YAMAHA F115TRH, LF115TRH, F115AET’09, FL115AET’09 PARTS CATALOGUE 09
F115TRH (68V8)
LF115TRH (68W8)
F115AET’09 (68V8)
FL115AET’09 (68W8)
2008/10/3
NEWS NO. DATE COMMENT
PE0-OM-080060 MAY/26/2008MOD:FIG.21 PTT P/No. REVISION
PE0-OM-080064 Sep./26/2008 MOD:FIG.13 ELECTRICAL 1, FIG.15 ELECTRICAL 3 REVISION
1H68V-100E1
()
F115TRH/F115AET
LF115TRH/FL115AET
PARTS CATALOGUE
©2008 by Yamaha Motor Co., Ltd.
1st edition, April 2008
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
3. The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
6. The asterisk (*) before a reference number indicates modified items after the first edition.
7. Applicable Serial No.
Engine Serial No.
8. Applicable Engine Starting Serial No.
Model Serial No. Model Serial No.
F115 68V-1095514 F115A 68V-1095514
LF115 68W-1004171 FL115A 68W-1004171
9. Applicable Colour Code
Abbreviation Colour Name Colour Code
DBN1 DARK BLUISH GRAY 1 008D
10. Quantity Column Information
Column No. Name Of Q’ty Column Applicable Model
1 68V8 F115TRH,F115AET
2 68W8 LF115TRH,FL115AET
CONTENTS
TOP COWLING .....................................................................1
CYLINDER & CRANKCASE 1 ..............................................3
CRANKSHAFT & PISTON ....................................................5
CYLINDER & CRANKCASE 2 ..............................................6
VALVE ...................................................................................8
INTAKE 1 ..............................................................................11
INTAKE 2 ..............................................................................12
FUEL INJECTION NOZZLE ..................................................14
FUEL INJECTION PUMP ......................................................16
FUEL 1 ..................................................................................18
FUEL 2 ..................................................................................20
GENERATOR ........................................................................21
ELECTRICAL 1 .....................................................................23
ELECTRICAL 2 .....................................................................24
ELECTRICAL 3 .....................................................................27
STARTING MOTOR ..............................................................29
BOTTOM COWLING ............................................................. 31
CONTROL .............................................................................34
BRACKET 1 ..........................................................................36
BRACKET 2 ..........................................................................38
POWER TRIM & TILT ASSY 1 .............................................. 40
POWER TRIM & TILT ASSY 2 .............................................. 42
UPPER CASING ...................................................................44
OIL PAN ................................................................................46
LOWER CASING & DRIVE 1 ................................................48
LOWER CASING & DRIVE 2 ................................................52
LOWER CASING & DRIVE 3 ................................................54
LOWER CASING & DRIVE 4 ................................................58
FUEL TANK 1 ........................................................................60
FUEL TANK 2 ........................................................................61
STEERING GUIDE ................................................................62
REMOTE CONTROL BOX ....................................................63
REMOTE CONTROL ASSY 1 ...............................................64
REMOTE CONTROL ASSY 2 ...............................................67
REMOTE CONTROL ASSY 3 ...............................................70
METER ..................................................................................73
SWITCH & PANEL 1 .............................................................75
SWITCH & PANEL 2 .............................................................76
REPAIR KIT 1 .......................................................................77
REPAIR KIT 2 .......................................................................78
INDEX
NUMERICAL INDEX ............................................................. 80
FIG. 1 TOP COWLING
REF.
NO.
1
PART NO. DESCRIPTION
68V–42610–12–8D
TOP COWLING ASSY 1 1
68V8
68W8
REMARKS
68V–42610–B2–8D
2
68V–42647–00
3
92990–06100
4
95380–06600
5
68V–42651–00
6
97095–06012
7
92995–06600
8
68V–42652–00
9
97095–06012
10
92995–06600
11
67F–42649–00
12
92990–06100
13
95380–06600
14
67F–42662–00
15
68V–42613–00
16
95380–06600
17
68V–42612–00–8D
TOP COWLING ASSY 1 F115TJR
.HOLDER, CLAMP BAND 1 1
.WASHER, SPRING 2 2
.NUT, HEXAGON 2 2
.HOOK 1 1
.BOLT 2 2
.WASHER 2 2
.HOOK 1 1
.BOLT 2 2
.WASHER 2 2
.HOLDER, CLAMP BAND 1 1
.WASHER, SPRING 2 2
.NUT, HEXAGON 2 2
.DAMPER 3 3
.MOLDING, AIR DUCT 1 1
.NUT, HEXAGON 7 7
.AIR DUCT, TOP COWLING 1 1
18
90179–06M28
19
68V–42628–00
20
68V–42718–00
21
68V–42615–00
22
68V–42632–00
23
92990–05200
24
97780–50625
25
68V–42677–10
68V–42677–A0
.NUT 4 4
.SEAL 1 1
.RUBBER, SEAL 3 1 1
.SEAL 1 1
.WINDOW 1 1
.WASHER, PLAIN 4 4
.SCREW, TAPPING 4 4
.GRAPHIC, FRONT 1 1
.GRAPHIC, FRONT 1 F115TJR
1
FIG. 1 TOP COWLING
REF.
NO.
26
PART NO. DESCRIPTION
68V–42678–10
.GRAPHIC, REAR 1 1
68V8
68W8
REMARKS
68V–42678–B0
27
68V–W0070–10
28
68V–42681–10
29
68V–42682–10
30
68V–42617–00
31
68V–42619–00
32
6H3–44391–01
33
90445–10M18
34
90465–08M63
35
97780–50620
36
92990–05200
37
67F–13434–10
.GRAPHIC, REAR 1 F115TJR
.GRAPHIC SET 1 1
.MARK, COWLING 1 1
.MARK, COWLING 1 1
.DAMPER, FORM 1 1
.DAMPER, FORM 2 2
.NIPPLE, HOSE 2 2
.HOSE (L295) 2 2
.CLAMP 2 2
.SCREW, TAPPING 2 2
.WASHER, PLAIN 2 2
LABEL, CAUTION 1 1
2
FIG. 2 CYLINDER & CRANKCASE 1
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
68V–W009B–08–9S
68V–15100–02–9S
93606–12019
68V–44581–01
90119–10M88
90119–08M66
90340–14M06
90430–14115
62Y–11119–00
97095–06020
92995–06600
90480–12072
67F–15142–00
6E5–11325–00
98780–04016
CYLINDER BLOCK ASSY 1 1
CRANKCASE ASSY 1 1
.PIN, DOWEL 10 10
.BOLT 1 1
BOLT, WITH WASHER 10 10
BOLT, WITH WASHER 10 10
PLUG, STRAIGHT SCREW 1 1
GASKET 1 1
HANGER, ENGINE 2 2
BOLT 4 4
WASHER 4 4
GROMMET 1 1
GUIDE 1 2 2
ANODE 3 3
SCREW, FLAT HEAD 3 3
68V8
68W8
REMARKS
16
6D8–41113–30–9S
17
676–11372–00
18
90340–18M09
19
90430–18130
20
67F–41114–A2
21
90119–06MA4
22
68V–42541–00
23
90465–11M10
24
90464–18004
25
90464–10010
26
688–24378–00
27
61A–24316–00
OUTER COVER, EXHAUST 1 1
.NIPPLE, HOSE 1 1
PLUG, STRAIGHT SCREW 1 1
GASKET 1 1
GASKET, EXHAUST OUTER COVER 1 1
BOLT, WITH WASHER 18 18
PIPE 1 1 1
CLAMP 4 4
CLAMP 1 1
CLAMP 2 2
PIPE, JOINT 3 1 1
PIPE 6 1 1
3
FIG. 2 CYLINDER & CRANKCASE 1
REF.
NO.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
PART NO. DESCRIPTION
6G5–12416–00
90501–16M11
90480–20M05
67F–1246A–01–9S
67F–12435–A0
90119–06MA2
69J–11301–10
68V–11325–02
67F–11328–00
90105–06M07
90430–06M03
97575–08540
67F–1243A–00
90465–11M10
90467–20M15
VALVE, PRESSURE CONTROL 1 1
SPRING, COMPRESSION 1 1
GROMMET 1 1
COVER 1 1 1
GASKET 1 1
BOLT, WITH WASHER 3 3
ANODE COVER ASSY 1 1
.ANODE 1 1
.GROMMET, ANODE 1 1
.BOLT, FLANGE 1 1
.GASKET 1 1
BOLT, WITH WASHER 1 1
HOSE 1 1 1
CLAMP 1 1
CLIP 1 1
68V8
68W8
REMARKS
43
68V–11351–00
44
67F–42761–01–94
45
97095–06025
46
92995–06600
47
68F–44533–01
48
5GH–13440–00
49
90401–20007
50
90464–16001
GASKET, CYLINDER 1 1
STOPPER 2 2
BOLT 4 4
WASHER 4 4
DAMPER, UPPER MOUNT RUBBER 2 2
ELEMENT ASSY, OIL CLEANER 1 1
BOLT, UNION 1 1
CLAMP 1 1
4
FIG. 3 CRANKSHAFT & PISTON
REF.
NO.
1
2
3
4
PART NO. DESCRIPTION
68V–11411–00
93102–48009
93101–48002
67F–11416–00
CRANKSHAFT 1 1
OIL SEAL 1 1
OIL SEAL 1 1
PLANE BEARING, CRANKSHAFT 1 4 4 UR GREEN
68V8
68W8
REMARKS
67F–11416–10
67F–11416–20
5
67F–11417–00
67F–11417–10
67F–11417–20
67F–11417–30
6
67F–11418–00
67F–11418–10
67F–11418–20
7
68V–W1164–01
68V–W1164–11
8
K1C–A3275–00
9
6D8–11603–01
6D8–11604–01
10
68V–11656–00
68V–11656–10
68V–11656–20
PLANE BEARING, CRANKSHAFT 1 4 4 UR BLUE
PLANE BEARING, CRANKSHAFT 1 4 4 UR RED
PLANE BEARING, CRANKSHAFT 2 5 5 UR YELLOW
PLANE BEARING, CRANKSHAFT 2 5 5 UR GREEN
PLANE BEARING, CRANKSHAFT 2 5 5 UR BLUE
PLANE BEARING, CRANKSHAFT 2 5 5 UR RED
PLANE BEARING, CRANKSHAFT 3 1 1 UR GREEN
PLANE BEARING, CRANKSHAFT 3 1 1 UR BLUE
PLANE BEARING, CRANKSHAFT 3 1 1 UR RED
PISTON/CON-ROD ASSY(STD) 4 4
PISTON/CON-ROD ASSY(0.25MM OS) 4 4 AP
.BOLT, CONNECTING ROD 2 2
PISTON RING SET (STD) 4 4
PISTON RING SET (0.25MM O/S) 4 4 AP
PLANE BEARING, CONNECTING ROD 8 8 UR YELLOW
PLANE BEARING, CONNECTING ROD 8 8 UR GREEN
PLANE BEARING, CONNECTING ROD 8 8 UR BLUE
68V–11656–30
PLANE BEARING, CONNECTING ROD 8 8 UR RED
5
FIG. 4 CYLINDER & CRANKCASE 2
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
68V–W009A–05–9S
68V–11110–03–9S
67F–11133–10
90344–51019
90119–07235
91809–08006
90119–07234
67F–11301–10
68V–11325–02
67F–11328–00
90105–06M07
90430–06M03
97075–08025
92995–08600
97095–08014
CYLINDER HEAD ASSY 1 1
CYLINDER HEAD ASSY 1 1
.GUIDE, VALVE 1 16 16
.PLUG, TAPER SCREW 4 4
.BOLT/WASHER-CAM CAPS 4 4
.PIN, DOWEL 4 4
.BOLT, WITH WASHER 16 16
ANODE COVER ASSY 2 2
.ANODE 1 1
.GROMMET, ANODE 1 1
.BOLT, FLANGE 1 1
.GASKET 1 1
BOLT 4 4
WASHER 4 4
BOLT 4 4
68V8
68W8
REMARKS
16
90430–08143
17
67F–11181–03
18
90387–10M08
19
90105–10M89
20
90119–08M91
21
68V–11191–00–9S
22
67F–11168–00
23
98507–04008
24
92907–04600
25
90480–12072
26
6D8–11356–01
27
97095–06030
GASKET 4 4
GASKET, CYLINDER HEAD 1 1 1
COLLAR 2 2
BOLT, FLANGE 10 10
BOLT, WITH WASHER 5 5
COVER, CYLINDER HEAD 1 1 1
.COVER, BREATHER 1 1
.SCREW, PAN HEAD 8 8
.WASHER 8 8
GROMMET 2 2
SEAL, CYLINDER 2 1 1
BOLT 14 14
6
FIG. 4 CYLINDER & CRANKCASE 2
REF.
NO.
28
29
30
31
32
33
34
35
36
37
38
39
PART NO. DESCRIPTION
92995–06600
67F–11192–01
90159–06M29
60V–12411–00
67F–12412–00
68V–12413–00–9S
97095–06025
92995–06600
6G8–15363–00
93210–24M79
68V–83626–00
94702–00400
WASHER 14 14
COVER, CYLINDER HEAD 2 1 1
SCREW, WITH WASHER 5 5
THERMOSTAT 1 1
.SEAL, THERMOSTAT 1 1
COVER, THERMOSTAT 1 1
BOLT 2 2
WASHER 2 2
PLUG, OIL 1 1
O-RING 1 1
MARK 6 1 1
PLUG, SPARK (NGK LFR6A-11) 4 4
68V8
68W8
REMARKS
7
FIG. 5 VALVE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
PART NO. DESCRIPTION
68V–12111–00
68V–12121–00
67F–12116–00
67F–12114–00
67F–12117–00
67F–12118–00
K0A–A3721–00
K0A–A3722–00
67F–12153–00
67F–12168–00
VALVE, INTAKE 8 8
VALVE, EXHAUST 8 8
SEAT, VALVE SPRING 16 16
SPRING, VALVE OUTER 16 16
RETAINER, VALVE SPRING 16 16
COTTER, VALVE 32 32
SEAL, VALVE STEM 8 8
SEAL, VALVE STEM 2 8 8
LIFTER, VALVE 16 16
PAD, ADJUSTING (2.000) 16 16 UR
68V8
68W8
REMARKS
67F–12168–10
67F–12168–20
67F–12168–30
67F–12168–40
67F–12168–50
67F–12168–60
67F–12168–70
67F–12168–80
67F–12168–A0
67F–12168–B0
67F–12168–C0
67F–12168–D0
67F–12168–E0
67F–12168–F0
67F–12168–G0
67F–12168–H0
67F–12168–J0
PAD, ADJUSTING (2.025) 16 16 UR
PAD, ADJUSTING (2.050) 16 16 UR
PAD, ADJUSTING (2.075) 16 16 UR
PAD, ADJUSTING (2.100) 16 16 UR
PAD, ADJUSTING (2.125) 16 16 UR
PAD, ADJUSTING (2.150) 16 16 UR
PAD, ADJUSTING (2.175) 16 16 UR
PAD, ADJUSTING (2.200) 16 16 UR
PAD, ADJUSTING (2.225) 16 16 UR
PAD, ADJUSTING (2.250) 16 16 UR
PAD, ADJUSTING (2.275) 16 16 UR
PAD, ADJUSTING (2.300) 16 16 UR
PAD, ADJUSTING (2.325) 16 16 UR
PAD, ADJUSTING (2.350) 16 16 UR
PAD, ADJUSTING (2.375) 16 16 UR
PAD, ADJUSTING (2.400) 16 16 UR
PAD, ADJUSTING (2.425) 16 16 UR
8
FIG. 5 VALVE
REF.
NO.
10
PART NO. DESCRIPTION
67F–12168–K0
PAD, ADJUSTING (2.450) 16 16 UR
68V8
68W8
REMARKS
67F–12168–L0
67F–12168–M0
67F–12168–N0
67F–12168–P0
67F–12168–R0
67F–12168–S0
67F–12168–T0
67F–12168–U0
67F–12168–V0
67F–12168–W0
67F–12168–X0
67F–12168–Y0
67F–12169–00
67F–12169–10
67F–12169–20
67F–12169–30
67F–12169–40
PAD, ADJUSTING (2.475) 16 16 UR
PAD, ADJUSTING (2.500) 16 16 UR
PAD, ADJUSTING (2.525) 16 16 UR
PAD, ADJUSTING (2.550) 16 16 UR
PAD, ADJUSTING (2.575) 16 16 UR
PAD, ADJUSTING (2.600) 16 16 UR
PAD, ADJUSTING (2.625) 16 16 UR
PAD, ADJUSTING (2.650) 16 16 UR
PAD, ADJUSTING (2.675) 16 16 UR
PAD, ADJUSTING (2.700) 16 16 UR
PAD, ADJUSTING (2.725) 16 16 UR
PAD, ADJUSTING (2.750) 16 16 UR
PAD, ADJUSTING (2.775) 16 16 UR
PAD, ADJUSTING (2.800) 16 16 UR
PAD, ADJUSTING (2.825) 16 16 UR
PAD, ADJUSTING (2.850) 16 16 UR
PAD, ADJUSTING (2.875) 16 16 UR
67F–12169–50
67F–12169–60
67F–12169–70
67F–12169–80
67F–12169–A0
67F–12169–B0
67F–12169–C0
67F–12169–D0
67F–12169–E0
PAD, ADJUSTING (2.900) 16 16 UR
PAD, ADJUSTING (2.925) 16 16 UR
PAD, ADJUSTING (2.950) 16 16 UR
PAD, ADJUSTING (2.975) 16 16 UR
PAD, ADJUSTING (3.000) 16 16 UR
PAD, ADJUSTING (3.025) 16 16 UR
PAD, ADJUSTING (3.050) 16 16 UR
PAD, ADJUSTING (3.075) 16 16 UR
PAD, ADJUSTING (3.100) 16 16 UR
9
FIG. 5 VALVE
REF.
NO.
10
PART NO. DESCRIPTION
67F–12169–F0
PAD, ADJUSTING (3.125) 16 16 UR
68V8
68W8
REMARKS
67F–12169–G0
67F–12169–H0
67F–12169–J0
67F–12169–K0
67F–12169–L0
67F–12169–M0
67F–12169–N0
11
67F–12171–00
12
67F–12181–00
13
93605–10108
14
67F–11537–00
15
68V–12157–00
16
93102–38M59
17
67F–46241–00
18
67F–11590–00
19
90506–16M39
20
90445–15M03
PAD, ADJUSTING (3.150) 16 16 UR
PAD, ADJUSTING (3.175) 16 16 UR
PAD, ADJUSTING (3.200) 16 16 UR
PAD, ADJUSTING (3.225) 16 16 UR
PAD, ADJUSTING (3.250) 16 16 UR
PAD, ADJUSTING (3.275) 16 16 UR
PAD, ADJUSTING (3.300) 16 16 UR
CAMSHAFT 1 1 1
CAMSHAFT 2 1 1
PIN, DOWEL 2 2
GEAR, DRIVEN 2 2
BOLT 2 2
OIL SEAL 2 2
BELT 1 1
TENSIONER ASSY 1 1
SPRING, TENSION 1 1
HOSE (L23) 1 1
21
67F–11595–00
22
90119–10M72
23
6D8–11536–00
24
90170–40008
25
90280–04008
PLATE,VALVE 1 1
BOLT, WITH WASHER 1 1
GEAR, DRIVE 1 1
NUT 1 1
KEY, WOODRUFF 1 1
10
FIG. 6 INTAKE 1
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
97575–08540
90119–08M68
90387–08M32
91690–50014
68V–13645–00
67F–15373–00
90465–11M10
90467–20M15
6D8–82544–00
95895–06025
90465–12M03
97095–06012
92995–06600
68V–14291–00–94
90119–06M49
BOLT, WITH WASHER 4 4
BOLT, WITH WASHER 1 1
COLLAR 1 1
PIN, SPRING 2 2
GASKET, MANIFOLD 1 1 1
PIPE, BREATHER 1 1
CLAMP 2 2
CLIP 1 1
CLAMP 1 1
BOLT, FLANGE 1 1
CLAMP 1 1
BOLT 1 1
WASHER 1 1
BRACKET 1 2 2
BOLT, WITH WASHER 8 8
68V8
68W8
REMARKS
16
68V–14440–00
17
93210–48MJ9
18
90119–06M82
19
90119–06ME1
20
65L–85886–00
21
68V–14292–00
22
97095–08020
23
92995–08600
24
90465–13M18
SILENCER ASSY, INTAKE 1 1
O-RING 4 4
BOLT, WITH WASHER 6 6
BOLT, WITH WASHER 2 2
THERMOSENSOR 1 1
BRACKET 2 1 1
BOLT 2 2
WASHER 2 2
CLAMP 1 1
11
FIG. 7 INTAKE 2
REF.
NO.
1
PART NO. DESCRIPTION
68V–14200–21
INTAKE ASSY 1 1 EXCEPT FOR BRA
68V8
68W8
REMARKS
68V–14200–31
2
68V–13751–01
68V–13751–11
3
68V–14323–00
4
68V–14321–00
5
68V–14331–00
6
68V–13752–01
68V–13752–11
7
68V–14331–00
8
68V–13105–00
9
68V–14960–00
10
68V–1312A–00
11
68V–13473–00
12
68V–81146–01
13
68V–14511–00
14
68V–81145–01
15
68V–85885–00
INTAKE ASSY 1 1 FOR BRA
BODY, THROTTLE 1 1 1 EXCEPT FOR BRA
BODY, THROTTLE 1 1 1 FOR BRA
.SCREW, AIR ADJUSTING 1 1
.SCREW, THROTTLE 1 1
.SPRING, THROTTLE VALVE 2 2
BODY, THROTTLE 2 1 1 EXCEPT FOR BRA
BODY, THROTTLE 2 1 1 FOR BRA
.SPRING, THROTTLE VALVE 1 1
CONTROL VALVE ASSY 1 1
.BODY ASSY 1 1
.VALVE, CONTROL 1 1
.O-RING 1 1
.SCREW 2 3 3
.FILTER ASSY 1 1
SCREW 1 2 2
THROTTLE SENSOR ASSY 1 1
16
68V–8182L–00
17
68V–82380–00
18
68V–81147–00
19
68V–14496–00
20
68V–13574–00
21
68V–13573–00
22
68V–14777–00
23
68V–14475–00
24
68V–14419–10
O-RING 1 1 1
SENSOR, PRESSURE 1 1
SCREW 3 2 2
BOLT 6 6
BOLT 2 1 1
BOLT 1 2 2
BOLT 3 3
WASHER 9 9
PIPE 1 1
12
FIG. 7 INTAKE 2
REF.
NO.
25
26
27
28
29
30
31
32
33
34
35
36
PART NO. DESCRIPTION
68V–13641–00–94
99530–10114
93210–48MG8
68V–41237–00
6H4–41237–00
95380–05700
68V–1441L–00
68V–81145–01
68V–8259N–00
68V–14453–00
68V–1441J–00
68V–2417H–00
MANIFOLD 1 1 1
PIN, DOWEL 4 4
O-RING 4 4
JOINT, LINK 1 1
JOINT, LINK 1 1
NUT 1 1
BRACKET 1 1 1
SCREW 1 3 3
WIRE HARNESS ASSY 3 1 1
JOINT, AIR CLEANER 1 1 1
PIPE, SILENCER 1 1
CLAMP 1 2 2
68V8
68W8
REMARKS
13
FIG. 8 FUEL INJECTION NOZZLE
REF.
NO.
1
PART NO. DESCRIPTION
68V–13160–00
DELIVERY PIPE ASSY 1 1 1 EXCEPT FOR BRA
68V8
68W8
REMARKS
68V–13160–10
2
68V–8A360–00
68V–8A360–10
3
68V–1410B–00
4
68V–13766–00
68V–13766–10
5
68V–14225–00
6
68V–13435–00
7
68V–14397–00
68V–14397–10
8
68V–81147–00
9
68V–13906–01
10
68V–14565–00
11
68V–14356–00
12
68V–14264–00
13
69J–21841–02
14
68V–13971–00
DELIVERY PIPE ASSY 1 1 1 FOR BRA
INJECTOR UNIT 4 4 EXCEPT FOR BRA
INJECTOR UNIT 4 4 FOR BRA
.PACKING KIT 1 1
.RUBBER, INJECTOR 1 1 EXCEPT FOR BRA
.RUBBER, INJECTOR 1 1 FOR BRA
CAP 1 1
NIPPLE 1 1
O-RING 1 1 EXCEPT FOR BRA
O-RING 1 1 FOR BRA
SCREW 3 2 2
REGULATOR, PRESSURE 1 1
SCREW 2 2
WASHER, SPRING 2 2
COLLAR 2 2
COOLER 1 1
PIPE, FUEL 1 1 1 EXCEPT FOR BRA
68V–13971–10
15
68V–13972–00
68V–13972–10
16
68V–24519–00
17
68V–2411M–00
18
68V–14777–00
19
68V–14428–00
20
68V–14475–00
21
68V–14357–00
PIPE, FUEL 1 1 1 FOR BRA
PIPE, FUEL 2 1 1 EXCEPT FOR BRA
PIPE, FUEL 2 1 1 FOR BRA
CLIP 3 3
CLIP 3 3
BOLT 2 2
BOLT 2 2
WASHER 2 2
WASHER, PLAIN 3 3
14
FIG. 8 FUEL INJECTION NOZZLE
REF.
NO.
22
23
24
25
26
27
28
29
PART NO. DESCRIPTION
68V–14446–00
68V–14265–00
97095–06010
90430–06014
68V–2247A–10
68V–2247B–00
68V–2481H–00
90465–11M10
BOLT 1 1
COLLAR 3 3
BOLT 4 4
GASKET 4 4
HOSE 1 1 1
HOSE 2 1 1
CLAMP 2 2
CLAMP 1 1
68V8
68W8
REMARKS
15
FIG. 9 FUEL INJECTION PUMP
REF.
NO.
1
PART NO. DESCRIPTION
68V–14180–03
FLOAT CHAMBER ASSY 1 1 EXCEPT FOR BRA
68V8
68W8
REMARKS
68V–14180–11
2
68V–14182–01
68V–14182–10
3
68V–14181–00
68V–14181–10
4
68V–13769–00
68V–13769–10
5
68V–14985–00
6
68V–14386–00
7
68V–13781–10
8
68V–13915–00
68V–13915–10
9
68V–13784–00
10
68V–14984–00
68V–14984–10
11
68V–14567–00
12
68V–14255–00
FLOAT CHAMBER ASSY 1 1 FOR BRA
.COVER, FLOAT CHAMBER 1 1 EXCEPT FOR BRA
.COVER, FLOAT CHAMBER 1 1 FOR BRA
.BODY, FLOAT CHAMBER 1 1 1 EXCEPT FOR BRA
.BODY, FLOAT CHAMBER 1 1 1 FOR BRA
.O-RING 1 1 EXCEPT FOR BRA
.O-RING 1 1 FOR BRA
.FLOAT 1 1
.PIN, FLOAT 1 1
.DAMPER, PUMP 1 1
.FILTER 1 1 EXCEPT FOR BRA
.FILTER 1 1 FOR BRA
.COVER, PUMP 1 1
.GASKET, FLOAT CHAMBER 1 1 EXCEPT FOR BRA
.GASKET, FLOAT CHAMBER 1 1 FOR BRA
.SCREW 7 7
.PLATE 1 1 EXCEPT FOR BRA
68V–14255–10
13
68V–14592–00
68V–14592–10
14
68V–14191–00
15
68V–14126–00
16
68V–14546–00
68V–14546–10
17
68V–13907–03
68V–13907–11
.PLATE 1 1 FOR BRA
.SCREW 1 1 EXCEPT FOR BRA
.SCREW 1 1 FOR BRA
.PLUG, DRAIN 1 1
.GASKET 1 1
.VALVE, NEEDLE 1 1 EXCEPT FOR BRA
.VALVE, NEEDLE 1 1 FOR BRA
.FUEL PUMP COMP. 1 1 EXCEPT FOR BRA
.FUEL PUMP COMP. 1 1 FOR BRA
16
FIG. 9 FUEL INJECTION PUMP
REF.
NO.
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
PART NO. DESCRIPTION
68V–14807–11
68V–13577–00
68V–13973–10
68V–13593–00
68V–13716–00
68V–13542–00
68V–13533–00
68V–13544–00
68V–13532–01
68V–13545–00
68V–13546–00
68V–24377–00
68V–24379–00
68V–13577–00
68V–13534–00
HOSE COMP. 1 1
.CLIP 2 2
.PIPE, FUEL 3 1 1
DAMPER 3 3
COLLAR 6 6
HOSE, VACUUM SENSING 1 6 6
HOSE, VACUUM SENSING 4 1 1
HOSE, VACUUM SENSING 2 1 1
HOSE, VACUUM SENSING 3 1 1
HOSE 1 1 1
HOSE 2 1 1
PIPE, JOINT 2 4 4
PIPE, JOINT 4 1 1
CLIP 5 5
HOSE, VACUUM SENSING 5 2 2
68V8
68W8
REMARKS
33
68V–13547–01
34
68V–24502–02
68V–24502–12
35
68V–2481H–00
36
68V–13535–00
37
68V–24460–01
68V–24460–10
38
68V–13543–01
39
69J–14225–01
HOSE 3 1 1
FILTER, FUEL 1 1 EXCEPT FOR BRA
FILTER, FUEL 1 1 FOR BRA
CLAMP 2 2
HOSE, VACUUM SENSING 5 1 1
RELIEF VALVE ASSY 1 1 EXCEPT FOR BRA
RELIEF VALVE ASSY 1 1 FOR BRA
HOSE, AIR 1 1
CAP 1 1
17
FIG. 10 FUEL 1
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
689–85547–00
90445–13M37
6D8–24560–00
6D8–24563–00
6D8–24564–00
6D8–24562–00
6D8–24469–00
6D8–24519–00
90465–11M10
68V–24566–00
95380–08600
97095–06016
92995–06600
68V–24311–00
68V–24410–00
DAMPER 1 1
HOSE (L2300) 1 1
FILTER ASSY 1 1
.ELEMENT, FILTER 1 1
.GASKET 1 1
.CUP, FILTER 1 1
..FLOAT, WATER LEVEL 1 1
..CLIP 1 1
CLAMP 2 2
BRACKET, FILTER 1 1
NUT 1 1
BOLT 1 1
WASHER 1 1
PIPE, FUEL 1 1 1
FUEL PUMP ASSY 1 1
68V8
68W8
REMARKS
16
68V–24412–00
17
68V–24454–00
18
68V–13131–00
19
68V–24423–00
20
68V–24411–00
21
68V–24374–00
22
68V–24413–00
23
68V–24414–00
24
68V–24444–00
25
68V–24149–00
26
90465–11M10
27
93210–30682
.BODY 1 1 1
.SPRING 1 1
.PLUNGER 1 1
.SPRING, DIAPHRAGM 1 1
.DIAPHRAGM 1 1
.PIN 1 1
.BODY 2 1 1
.BODY 3 1 1
.SCREW 3 3
.NUT 3 3
CLAMP 2 2
O-RING 1 1
18
FIG. 10 FUEL 1
REF.
NO.
28
29
30
31
32
33
34
35
36
37
38
PART NO. DESCRIPTION
90119–06M83
67F–24575–00
68V–24495–00
91609–25014
90201–08M12
67F–24491–00
90119–07235
91809–08006
6R3–24377–10
90465–11M10
67F–28100–01
BOLT, WITH WASHER 2 2
LEVER, FUEL CHANGE 1 1
SHAFT 1 1
PIN, SPRING 2 2
WASHER, PLATE 2 2
BRACKET, FUEL PUMP 1 1
BOLT/WASHER-CAM CAPS 2 2
PIN, DOWEL 2 2
PIPE, JOINT 2 1 F115TJR
CLAMP 1 F115TJR
TOOL KIT 1 1 AP
68V8
68W8
REMARKS
19
FIG. 11 FUEL 2
REF.
NO.
1
2
3
4
5
PART NO. DESCRIPTION
6Y2–24307–50
90445–13M01
6E5–24351–51
90480–06M19
6Y2–24360–60
FUEL PIPE COMP. 2 1 1 AP EXCEPT CAR
.HOSE (L2050) 1 1
.BAND 1 1 1
.GROMMET 1 1
.PRIMER PUMP ASSY 1 1
68V8
68W8
REMARKS
20
FIG. 12 GENERATOR
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
68V–81450–00
68V–81460–00
68V–85580–00
68V–81410–00
63D–81345–20
97607–04110
445–81328–20
68V–81673–00
99530–08012
97095–06030
92995–06100
92995–06600
90280–04M08
90201–24014
90179–24002
ROTOR ASSY 1 1
BASE ASSY 1 1
.COIL, PULSER 1 1
.STATOR ASSY 1 1
.SCREW, WITH WASHER (M6X30) 3 3
.SCREW,WITH WASHER 1 1
.CLAMP 1 1
ROTOR 1 1
PIN, DOWEL 2 2
BOLT 4 4
WASHER, SPRING 4 4
WASHER 4 4
KEY, WOODRUFF 1 1
WASHER, PLATE 1 1
NUT 1 1
68V8
68W8
REMARKS
16
6D8–81332–00
17
97885–06010
18
92995–06600
19
67F–81337–01
20
90387–06M71
21
90480–15M31
22
90119–06M92
23
67F–12138–40
67F–12138–50
67F–12138–60
24
68V–13437–41
68V–13437–51
PLATE, TIMING 1 1
SCREW, PAN HEAD 1 1
WASHER 1 1
COVER, FLYWHEEL 1 1
COLLAR 4 4
GROMMET 2 2
BOLT, WITH WASHER 2 2
MARK, CAUTION 1 1 FOR OCE
MARK, CAUTION 1 1 FOR CAN
MARK, CAUTION 1 1 FOR CAR,BRA
MARK, CAUTION 1 1 FOR OCE
MARK, CAUTION 1 1 FOR CAN
21
FIG. 12 GENERATOR
REF.
NO.
24
25
26
27
28
29
PART NO. DESCRIPTION
68V–13437–61
6AH–81995–40
6AH–81995–50
6AH–81994–40
6AH–81994–50
6AG–81996–00
MARK, CAUTION 1 1 FOR CAR,BRA
LABEL, WARNING 1 1
LABEL, WARNING 1 1 FOR CAN,CAR,BRA
LABEL, SAFETY 1 1
LABEL, SAFETY 1 1 FOR CAN,CAR,BRA
MARK 1 1
68V8
68W8
REMARKS
22
FIG. 13 ELECTRICAL 1
REF.
NO.
1
PART NO. DESCRIPTION
68V–8591A–42
ENGINE CONTROL UNIT ASSY 1 1
68V8
68W8
REMARKS
68V–8591A–51
68V–8591A–61
2
68V–82317–00
3
90387–06119
4
90119–06M59
5
68V–82310–00
6
68V–82310–10
7
97095–06025
8
92995–06100
9
92995–06600
10
68V–82388–00
11
90464–06001
12
67F–82361–00
13
67F–82362–00
14
68V–81960–10
15
97095–06025
16
92995–06100
ENGINE CONTROL UNIT ASSY 1 1 FOR CAR(CE)
ENGINE CONTROL UNIT ASSY 1 1 FOR BRA
DAMPER, IGNITION COIL 4 4
COLLAR 4 4
BOLT, WITH WASHER 4 4
IGNITION COIL ASSY 1 1
IGNITION COIL ASSY 1 1
BOLT 4 4
WASHER, SPRING 4 4
WASHER 4 4
PLATE 2 2
CLAMP 2 2
CLAMP, CORD 3 3
CLAMP, CORD 2 2 2
RECTIFIER & REGULATOR ASSY 1 1
BOLT 2 2
WASHER, SPRING 2 2
Go to P/N:PE0-OM-080064
17
92995–06600
18
97095–06016
19
92995–06100
20
92995–06600
WASHER 2 2
BOLT 1 1
WASHER, SPRING 1 1
WASHER 1 1
23
FIG. 14 ELECTRICAL 2
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
68V–82105–00
97013–06020
92903–06100
92903–06600
68V–81950–00
97780–60625
68V–8194A–00
68V–81953–00
97780–60620
97095–06010
92995–06100
92995–06600
6G5–82119–00
68V–8195B–01
68V–81949–00
WIRE HARNESS 1 1 EXCEPT F115TJR
BOLT 1 1 EXCEPT F115TJR
WASHER, SPRING 1 1 EXCEPT F115TJR
WASHER, PLATE 1 1 EXCEPT F115TJR
RELAY ASSY 1 1
SCREW, TAPPING 1 1
RELAY 1 1
STAY, RELAY 1 1
SCREW, TAPPING 1 1
BOLT 2 2
WASHER, SPRING 2 2
WASHER 2 2
COVER, LEAD WIRE 2 2
RELAY ASSY 1 1
.WIRE, LEAD 1 1
68V8
68W8
REMARKS
16
68V–82532–00
17
682–82119–01
18
97095–06010
19
92995–06100
20
92995–06600
21
97013–06020
22
92903–06600
23
68V–81948–02
24
6A0–82317–00
25
90387–06119
26
90119–06M59
27
68V–82594–00
.CAP 1 1
COVER, LEAD WIRE 2 2
BOLT 2 2
WASHER, SPRING 2 2
WASHER 2 2
BOLT 2 2
WASHER, PLATE 2 2
BRACKET 1 1
DAMPER, IGNITION COIL 5 5
COLLAR 5 5
BOLT, WITH WASHER 5 5
CLAMP 1 1
24
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