YAMAHA F115A ’03, FL115A’03 PARTS CATALOGUE 03

F115A ’03
(68V2)
FL115A’03
(68W2)
2B68V300F1
A1

FOREWORD

This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replace­ment parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
F115A’03(68V2), FL115A’03(68W2)
1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.
2. Abbreviations The Following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made
(Parts need to be ordered locally)
“O/S” Over Size
3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below.
EXAMPLE
CARBURETOR ASSY
.JET, PILOT
.NOZZLE, MAIN
4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
EXAMPLE
PART NO. DESCRIPTION REMARKS
6E08550070 C.D.I. MAGNETO ASSY 1
6E08555070 .ROTOR ASSY 1
6E0157230094..PULLY, STARTER 1
E
EHT
EH
5. Quantity Column Information
NAME for Q’TY COLUMN
68V2 F115AET
68W2 FL115AET
6. Applicable Starting Serial No. and Color Code
1) Engine Starting Sserial No.
F115AET L/X 68V : 1000001
2) Color Code
Color Code
004D DARK BLUISH GRAY METALLIC 2 DBNM2
7. Note that the illustrations for reference in finding parts numbers, not to be used for as­sembling. When assembling, please use the applicable service manual.
8. The asterisk (*) before a reference number indicates modification items after the first edition.
Color Name Abbreviation
APPLICABLE MODEL
FL115AET X 68W : 1000001
A2

CONTENTS

SHEET 1/2
TOP COWLING A4.....................................
CYLINDER. CRANKCASE 1 A6..........................
CRANKSHAFT. PISTON B1..............................
CYLINDER. CRANKCASE 2 B2..........................
VALVE B4.............................................
INTAKE 1 B7...........................................
INTAKE 2 C1...........................................
FUEL INJECTION NOZZLE C3...........................
FUEL INJECTION PUMP C5.............................
FUEL 1 C7............................................
FUEL 2 D2............................................
GENERATOR D3.......................................
ELECTRICAL 1 D5.....................................
ELECTRICAL 2 D6.....................................
ELECTRICAL 3 E1.....................................
STARTING MOTOR E2..................................
BOTTOM COWLING E4.................................
STEERING 1 E6.......................................
STEERING 2 F2.......................................
STEERING FRICTION F4...............................
CONTROL F5.........................................
BRACKET 1 F7........................................
INDEX
NUMERICAL INDEX G1.................................
SHEET
BRACKET 1 A4*........................................
BRACKET 2 A5*........................................
POWER TRIM & TILT ASSY 1 A7*.........................
POWER TRIM & TILT ASSY 2 B2*.........................
UPPER CASING B4*....................................
OIL PAN B6*............................................
LOWER CASING. DRIVE 1 C1*...........................
LOWER CASING. DRIVE 2 C5*...........................
LOWER CASING. DRIVE 3 C7*...........................
LOWER CASING. DRIVE 4 D4*...........................
STEERING GUIDE ATTACHMENT 1 D6*...................
STEERING GUIDE ATTACHMENT 2 D7*...................
REMOTE CONTROL BOX E1*............................
REMOTE CONTROL ASSY 1 E2*.........................
REMOTE CONTROL ASSY 2 E5*.........................
METER F1*............................................
SWITCH. PANEL F3*....................................
REPAIR KIT 1 F4*.......................................
REPAIR KIT 2 F5*.......................................
2/2
INDEX
NUMERICAL INDEX G1*.................................
A3
FIG. 1 TOP COWLING CAPOT SUPERIEUR
REF. PART NO. DESCRIPTION REMARKS NO. NO. PIECES DESCRIPTION REMARQUES
1 68V4261010−8D TOP COWLING ASSY 1 1
CAPOT (ENS.)
2 68V4264700 .HOLDER, CLAMP BAND 1 1
.SUPPORT, SANDOW DE SERRAGE
3 9299006100 .WASHER, SPRING 2 2
.RONDELLE, GROWER
4 9538006600 .NUT, HEXAGON 2 2
.ECROU
5 68V4265100 .HOOK 1 1
.CROCHET
6 9709506012 .BOLT 2 2
.BOULON
7 9299506600 .WASHER 2 2
.RONDELLE
8 68V4265200 .HOOK 1 1
.CROCHET
9 9709506012 .BOLT 2 2
.BOULON
10 9299506600 .WASHER 2 2
.RONDELLE
11 67F4264900 .HOLDER, CLAMP BAND 1 1
.SUPPORT, SANDOW DE SERRAGE
12 9299006100 .WASHER, SPRING 2 2
.RONDELLE, GROWER
13 9538006600 .NUT, HEXAGON 2 2
.ECROU
14 67F4266200 .DAMPER 3 3
.AMORTISSEUR
15 68V4261300 .MOLDING, AIR DUCT 1 1
.MANCHON A AIR
16 9538006600 .NUT, HEXAGON 7 7
.ECROU
17 68V4262900 .SEAL 1 1
.JOINT
18 68V4261200−8D .AIR DUCT, TOP COWLING 1 1
.FLASQUE, PLATEAU D’AVANCE
19 90179−06M28 .NUT 4 4
.ECROU
20 68V4262800 .SEAL 1 1
.JOINT
21 68V4271800 .RUBBER, SEAL 3 1 1
.JOINT
22 68V4261500 .SEAL 1 1
.JOINT
23 68V4263200 .WINDOW 1 1
.FENETRE
24 68V4263400 .SEAL, WINDOW 1 1
.JOINT
25 9299005200 .WASHER, PLAIN 4 4
.RONDELLE, PLATE
26 9778050625 .SCREW, TAPPING 4 4
.VIS, TETE BOMBEE
27 68V4267710 .GRAPHIC, FRONT 1 1
.ADHESIF, AVANT
68V2
68W2
A4
FIG. 1 TOP COWLING CAPOT SUPERIEUR
REF. PART NO. DESCRIPTION REMARKS NO. NO. PIECES DESCRIPTION REMARQUES
28 68V4267810 .GRAPHIC, REAR 1 1
.ADHESIF, ARRIERE
29 68VW007010 .GRAPHIC SET 1 1
.JEU DIEMBLEMES
30 68V4268110 .MARK, COWLING 1 1
.ADHESIF, CAPOT
31 68V4268210 .MARK, COWLING 1 1
.ADHESIF, CAPOT
32 68V4261700 .DAMPER, FORM 1 1
.BOURRELET, CAOUTCHOUC
33 68V4261900 .DAMPER, FORM 2 2
.BOURRELET, CAOUTCHOUC
34 6H344391−01 .NIPPLE, HOSE 2 2
.RACCORD D’ESSENCE
35 9044510M18 .HOSE (L295) 2 2
.DURITE (L295)
36 90465−08M63 .CLAMP 2 2
.BRIDE
37 9778050620 .SCREW, TAPPING 2 2
.VIS, TETE BOMBEE
38 9299005200 .WASHER, PLAIN 2 2
.RONDELLE, PLATE
39 67F1343402 LABEL, CAUTION 1 1
ETIQUETTE, ATTENTION
68V2
68W2
A5
FIG. 2 CYLINDER. CRANKCASE 1 CYLINDRE. CARTER 1
REF. PART NO. DESCRIPTION REMARKS NO. NO. PIECES DESCRIPTION REMARQUES
1 68VW009B04−1S CYLINDER BLOCK ASSY 1 1
CYLINDRE GROUPE (ENS.)
2 68V1510001−1S CRANKCASE ASSY 1 1
CARTER DE MOTEUR COMPLET
3 9360612019 .PIN, DOWEL 10 10
.GOUPILLE
4 90119−10M88 BOLT, WITH WASHER 10 10
BOULON, AVEC RONDELLE
5 90119−08M66 BOLT, WITH WASHER 10 10
BOULON, AVEC RONDELLE
6 90340−14M06 PLUG, STRAIGHT SCREW 1 1
PLOT, FILETE DROIT
7 9043014115 GASKET 1 1
JOINT
8 62Y11119−00 HANGER, ENGINE 2 2
ANNEAU, LEVAGE
9 9709506020 BOLT 4 4
BOULON
10 9299506600 WASHER 4 4
RONDELLE
11 9048012072 GROMMET 1 1
PASSE−FIL
12 67F1514200 GUIDE 1 2 2
GUIDE 1
13 68V41113−001S OUTER COVER, EXHAUST 1 1
COUVERCLE, ECHAPPEMENT
14 90340−18M09 PLUG, STRAIGHT SCREW 1 1
PLOT, FILETE DROIT
15 9043018130 GASKET 1 1
JOINT
16 67F41114A0 GASKET, EXHAUST OUTER COVER 1 1
JOINT, COUVERCLE D’ECHAPPEMENT
17 90119−06MA4 BOLT, WITH WASHER 18 18
BOULON, AVEC RONDELLE
18 6G51241600 VALVE, PRESSURE CONTROL 1 1
SOUPAPE DE CONTROLEUR PRESS
19 90501−16M11 SPRING, COMPRESSION 1 1
RESSORT, COMPRESSION
20 90480−20M05 GROMMET 1 1
PASSE−FIL
21 67F1246A−001S COVER 1 1 1
COUVERCLE 1
22 67F12435A0 GASKET 1 1
JOINT
23 90119−06MA2 BOLT, WITH WASHER 3 3
BOULON, AVEC RONDELLE
24 68V11325−00 ANODE 1 1
ANODE
25 67F11327−00−94 COVER, ANODE 1 1
COUVERCLE
26 9707506020 BOLT 1 1
BOULON
27 9299506600 WASHER 1 1
RONDELLE
68V2
68W2
A6
FIG. 2 CYLINDER. CRANKCASE 1 CYLINDRE. CARTER 1
REF. PART NO. DESCRIPTION REMARKS NO. NO. PIECES DESCRIPTION REMARQUES
28 67F11328−00 GROMMET, ANODE 1 1
PASSE−FIL
29 9707508025 BOLT 2 2
BOULON
30 9299508600 WASHER 2 2
RONDELLE
31 67F1243A−00 HOSE 1 1 1
DURITE 1
32 90465−11M10 CLAMP 1 1
BRIDE
33 90467−20M15 CLIP 1 1
JONC
34 68V1135100 GASKET, CYLINDER 1 1
JOINT, D’EMBASE
35 67F4276100−94 STOPPER 2 2
PLAQUETTE
36 9709506025 BOLT 4 4
BOULON
37 9299506600 WASHER 4 4
RONDELLE
38 68F4453300 DAMPER, UPPER MOUNT RUBBER 2 2
COUVERCLE, SUSPENSION INFERIEU
39 5GH1344000 ELEMENT ASSY, OIL CLEANER 1 1
ELEMENT, FILTRE A HUILE
40 9040120145 BOLT, UNION 1 1
BOULON, RACCORD
68V2
68W2
A7
FIG. 3 CRANKSHAFT. PISTON VILEBREQUIN. PISTON
REF. PART NO. DESCRIPTION REMARKS NO. NO. PIECES DESCRIPTION REMARQUES
1 68V1141100 CRANKSHAFT 1 1
VILEBREQUIN COMPLET
2 9310248009 OIL SEAL 1 1
JOINT SPY
3 9310148002 OIL SEAL 1 1
JOINT SPY
4 67F11416−00 PLANE BEARING, CRANKSHAFT 1 4 4 UR GREEN
COUSSINET DE VILEBREQUIN 1
67F11416−10 PLANE BEARING, CRANKSHAFT 1 4 4 UR BLUE
COUSSINET DE VILEBREQUIN 1
67F11416−20 PLANE BEARING, CRANKSHAFT 1 4 4 UR RED
COUSSINET DE VILEBREQUIN 1
5 67F11417−00 PLANE BEARING, CRANKSHAFT 2 5 5 UR YELLOW
COUSSINET DE VILEBREQUIN 2
67F11417−10 PLANE BEARING, CRANKSHAFT 2 5 5 UR GREEN
COUSSINET DE VILEBREQUIN 2
67F11417−20 PLANE BEARING, CRANKSHAFT 2 5 5 UR BLUE
COUSSINET DE VILEBREQUIN 2
67F11417−30 PLANE BEARING, CRANKSHAFT 2 5 5 UR RED
COUSSINET DE VILEBREQUIN 2
6 67F11418−00 PLANE BEARING, CRANKSHAFT 3 1 1 UR GREEN
COUSSINET DE VILEBREQUIN 3
67F11418−10 PLANE BEARING, CRANKSHAFT 3 1 1 UR BLUE
COUSSINET DE VILEBREQUIN 3
67F11418−20 PLANE BEARING, CRANKSHAFT 3 1 1 UR RED
COUSSINET DE VILEBREQUIN 3
7 68VW116400 PISTON/CONNECTING ROD ASSY STD 4 4
PISTON/BIELLE COMPLETTE (STD)
68VW116410 PISTON/CON−ROD ASSY(0.25MM OS) 4 4 AP
PISTON/BIELLE COMPLETTE:0.25MM
8 K1CA327500 .BOLT, CONNECTING ROD 2 2
.BOULON, BIELLE
9 67F1160301 PISTON RING SET (STD) 4 4
JEU DE SEGMENTS (STD)
67F1160401 PISTON RING SET (0.25MM O/S) 4 4 AP
JUE DE SEGMENTS (0.25MM O/S)
10 68V1165600 PLANE BEARING, CONNECTING ROD 8 8 UR YELLOW
ROULEMENT DE BIELLE
68V1165610 PLANE BEARING, CONNECTING ROD 8 8 UR GREEN
ROULEMENT DE BIELLE
68V1165620 PLANE BEARING, CONNECTING ROD 8 8 UR BLUE
ROULEMENT DE BIELLE
68V1165630 PLANE BEARING, CONNECTING ROD 8 8 UR RED
ROULEMENT DE BIELLE
68V2
68W2
B1
FIG. 4 CYLINDER. CRANKCASE 2 CYLINDRE. CARTER 2
REF. PART NO. DESCRIPTION REMARKS NO. NO. PIECES DESCRIPTION REMARQUES
1 68VW009A02−1S CYLINDER HEAD ASSY 1 1
CULASSE (ENS.)
2 68V11110−0094 CYLINDER HEAD ASSY 1 1
JEU DE CULASSE
3 67F11133−10 .GUIDE, INTAKE VALVE 16 16
.GUIDE, SOUP D’ADM
4 9034451019 .PLUG, TAPER SCREW 4 4
.PLOT, FILETE CONIQUE
5 90119−07235 .BOLT, WITH WASHER 4 4
.BOULON, AVEC RONDELLE
6 9180908006 .PIN, DOWEL 4 4
.GOUJON, D’ASSEMBLAGE
7 90119−07234 .BOLT, WITH WASHER 16 16
.BOULON, AVEC RONDELLE
8 68V11325−00 ANODE 2 2
ANODE
9 67F11327−00−94 COVER, ANODE 2 2
COUVERCLE
10 9707506020 BOLT 2 2
BOULON
11 9299506600 WASHER 2 2
RONDELLE
12 67F11328−00 GROMMET, ANODE 2 2
PASSE−FIL
13 9707508025 BOLT 4 4
BOULON
14 9299508600 WASHER 4 4
RONDELLE
15 9709508014 BOLT 4 4
BOULON
16 9043008143 GASKET 4 4
JOINT
17 67F1118101 GASKET, CYLINDER HEAD 1 1 1
JOINT, DE CULASSE 1
18 9038710M08 COLLAR 2 2
COLLERETTE
19 90105−10M89 BOLT, FLANGE 10 10
BOULON
20 90119−08M91 BOLT, WITH WASHER 5 5
BOULON, AVEC RONDELLE
21 68V11191−001S COVER, CYLINDER HEAD 1 1 1
COUVERCLE, CULASSE 1
22 67F1116800 .COVER, BREATHER 1 1
.COUVERCLE, RENIFLARD
23 9850704008 .SCREW, PAN HEAD 8 8
.VIS, TETE TRONCONIQUE
24 9290704600 .WASHER 8 8
.RONDELLE
25 9048012072 GROMMET 2 2
PASSE−FIL
26 67F1135600 SEAL, CYLINDER 2 1 1
JOINT, SPY CYLINDRE
27 9709506030 BOLT 14 14
BOULON
68V2
68W2
B2
FIG. 4 CYLINDER. CRANKCASE 2 CYLINDRE. CARTER 2
REF. PART NO. DESCRIPTION REMARKS NO. NO. PIECES DESCRIPTION REMARQUES
28 9299506600 WASHER 14 14
RONDELLE
29 67F1119200 COVER, CYLINDER HEAD 2 1 1
COUVERCLE, CULASSE 2
30 90159−06M29 SCREW, WITH WASHER 5 5
VIS, AVEC RONDELLE
31 68V1241100 THERMOSTAT 1 1
THERMOSTAT
32 68V1241300−1S COVER, THERMOSTAT 1 1
COUVERCLE, THERMOSTAT
33 9709506025 BOLT 2 2
BOULON
34 9299506600 WASHER 2 2
RONDELLE
35 6G81536300 PLUG, OIL 1 1
PLOT, HUILE
36 93210−24M79 O−RING 1 1
JOINT TORIQUE
37 68V8362600 MARK 6 1 1
MARK 6
38 9470200400 PLUG, SPARK (NGK LFR6A11) 4 4
BOUGIE D’ALLUMAGE (NGK LFR6A11)
68V2
68W2
B3
FIG. 5 VALVE SOUPAPE
REF. PART NO. DESCRIPTION REMARKS NO. NO. PIECES DESCRIPTION REMARQUES
1 68V1211100 VALVE, INTAKE 8 8
SOUPAPE, ADMISSION
2 68V1212100 VALVE, EXHAUST 8 8
SOUPAPE, ECHAPPEMENT
3 67F1211600 SEAT, VALVE SPRING 16 16
SIEGE, RESSORT DE SOUPAPE
4 67F1211400 SPRING, VALVE OUTER 16 16
RESSORT DE SOUPAPE, EXTERNE
5 67F1211700 RETAINER, VALVE SPRING 16 16
BUTEE DE RESSORT DE SOUPAPA
6 67F1211800 COTTER, VALVE 32 32
FRAISE, SOUPAPE
7 K0AA372100 SEAL, VALVE STEM 8 8
JOINT, QUEUE DE SOUPAPE
8 K0AA372200 SEAL, VALVE STEM 2 8 8
JOINT, QUEUE DE SOUPAPE 2
9 67F1215300 LIFTER, VALVE 16 16
LEVESOUPAPE
10 67F1216800 PAD, ADJUSTING (2.000) 16 16 UR
PASTILLE, DE REGLAGE (2.000)
67F1216810 PAD, ADJUSTING (2.025) 16 16 UR
PASTILLE, DE REGLAGE (2.025)
67F1216820 PAD, ADJUSTING (2.050) 16 16 UR
PASTILLE, DE REGLAGE (2.050)
67F1216830 PAD, ADJUSTING (2.075) 16 16 UR
PASTILLE, DE REGLAGE (2.075)
67F1216840 PAD, ADJUSTING (2.100) 16 16 UR
PASTILLE, DE REGLAGE (2.100)
67F1216850 PAD, ADJUSTING (2.125) 16 16 UR
PASTILLE, DE REGLAGE (2.125)
67F1216860 PAD, ADJUSTING (2.150) 16 16 UR
PASTILLE, DE REGLAGE (2.150)
67F1216870 PAD, ADJUSTING (2.175) 16 16 UR
PASTILLE, DE REGLAGE (2.175)
67F1216880 PAD, ADJUSTING (2.200) 16 16 UR
PASTILLE, DE REGLAGE (2.200)
67F12168A0 PAD, ADJUSTING (2.225) 16 16 UR
PASTILLE, DE REGLAGE (2.225)
67F12168B0 PAD, ADJUSTING (2.250) 16 16 UR
PASTILLE, DE REGLAGE (2.250)
67F12168C0 PAD, ADJUSTING (2.275) 16 16 UR
PASTILLE, DE REGLAGE (2.275)
67F12168D0 PAD, ADJUSTING (2.300) 16 16 UR
PASTILLE, DE REGLAGE (2.300)
67F12168E0 PAD, ADJUSTING (2.325) 16 16 UR
PASTILLE, DE REGLAGE (2.325)
67F12168F0 PAD, ADJUSTING (2.350) 16 16 UR
PASTILLE, DE REGLAGE (2.350)
67F12168G0 PAD, ADJUSTING (2.375) 16 16 UR
PASTILLE, DE REGLAGE (2.375)
67F12168H0 PAD, ADJUSTING (2.400) 16 16 UR
PASTILLE, DE REGLAGE (2.400)
67F12168J0 PAD, ADJUSTING (2.425) 16 16 UR
PASTILLE, DE REGLAGE (2.425)
68V2
68W2
B4
FIG. 5 VALVE SOUPAPE
REF. PART NO. DESCRIPTION REMARKS NO. NO. PIECES DESCRIPTION REMARQUES
10 67F12168K0 PAD, ADJUSTING (2.450) 16 16 UR
PASTILLE, DE REGLAGE (2.450)
67F12168L0 PAD, ADJUSTING (2.475) 16 16 UR
PASTILLE, DE REGLAGE (2.475)
67F12168M0 PAD, ADJUSTING (2.500) 16 16 UR
PASTILLE, DE REGLAGE (2.500)
67F12168N0 PAD, ADJUSTING (2.525) 16 16 UR
PASTILLE, DE REGLAGE (2.525)
67F12168P0 PAD, ADJUSTING (2.550) 16 16 UR
PASTILLE, DE REGLAGE (2.550)
67F12168R0 PAD, ADJUSTING (2.575) 16 16 UR
PASTILLE, DE REGLAGE (2.575)
67F12168S0 PAD, ADJUSTING (2.600) 16 16 UR
PASTILLE, DE REGLAGE (2.600)
67F12168T0 PAD, ADJUSTING (2.625) 16 16 UR
PASTILLE, DE REGLAGE (2.625)
67F12168U0 PAD, ADJUSTING (2.650) 16 16 UR
PASTILLE, DE REGLAGE (2.650)
67F12168V0 PAD, ADJUSTING (2.675) 16 16 UR
PASTILLE, DE REGLAGE (2.675)
67F12168W0 PAD, ADJUSTING (2.700) 16 16 UR
PASTILLE, DE REGLAGE (2.700)
67F12168X0 PAD, ADJUSTING (2.725) 16 16 UR
PASTILLE, DE REGLAGE (2.725)
67F12168Y0 PAD, ADJUSTING (2.750) 16 16 UR
PASTILLE, DE REGLAGE (2.750)
67F1216900 PAD, ADJUSTING (2.775) 16 16 UR
PASTILLE, DE REGLAGE (2.775)
67F1216910 PAD, ADJUSTING (2.800) 16 16 UR
PASTILLE, DE REGLAGE (2.800)
67F1216920 PAD, ADJUSTING (2.825) 16 16 UR
PASTILLE, DE REGLAGE (2.825)
67F1216930 PAD, ADJUSTING (2.850) 16 16 UR
PASTILLE, DE REGLAGE (2.850)
67F1216940 PAD, ADJUSTING (2.875) 16 16 UR
PASTILLE, DE REGLAGE (2.875)
67F1216950 PAD, ADJUSTING (2.900) 16 16 UR
PASTILLE, DE REGLAGE (2.900)
67F1216960 PAD, ADJUSTING (2.925) 16 16 UR
PASTILLE, DE REGLAGE (2.925)
67F1216970 PAD, ADJUSTING (2.950) 16 16 UR
PASTILLE, DE REGLAGE (2.950)
67F1216980 PAD, ADJUSTING (2.975) 16 16 UR
PASTILLE, DE REGLAGE (2.975)
67F12169A0 PAD, ADJUSTING (3.000) 16 16 UR
PASTILLE, DE REGLAGE (3.000)
67F12169B0 PAD, ADJUSTING (3.025) 16 16 UR
PASTILLE, DE REGLAGE (3.025)
67F12169C0 PAD, ADJUSTING (3.050) 16 16 UR
PASTILLE, DE REGLAGE (3.050)
67F12169D0 PAD, ADJUSTING (3.075) 16 16 UR
PASTILLE, DE REGLAGE (3.075)
67F12169E0 PAD, ADJUSTING (3.100) 16 16 UR
PASTILLE, DE REGLAGE (3.100)
68V2
68W2
B5
FIG. 5 VALVE SOUPAPE
REF. PART NO. DESCRIPTION REMARKS NO. NO. PIECES DESCRIPTION REMARQUES
10 67F12169F0 PAD, ADJUSTING (3.125) 16 16 UR
PASTILLE, DE REGLAGE (3.125)
67F12169G0 PAD, ADJUSTING (3.150) 16 16 UR
PASTILLE, DE REGLAGE (3.150)
67F12169H0 PAD, ADJUSTING (3.175) 16 16 UR
PASTILLE, DE REGLAGE (3.175)
67F12169J0 PAD, ADJUSTING (3.200) 16 16 UR
PASTILLE, DE REGLAGE (3.200)
67F12169K0 PAD, ADJUSTING (3.225) 16 16 UR
PASTILLE, DE REGLAGE (3.225)
67F12169L0 PAD, ADJUSTING (3.250) 16 16 UR
PASTILLE, DE REGLAGE (3.250)
67F12169M0 PAD, ADJUSTING (3.275) 16 16 UR
PASTILLE, DE REGLAGE (3.275)
67F12169N0 PAD, ADJUSTING (3.300) 16 16 UR
PASTILLE, DE REGLAGE (3.300)
11 67F1217100 CAMSHAFT 1 1 1
ARBRE A CAMES 1
12 67F1218100 CAMSHAFT 2 1 1
ARBRE A CAMES 2
13 9360510108 PIN, DOWEL 2 2
AXE
14 67F11537−00 GEAR, DRIVEN 2 2
PIGNON SECONDAIRE
15 90119−10M06 BOLT, WITH WASHER 2 2
BOULON, AVEC RONDELLE
16 93102−38M59 OIL SEAL 2 2
JOINT SPY
17 67F4624100 BELT 1 1
COURROIE TRAPEZOIDALE
18 67F11590−00 TENSIONER ASSY 1 1
TENDEUR (ENS.)
19 90506−16M39 SPRING, TENSION 1 1
RESSORT, TENSION
20 9044515M03 HOSE (L23) 1 1
DURITE (L23)
21 67F11595−00 PLATE,VALVE 1 1
PLAQUE DE SOUPAPE
22 90119−10M72 BOLT, WITH WASHER 1 1
BOULON, AVEC RONDELLE
23 67F11536−00 GEAR, DRIVE 1 1
ENGRENAGE, MENANT
24 9017040003 NUT 1 1
ECROU
25 9028004008 KEY, WOODRUFF 1 1
CLAVETTE, DEMI−LUNE
68V2
68W2
B6
FIG. 6 INTAKE 1 ADMISSION 1
REF. PART NO. DESCRIPTION REMARKS NO. NO. PIECES DESCRIPTION REMARQUES
1 9757508540 BOLT, WITH WASHER 4 4
VIS HEXAGONAL AVC RONDELLE
2 90119−08M68 BOLT, WITH WASHER 1 1
BOULON, AVEC RONDELLE
3 9038708M32 COLLAR 1 1
COLLERETTE
4 9169050014 PIN, SPRING 2 2
AGRAFFE
5 68V1364500 GASKET, MANIFOLD 1 1 1
JOINT, TUBULURE 1
6 67F1537300 PIP E, BREATHER 1 1
DURITE DE RENIFLARD
7 90465−11M10 CLAMP 2 2
BRIDE
8 90467−20M15 CLIP 1 1
JONC
9 90465−12M03 CLAMP 2 2
BRIDE
10 9709506012 BOLT 2 2
BOULON
11 9299506600 WASHER 2 2
RONDELLE
12 68V1429100−94 BRACKET 1 2 2
SUPPORT 1
13 90119−06M49 BOLT, WITH WASHER 8 8
BOULON, AVEC RONDELLE
14 68V1444000 SILENCER ASSY, INTAKE 1 1
SIENCIEUX D’ADMISSION
15 93210−48MJ9 O−RING 4 4
JOINT TORIQUE
16 90119−06M82 BOLT, WITH WASHER 6 6
BOULON, AVEC RONDELLE
17 90119−06ME1 BOLT, WITH WASHER 2 2
BOULON, AVEC RONDELLE
18 65L8588600 THERMOSENSOR 1 1
SENSITOMETRE
19 68V1429200 BRACKET 2 1 1
SUPPORT 2
20 9709508020 BOLT 2 2
BOULON
21 9299508600 WASHER 2 2
RONDELLE
22 90465−13M18 CLAMP 2 2
BRIDE
68V2
68W2
B7
FIG. 7 INTAKE 2 ADMISSION 2
REF. PART NO. DESCRIPTION REMARKS NO. NO. PIECES DESCRIPTION REMARQUES
1 68V1420002 INTAKE ASSY 1 1
ADMISSION (ENS.)
2 68V1375101 BODY, THROTTLE 1 1 1
CARTER 1
3 68V1432300 .SCREW, AIR ADJUSTING 1 1
.VIS DE DOSEUR D’AIR
4 68V1432100 .SCREW, THROTTLE 1 1
.VIS, ACCELERATEUR
5 68V1433100 .SPRING, THROTTLE VALVE 2 2
.RESSORT, BOISSEAU
6 68V1375201 BODY, THROTTLE 2 1 1
CARTER 2
7 68V1433100 .SPRING, THROTTLE VALVE 1 1
.RESSORT, BOISSEAU
8 68V1310500 CONTROL VALVE ASSY 1 1
SOUPAPE DE CONTROLE COMPLET
9 68V1496000 .BODY ASSY 1 1
.CARTER (ENS.)
10 68V1312A00 .VALVE, CONTROL 1 1
.EMBLEME, YAMAHA
11 68V1347300 .ORING 1 1
.JOINT TORIQUE
12 68V8114601 .SCREW 2 3 3
.VIS 2
13 68V1451100 .FILTER ASSY 1 1
.ENS FILTRE
14 68V8114501 SCREW 1 2 2
VIS 1
15 68V8588500 THROTTLE SENSOR ASSY 1 1
SENSITOMETRE (ENS.)
16 68V8182L00 ORING 1 1 1
JOINT TORIQUE 1
17 68V8238000 SENSOR, PRESSURE 1 1
SONDE DE PRESSION
18 68V8114700 SCREW 3 2 2
VIS 3
19 68V1449600 BOLT 6 6
BOULON
20 68V1357400 BOLT 2 1 1
BOULON 2
21 68V1357300 BOLT 1 2 2
BOULON 1
22 68V1477700 BOLT 3 3
BOULON
23 68V1447500 WASHER 9 9
RONDELLE
24 68V1441910 PIPE 1 1
DURITE
25 68V1364100−94 MANIFOLD 1 1 1
TUBULURE 1
26 99530−10114 PIN, DOWEL 4 4
GOUJON, D’ASSEMBLAGE
27 93210−48MG8 O−RING 4 4
JOINT TORIQUE
68V2
68W2
C1
FIG. 7 INTAKE 2 ADMISSION 2
REF. PART NO. DESCRIPTION REMARKS NO. NO. PIECES DESCRIPTION REMARQUES
28 68V4123700 JOINT, LINK 1 1
RACCORD
29 6H441237−00 JOINT, LINK 1 1
RACCORD
30 9538005700 NUT 1 1
ECROU
31 68V1441L00 BRACKET 1 1 1
SUPPORT 1
32 68V8114500 SCREW 1 3 3
VIS 1
33 68V8259N00 WIRE HARNESS ASSY 3 1 1
FAISCEAU DE FILS
34 68V1445300 JOINT, AIR CLEANER 1 1 1
RACCORD, FILTRE A AIR 1
35 68V1441J00 PIPE, SILENCER 1 1
DURITE, DE SILENCIEUX
36 68V2417H00 CLAMP 1 2 2
COLLIER 1
68V2
68W2
C2

FIG. 8 FUEL INJECTION NOZZLE FUEL INJECTION NOZZLE

REF. PART NO. DESCRIPTION REMARKS NO. NO. PIECES DESCRIPTION REMARQUES
1 68V1316000 DELIVERY PIPE ASSY 1 1 1
ENS. TUBE DE REFOULEMENT 1
2 68V8A36000 INJECTOR UNIT 4 4
INJECTEUR
3 68V1410B00 .PACKING KIT 1 1
.POCHETTE DE JOINTS
4 68V1376600 .RUBBER, INJECTOR 1 1
.RONDELLE CAOUTCHOUC
5 68V1422500 CAP 1 1
COUVERCLE
6 68V1343500 NIPPLE 1 1
RACCORD
7 68V1439700 ORING 1 1
JOINT TORIQUE
8 68V8114700 SCREW 3 2 2
VIS 3
9 68V1390600 REGULATOR, PRESSURE 1 1
REGULATEUR DE PRESSION
10 68V1456500 SCREW 2 2
VIS
11 68V1435600 WASHER, SPRING 2 2
RONDELLE
12 68V1426400 COLLAR 2 2
COLLERETTE
13 68V2184100 COOLER 1 1
RADIATEUR
14 68V1397100 PIPE, FUEL 1 1 1
TUBE 1, CARBURANT
15 68V1397200 PIPE, FUEL 2 1 1
TUBE 2, CARBURANT
16 68V2451900 CLIP 3 3
JONC
17 68V2411M00 CLIP 3 3
JONC
18 68V1477700 BOLT 2 2
BOULON
19 68V1442800 BOLT 2 2
BOULON
20 68V1447500 WASHER 2 2
RONDELLE
21 68V1435700 WASHER, PLAIN 3 3
RONDELLE PLATE
22 68V1444600 BOLT 1 1
BOULON
23 68V1426500 COLLAR 3 3
COLLERETTE
24 9709506010 BOLT 4 4
BOULON
25 9043006014 GASKET 4 4
JOINT
26 68V2447A00 HOSE 1 1 1
DURITE 1
27 68V2247B00 HOSE 2 1 1
DURITE 2
68V2
68W2
C3
FIG. 8 FUEL INJECTION NOZZLE FUEL INJECTION NOZZLE
REF. PART NO. DESCRIPTION REMARKS NO. NO. PIECES DESCRIPTION REMARQUES
28 68V2481H00 CLAMP 2 2
BRIDE
29 90465−11M10 CLAMP 1 1
BRIDE
68V2
68W2
C4

FIG. 9 FUEL INJECTION PUMP FUEL INJECTION PUMP

REF. PART NO. DESCRIPTION REMARKS NO. NO. PIECES DESCRIPTION REMARQUES
1 68V1418001 FLOAT CHAMBER ASSY 1 1
CUVE DE FLOTTEUR
2 68V1418201 .COVER, FLOAT CHAMBER 1 1
.COUVERCLE, CUVE DE FLOTTEUR
3 68V1418100 .BODY, FLOAT CHAMBER 1 1 1
.CORPS, CUVE DE FLOTTEUR 1
4 68V1376900 .ORING 1 1
.JOINT TORIQUE
5 68V1498500 .FLOAT 1 1
.FLOTTEUR
6 68V1438600 .PIN, FLOAT 1 1
.AXE, FLOTTEUR
7 68V1378100 .DAMPER, PUMP 1 1
.AMORTISSEUR, POMPE
8 68V1391500 .FILTER 1 1
.FILTRE
9 68V1378400 .COVER, PUMP 1 1
.COUVERCLE, POMPE
10 68V1498400 .GASKET, FLOAT CHAMBER 1 1
.JOINT, CUVE DE FLOTTEUR
11 68V1456700 .SCREW 7 7
.VIS
12 68V1425500 .PLATE 1 1
.PLAQUE
13 68V1459200 .SCREW 1 1
.VIS
14 68V1419100 .PLUG, DRAIN 1 1
.PLOT, VIDANGE
15 68V1412600 .GASKET 1 1
.JOINT
16 68V1454600 .VALVE, NEEDLE 1 1
.POINTEAU
17 68V1390700 .FUEL PUMP COMP. 1 1
.POMPE A CARBURANT COMP.
18 68V1480700 HOSE COMP. 1 1
DURITE (ENS.)
19 68V2438700 .CLIP 2 2
.SANDOW
20 68V1359300 DAMPER 3 3
AMORTISSEUR
21 68V1371600 COLLAR 6 6
COLLERETTE
22 68V1354200 HOSE, VACUUM SENSING 1 6 6
DURITE 1
23 68V1353300 HOSE, VACUUM SENSING 4 1 1
DURITE 4
24 68V1354400 HOSE, VACUUM SENSING 2 1 1
DURITE 2
25 68V1353200 HOSE, VACUUM SENSING 3 1 1
DURITE 3
26 68V1354500 HOSE 1 1 1
DURITE 1
27 68V1354600 HOSE 2 1 1
DURITE 2
68V2
68W2
C5
FIG. 9 FUEL INJECTION PUMP FUEL INJECTION PUMP
REF. PART NO. DESCRIPTION REMARKS NO. NO. PIECES DESCRIPTION REMARQUES
28 68V2437700 PIPE, JOINT 3 4 4
DURITE RACCORDEMENT 3
29 68V2437900 PIPE, JOINT 4 1 1
DURITE RACCORDEMENT 4
30 68V1357700 CLIP 5 5
AGRAFE
31 68V1353400 HOSE, VACUUM SENSING 5 2 2
DURITE 5
32 68V1354701 HOSE 3 1 1
DURITE 3
33 68V1429400 HOSE 1 1
DURITE
34 68V2481H00 CLAMP 1 1
BRIDE
35 68V1353500 HOSE, VACUUM SENSING 5 1 1
DURITE 5
36 68V1349001 RELIEF VALVE ASSY 1 1
SOUPAPE DE SECURITE COMPLET
37 68V1354300 HOSE, AIR 1 1
DURITE, A AIR
68V2
68W2
C6
FIG. 10 FUEL 1 CARBURANT 1
REF. PART NO. DESCRIPTION REMARKS NO. NO. PIECES DESCRIPTION REMARQUES
1 6898554700 DAMPER 1 1
AMORTISSEUR
2 6R32437700 PIPE, JOINT 3 1 1
DURITE RACCORDEMENT 3
3 90465−11M10 CLAMP 1 1
BRIDE
4 9044513M27 HOSE (L950) 1 1
DURITE (L950)
5 68V2456001 FILTER ASSY 1 1
ENS FILTRE
6 68V2452101 .CUP, FILTER 1 1
.CUVETTE, FILTRE
7 68V2456300 .ELEMENT, FILTER 1 1
.ELEMENT, FILTRE
8 9321032738 .O−RING 1 1
.JOINT TORIQUE
9 68V2446901 .FLOAT, WATER LEVEL 1 1
.FLOTTEUR
10 90465−11M10 CLAMP 2 2
BRIDE
11 68V2456600 BRACKET, FILTER 1 1
SUPPORT, FILTRE
12 9538008600 NUT 1 1
ECROU
13 9709506016 BOLT 1 1
BOULON
14 9299506600 WASHER 1 1
RONDELLE
15 9044513M11 HOSE (L300) 1 1
DURITE (L300)
16 68V2441000 FUEL PUMP ASSY 1 1
POMPE A ESSENCE
17 68V2441200 .BODY 1 1 1
.CORPS 1
18 68V2445400 .SPRING 1 1
.RESSORT
19 68V1313100 .PLUNGER 1 1
.PLONGEUR
20 68V2442300 .SPRING, DIAPHRAGM 1 1
.RESSORT, DIAPHRAGME
21 68V2441100 .DIAPHRAGM 1 1
.DIAPHRAGME
22 68V2437400 .PIN 1 1
.GOUPILLE
23 68V2441300 .BODY 2 1 1
.CORPS 2
24 68V2441400 .BODY 3 1 1
.CORPS 3
25 68V2444400 .SCREW 3 3
.VIS
26 68V2414900 .NUT 3 3
.ECROU
27 90465−11M10 CLAMP 2 2
BRIDE
68V2
68W2
C7
FIG. 10 FUEL 1 CARBURANT 1
REF. PART NO. DESCRIPTION REMARKS NO. NO. PIECES DESCRIPTION REMARQUES
28 9321030682 O−RING 1 1
JOINT TORIQUE
29 90119−06M83 BOLT, WITH WASHER 2 2
BOULON, AVEC RONDELLE
30 67F2457500 LEVER, FUEL CHANGE 1 1
LEVIER, D’ESSENCE
31 68V2449500 SHAFT 1 1
AXE
32 9160925014 PIN, SPRING 2 2
AXE DE RESSORT
33 90201−08M12 WASHER, PLATE 2 2
RONDELLE, PLATE
34 67F2449100 BRACKET, FUEL PUMP 1 1
SUPPORT, POMPE A ESSENCE
35 90119−07235 BOLT, WITH WASHER 2 2
BOULON, AVEC RONDELLE
36 9180908006 PIN, DOWEL 2 2
GOUJON, D’ASSEMBLAGE
37 67F2810000 TOOL KIT 1 1
TROUSSE A OUTILS
38 68V2819973−A0 MANUAL,OWNER’S 1 1 UR (E,F,S)
MANUEL D’UTILISATION
68V2819973−B0 MANUAL,OWNER’S 1 1 UR (D,NL,I)
MANUEL D’UTILISATION
39 68V2819983−A0 MANUAL,OWNER’S 1 1 UR (DK,P,GR)
MANUEL D’UTILISATION
68V2819983−B0 MANUAL,OWNER’S 1 1 UR (N,S,SS)
MANUEL D’UTILISATION
68V2
68W2
D1
FIG. 11 FUEL 2 CARBURANT 2
REF. PART NO. DESCRIPTION REMARKS NO. NO. PIECES DESCRIPTION REMARQUES
1 6YK2430642 FUEL PIPE COMP. 1 1 1 AP
DURITE A ESSENCE 1
68V2
68W2
D2
FIG. 12 GENERATOR GENERATRICE
REF. PART NO. DESCRIPTION REMARKS NO. NO. PIECES DESCRIPTION REMARQUES
1 68V8145000 ROTOR ASSY 1 1
ROTOR COMPLET
2 68V8146000 BASE ASSY 1 1
ENS. FLASQUE
3 68V8558000 .COIL, PULSER 1 1
.BOBINE, PULSEUR
4 68V8141000 .STATOR ASSY 1 1
.STATOR COMPLET
5 63D8134520 .SCREW, WITH WASHER (M6X30) 3 3
.VIS, AVEC RONDELLE (M6X30)
6 97607−04112 .SCREW,WITH WASHER 1 1
.VIS HEXAGONAL
7 4458132820 .CLAMP 1 1
.COLLIER
8 68V8167300 ROTOR 1 1
ROTOR
9 9953008012 PIN, DOWEL 2 2
GOUJON, D’ASSEMBLAGE
10 9709506030 BOLT 4 4
BOULON
11 9299506100 WASHER, SPRING 4 4
RONDELLE, GROWER
12 9299506600 WASHER 4 4
RONDELLE
13 9028004M08 KEY , WOODRUFF 1 1
CLAVETTE, DEMI−LUNE
14 9020124014 WASHER, PLATE 1 1
RONDELLE, PLATE
15 9017924002 NUT 1 1
ECROU
16 67F8133200 PLATE, TIMING 1 1
PLATEAU, ALLUMAGE
17 9788506010 SCREW, PAN HEAD 1 1
VIS, A ENCOCHE
18 9299506600 WASHER 1 1
RONDELLE
19 67F8133701 COVER, FLYWHEEL 1 1
COUVERCLE, VOLANT
20 9038706M71 COLLAR 4 4
COLLERETTE
21 90480−15M31 GROMMET 2 2
PASSE−FIL
22 90119−06M92 BOLT, WITH WASHER 2 2
BOULON, AVEC RONDELLE
23 67F1213860 MARK, CAUTION 1 1
MAKER
24 67F1343761 MARK, CAUTION 1 1
MAKER
25 6A18362541 MARK 5 1 1
ETIQUETTE 5
26 6A18362551 MARK 5 1 1
ETIQUETTE 5
27 6K18362341 MARK 3 1
ETIQUETTE 3
68V2
68W2
D3
FIG. 12 GENERATOR GENERATRICE
REF. PART NO. DESCRIPTION REMARKS NO. NO. PIECES DESCRIPTION REMARQUES
28 6K18362350 MARK 3 1
ETIQUETTE 3
68V2
68W2
D4
FIG. 13 ELECTRICAL 1 PARTIE ELECTRIQUE 1
REF. PART NO. DESCRIPTION REMARKS NO. NO. PIECES DESCRIPTION REMARQUES
1 68V8591A11 ENGINE CONTROL UNIT ASSY 1 1
BLOC DE CONTROL
2 68V8231700 DAMPER, IGNITION COIL 4 4
AMORTISSEUR, BOBINE D’ALLUM
3 6244254200 PIPE 4 4
TUYAU
4 90119−06M59 BOLT, WITH WASHER 4 4
BOULON, AVEC RONDELLE
5 68V8231000 IGNITION COIL ASSY 1 1
BOBINE D’ALLUMAGE
6 68V8231010 IGNITION COIL ASSY 1 1
BOBINE D’ALLUMAGE
7 9709506025 BOLT 4 4
BOULON
8 9299506100 WASHER, SPRING 4 4
RONDELLE, GROWER
9 9299506600 WASHER 4 4
RONDELLE
10 68V8238800 PLATE 2 2
PLAQUETTE
11 9046406001 CLAMP 2 2
BRIDE
12 67F8236100 CLAMP, CORD 2 2
COLLIER, CORDON
13 67F8236200 CLAMP, CORD 2 2 2
COLLIER, CABLE 2
14 68V8196000 RECTIFIER & REGULATOR ASSY 1 1
REDRESSEUR REGULATEUR CPLT
15 9709506025 BOLT 2 2
BOULON
16 9299506100 WASHER, SPRING 2 2
RONDELLE, GROWER
17 9299506600 WASHER 2 2
RONDELLE
18 9709506020 BOLT 1 1
BOULON
19 9299506100 WASHER, SPRING 1 1
RONDELLE, GROWER
20 9299506600 WASHER 1 1
RONDELLE
68V2
68W2
D5
FIG. 14 ELECTRICAL 2 PARTIE ELECTRIQUE 2
REF. PART NO. DESCRIPTION REMARKS NO. NO. PIECES DESCRIPTION REMARQUES
1 68V8210500 WIRE HARNESS 1 1
FAISCEAU DE FILS
2 9701306020 BOLT 1 1
BOULON
3 9290306100 WASHER, SPRING 1 1
RONDELLE, GROWER
4 9290306600 WASHER, PLATE 1 1
RONDELLE, PLATE
5 68V8195000 RELAY ASSY 1 1
RELAIS COMPLET
6 9778060625 SCREW, TAPPING 1 1
VIS, TETE BOMBEE
7 68V8194A00 RELAY 1 1
RELAIS
8 68V8195300 STAY, RELAY 1 1
SUPPORT, RELAIS
9 9778060620 SCREW, TAPPING 1 1
VIS, TETE BOMBEE
10 9709506010 BOLT 2 2
BOULON
11 9299506100 WASHER, SPRING 2 2
RONDELLE, GROWER
12 9299506600 WASHER 2 2
RONDELLE
13 6G58211900 COVER, LEAD WIRE 2 2
GARNITURE, FIL
14 68V8195B01 RELAY ASSY 1 1
RELAIS COMPLET
15 68V8194900 .WIRE, LEAD 1 1
.FIL
16 68V8253200 .CAP 1 1
.COUVERCLE
17 9709506010 BOLT 2 2
BOULON
18 9299506100 WASHER, SPRING 2 2
RONDELLE, GROWER
19 9299506600 WASHER 2 2
RONDELLE
20 9701306020 BOLT 2 2
BOULON
21 9290306600 WASHER, PLATE 2 2
RONDELLE, PLATE
22 68V8194800 BRACKET 1 1
JOINT TORIQUE
23 6A08231700 DAMPER, IGNITION COIL 5 5
AMORTISSEUR, BOBINE D’ALLUM
24 6244254200 PIPE 5 5
TUYAU
25 90119−06M59 BOLT, WITH WASHER 5 5
BOULON, AVEC RONDELLE
26 68V8259400 CLAMP 1 1
BRIDE
27 90464−12M58 CLAMP 1 1
BRIDE
68V2
68W2
D6
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