4
6C5–11654–00
5
6C5–11656–00
6C5–11656–10
6C5–11656–20
6C5–11656–30
6
69W–11631–01–97
69W–11635–01
69W–11636–01
7
67C–11603–00
67C–11604–00
67C–11605–00
8
62Y–11633–00
9
93450–17129
PLANE BEARING, CRANKSHAFT 1 8 8 UR RED
PLANE BEARING, CRANKSHAFT 1 8 8 UR PINK
PLANE BEARING, CRANKSHAFT 1 8 8 UR GREEN
CONNECTING ROD ASSY 3 3
.BOLT, CONNECTING ROD 2 2
PLANE BEARING, CONNECTING ROD 6 6 UR YELLOW
PLANE BEARING, CONNECTING ROD 6 6 UR RED
PLANE BEARING, CONNECTING ROD 6 6 UR PINK
PLANE BEARING, CONNECTING ROD 6 6 UR GREEN
PISTON (STD) 3 3
PISTON (0.25MM O/S) 3 3 AP
PISTON (0.50MM O/S) 3 3 AP
PISTON RING SET (STD) 3 3
PISTON RING SET (0.25MM O/S) 3 3 AP
PISTON RING SET (0.50MM O/S) 3 3 AP
PIN, PISTON 3 3
CIRCLIP 6 6
10
93102–43M42
11
93101–35002
OIL SEAL 1 1
OIL SEAL 1 1
3
FIG. 4 CYLINDER & CRANKCASE 2
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
6BG–W009A–00–9S
6BG–11111–00–9S
62Y–11133–30
6G8–11325–00
97880–05025
6G8–11197–01
93210–13M63
90109–06M65
90430–06014
6BG–11181–00
99530–08012
90105–09005
90119–06MA3
6BG–11191–00–9S
62Y–14485–00
CYLINDER HEAD ASSY 1 1
HEAD, CYLINDER 1 1 1
.GUIDE, VALVE 1 6 6
ANODE 3 3
SCREW, PAN HEAD 3 3
PLUG, BLIND 3 3
O-RING 3 3
BOLT 1 1
GASKET 1 1
GASKET, CYLINDER HEAD 1 1 1
PIN, DOWEL 2 2
BOLT, FLANGE 8 8
BOLT, WITH WASHER 4 4
COVER, CYLINDER HEAD 1 1 1
.PIPE, JOINT 1 1
ET
ED
REMARKS
16
6BG–11168–00
17
98507–04010
18
92907–04600
19
6BG–11356–00
20
97095–06020
21
92995–06600
22
6BG–11119–00
23
97095–06020
24
92995–06600
25
6G8–15363–00
26
93210–24M79
27
94702–00418
COVER, BREATHER 1 1
SCREW, PAN HEAD 4 4
WASHER 4 4
SEAL, CYLINDER 2 1 1
BOLT 7 7
WASHER 7 7
HANGER, ENGINE 1 1
BOLT 2 2
WASHER 2 2
PLUG, OIL 1 1
O-RING 1 1
PLUG, SPARK (NGK DPR6EB) 3 3
4
FIG. 5 VALVE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
69W–12111–00
69W–12121–00
62Y–12116–00
51Y–12114–00
30X–12117–00
30X–12118–00
51Y–12119–00
6BG–12146–00
62Y–12151–00
64J–12159–00
62Y–12158–00
6C5–12151–00
6C5–12159–00
6C5–12158–00
6C5–12231–00
VALVE, INTAKE 3 3
VALVE, EXHAUST 3 3
SEAT, VALVE SPRING 6 6
SPRING, VALVE OUTER 6 6
RETAINER, VALVE SPRING 6 6
COTTER, VALVE 12 12
SEAL, VALVE STEM 6 6
SHAFT, ROCKER 1 1
ARM, VALVE ROCKER 1 1
SCREW, VALVE ADJUSTING 1 1
NUT, LOCK 1 1
ARM, VALVE ROCKER 5 5
SCREW, VALVE ADJUSTING 5 5
NUT, LOCK 5 5
GUIDE, STOPPER 1 2 2
ET
ED
REMARKS
16
6C5–12233–00
17
90201–16014
18
90105–08060
19
92990–08200
PLATE, GUIDE STOPPER 1 2 2
WASHER, PLATE 6 6
BOLT, FLANGE 4 4
WASHER, PLAIN 2 2
5
FIG. 6 INTAKE 1
REF.
NO.
1
PART NO. DESCRIPTION
6BG–14440–00
SILENCER ASSY, INTAKE 1 1 F40F
ET
ED
REMARKS
6BT–14440–00
2
95895–06016
3
93210–42159
4
6BG–13750–00
5
95895–06016
6
6BG–13641–00
7
6BG–13645–00
8
6BG–13557–00
9
90119–08069
10
90119–06126
11
6BG–13161–00
12
6BG–13761–00
13
6C5–1410B–00
14
6BG–13577–00
15
95895–06040
SILENCER ASSY, INTAKE 1 F30B
BOLT, FLANGE 2 2
O-RING 1 1
THROTTLE BODY ASSY 1 1
BOLT, FLANGE 3 3
MANIFOLD 1 1 1
.GASKET, MANIFOLD 1 1 1
.GASKET 1 1
BOLT, WITH WASHER 4 4
BOLT, WITH WASHER 2 2
PIPE, DELIVERY 1 1 1
INJECTOR 3 3
.PACKING KIT 1 1
CLIP 3 3
BOLT, FLANGE 2 2
6
FIG. 7 INTAKE 2
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
90119–06M61
6C5–86120–00
95380–06600
6BG–86112–00
97095–06016
92995–06600
90480–06M19
6BG–12576–00
90464–15007
90464–11M24
90465–11M10
6BG–1531A–00
6BG–15378–00
90119–06037
90464–15008
BOLT, WITH WASHER 3 3
SOLENOID VALVE ASSY 1 1
NUT, HEXAGON 1 1
STAY, SOLENOID 1 1
BOLT 1 1
WASHER 1 1
GROMMET 1 1
HOSE 1 1 1
CLAMP 2 2
CLAMP 1 1
CLAMP 1 1
HOSE, BREATHER 1 1 1
HOLDER 1 1
BOLT, WITH WASHER 1 1
CLAMP 1 1
ET
ED
REMARKS
16
90464–15011
CLAMP 1 1
7
FIG. 8 FUEL INJECTION PUMP 1
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
6BG–14180–00
6BG–14182–00
6BG–14985–00
6C5–14386–00
6C5–14546–00
6BG–2441R–00
6BG–2441T–00
6C5–24453–00
6C5–13906–01
6C5–24592–00
6C5–14225–00
6BG–14960–00
6C5–14191–00
6C5–14397–00
6C5–14567–00
FLOAT CHAMBER ASSY 1 1
COVER, FLOAT CHAMBER 1 1
FLOAT 1 1
PIN, FLOAT 1 1
VALVE, NEEDLE 1 1
PLATE, BAFFLE 1 1 1
PLATE, BAFFLE 2 1 1
SCREW 2 2
REGULATOR, PRESSURE 1 1
BOLT 2 2
CAP 1 1
BODY ASSY 1 1
PLUG, DRAIN 1 1
O-RING 1 1
SCREW 6 6
ET
ED
REMARKS
16
6BG–14984–00
17
6BG–13910–00
18
6C5–14127–00
19
6BG–13915–00
20
6BG–13938–00
21
6BG–14137–00
22
6BG–14561–00
23
6BG–13593–00
24
90387–06M69
25
90480–09M12
26
6BG–82553–00
GASKET, FLOAT CHAMBER 1 1
FUEL PUMP ASSY 1 1
.CLIP 1 1
.FILTER 1 1
.PIPE 1 1
.CLIP 1 1
O-RING 1 1
DAMPER 1 1
COLLAR 3 3
GROMMET 3 3
EXTENSION, WIRE LEAD 1 1
8
FIG. 9 FUEL INJECTION PUMP 2
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
6C5–14251–00
6C5–13739–00
6C5–21841–00
6C5–24444–00
6BG–13974–00
6BG–2451B–00
6BG–14148–00
6BG–24321–00
6BG–24322–00
6BG–24323–00
6BG–24324–00
6C5–13547–00
6BG–13545–00
6BG–13546–00
6BG–13548–00
NIPPLE 2 2
O-RING 2 2
COOLER 1 1
SCREW 2 2
PIPE, FUEL 4 1 1
HOSE, FUEL INLET 1 1
PIPE 1 1
PIPE 10 1 1
PIPE 11 1 1
PIPE 12 1 1
PIPE 13 2 2
HOSE 3 1 1
HOSE 1 1 1
HOSE 2 1 1
HOSE, AIR 4 2 2
ET
ED
REMARKS
16
6BG–13542–00
17
6BG–14149–00
18
6C5–1410F–00
19
6C5–24379–00
20
6C5–13577–00
21
6BG–24387–00
22
90465–11M10
23
6C5–24251–00
24
90464–12006
25
90464–12010
26
90464–12224
27
90464–15007
HOSE, VACUUM SENSING 1 1 1
PIPE 1 1
CONNECTOR 1 1
PIPE, JOINT 4 1 1
CLIP 1 1
CLIP 3 3
CLAMP 10 10
STRAINER 1 1 1
CLAMP 1 1
CLAMP 1 1
CLAMP 1 1
CLAMP 1 1
9
FIG. 10 OIL PUMP
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO. DESCRIPTION
6BG–12171–00
6C5–11537–00
93605–17002
95817–10035
90201–10144
6C5–46241–00
6C5–11536–00
62Y–11557–00
90179–35001
90280–03M01
6BG–13300–00
6C5–13329–00
90119–06025
93102–37M40
CAMSHAFT 1 1 1
GEAR, DRIVEN 1 1
PIN, DOWEL 1 1
BOLT, FLANGE 1 1
WASHER, PLATE 1 1
V-BELT 1 1
GEAR, DRIVE 1 1
WASHER 1 1 1
NUT 1 1
KEY, WOODRUFF 1 1
OIL PUMP ASSY 1 1
GASKET, PUMP COVER 1 1
BOLT, WITH WASHER 4 4
OIL SEAL 1 1
ET
ED
REMARKS
10
FIG. 11 FUEL
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
6G1–24304–02
97095–06025
92995–06600
6BG–24313–00
67F–24377–00
90445–13M02
90465–11M10
90467–09M17
6D8–24560–00
6D8–24563–00
6D8–24564–00
6D8–24562–00
6D8–24469–00
6D8–24519–00
6BG–24566–00
FUEL PIPE JOINT COMP. 1 1 1
BOLT 1 1
WASHER 1 1
PIPE 3 1 1
PIPE, JOINT 2 1 1
HOSE (L40) 1 1
CLAMP 2 2
CLIP 1 1
FILTER ASSY 1 1
.ELEMENT, FILTER 1 1
.GASKET 1 1
.CUP, FILTER 1 1
..FLOAT, WATER LEVEL 1 1
..CLIP 1 1
BRACKET, FILTER 1 1
ET
ED
REMARKS
16
95895–08016
17
95380–08600
18
6BG–24311–00
19
90467–11M08
20
6C5–24410–00
21
6C5–24415–00
22
62Y–24411–02
23
62Y–24423–00
24
62Y–13131–00
25
62Y–24454–00
26
62Y–24444–01
27
6C5–24471–00
BOLT, FLANGE 1 1
NUT 1 1
PIPE, FUEL 1 1 1
CLIP 2 2
FUEL PUMP ASSY 1 1
.BODY 4 1 1
.DIAPHRAGM 1 1
.SPRING, DIAPHRAGM 1 1
.PLUNGER 1 1
.SPRING 1 1
.SCREW 4 4
.DIAPHRAGM 1 1
11
FIG. 11 FUEL
REF.
NO.
28
29
30
31
32
33
34
35
PART NO. DESCRIPTION
95380–05600
62Y–24374–01
93210–24M79
97095–06030
92995–06600
90467–10M04
90464–12012
6C5–28100–00
.NUT 4 4
.PIN 1 1
O-RING 1 1
BOLT 2 2
WASHER 2 2
CLIP 2 2
CLAMP 1 1
TOOL KIT 1 1
ET
ED
REMARKS
12
FIG. 12 GENERATOR
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
6BG–81450–00
6BG–81410–00
6H4–11545–00
90170–20137
90201–21M18
95023–06030
6BG–85561–00–94
95023–06030
6AH–85580–00
97095–05016
92995–05600
6BG–81337–00
90480–12314
67F–2812A–00
6BG–42617–00
ROTOR ASSY 1 1
STATOR ASSY 1 1
KEY, WOODRUFF 1 1
NUT 1 1
WASHER, PLATE 1 1
BOLT 3 3
BASE, MAGNETO 1 1
BOLT 4 4
COIL, PULSER 1 1
BOLT 2 2
WASHER 2 2
COVER, FLYWHEEL 1 1
GROMMET 4 4
PULLER, FUSE 1 1
DAMPER, FORM 1 1
ET
ED
REMARKS
16
62Y–12138–60
17
6BG–13437–60
18
6AH–81995–40
19
6AH–81995–50
20
6AH–81994–40
21
6AH–81994–50
22
6BG–81919–00
23
6C5–82377–00
24
6AG–81996–00
MARK, CAUTION 1 1
MARK, CAUTION 1 1
LABEL, WARNING 1 1
LABEL, WARNING 1 1
LABEL, SAFETY 1 1
LABEL, SAFETY 1 1
GRAPHIC, REGULATOR 1 1
LABEL 1 1
MARK 1 1
13
FIG. 13 ELECTRICAL 1
REF.
NO.
1
PART NO. DESCRIPTION
6BG–8591A–01
ENGINE CONTROL UNIT ASSY 1 1 F40F
ET
ED
REMARKS
6BT–8591A–00
2
97095–06025
3
92995–06600
4
6BG–85570–00
5
90480–25003
6
97095–06025
7
92995–06600
8
6BG–82398–00
9
6BG–82389–00
10
90464–06001
11
6AH–82370–00
12
6BG–81960–00
13
97095–06025
14
92995–06600
15
6BG–81528–00
16
97095–06016
17
92995–06600
ENGINE CONTROL UNIT ASSY 1 F30B
BOLT 4 4
WASHER 4 4
IGNITION COIL ASSY 3 3
GROMMET 6 6
BOLT 3 3
WASHER 3 3
PLATE 3 1 1
PLATE 2 2 2
CLAMP 2 2
PLUG CAP ASSY 3 3
RECTIFIER & REGULATOR ASSY 1 1
BOLT 2 2
WASHER 2 2
CLAMP 1 1 1
BOLT 2 2
WASHER 2 2
18
90464–13249
19
90464–18246
CLAMP 3 3
CLAMP 1 1
14
FIG. 14 ELECTRICAL 2
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO. DESCRIPTION
97013–08045
92903–08600
90159–05M12
95333–08600
92903–08100
6BG–81815–00
6BG–82115–00
6BG–81822–00–94
99590–10114
97095–08045
92995–08600
62Y–11119–00
97095–06020
92995–06600
BOLT 3 3
WASHER, PLATE 3 3
SCREW, WITH WASHER 1 1
NUT 1 1
WASHER, SPRING 1 1
CORD, STARTER MOTOR 1 1
WIRE, PLUS LEAD 1 1
BRACKET, STARTING MOTOR 1 1
PIN, DOWEL 2 2
BOLT 4 4
WASHER 4 4
HANGER, ENGINE 1 1
BOLT 2 2
WASHER 2 2
ET
ED
REMARKS
15
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