Yamaha F225, F250, F300, LF225, LF300 Owner's Manual

...
F225 LF225 F250 LF250 F300 LF300 F250D1 FL250D1 F300B1
OWNER’S MANUAL
Read this manual carefully before operating this
outboard motor.
FL300B1
LIT-18626-09-96
EMU25063
ZMU07696
Les gaz d’échappement du moteur de ce produit contiennent des substances chimiques connues dans l’État de Californie pour provoquer le cancer, des anomalies congénitales et des troubles de la reproduction.
Read this manual carefully before operating this outboard motor. Keep this manual onboard in a waterproof bag when boating. This manual should stay with the outboard motor if it is sold.
Important manual information
WARNING
NOTICE
TIP:
TIP:
EMU44140
To the owner
Thank you for selecting a Yamaha outboard motor. This Owner’s Manual contains infor­mation needed for proper operation, mainte­nance and care. A thorough understanding of these simple instructions will help you ob­tain maximum enjoyment from your new Yamaha. If you have any question about the operation or maintenance of your outboard motor, please consult a Yamaha dealer. In this Owner’s Manual particularly important information is distinguished in the following ways.
: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that fol­low this symbol to avoid possible injury or death.
EWM00781
A WARNING indicates a hazardous situa­tion which, if not avoided, could result in death or serious injury.
ECM00701
A NOTICE indicates special precautions that must be taken to avoid damage to the outboard motor or other property.
there is any question concerning this manu­al, please consult your Yamaha dealer. To ensure long product life, Yamaha recom­mends that you use the product and perform the specified periodic inspections and main­tenance by correctly following the instruc­tions in the owner’s manual. Any damage resulting from neglect of these instructions is not covered by warranty. Some countries have laws or regulations re­stricting users from taking the product out of the country where it was purchased, and it may be impossible to register the product in the destination country. Additionally, the war­ranty may not apply in certain regions. When planning to take the product to another coun­try, consult the dealer where the product was purchased for further information. If you purchased this outboard motor used, see your Yamaha dealer to have it registered in your name in Yamaha records.
The F225CA, LF225CA, F250CA, LF250CA, F300CA, LF300CA, F250DET1, FL250DET1, F300BET1, FL300BET1 and the standard accessories are used as a base for the explanations and illustrations in this manual. Therefore some items may not ap­ply to every model.
A TIP provides key information to make pro­cedures easier or clearer.
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current prod­uct information available at the time of print­ing, there may be minor discrepancies between your machine and this manual. If
Important manual information
EMU44150
F225, LF225, F250, LF250, F300, LF300,
F250D1, FL250D1, F300B1, FL300B1
OWNER’S MANUAL
©2012 by Yamaha Motor Co., Ltd.
1st Edition, November 2012
Any reprinting or unauthorized use
All rights reserved.
without the written permission of
Yamaha Motor Co., Ltd. is expressly prohibited.
Printed in Japan
Table of contents
Safety information............................. 1
Outboard motor safety .....................1
Propeller............................................ 1
Rotating parts.................................... 1
Hot parts ........................................... 1
Electric shock.................................... 1
Power trim and tilt ............................. 1
Engine shut-off cord (lanyard)........... 1
Gasoline............................................ 2
Gasoline exposure and spills ............ 2
Carbon monoxide.............................. 2
Modifications ..................................... 2
Boating safety ..................................2
Alcohol and drugs ............................. 2
Personal flotation devices (PFDs)..... 2
People in the water ........................... 2
Passengers ....................................... 2
Overloading....................................... 2
Avoid collisions ................................. 3
Weather ............................................ 3
Accident reporting ............................. 3
Boat education and training .............. 3
Passenger training ............................ 4
Boating safety publications ............... 4
Laws and regulations ........................ 4
Boating organizations....................... 4
Basic boating rules (Rules of the
road)...............................................5
Steering and sailing rules and
sound signals.................................. 5
Rules when encountering vessels .... 5
Other special situations..................... 6
General information .......................... 9
Identification numbers record...........9
Outboard motor serial number .......... 9
Digital electronic control serial
number............................................ 9
Key number..................................... 10
EC Declaration of Conformity
(DoC)............................................ 10
CE Marking ....................................10
Read manuals and labels............... 11
Warning labels ............................... 11
Specifications and
requirements ................................... 14
Specifications................................. 14
Installation requirements................ 16
Boat horsepower rating ................... 16
Mounting outboard motor ................ 16
Digital electronic control
requirements................................ 16
Battery requirements...................... 17
Specifications of Battery.................. 17
Mounting battery ............................. 17
Multiple batteries ............................. 17
Propeller selection ......................... 17
Counter rotation models..................18
Start-in-gear protection .................. 18
Engine oil requirements ................. 18
Fuel requirements.......................... 19
Gasoline .......................................... 19
Gasoline Additives .......................... 20
Anti-fouling paint ............................ 21
Outboard motor disposal
requirements21
Emergency equipment................... 21
Emission control information ......... 21
North American models................... 21
Star labels ....................................... 22
Components .................................... 24
Components diagram..................... 24
Digital Electronic Control box .......... 27
Digital electronic control-active
indicator ........................................28
Digital electronic control-alert
indicator ........................................28
Control lever....................................29
Free throttle switch..........................29
Throttle friction adjuster................... 30
Engine shut-off cord (lanyard) and
clip................................................. 30
Main switch ..................................... 31
Start/Stop switch panel ................... 31
All Start/Stop switch panel .............. 32
Power trim and tilt switch on
digital electronic control ................32
Power trim and tilt switch on
bottom cowling .............................. 32
Table of contents
Power trim and tilt switches
(twin type) ..................................... 33
Trim tab with anode ........................ 33
Tilt support lever for power trim
and tilt model ................................ 34
Cowling lock lever ........................... 34
Flushing device ............................... 34
Fuel filter ......................................... 35
Instruments and indicators ............ 36
Command Link Plus Display .......... 36
Engine warm-up indicator ............... 36
Engine synchronization indicator .... 36
Overheat alert ................................. 36
Low oil pressure-alert...................... 37
Water separator alert ...................... 37
Low battery voltage-alert................. 38
Engine trouble alert......................... 38
Command Link Multifunction
Meters .......................................... 39
Command Link Multifunction
Tachometer .................................. 39
Low oil pressure-alert...................... 40
Overheat alert ................................. 40
Water separator alert ...................... 41
Engine trouble alert......................... 41
Low battery voltage-alert................. 42
Command Link Multifunction
Speed & Fuel Meter ..................... 42
Command Link Multifunction
Speedometer43
Command Link Multifunction Fuel
Management Meter ...................... 44
Optional meters..............................44
Engine control system.................... 46
Alert system ...................................46
Digital Electronic Control alert......... 46
Overheat alert ................................. 46
Low oil pressure alert...................... 47
Water separator alert ...................... 48
Installation .......................................50
Installation ...................................... 50
Mounting the outboard motor.......... 50
Operation .........................................52
First-time operation ........................ 52
Filling engine oil .............................. 52
Breaking in engine .......................... 52
Getting to know your boat ............... 52
Checks before starting engine ....... 52
Fuel level.........................................53
Removing top cowling ..................... 53
Fuel system.....................................53
Controls...........................................54
Engine shut-off cord (lanyard).........54
Engine oil ........................................ 54
Outboard motor ............................... 55
Flushing device ............................... 55
Installing top cowling ....................... 55
Checking power trim and tilt
system........................................... 57
Battery.............................................57
Filling fuel ...................................... 58
Operating engine ........................... 58
Sending fuel .................................... 58
Starting engine ................................ 58
Checks after starting engine .......... 60
Cooling water .................................. 60
Warming up engine........................ 61
Electric start models........................61
Checks after engine warm up ........ 61
Shifting ............................................ 61
Stop switches .................................. 61
Shifting........................................... 61
Stopping boat................................. 62
Trolling ........................................... 62
Adjusting trolling speed ................... 62
Stopping engine............................. 63
Procedure for stopping engine ........ 63
Trimming outboard motor............... 64
Adjusting trim angle (Power trim
and tilt) .......................................... 64
Adjusting boat trim .......................... 65
Tilting up and down........................ 66
Procedure for tilting up (power trim
and tilt models).............................. 66
Procedure for tilting down (power
trim and tilt models)....................... 67
Shallow water ................................ 68
Cruising in shallow water ................ 68
Operating in other conditions......... 69
Table of contents
Maintenance..................................... 70
Transporting and storing
outboard motor.............................70
Storing outboard motor ................... 70
Conditioning and stabilizing
gasoline ........................................ 70
Procedure ....................................... 71
Lubrication ...................................... 71
Cleaning and anticorrosion
measures ...................................... 71
Flushing cooling water passage...... 71
Checking painted surface of
outboard motor ............................. 72
Periodic maintenance..................... 72
Replacement parts.......................... 73
Maintenance interval guidelines...... 73
Maintenance chart 1 ....................... 74
Maintenance chart 2 ....................... 76
Greasing ......................................... 77
Inspecting spark plug ...................... 77
Inspecting engine idle speed .......... 79
Changing engine oil ........................ 79
Inspecting wiring and connectors.... 85
Inspecting propeller......................... 85
Removing propeller......................... 86
Installing propeller........................... 87
Changing gear oil............................ 88
Inspecting and replacing
anode(s)........................................ 89
Checking battery (for electric start
models) ......................................... 90
Connecting the battery.................... 91
Disconnecting the battery ............... 92
Trouble Recovery............................ 93
Troubleshooting .............................93
Temporary action in emergency..... 96
Impact damage ............................... 96
Running single engine (twin
engines) ........................................ 96
Replacing fuse ................................ 96
Power trim and tilt unit will not
operate.......................................... 97
Water separator-alert indicator
blinks while cruising ...................... 98
Treatment of submerged motor...... 99
Consumer information ................. 100
YAMAHA FOUR-STROKE
OUTBOARD MOTOR THREE-YEAR LIMITED
WARRANTY .............................. 100
IMPORTANT WARRANTY
INFORMATION IF YOU USE YOUR YAMAHA OUTSIDE
THE U.S.A. OR CANADA.......... 102

Safety information

EMU33622
Outboard motor safety
Observe these precautions at all times.
EMU36501
Propeller
People can be injured or killed if they come in contact with the propeller. The propeller can keep moving even when the motor is in neutral, and sharp edges of the propeller can cut even when stationary.
Stop the engine when a person is in the
water near you.
Keep people out of reach of the propeller,
even when the engine is off.
EMU40271
Rotating parts
Hands, feet, hair, jewelry, clothing, personal flotation device (PFD) straps, etc., can be­come entangled with internal rotating parts of the engine, resulting in serious injury or death. Keep the top cowling in place whenever pos­sible. Do not remove or replace the top cowl­ing with the engine running. Only operate the engine with the top cowling removed according to the specific instruc­tions in the manual. Keep hands, feet, hair, jewelry, clothing, PFD straps, etc., away from any exposed moving parts.
EMU33640
Hot parts
During and after operation, engine parts are hot enough to cause burns. Avoid touching any parts under the top cowling until the en­gine has cooled.
EMU33650
Electric shock
Do not touch any electrical parts while start­ing or operating the engine. They can cause shock or electrocution.
EMU33660
Power trim and tilt
Body parts can be crushed between the mo­tor and the clamp bracket when the motor is trimmed or tilted. Keep body parts out of this area at all times. Be sure no one is in this area before operating the power trim and tilt mechanism. The power trim and tilt switches operate even when the main switch is off. Keep peo­ple be away from the switches whenever working around the motor. Never get under the lower unit while it is tilt­ed, even when the tilt support lever is locked. Severe injury could occur if the outboard mo­tor accidentally falls.
EMU41251
Engine shut-off cord (lanyard)
Attach the engine shut-off cord so that the engine stops if the operator falls overboard or leaves the helm. This prevents the boat from running away under power and leaving people stranded, or running over people or objects. Always attach the engine shut-off cord to a secure place on your clothing or your arm or leg while operating. Do not remove it to leave the helm while the boat is moving. Do not at­tach the engine shut-off cord to clothing that could tear loose, or route the engine shut-off cord where it could become entangled, pre­venting it from functioning. Do not route the engine shut-off cord where it is likely to be accidentally pulled out. If the engine shut-off cord is pulled during opera­tion, the engine will shut off and you will lose most steering control. The boat could slow rapidly, throwing people and objects forward.
1
Safety information
EMU33810
Gasoline
Gasoline and its vapors are highly flam­mable and explosive. Always, refuel ac-
cording to the procedure on page 58 to reduce the risk of fire and explosion.
EMU33820
Gasoline exposure and spills
Take care not to spill gasoline. If gasoline spills, wipe it up immediately with dry rags. Dispose of rags properly. If any gasoline spills onto your skin, immedi­ately wash with soap and water. Change clothing if gasoline spills on it. If you swallow gasoline, inhale a lot of gaso­line vapor, or get gasoline in your eyes, get immediate medical attention. Never siphon fuel by mouth.
EMU33900
Carbon monoxide
This product emits exhaust gases which con­tain carbon monoxide, a colorless, odorless gas which may cause brain damage or death when inhaled. Symptoms include nausea, dizziness, and drowsiness. Keep cockpit and cabin areas well ventilated. Avoid blocking exhaust outlets.
EMU33780
Modifications
Do not attempt to modify this outboard mo­tor. Modifications to your outboard motor may reduce safety and reliability, and render the outboard unsafe or illegal to use.
EMU33740
Boating safety
This section includes a few of the many im­portant safety precautions that you should follow when boating.
EMU33710
Alcohol and drugs
Never operate after drinking alcohol or taking drugs. Intoxication is one of the most com-
mon factors contributing to boating fatalities.
EMU40280
Personal flotation devices (PFDs)
Have an approved PFD on board for every occupant. Yamaha recommends that you must wear a PFD whenever boating. At a minimum, children and non-swimmers should always wear PFDs, and everyone should wear PFDs when there are potentially hazardous boating conditions.
EMU33731
People in the water
Always watch carefully for people in the wa­ter, such as swimmers, skiers, or divers, whenever the engine is running. When someone is in the water near the boat, shift into neutral and stop the engine. Stay away from swimming areas. Swimmers can be hard to see. The propeller can keep moving even when the motor is in neutral. Stop the engine when a person is in the water near you.
EMU33751
Passengers
Consult your boat manufacturer’s instruc­tions for details about appropriate passenger locations in your boat and be sure all pas­sengers are positioned properly before ac­celerating and when operating above an idle speed. Standing or sitting in non-designated locations may result in being thrown either overboard or within the boat due to waves, wakes, or sudden changes in speed or direc­tion. Even when people are positioned prop­erly, alert your passengers if you must make any unusual maneuver. Always avoid jump­ing waves or wakes.
EMU33760
Overloading
Do not overload the boat. Consult the boat capacity plate or boat manufacturer for max­imum weight and number of passengers. Be
2
Safety information
ZMU06025
sure that weight is properly distributed ac­cording to the boat manufacturers instruc­tions. Overloading or incorrect weight distribution can compromise the boats han­dling and lead to an accident, capsizing or swamping.
EMU33772
Avoid collisions
Scan constantly for people, objects, and oth­er boats. Be alert for conditions that limit your visibility or block your vision of others.
Operate defensively at safe speeds and keep a safe distance away from people, ob­jects, and other boats.
Do not follow directly behind other boats or
waterskiers.
Avoid sharp turns or other maneuvers that
make it hard for others to avoid you or un­derstand where you are going.
Avoid areas with submerged objects or
shallow water.
Ride within your limits and avoid aggres-
sive maneuvers to reduce the risk of loss of control, ejection, and collision.
Take early action to avoid collisions. Re-
member, boats do not have brakes, and stopping the engine or reducing throttle can reduce the ability to steer. If you are not sure that you can stop in time before hitting an obstacle, apply throttle and turn in another direction.
EMU33790
Weather
Stay informed about the weather. Check weather forecasts before boating. Avoid boating in hazardous weather.
EMU44160
Accident reporting
Boat operators are required by law to file a Boating Accident Report with their boating law enforcement agency if their boat is in­volved in any of the following accidents:
1. There is loss of life or probable loss of life.
2. There is personal injury that requires medical attention beyond first aid.
3. There is property damage to boats or other property over a certain amount.
4. There is complete loss of a boat.
Contact local law enforcement personnel if a report is necessary.
EMU44170
Boat education and training
For U.S.A.
Operators should take a boating safety course. This may be required in your state. Many of the organizations listed in the next section can provide information about cours­es in your area. You may also want to consider an Internet­based program for basic boater education. The Online Boating Safety Course provided by the BoatU.S. Foundation, is approved by the National Association of State Boating Law Administrators (NASBLA) and recog­nized by the United States Coast Guard. Most, but not all, states accept this course to meet their minimum requirements. While it cannot replace an in-depth course such as one offered by the U.S. Coast Guard, U.S. Power Squadron, or other organization, this online course does provide a general over­view of the basics in boating safety, require-
3
Safety information
ments, navigation, and operation. Upon successful completion of the course, the user can download a certificate of comple­tion immediately or, for a small charge, re­quest one by mail. To take this free course, go to boatus.org.
For Canada
All operators of pleasure craft must illustrate competency by means of a Pleasure Craft Operators Card with the exception of Per­sonal Water Craft used for rental purposes which require a rental checklist be complet­ed. Pleasure Craft Operators Cards can be obtained following the completion of a com­petency course, with an on-line option. De­tails can be found on Transport Canada’s website. www.tc.gc.ca
EMU33880
Passenger training
Make sure at least one other passenger is trained to operate the boat in the event of an emergency.
EMU33890
Boating safety publications
Be informed about boating safety. Additional publications and information can be obtained from many boating organizations.
EMU33590
Laws and regulations
Know the marine laws and regulations where you will be boating- and obey them. Several sets of rules prevail according to geographic location, but all are basically the same as the International Rules of the Road. The rules presented in the following section are con­densed- and have been provided for your convenience only. Contact the U.S. Coast Guard, the National Association of State Boating Law Adminis­trators, or your local Power Squadron for a complete set of rules governing the waters in which you will be using your boat.
EMU44180
Boating organizations
The following organizations provide boating safety training and information about boating safety and laws.
In the U.S.A. United States Coast Guard
Consumer Affairs Staff (G-BC) Office of Boating, Public, and Consumer Af­fairs U.S. Coast Guard Headquarters Washington, D.C. 20593-0001 http://www.uscgboating.org/
United States Power Squadrons
1-888-FOR-USPS (1-888-367-8777) http://www.usps.org/
Boat Owners Association of The United States
1-800-336-BOAT (1-800-336-2628) http://www.boatus.com/
National Association of State Boating Law Administrators (NASBLA)
1500 Leestown Road, Suite 330 Lexington, KY 40511 859-225-9497 http://www.nasbla.org/
National Marine Manufacturers Associa­tion (NMMA)
200 East Randolph Drive Suite 5100 Chicago, IL 60601 http://www.nmma.org/
Marine Retailers Association of America
155 N. Michigan Ave. Chicago, IL 60304 http://www.mraa.com/
4
Safety information
In the Canada National Marine Manufacturers Associa-
tion Canada
14 McEwan Drive Suite 8 Bolton, ON L7E 1H1 http://www.nmma.org/
EMU33691
Basic boating rules (Rules of
the road)
Just as there are rules that apply when you are driving on streets and highways, there are waterway rules that apply when you are driving your boat. These rules are used inter­nationally. (For U.S.A.: and are also en­forced by the United States Coast Guard and local agencies.) You should be aware of these rules, and follow them whenever you encounter another vessel on the water.
EMU33700
Steering and sailing rules and sound signals
Whenever two vessels on the water meet one another, one vessel has the right-of­way; it is called the “stand-on” vessel. The vessel that does not have the right-of-way is called the “give-way” or “burdened”vessel. These rules determine which vessel has the right-of-way, and what each vessel should do.
Stand-on vessel
The vessel with the right-of-way has the duty to continue its course and speed, except to avoid an immediate collision. When you maintain your direction and speed, the other vessel will be able to determine how best to avoid you.
Give-way vessel
The vessel that does not have the right-of­way has the duty to take positive and timely action to stay out of the way of the Stand-On vessel. Normally, you should not cross in front of the vessel with the right-of-way. You should slow down or change directions brief­ly and pass behind the other vessel. You should always move in such a way that the operator of the other vessel can see what you are doing.
“ The general prudential rule ”
This rule is called Rule 2 in the International Rules and says, “ In obeying and construing these rules due regard shall be had to all dangers of naviga­tion and collision, and to any special circum­stances, which may render a departure from the above rules necessary in order to avoid immediate danger.” In other words, follow the standard rules ex­cept when a collision will occur unless both vessels try to avoid each other. If that is the case, both vessels become “ Give-Way ” vessels.
EMU25521
Rules when encountering vessels
There are three main situations that you may encounter with other vessels which could lead to a collision unless the Steering Rules are followed: Meeting: (you are approaching another ves­sel head-on) Crossing: (you are traveling across the oth­er vessel’s path) Overtaking: (you are passing or being passed by another vessel) In the following illustration, your boat is in the center. You should give the right-of-way to any vessels shown in white area (you are the Give-Way vessel). Any vessels in the shad­ed area must yield to you (they are the Give-
5
Safety information
Way vessels). Both you and the meeting vessel must alter course to avoid each other.
Meeting
If you are meeting another power vessel head on, and are close enough to run the risk of collision, neither of you has the right-of­way Both of you should alter course to avoid an accident. You should keep the other ves­sel on your port (left) side. This rule doesn’t apply if both of you will clear one another if you continue on your set course and speed.
Crossing
When two power driven vessels are crossing each other’s path close enough to run the risk of collision, the vessel which has the oth­er on the starboard (right) side must keep out of the way of the other. If the other vessel is on your right, you must keep out of its way; you are the Give-Way vessel. If the other vessel is on your port (left) side, remember that you should maintain course and direc-
tion, provided the other vessel gives you the right-of-way as it should.
Overtaking
If you are passing another vessel, you are the “Give-Way” vessel. This means that the other vessel is expected to maintain its course and speed. You must stay out of its way until you are clear of it. Likewise, if an­other vessel is passing you, you should maintain your speed and direction so that the other vessel can steer itself around you.
EMU25531
Other special situations
There are three other rules you should be aware of when driving your boat around oth­er vessels.
Narrow channels and bends
When navigating in narrow channels, you should keep to the right when it is safe and practical to do so. If the operator of a power­driven vessel is preparing to go around a bend that may obstruct the view of other wa­ter vessels, the operator should sound a pro­longed blast on the whistle (4 to 6 seconds). If another vessel is around the bend, it too should sound the whistle. Even if no reply is heard, however, the vessel should still pro­ceed around the bend with caution. If you navigate such waters with your boat, you will need to carry a portable air horn, available from local marine supply stores.
6
Safety information
Fishing vessel right-of-way
All vessels that are fishing with nets, lines or trawls are considered to be “fishing vessels” under the International Rules. Vessels with trolling lines are not considered fishing ves­sels. Fishing vessels have the right-of-way regardless of position. Fishing vessels can­not, however, impede the passage of other vessels in narrow channels.
Sailing vessel right-of-way
Sailing vessels should normally be given the right-of-way. The exceptions to this are:
1. When the sailing vessel is overtaking the power-driven vessel, the power-driven vessel has the right-of-way.
2. Sailing vessels should keep clear of any fishing vessel.
3. In a narrow channel, a sailing vessel should not hamper the safe passage of a power-driven vessel that can navigate only in such a channel.
Reading buoys and other markers
The waters of the United States are marked for safe navigation by the lateral system of buoyage. Simply put, buoys and markers have an arrangement of shapes, colors, numbers and lights to show which side of the buoy a boater should pass on when navigat­ing in a particular direction. The markings on these buoys are oriented from the perspec­tive of being entered from seaward (the boat­er is going towards the port). This means that red buoys are passed on the starboard (right) side when proceeding from open wa­ter into port, and black buoys are to port (left) side. When navigating out of port, your posi­tion with respect to the buoys should be re­versed; red buoys should be to port and black buoys to starboard. Many bodies of water used by boaters are entirely within the boundaries of a particular
state. The Uniform State Waterway Marking System has been devised for these waters. This system uses buoys and signs with dis­tinctive shapes and colors to show regulatory or advisory information. These markers are white with black letters and orange boarders. They signify speed zones, restricted areas, danger areas, and general information. Remember, markings may vary by geo­graphic location. Always consult local boat­ing authorities before driving your boat in unfamiliar waters.
7
Safety information
ZMU01708
8

General information

TIP:
1
ZMU07134
ZMU05885
1
ZMU05887
1
EMU25171
Identification numbers record
EMU25184
Outboard motor serial number
The outboard motor serial number is stamped on the label attached to the port side of the clamp bracket. Record your outboard motor serial number in the spaces provided to assist you in ordering spare parts from your Yamaha dealer or for reference in case your outboard motor is sto­len.
1. Outboard motor serial number location
Record your digital electronic control serial number in the spaces provided to assist you in newly connecting the digital electronic control to the outboard motor.
Consult your Yamaha dealer if you have any questions concerning the digital electronic control serial number.
EMU34943
Digital electronic control serial number
The digital electronic control serial number is stamped on the label attached to the digital electronic control box.
9
1. Digital electronic control serial number loca­tion
General information
1
ZMU07133
ZMU05943
1
ZMU06040
EMU41570
Key number
The key identification number is stamped on the spare key as shown in the illustration. Keep the spare key in a safe place and record this number in the space provided for reference in case that you need a new key.
1. Key number
EMU38980
EC Declaration of Conformity
(DoC)
This declaration is included with outboard motors that conform to European regula­tions. This outboard motor conforms to certain por­tions of the European Parliament directive relating to machinery. Each conformed outboard motor accompa­nied with EC DoC.EC DoC contains the fol­lowing information;
Name of Engine ManufactureModel nameProduct code of model (Approved model
code)
Code of conformed directives
EMU38992
CE Marking
This label is affixed to outboard motors that conform to European regulations. Outboard motors affixed with this “CE”mark­ing conform with the directives of; 2006/42/EC, 94/25/EC - 2003/44/EC and 2004/108/EC.
1. CE marking location
10
General information
1
2
3
ZMU07261
EMU33523
Read manuals and labels
Before operating or working on this outboard motor:
Read this manual.Read any manuals supplied with the boat.Read all labels on the outboard motor and the boat.
If you need any additional information, contact your Yamaha dealer.
EMU33832
Warning labels
If these labels are damaged or missing, contact your Yamaha dealer for replacements.
F225, LF225, F250, LF250, F300, LF300, F250D1, FL250D1, F300B1, FL300B1
11
General information
WARNING
WARNING
1
2
ZMU06191
3
ZMU05710
EMU34651
Contents of labels
The above warning labels mean as follows.
1
EWM01681
Keep hands, hair, and clothing away
from rotating parts while the engine is running.
Do not touch or remove electrical parts
when starting or during operation.
2
EWM01671
Read Owner’s Manuals and labels.Wear an approved personal flotation
device (PFD).
Attach engine shut-off cord (lanyard) to
your PFD, arm, or leg so the engine stops if you accidentally leave the
helm, which could prevent a runaway boat.
EMU33850
Other labels
12
General information
ZMU05696
ZMU05664
ZMU05665
ZMU05666
EMU35132
Symbols
The following symbols mean as follows.
Notice/Warning
Read Owner’s Manual
Electrical hazard
Hazard caused by continuous rotation
13

Specifications and requirements

TIP:
EMU40500
Specifications
“(SUS)” indicates that the specification is for the outboard motor when it is equipped with a stainless steel propeller.
EMU2821R
Dimension and weight:
Overall length:
958 mm (37.7 in)
Overall width:
634 mm (25.0 in)
Overall height X:
1890 mm (74.4 in)
Overall height U:
F250CA 2017 mm (79.4 in) F250DET1 2017 mm (79.4 in) F300BET1 2017 mm (79.4 in) F300CA 2017 mm (79.4 in) FL250DET1 2017 mm (79.4 in) FL300BET1 2017 mm (79.4 in) LF250CA 2017 mm (79.4 in) LF300CA 2017 mm (79.4 in)
Motor transom height X:
643 mm (25.3 in)
Motor transom height U:
F250CA 770 mm (30.3 in) F250DET1 770 mm (30.3 in) F300BET1 770 mm (30.3 in) F300CA 770 mm (30.3 in) FL250DET1 770 mm (30.3 in) FL300BET1 770 mm (30.3 in) LF250CA 770 mm (30.3 in) LF300CA 770 mm (30.3 in)
Dry weight (SUS) X:
260 kg (573 lb)
Dry weight (SUS) U:
F250CA 268 kg (591 lb) F250DET1 268 kg (591 lb) F300BET1 268 kg (591 lb)
F300CA 268 kg (591 lb) FL250DET1 268 kg (591 lb) FL300BET1 268 kg (591 lb) LF250CA 268 kg (591 lb) LF300CA 268 kg (591 lb)
Performance:
Full throttle operating range:
5000–6000 r/min
Rated power:
F225CA 165.5 kW (225 HP) F250CA 183.8 kW (250 HP) F250DET1 183.8 kW (250 HP) F300BET1 220.6 kW (300 HP) F300CA 220.6 kW (300 HP) FL250DET1 183.8 kW (250 HP) FL300BET1 220.6 kW (300 HP) LF225CA 165.5 kW (225 HP) LF250CA 183.8 kW (250 HP) LF300CA 220.6 kW (300 HP)
Idle speed (in neutral):
650-750 r/min
Power unit:
Type:
4-stroke DOHC V6 24valves
Total displacement:
4169 cm
Bore stroke:
96.0 96.0 mm (3.78 3.78 in)
Ignition system:
TCI
Spark plug (NGK):
LFR6A-11
Spark plug gap:
1.0–1.1 mm (0.039–0.043 in)
Steering system:
Remote steering
Starting system:
Electric starter
Starting carburetion system:
Fuel injection
3
(254.4 c.i.)
14
Specifications and requirements
Valve clearance IN (cold engine):
0.17–0.24 mm (0.0067–0.0094 in)
Valve clearance EX (cold engine):
0.31–0.38 mm (0.0122–0.0150 in)
Min. cold cranking amps (CCA/SAE):
680 A
Min. marine cranking amps (MCA/ABYC):
770 A
Min. reserve capacity (RC/SAE):
160 minutes
Maximum generator output:
70 A
Lower unit:
Gear shift positions:
Forward-neutral-reverse
Gear ratio:
1.75(21/12)
Trim and tilt system:
Power trim and tilt
Propeller mark:
F225CA M/T F250CA M/T F250DET1 M/T F300BET1 M/T F300CA M/T FL250DET1 ML/TL FL300BET1 ML/TL LF225CA ML/TL LF250CA ML/TL LF300CA ML/TL
Fuel and oil:
Recommended fuel:
F225CA Regular unleaded gasoline F250CA Regular unleaded gasoline F250DET1 Regular unleaded gaso­line F300BET1 Premium unleaded gaso­line F300CA Premium unleaded gasoline FL250DET1 Regular unleaded gaso­line
FL300BET1 Premium unleaded gas­oline LF225CA Regular unleaded gasoline LF250CA Regular unleaded gasoline LF300CA Premium unleaded gaso­line
Min. pump octane number (PON):
F225CA 87 F250CA 87 F250DET1 87 F300BET1 89 F300CA 89 FL250DET1 87 FL300BET1 89 LF225CA 87 LF250CA 87 LF300CA 89
Recommended engine oil:
YAMALUBE 4M FC-W or 4-stroke outboard motor oil
Recommended engine oil grade 1:
SAE 10W-30/10W-40/5W-30
API SE/SF/SG/SH/SJ/SL Engine oil quantity (without oil filter re­placement):
6.0 L (6.34 US qt, 5.28 Imp.qt) Engine oil quantity (with oil filter replace­ment):
6.3 L (6.66 US qt, 5.54 Imp.qt) Lubrication system:
Wet sump
Recommended gear oil:
Yamalube Marine Gearcase Lube or Hypoid gear oil
Recommended gear oil grade:
SAE 80W API GL-5 / SAE 90 API GL-5
Gear oil quantity:
1.040 L (1.099 US qt, 0.915 Imp.qt)
15
Specifications and requirements
WARNING
WARNING
WARNING
Tightening torque:
Spark plug:
28 Nm (2.86 kgf-m, 20.7 ft-lb)
Propeller nut:
54 Nm (5.51 kgf-m, 39.8 ft-lb)
Engine oil drain bolt:
27 Nm (2.75 kgf-m, 19.9 ft-lb)
Engine oil filter:
18 Nm (1.84 kgf-m, 13.3 ft-lb)
EMU33554
Installation requirements
EMU40480
Boat horsepower rating
EWM01560
Overpowering a boat can cause severe instability.
Before mounting the outboard motor, check that the horsepower of the outboard motor does not exceed the maximum horsepower rating on the capacity plate of the boat. If the boat does not have a capacity plate, consult the boat manufacturer.
EMU40490
Mounting outboard motor
EWM02500
Improper mounting of the outboard mo-
tor could result in hazardous condi­tions such as poor handling, loss of control, or fire hazards.
Because the outboard motor is very
heavy, special equipment and training is required to mount it safely.
Your dealer or other person experienced in proper rigging should mount the outboard motor using correct equipment and complete rigging instructions. For further information, see page 50.
EMU34952
Digital electronic control
requirements
The digital electronic control be equipped with a start-in-gear protection device(s). This device prevents the engine from starting un­less it is in neutral.
EWM01580
If the engine starts in gear, the boat can
move suddenly and unexpectedly, pos­sibly causing a collision or throwing passengers overboard.
If the engine ever starts in gear, the
start-in-gear protection device is not working correctly and you should dis­continue using the outboard. Contact your Yamaha dealer.
This digital electronic control unit is only available for the outboard motor which you have purchased. Prior to use of the digital electronic control unit, set it in order to operate your outboard motor only. Otherwise, it will not be possible to operate the outboard motor. Perform setting of the outboard motor and the digital electronic control unit in the follow­ing cases.
If a used outboard motor is installedIf the digital electronic control unit is re-
placed
If the ECM (Electronic control module) of
the used outboard motor is replaced
If the ECM (Electronic control module) of
the digital electronic control unit is re­placed
Consult your Yamaha dealer for setting.
16
Specifications and requirements
NOTICE
ZMU05937
-
3
12
EMU25694
Battery requirements
EMU25713
Specifications of Battery
Use a fully charged battery that meets the following specifications. The engine cannot be started if battery voltage is too low.
Minimum cold cranking amps (CCA/SAE):
680 A Minimum marine cranking amps (MCA/ABYC):
770 A Minimum reserve capacity (RC/SAE):
160 minutes
ECM01061
Do not use a battery that does not meet the specified capacity. If a battery that does not meet specifications is used, the electric system could perform poorly or be overloaded, causing electric system damage.
EMU36290
Mounting battery
Mount the battery holder securely in a dry, well-ventilated, vibration-free location in the boat. WARNING! Do not put flammable
items, or loose heavy or metal objects in the same compartment as the battery. Fire, explosion or sparks could result.
[EWM01820]
EMU36300
Multiple batteries
To connect multiple batteries, such as for multiple engine configurations or for an ac­cessory battery, consult your Yamaha dealer about battery selection and correct wiring.
EMU41600
Propeller selection
Next to selecting an outboard motor, select­ing the right propeller is one of the most im­portant purchasing decisions a boater can make. The type, size, and design of your pro­peller have a direct impact on acceleration, top speed, fuel economy, and even engine life. Yamaha designs and manufactures pro­pellers for every Yamaha outboard motor and every application. Your Yamaha dealer can help you select the right propeller for your boating needs. Select a propeller that will allow the engine to reach the middle or upper half of the operating range at full throttle with the maximum boat­load. Generally, select a larger pitch propel­ler for a smaller operating load and a smaller pitch propeller for a heavier load. If you carry loads that vary widely, select the propeller that lets the engine run in the proper range for your maximum load but remember that you may need to reduce your throttle setting to stay within the recommended engine speed range when carrying lighter loads. Yamaha recommends to use a propeller suit­able for the “Shift Dampener System (SDS)”. For further information, consult your Yamaha dealer. To check the propeller, see page 85.
17
1. Propeller pitch in inches
Specifications and requirements
ZMU04608
-
x
123
ZMU06854
122˚F
50˚C
104
40
86
30
68
SAE API
SE SF SG SH
SJ
SL
20
50
10
32
0
14
-10
-4
-20
10W–30
10W–40
5W–30
2. Type of propeller (propeller mark)
3. Propeller diameter in inches
1. Propeller diameter in inches
2. Propeller pitch in inches
3. Type of propeller (propeller mark)
EMU36310
Counter rotation models
Standard outboard motors rotate clockwise. Counter rotation models rotate counterclock­wise. Counter rotation models are typically used in multiple motor setups and are marked with an “L” on the gear case above the anti-ventilation plate. On counter rotation models, be sure to use a propeller intended for counterclockwise rota­tion. These propellers are identified with the letter “L” after the size indication on the pro­peller. WARNING! Never use a standard
propeller with a counter rotation motor, or a counter rotation propeller with a standard motor. Otherwise the boat could go in the direction opposite of that ex­pected (for example, reverse instead of forward), which could lead to an accident.
[EWM01810]
For instructions on propeller removal and in­stallation, see page 86 and 87.
EMU35140
Yamaha outboard motors or Yamaha-ap-
Start-in-gear protection
proved digital electronic control units are equipped with start-in-gear protection de­vice(s). This feature permits the engine to be started only when it is in neutral. Always se­lect neutral before starting the engine.
EMU41952
Engine oil requirements
Select an oil grade according to the average temperatures in the area where the outboard motor will be used.
Recommended engine oil:
YAMALUBE 4M FC-W or 4-stroke out­board motor oil
Recommended engine oil grade 1:
SAE 10W-30/10W-40/5W-30 API SE/SF/SG/SH/SJ/SL
Recommended engine oil grade 2:
SAE 15W-40/20W-40/20W-50
API SH/SJ/SL Engine oil quantity (without oil filter re­placement):
6.0 L (6.34 US qt, 5.28 Imp.qt) Engine oil quantity (with oil filter replace­ment):
6.3 L (6.66 US qt, 5.54 Imp.qt)
If oil grades listed under Recommended en­gine oil grade 1 are not available, select an alternative oil grade listed under Recom­mended engine oil grade 2.
Recommended engine oil grade 1
18
Specifications and requirements
NOTICE
ZMU06855
122˚F
50˚C
104
40
86
30
68
SAE API
SH SJ SL
20
50
10
32
0
14
-10
-4
-20
15W–40
20W–40
20W–50
Recommended engine oil grade 2
EMU36360
Fuel requirements
EMU41331
Gasoline
Use a good quality gasoline that meets the minimum octane requirement. If knocking or pinging occurs, use a different brand of gas­oline or premium unleaded fuel. Yamaha recommends that you use alcohol-free gaso­line (see Gasoline with Ethanol) whenever possible. The use of a poor quality gasoline may result in starting and running problems. If you en­counter drivability problems, which you sus­pect could be related to the fuel you are using, we recommend that you switch to a recognized high quality brand of gasoline, such as a gasoline that is advertised as Top Tier Detergent Gasoline. Failure to comply with these recommendations may also result in unscheduled maintenance, fuel system damage, and internal engine damage.
Recommended fuel:
F225CA Regular unleaded gasoline F250CA Regular unleaded gasoline F250DET1 Regular unleaded gasoline F300BET1 Premium unleaded gaso­line F300CA Premium unleaded gasoline FL250DET1 Regular unleaded gaso­line FL300BET1 Premium unleaded gaso­line LF225CA Regular unleaded gasoline LF250CA Regular unleaded gasoline LF300CA Premium unleaded gasoline
Min. pump octane number (PON):
F225CA 87 F250CA 87 F250DET1 87 F300BET1 89 F300CA 89 FL250DET1 87 FL300BET1 89 LF225CA 87 LF250CA 87 LF300CA 89
ECM01981
Do not use leaded gasoline. Leaded
gasoline can seriously damage the en­gine.
Avoid getting water and contaminants
in the fuel tank. Contaminated fuel can cause poor performance or engine damage. Use only fresh gasoline that has been stored in clean containers.
19
Gasoline with Ethanol
Two types of gasoline are commonly avail­able in the U.S.A. and Canada for use in au­tomobiles and boats: conventional gasoline without Ethanol and gasoline with Ethanol,
Specifications and requirements
NOTICE
which is typically referred to as E10 gasoline. According to federal regulations, E10 gaso­line may contain up to 10% Ethanol. A high quality gasoline without Ethanol is the preferred fuel for your Yamaha outboard mo­tor. However, if gasoline with Ethanol is the only fuel available in your area, your Yamaha outboard motor is calibrated to run properly on fresh E10 gasoline that meets the mini­mum octane requirement specified for this model.
ECM02401
Never use a gasoline for your outboard motor that contains more than 10% Etha­nol, such as E15 which contains 15% Eth­anol or E85 which contains 85% Ethanol, or gasoline containing any amount of Methanol. These fuels can cause starting and running problems, as well as serious fuel system and internal engine damage.
Gasoline containing ethanol has several properties that may cause boat fuel system problems.
Ethanol is a strong solvent (cleaning
agent) that can clean gum and varnish de­posits from a boat’s fuel system, particular­ly in older boats, as well as tanks and pipes used in gasoline distribution. These re­leased deposits contaminate the fuel and can cause problems, such as clogged fuel filters, carburetors, or fuel injectors, which could result in engine damage.
Ethanol may dissolve resins used in the
construction of fiberglass fuel tanks. The dissolved resins contaminate the fuel and can cause problems, such as clogged fuel filters, carburetors, or fuel injectors, which could result in engine damage.
Ethanol is hygroscopic (has a strong at-
traction to water). Therefore, any water
that inadvertently enters the fuel system, including moisture that is absorbed from the air, will mix with the ethanol in the gas­oline. If the amount of water is excessive, the ethanol and water mixture will separate from the gasoline in a layer at the bottom of the fuel tank. This ethanol and water mixture is very corrosive to aluminum fuel tanks and fuel system components.
The usable life span of E10 gasoline may
be shorter than the normal length of off­season boat storage, causing starting and
running problems related to stale fuel. For more information on using fuel contain­ing ethanol, visit: http://www.yamaha-mo­tor.com
Gasoline Filtration
Yamaha outboard motors are equipped with internal fuel filters. However, excessive wa­ter or debris entering your engine’s fuel sys­tem could prematurely clog the internal filters, causing starting and running prob­lems, fuel system damage, and internal en­gine damage. Therefore, it is recommended that an external 10-micron water-separating fuel filter be installed on your boat and ser­viced frequently. Consult your authorized Yamaha dealer for a 10-micron filter that meets your engine’s requirements.
EMU41341
Gasoline Additives
Gasoline blends change to meet automobile emission regulations and economic condi­tions. Additives, added by gasoline distribu­tors, necessary for proper automobile engine operation and durability, may not be suffi­cient for typical boat applications. Intake valve and combustion chamber deposits may accumulate in boat engines more rapid­ly than encountered in automotive use. In ad­dition, gasoline used for boating will typically
20
Specifications and requirements
NOTICE
NOTICE
age longer between refills than gasoline used in automobiles, resulting in stale and unusable gasoline that may cause starting and running problems, fuel system damage, and internal engine damage. Yamaha recommends the use of two Ya­malube gasoline additives to reduce internal deposits and extend the storage life of gaso­line. Continuous use of Yamalube Ring Free Fuel Additive Plus reduces harmful internal deposits. Yamalube Fuel Stabilizer & Condi­tioner Plus added to fresh gasoline will help protect the fuel system from varnishing while helping to keep the gasoline’s octane level from decreasing excessively during storage. Other additives may also be available on the market that may have varying degrees of ef­fectiveness. Consult your Yamaha dealer concerning what may work best for the local­ly available gasoline and environmental con­ditions.
EMU41350
Anti-fouling paint
A clean hull is required to maintain your boat’s performance. Boats moored in the wa­ter should be protected from marine growth (barnacles, mussels, and marine plants). If approved by regulations for your area, the bottom of the hull can be coated with an anti­fouling paint to inhibit marine growth. Anti-fouling paints specifically formulated for use on aluminum may be applied to the out­board motor. The original Yamaha paint sur­face may be scuffed lightly before applying anti-fouling paint, but do not remove the orig­inal paint. Removal of the original paint will increase the rate of corrosion.
ECM02410
Anti-fouling paint for fiberglass and wood may contain materials, such as copper,
graphite, and tin, that can cause corro­sion if applied to aluminum boats and outboard motor components. Never ap­ply these types of paint to your outboard motor because rapid corrosion damage could occur.
Sacrificial anodes are attached to the out­board motor to provide corrosion protection and must never be painted.
ECM02420
Painted sacrificial anodes will not provide corrosion protection.
EMU40301
Outboard motor disposal
requirements
Never illegally discard (dump) the outboard motor. Yamaha recommends consulting the dealer about discarding the outboard motor.
EMU36352
Emergency equipment
Keep the following items onboard in case there is trouble with the outboard motor.
A tool kit with assorted screwdrivers, pli-
ers, wrenches (including metric sizes), and
electrical tape.
Waterproof flashlight with extra batteries.An extra engine shut-off cord (lanyard)
with clip.
Spare parts, such as an extra set of spark
plugs. Consult your Yamaha dealer for details.
EMU25222
Emission control information
EMU25230
North American models
This engine conforms to U.S. Environmental Protection Agency (EPA) regulations for ma­rine SI engines. See the label affixed to your engine for details.
21
Specifications and requirements
1
ZMU06893
ZMU06895
EMISSION CONTROL INFORMATION MFI
THIS ENGINE CONFORMS TO CALIFORNIA AND U.S. EPA EXHAUST REGULATIONS FOR SI MARINE ENGINES. REFER TO THE OWNER'S MANUAL FOR MAINTENANCE SPECIFICATIONS AND ADJUSTMENTS.
MEETS U.S. EPA EVAP STANDARDS USING CERTIFIED COMPONENTS. FAMILY: DISPLACEMENT: liters SPARK PLUG: FUEL: GASOLINE
FELs(HC+NOx / CO)
: / g/kW-hr MAX POWER: kW IDLE SPEED: ± rpm IN NEUTRAL SPARK PLUG GAP (mm): VALVE LASH (mm) IN: EX:
YAMAHA MOTOR CO.,LTD.
INFORMATION ANTIPOLLUTION MFI
CE MOTEUR EST CONFORME AUX NORMES D’ÉMISSIONS EPA DES É.-U. ET DE LA CALIFORNIE POUR MOTEURS MARINS À ÉTINCELLE. POUR LES SPÉCIFICATIONS ET LES RÉGLAGES À EFFECTUER, CONSULTEZ LE MANUEL DU PROPRIÉTAIRE. INSTALLÉ AVEC LES COMPOSANTS HOMOLOGUÉS, IL SATISFAIT AUX NORMES EVAP EPA DES É.-U.
YAMAHA MOTOR CO.,LTD.
FAMILLE : CYLINDRÉE : litre BOUGIE : CARBURANT : ESSENCE
FELs(HC+NOx / CO)
: / g/kW-h PUISS. MAX. : kW RALENTI : ± tr/mm AU POINT MORT BOUGIE-ÉCARTEMENT (mm) : JEU DE SOUPAPES (mm) ADM: ÉCH:
1
ZMU06896
1
ZMU07138
EMU31561
Approval label of emission control certif­icate
This label is attached to the bottom cowling. New Technology; (4-stroke) MFI
1. Approval label location
1. Manufactured date label location
EMU25274
Star labels
Your outboard motor is labeled with a Cali­fornia Air Resources Board (CARB) star la­bel. See below for a description of your particular label.
EMU25263
Manufactured date label
This label is attached to the clamp bracket or the swivel bracket.
1. Star labels location
22
Specifications and requirements
ZMU01702
ZMU01703
ZMU01704
ZMU05663
EMU40330
One StarLow Emission The one-star label identifies engines that meet the Air Resources Board’s Personal Watercraft and Outboard marine engine 2001 exhaust emission standards. Engines meeting these standards have 75% lower emissions than conventional carbureted two­stroke engines. These engines are equiva­lent to the U.S. EPA’s 2006 standards for marine engines.
EMU40340
Two StarsVery Low Emission The two-star label identifies engines that meet the Air Resources Board’s Personal Watercraft and Outboard marine engine 2004 exhaust emission standards. Engines meeting these standards have 20% lower emissions than One Star-Low-Emission en­gines.
EMU40350
Three StarsUltra Low Emission The three-star label identifies engines that meet the Air Resources Board’s Personal Watercraft and Outboard marine engine 2008 exhaust emission standards or the Sterndrive and Inboard marine engine 2003­2008 exhaust emission standards. Engines meeting these standards have 65% lower emissions than One Star-Low-Emission en­gines.
EMU33861
Four StarsSuper Ultra Low Emission The four-star label identifies engines that meet the Air Resources Board’s Sterndrive and Inboard marine engine 2009 exhaust emission standards. Personal Watercraft and Outboard marine engines may also comply with these standards. Engines meet­ing these standards have 90% lower emis­sions than One Star-Low-Emission engines.
23
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