YAMAHA F115A ’02, FL115A’02 PARTS CATALOGUE 02

F115A ’02(68V1)
FL115A’02(68W1)

A1

2A68V−300F1

FOREWORD

This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replace­ment parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.

F115A’02(68V1), FL115A’02(68W1)

1. Modifications or additions which have been made after issue of the Parts Catalogue will
be announced in the Yamaha Parts News.
It is advisable that you make necessary corrections to the Parts Catalogue according to
the Yamaha Parts News.

2. Abbreviations
The Following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.

“UN” Use as many as needed.

“AP” Alternate Parts

“LM” Local Made

(Parts need to be ordered locally)

“O/S” Over Size

3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part
name as shown below.

EXAMPLE

CARBURETOR ASSY

.JET, PILOT

.NOZZLE, MAIN

4. Number of component for assembly
The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.

EXAMPLE

PART NO. DESCRIPTION REMARKS

6E0−85500−70 C.D.I. MAGNETO ASSY 1

6E0−85550−70 .ROTOR ASSY 1

6E0−15723−00−94..PULLY, STARTER 1

E

EHT

EH

5. Quantity Column Information

NAME for Q’TY COLUMN

68V1 F115AET

68W1 FL115AET

6. Applicable Starting Serial No. and Color Code

1) Engine Starting Sserial No.

F115AET 68V L : 308439

68V X : 704621

2) Color Code

Color Code

004D DARK BLUISH GRAY METALLIC 2 DBNM2

7. Note that the illustrations for reference in finding parts numbers, not to be used for as­sembling. When assembling, please use the applicable service manual.

8. The asterisk (*) before a reference number indicates modification items after the first
edition.

Color Name Abbreviation

APPLICABLE MODEL

FL115AET 68W X : 801069

A2

CONTENTS

SHEET 1/2

TOP COWLING A4.....................................

CYLINDER. CRANKCASE 1 A6..........................

CRANKSHAFT. PISTON B1..............................

CYLINDER. CRANKCASE 2 B2..........................

VALVE B4.............................................

INTAKE 1 B7...........................................

INTAKE 2 C1...........................................

FUEL INJECTION NOZZLE C3...........................

FUEL INJECTION PUMP C5.............................

FUEL 1 C7............................................

FUEL 2 D2............................................

GENERATOR D3.......................................

ELECTRICAL 1 D5.....................................

ELECTRICAL 2 D6.....................................

ELECTRICAL 3 E1.....................................

STARTING MOTOR E2..................................

BOTTOM COWLING E4.................................

STEERING 1 E6.......................................

STEERING 2 F2.......................................

STEERING FRICTION F4...............................

CONTROL F5.........................................

BRACKET 1 F7........................................

INDEX

NUMERICAL INDEX G1.................................

SHEET

BRACKET 1 A4*........................................

BRACKET 2 A5*........................................

POWER TRIM & TILT ASSY 1 A7*.........................

POWER TRIM & TILT ASSY 2 B2*.........................

UPPER CASING B4*....................................

OIL PAN B6*............................................

LOWER CASING. DRIVE 1 B7*...........................

LOWER CASING. DRIVE 2 C4*...........................

LOWER CASING. DRIVE 3 C6*...........................

LOWER CASING. DRIVE 4 D3*...........................

STEERING GUIDE ATTACHMENT 1 D5*...................

STEERING GUIDE ATTACHMENT 2 D6*...................

REMOTE CONTROL BOX D7*............................

REMOTE CONTROL ASSY 1 E1*.........................

REMOTE CONTROL ASSY 2 E4*.........................

METER E7*............................................

SWITCH. PANEL F2*....................................

REPAIR KIT 1 F3*.......................................

REPAIR KIT 2 F4*.......................................

2/2

INDEX

NUMERICAL INDEX G1*.................................

A3

FIG. 1 TOP COWLING CAPOT SUPERIEUR

REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES

1 68V−42610−10−8D TOP COWLING ASSY 1 1

CAPOT (ENS.)

2 68V−42647−00 .HOLDER, CLAMP BAND 1 1

.SUPPORT, SANDOW DE SERRAGE

3 92990−06100 .WASHER, SPRING 2 2

.RONDELLE, GROWER

4 95380−06600 .NUT 2 2

.ECROU

5 68V−42651−00 .HOOK 1 1

.CROCHET

6 97095−06012 .BOLT 2 2

.BOULON

7 92995−06600 .WASHER 2 2

.RONDELLE

8 68V−42652−00 .HOOK 1 1

.CROCHET

9 97095−06012 .BOLT 2 2

.BOULON

10 92995−06600 .WASHER 2 2

.RONDELLE

11 67F−42649−00 .HOLDER, CLAMP BAND 1 1

.SUPPORT, SANDOW DE SERRAGE

12 92990−06100 .WASHER, SPRING 2 2

.RONDELLE, GROWER

13 95380−06600 .NUT 2 2

.ECROU

14 67F−42662−00 .DAMPER 3 3

.AMORTISSEUR

15 68V−42613−00 .MOLDING, AIR DUCT 1 1

.MANCHON A AIR

16 95380−06600 .NUT 7 7

.ECROU

17 68V−42629−00 .SEAL 1 1

.JOINT

18 68V−42612−00−8D .AIR DUCT, TOP COWLING 1 1

.FLASQUE, PLATEAU D’AVANCE

19 90179−06M28 .NUT 4 4

.ECROU

20 68V−42628−00 .SEAL 1 1

.JOINT

21 68V−42718−00 .RUBBER, SEAL 3 1 1

.JOINT

22 68V−42615−00 .SEAL 1 1

.JOINT

23 68V−42632−00 .WINDOW 1 1

.FENETRE

24 68V−42634−00 .SEAL, WINDOW 1 1

.JOINT

25 92990−05200 .WASHER, PLAIN 4 4

.RONDELLE, PLATE

26 97780−50625 .SCREW, TAPPING 4 4

.VIS, TETE FRAISEE

27 68V−42677−10 .GRAPHIC, FRONT 1 1

.ADHESIF, AVANT

68V1

68W1

A4

FIG. 1 TOP COWLING CAPOT SUPERIEUR

REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES

28 68V−42678−10 .GRAPHIC, REAR 1 1

.ADHESIF, ARRIERE

29 68V−W0070−10 .GRAPHIC SET 1 1

.JEU DIEMBLEMES

30 68V−42681−10 .MARK, COWLING 1 1

.ADHESIF, CAPOT

31 68V−42682−10 .MARK, COWLING 1 1

.ADHESIF, CAPOT

32 68V−42617−00 .DAMPER, FORM 1 1

.BOURRELET, CAOUTCHOUC

33 68V−42619−00 .DAMPER, FORM 2 2

.BOURRELET, CAOUTCHOUC

34 6H3−44391−01 .NIPPLE, HOSE 2 2

.RACCORD D’ESSENCE

35 90445−10M18 .HOSE (L295) 2 2

.DURITE (L295)

36 90465−08M63 .CLAMP 2 2

.BRIDE

37 97780−50620 .SCREW, TAPPING 2 2

.VIS, TETE FRAISEE

38 92990−05200 .WASHER, PLAIN 2 2

.RONDELLE, PLATE

39 67F−13434−02 LABEL, CAUTION 1 1

ETIQUETTE, ATTENTION

68V1

68W1

A5

FIG. 2 CYLINDER. CRANKCASE 1 CYLINDRE. CARTER 1

REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES

1 68V−W009B−03−1S CYLINDER BLOCK ASSY 1 1

CYLINDRE GROUPE (ENS.)

2 68V−15100−01−1S CRANKCASE ASSY 1 1

CARTER DE MOTEUR COMPLET

3 93606−12019 .PIN, DOWEL 10 10

.GOUJON

4 90119−10M88 BOLT, WITH WASHER 10 10

BOULON, AVEC RONDELLE

5 90119−08M66 BOLT, WITH WASHER 10 10

BOULON, AVEC RONDELLE

6 90340−14M06 PLUG, STRAIGHT SCREW 1 1

PLOT, FILETE DROIT

7 90430−14115 GASKET 1 1

JOINT

8 62Y−11119 −00 HANGER, ENGINE 2 2

ANNEAU, LEVAGE

9 97095−06020 BOLT 4 4

BOULON

10 92995−06600 WASHER 4 4

RONDELLE

11 90480−12072 GROMMET 1 1

PASSE−FIL

12 67F−15142−00 GUIDE 1 2 2

GUIDE 1

13 68V−41113−00−1S OUTER COVER, EXHAUST 1 1

COUVERCLE, ECHAPPEMENT

14 90340−18M09 PLUG, STRAIGHT SCREW 1 1

PLOT, FILETE DROIT

15 90430−18130 GASKET 1 1

JOINT

16 67F−41114−A0 GASKET, EXHAUST OUTER COVER 1 1

JOINT, COUVERCLE D’ECHAPPEMENT

17 90119−06MA4 BOLT, WITH WASHER 18 18

BOULON, AVEC RONDELLE

18 6G5−12416−00 VAL VE, PRESSURE CONTROL 1 1

SOUPAPE DE CONTROLEUR PRESS

19 90501−16M11 SPRING, COMPRESSION 1 1

RESSORT, COMPRESSION

20 90480−20M05 GROMMET 1 1

PASSE−FIL

21 67F−1246A−00−1S COVER 1 1 1

COUVERCLE 1

22 67F−12435−A0 GASKET 1 1

JOINT

23 90119−06MA2 BOLT, WITH WASHER 3 3

BOULON, AVEC RONDELLE

24 67F−11325−00 ANODE 1 1

ANODE

25 67F−11327−00−94 COVER, ANODE 1 1

COUVERCLE

26 97075−06020 BOLT 1 1

BOULON

27 92995−06600 WASHER 1 1

RONDELLE

68V1

68W1

A6

FIG. 2 CYLINDER. CRANKCASE 1 CYLINDRE. CARTER 1

REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES

28 67F−11328−00 GROMMET, ANODE 1 1

PASSE−FIL

29 97075−08025 BOLT 2 2

BOULON

30 92995−08600 WASHER 2 2

RONDELLE

31 67F−1243A−00 HOSE 1 1 1

DURITE 1

32 90465−11M10 CLAMP 1 1

BRIDE

33 90467−20M15 CLIP 1 1

JONC

34 67F−11351−01 GASKET, CYLINDER 1 1

JOINT, D’EMBASE

35 67F−42761−00−94 STOPPER 2 2

PLAQUETTE

36 97095−06025 BOLT 4 4

BOULON

37 92995−06600 WASHER 4 4

RONDELLE

38 68F−44533−00 DAMPER, UPPER MOUNT RUBBER 2 2

COUVERCLE, SUSPENSION INFERIEU

39 5GH−13440−00 ELEMENT ASSY, OIL CLEANER 1 1

ELEMENT, FILTRE A HUILE

40 90401−20145 BOLT, UNION 1 1

BOULON, RACCORD

68V1

68W1

A7

FIG. 3 CRANKSHAFT. PISTON VILEBREQUIN. PISTON

REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES

1 68V−11411−00 CRANKSHAFT 1 1

VILEBREQUIN COMPLET

2 93102−48009 OIL SEAL 1 1

JOINT SPY

3 93101−48002 OIL SEAL 1 1

JOINT SPY

4 67F−1 1416−00 PLANE BEARING, CRANKSHAFT 1 4 4 UR GREEN

COUSSINET DE VILEBREQUIN 1

67F−11416−10 PLANE BEARING, CRANKSHAFT 1 4 4 UR BLUE

COUSSINET DE VILEBREQUIN 1

67F−11416−20 PLANE BEARING, CRANKSHAFT 1 4 4 UR RED

COUSSINET DE VILEBREQUIN 1

5 67F−1 1417−00 PLANE BEARING, CRANKSHAFT 2 5 5 UR YELLOW

COUSSINET DE VILEBREQUIN 2

67F−11417−10 PLANE BEARING, CRANKSHAFT 2 5 5 UR GREEN

COUSSINET DE VILEBREQUIN 2

67F−11417−20 PLANE BEARING, CRANKSHAFT 2 5 5 UR BLUE

COUSSINET DE VILEBREQUIN 2

67F−11417−30 PLANE BEARING, CRANKSHAFT 2 5 5 UR RED

COUSSINET DE VILEBREQUIN 2

6 67F−1 1418−00 PLANE BEARING, CRANKSHAFT 3 1 1 UR GREEN

COUSSINET DE VILEBREQUIN 3

67F−11418−10 PLANE BEARING, CRANKSHAFT 3 1 1 UR BLUE

COUSSINET DE VILEBREQUIN 3

67F−11418−20 PLANE BEARING, CRANKSHAFT 3 1 1 UR RED

COUSSINET DE VILEBREQUIN 3

7 68V−W1164−00 PISTON/CONNECTING ROD ASSY (STD) 4 4

PISTON/BIELLE COMPLETTE (STD)

68V−W1164−10 PISTON/CON−ROD ASSY (0.25MM O/S) 4 4 AP

PISTON/BIELLE COMPLETTE (0.25MM O/S)

8 K1C−A3275−00 .BOLT, CONNECTING ROD 2 2

.BOULON, BIELLE

9 67F−1 1603−01 PISTON RING SET (STD) 4 4

JUE DE SEGMENTS (STD)

67F−11604−01 PISTON RING SET (0.25MM O/S) 4 4 AP

JUE DE SEGMENTS (0.25MM O/S)

10 68V−1 1656−00 PLANE BEARING, CONNECTING ROD 8 8 UR YELLOW

ROULEMENT DE BIELLE

68V−11656−10 PLANE BEARING, CONNECTING ROD 8 8 UR GREEN

ROULEMENT DE BIELLE

68V−11656−20 PLANE BEARING, CONNECTING ROD 8 8 UR BLUE

ROULEMENT DE BIELLE

68V−11656−30 PLANE BEARING, CONNECTING ROD 8 8 UR RED

ROULEMENT DE BIELLE

68V1

68W1

B1

FIG. 4 CYLINDER. CRANKCASE 2 CYLINDRE. CARTER 2

REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES

1 68V−W009A−00−1S CYLINDER HEAD ASSY 1 1

CULASSE (ENS.)

2 68V−11110 −00−94 CYLINDER HEAD ASSY 1 1

JEU DE CULASSE

3 67F−11133−10 .GUIDE, INTAKE VALVE 16 16

.GUIDE, SOUP D’ADM

4 90344−51019 .PLUG, TAPER SCREW 4 4

.PLOT, FILETE CONIQUE

5 90119−07235 .BOLT, WITH WASHER 4 4

.BOULON, AVEC RONDELLE

6 91809−08006 .PIN, DOWEL 4 4

.GOUJON, D’ASSEMBLAGE

7 90119−07234 .BOLT, WITH WASHER 16 16

.BOULON, AVEC RONDELLE

8 67F−1 1325−00 ANODE 2 2

ANODE

9 67F−1 1327−00−94 COVER, ANODE 2 2

COUVERCLE

10 97075−06020 BOLT 2 2

BOULON

11 92995−06600 WASHER 2 2

RONDELLE

12 67F−11328−00 GROMMET, ANODE 2 2

PASSE−FIL

13 97075−08025 BOLT 4 4

BOULON

14 92995−08600 WASHER 4 4

RONDELLE

15 97095−08014 BOLT 4 4

BOULON

16 90430−08143 GASKET 4 4

JOINT

17 67F−11181−01 GASKET, CYLINDER HEAD 1 1 1

JOINT, DE CULASSE 1

18 90387−10M08 COLLAR 2 2

COLLERETTE

19 90105−10M89 BOLT, FLANGE 10 10

BOULON

20 90119−08M91 BOLT, WITH WASHER 5 5

BOULON, AVEC RONDELLE

21 68V−11191−00−1S COVER, CYLINDER HEAD 1 1 1

COUVERCLE, CULASSE 1

22 67F−11168−00 .COVER, BREATHER 1 1

.COUVERCLE, RENIFLARD

23 98507−04008 .SCREW, PAN HEAD 8 8

.VIS, TETE TRONCONIQUE

24 92907−04600 .WASHER 8 8

.RONDELLE

25 90480−12072 GROMMET 2 2

PASSE−FIL

26 67F−11356−00 SEAL, CYLINDER 2 1 1

JOINT, SPY CYLINDRE

27 97095−06030 BOLT 14 14

BOULON

68V1

68W1

B2

FIG. 4 CYLINDER. CRANKCASE 2 CYLINDRE. CARTER 2

REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES

28 92995−06600 WASHER 14 14

RONDELLE

29 67F−11192−00 COVER, CYLINDER HEAD 2 1 1

COUVERCLE, CULASSE 2

30 90159−06M29 SCREW, WITH WASHER 5 5

VIS, AVEC RONDELLE

31 68V−12411−00 THERMOSTAT 1 1

THERMOSTAT

32 68V−12413−00−1S COVER, THERMOSTAT 1 1

COUVERCLE, THERMOSTAT

33 97095−06025 BOLT 2 2

BOULON

34 92995−06600 WASHER 2 2

RONDELLE

35 6G8−15363−00 PLUG, OIL 1 1

PLOT, HUILE

36 93210−24M79 O−RING 1 1

JOINT TORIQUE

37 68V−83626−00 MARK 6 1 1

MARK 6

38 94702−00400 PLUG, SPARK (NGK LFR6A−11) 4 4

BOUGIE D’ALLUMAGE (NGK LFR6A−11)

68V1

68W1

B3

FIG. 5 VALVE SOUPAPE

REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES

1 68V−12111−00 VALVE, INTAKE 8 8

SOUPAPE, ADMISSION

2 68V−12121−00 VALVE, EXHAUST 8 8

SOUPAPE, ECHAPPEMENT

3 67F−12116−00 SEAT, VALVE SPRING 16 16

SIEGE, RESSORT DE SOUPAPE

4 67F−12114−00 SPRING, VALVE OUTER 16 16

RESSORT DE SOUPAPE, EXTERNE

5 67F−12117−00 RETAINER, VALVE SPRING 16 16

BUTEE DE RESSORT DE SOUPAPA

6 67F−12118−00 COTTER, VALVE 32 32

FRAISE, SOUPAPE

7 K0A−A3721−00 SEAL, VALVE STEM 8 8

JOINT, QUEUE DE SOUPAPE

8 K0A−A3722−00 SEAL, VALVE STEM 2 8 8

JOINT, QUEUE DE SOUPAPE 2

9 67F−12153−00 LIFTER, VALVE 16 16

LEVE−SOUPAPE

10 67F−12168−00 PAD, ADJUSTING (2.000) 16 16 UR

PASTILLE, DE REGLAGE (2.000)

67F−12168−10 PAD, ADJUSTING (2.025) 16 16 UR

PASTILLE, DE REGLAGE (2.025)

67F−12168−20 PAD, ADJUSTING (2.050) 16 16 UR

PASTILLE, DE REGLAGE (2.050)

67F−12168−30 PAD, ADJUSTING (2.075) 16 16 UR

PASTILLE, DE REGLAGE (2.075)

67F−12168−40 PAD, ADJUSTING (2.100) 16 16 UR

PASTILLE, DE REGLAGE (2.100)

67F−12168−50 PAD, ADJUSTING (2.125) 16 16 UR

PASTILLE, DE REGLAGE (2.125)

67F−12168−60 PAD, ADJUSTING (2.150) 16 16 UR

PASTILLE, DE REGLAGE (2.150)

67F−12168−70 PAD, ADJUSTING (2.175) 16 16 UR

PASTILLE, DE REGLAGE (2.175)

67F−12168−80 PAD, ADJUSTING (2.200) 16 16 UR

PASTILLE, DE REGLAGE (2.200)

67F−12168−A0 PAD, ADJUSTING (2.225) 16 16 UR

PASTILLE, DE REGLAGE (2.225)

67F−12168−B0 PAD, ADJUSTING (2.250) 16 16 UR

PASTILLE, DE REGLAGE (2.250)

67F−12168−C0 PAD, ADJUSTING (2.275) 16 16 UR

PASTILLE, DE REGLAGE (2.275)

67F−12168−D0 PAD, ADJUSTING (2.300) 16 16 UR

PASTILLE, DE REGLAGE (2.300)

67F−12168−E0 PAD, ADJUSTING (2.325) 16 16 UR

PASTILLE, DE REGLAGE (2.325)

67F−12168−F0 PAD, ADJUSTING (2.350) 16 16 UR

PASTILLE, DE REGLAGE (2.350)

67F−12168−G0 PAD, ADJUSTING (2.375) 16 16 UR

PASTILLE, DE REGLAGE (2.375)

67F−12168−H0 PAD, ADJUSTING (2.400) 16 16 UR

PASTILLE, DE REGLAGE (2.400)

67F−12168−J0 PAD, ADJUSTING (2.425) 16 16 UR

PASTILLE, DE REGLAGE (2.425)

68V1

68W1

B4

FIG. 5 VALVE SOUPAPE

REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES

10 67F−12168−K0 PAD, ADJUSTING (2.450) 16 16 UR

PASTILLE, DE REGLAGE (2.450)

67F−12168−L0 PAD, ADJUSTING (2.475) 16 16 UR

PASTILLE, DE REGLAGE (2.475)

67F−12168−M0 PAD, ADJUSTING (2.500) 16 16 UR

PASTILLE, DE REGLAGE (2.500)

67F−12168−N0 PAD, ADJUSTING (2.525) 16 16 UR

PASTILLE, DE REGLAGE (2.525)

67F−12168−P0 PAD, ADJUSTING (2.550) 16 16 UR

PASTILLE, DE REGLAGE (2.550)

67F−12168−R0 PAD, ADJUSTING (2.575) 16 16 UR

PASTILLE, DE REGLAGE (2.575)

67F−12168−S0 PAD, ADJUSTING (2.600) 16 16 UR

PASTILLE, DE REGLAGE (2.600)

67F−12168−T0 PAD, ADJUSTING (2.625) 16 16 UR

PASTILLE, DE REGLAGE (2.625)

67F−12168−U0 PAD, ADJUSTING (2.650) 16 16 UR

PASTILLE, DE REGLAGE (2.650)

67F−12168−V0 PAD, ADJUSTING (2.675) 16 16 UR

PASTILLE, DE REGLAGE (2.675)

67F−12168−W0 PAD, ADJUSTING (2.700) 16 16 UR

PASTILLE, DE REGLAGE (2.700)

67F−12168−X0 PAD, ADJUSTING (2.725) 16 16 UR

PASTILLE, DE REGLAGE (2.725)

67F−12168−Y0 PAD, ADJUSTING (2.750) 16 16 UR

PASTILLE, DE REGLAGE (2.750)

67F−12169−00 PAD, ADJUSTING (2.775) 16 16 UR

PASTILLE, DE REGLAGE (2.775)

67F−12169−10 PAD, ADJUSTING (2.800) 16 16 UR

PASTILLE, DE REGLAGE (2.800)

67F−12169−20 PAD, ADJUSTING (2.825) 16 16 UR

PASTILLE, DE REGLAGE (2.825)

67F−12169−30 PAD, ADJUSTING (2.850) 16 16 UR

PASTILLE, DE REGLAGE (2.850)

67F−12169−40 PAD, ADJUSTING (2.875) 16 16 UR

PASTILLE, DE REGLAGE (2.875)

67F−12169−50 PAD, ADJUSTING (2.900) 16 16 UR

PASTILLE, DE REGLAGE (2.900)

67F−12169−60 PAD, ADJUSTING (2.925) 16 16 UR

PASTILLE, DE REGLAGE (2.925)

67F−12169−70 PAD, ADJUSTING (2.950) 16 16 UR

PASTILLE, DE REGLAGE (2.950)

67F−12169−80 PAD, ADJUSTING (2.975) 16 16 UR

PASTILLE, DE REGLAGE (2.975)

67F−12169−A0 PAD, ADJUSTING (3.000) 16 16 UR

PASTILLE, DE REGLAGE (3.000)

67F−12169−B0 PAD, ADJUSTING (3.025) 16 16 UR

PASTILLE, DE REGLAGE (3.025)

67F−12169−C0 PAD, ADJUSTING (3.050) 16 16 UR

PASTILLE, DE REGLAGE (3.050)

67F−12169−D0 PAD, ADJUSTING (3.075) 16 16 UR

PASTILLE, DE REGLAGE (3.075)

67F−12169−E0 PAD, ADJUSTING (3.100) 16 16 UR

PASTILLE, DE REGLAGE (3.100)

68V1

68W1

B5

FIG. 5 VALVE SOUPAPE

REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES

10 67F−12169−F0 PAD, ADJUSTING (3.125) 16 16 UR

PASTILLE, DE REGLAGE (3.125)

67F−12169−G0 PAD, ADJUSTING (3.150) 16 16 UR

PASTILLE, DE REGLAGE (3.150)

67F−12169−H0 PAD, ADJUSTING (3.175) 16 16 UR

PASTILLE, DE REGLAGE (3.175)

67F−12169−J0 PAD, ADJUSTING (3.200) 16 16 UR

PASTILLE, DE REGLAGE (3.200)

67F−12169−K0 PAD, ADJUSTING (3.225) 16 16 UR

PASTILLE, DE REGLAGE (3.225)

67F−12169−L0 PAD, ADJUSTING (3.250) 16 16 UR

PASTILLE, DE REGLAGE (3.250)

67F−12169−M0 PAD, ADJUSTING (3.275) 16 16 UR

PASTILLE, DE REGLAGE (3.275)

67F−12169−N0 PAD, ADJUSTING (3.300) 16 16 UR

PASTILLE, DE REGLAGE (3.300)

11 67F−12171−00 CAMSHAFT 1 1 1

ARBRE A CAMES 1

12 67F−12181−00 CAMSHAFT 2 1 1

ARBRE A CAMES 2

13 93605−10108 PIN, DOWEL 2 2

GOUJON

14 67F−11537−00 GEAR, DRIVEN 2 2

PIGNON SECONDAIRE

15 90119−10M06 BOLT, WITH WASHER 2 2

BOULON, AVEC RONDELLE

16 93102−38M59 OIL SEAL 2 2

JOINT SPY

17 67F−46241−00 BELT 1 1

COURROIE TRAPEZOIDALE

18 67F−11590−00 TENSIONER ASSY 1 1

TENDEUR (ENS.)

19 90506−16M39 SPRING, TENSION 1 1

RESSORT, TENSION

20 90445−15M03 HOSE (L23) 1 1

DURITE (L23)

21 67F−11595−00 PLATE,VALVE 1 1

PLAQUE DE SOUPAPE

22 90119−10M72 BOLT, WITH WASHER 1 1

BOULON, AVEC RONDELLE

23 67F−11536−00 GEAR, DRIVE 1 1

ENGRENAGE, MENANT

24 90170−40003 NUT 1 1

ECROU

25 90280−04008 KEY, WOODRUFF 1 1

CLAVETTE, DEMI−LUNE

68V1

68W1

B6

FIG. 6 INTAKE 1 ADMISSION 1

REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES

1 97575−08540 BOLT, WITH WASHER 4 4

VIS HEXAGONAL AVC RONDELLE

2 90119−08M68 BOLT, WITH WASHER 1 1

BOULON, AVEC RONDELLE

3 90387−08M32 COLLAR 1 1

COLLERETTE

4 91690−50014 PIN, SPRING 2 2

GOUPILLE, ELASTIQUE

5 68V−13645−00 GASKET, MANIFOLD 1 1 1

JOINT, TUBULURE 1

6 67F−15373−00 PIPE, BREATHER 1 1

DURITE DE RENIFLARD

7 90465−11M10 CLAMP 2 2

BRIDE

8 90467−20M15 CLIP 1 1

JONC

9 90465−12M03 CLAMP 2 2

BRIDE

10 97095−06012 BOLT 2 2

BOULON

11 92995−06600 WASHER 2 2

RONDELLE

12 68V−14291−00−94 BRACKET 1 2 2

SUPPORT 1

13 90119−06M49 BOLT, WITH WASHER 8 8

BOULON, AVEC RONDELLE

14 68V−14440−00 SILENCER ASSY, INTAKE 1 1

SIENCIEUX D’ADMISSION

15 93210−48MJ9 O−RING 4 4

JOINT TORIQUE

16 90119−06M82 BOLT, WITH WASHER 6 6

BOULON, AVEC RONDELLE

17 90119−06ME1 BOLT, WITH WASHER 2 2

BOULON, AVEC RONDELLE

18 65L−85886−00 THERMOSENSOR 1 1

SENSITOMETRE

19 68V−14292−00 BRACKET 2 1 1

SUPPORT 2

20 97095−08020 BOLT, HEXAGON 2 2

BOULON

21 92995−08600 WASHER 2 2

RONDELLE

22 90465−13M18 CLAMP 2 2

BRIDE

68V1

68W1

B7

FIG. 7 INTAKE 2 ADMISSION 2

REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES

1 68V−14200−02 INTAKE ASSY 1 1

ADMISSION (ENS.)

2 68V−13751−01 BODY, THROTTLE 1 1 1

CARTER 1

3 68V−14323−00 .SCREW, AIR ADJUSTING 1 1

.VIS DE DOSEUR D’AIR

4 68V−14321−00 .SCREW, THROTTLE 1 1

.VIS, ACCELERATEUR

5 68V−14331−00 .SPRING, THROTTLE VALVE 2 2

.RESSORT, BOISSEAU

6 68V−13752−01 BODY, THROTTLE 2 1 1

CARTER 2

7 68V−14331−00 .SPRING, THROTTLE VALVE 1 1

.RESSORT, BOISSEAU

8 68V−13105−00 CONTROL VALVE ASSY 1 1

SOUPAPE DE CONTROLE COMPLET

9 68V−14960−00 .BODY ASSY 1 1

.CARTER (ENS.)

10 68V−1312A−00 .VALVE, CONTROL 1 1

.EMBLEME, YAMAHA

11 68V−13473−00 .O−RING 1 1

.JOINT TORIQUE

12 68V−81146−00 .SCREW 2 3 3

.VIS 2

13 68V−81162−00 .WASHER, PLAIN 3 3

.RONDELLE, PLATE

14 68V−14511−00 .FILTER ASSY 1 1

.ENS FILTRE

15 68V−81145−00 SCREW 1 2 2

VIS 1

16 68V−81162−00 WASHER, PLAIN 2 2

RONDELLE, PLATE

17 68V−85885−00 THROTTLE SENSOR ASSY 1 1

SENSITOMETRE (ENS.)

18 68V−8182L−00 O−RING 1 1 1

JOINT TORIQUE 1

19 68V−82380−00 SENSOR, PRESSURE 1 1

SONDE DE PRESSION

20 68V−81147−00 SCREW 3 2 2

VIS 3

21 68V−14496−00 BOLT 6 6

BOULON

22 68V−13574−00 BOLT 2 1 1

BOULON 2

23 68V−13573−00 BOLT 1 2 2

BOULON 1

24 68V−14777−00 BOLT 3 3

BOULON

25 68V−14475−00 WASHER 9 9

RONDELLE

26 68V−14419−10 PIPE 1 1

DURITE

27 68V−13641−00−94 MANIFOLD 1 1 1

TUBULURE 1

68V1

68W1

C1

FIG. 7 INTAKE 2 ADMISSION 2

REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES

28 99530−10114 PIN, DOWEL 4 4

GOUJON, D’ASSEMBLAGE

29 93210−48MG8 O−RING 4 4

JOINT TORIQUE

30 68V−41237−00 JOINT, LINK 1 1

RACCORD

31 6H4−41237−00 JOINT, LINK 1 1

RACCORD

32 95380−05700 NUT 1 1

ECROU

33 68V−1441L−00 BRACKET 1 1 1

SUPPORT 1

34 68V−81145−00 SCREW 1 3 3

VIS 1

35 68V−8259N−00 WIRE HARNESS ASSY 3 1 1

FAISCEAU DE FILS

36 68V−14453−00 JOINT, AIR CLEANER 1 1 1

RACCORD, FILTRE A AIR 1

37 68V−1441J−00 PIPE, SILENCER 1 1

DURITE, DE SILENCIEUX

38 68V−2417H−00 CLAMP 1 2 2

COLLIER 1

68V1

68W1

C2

FIG. 8 FUEL INJECTION NOZZLE FUEL INJECTION NOZZLE

REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES

1 68V−13160−00 DELIVERY PIPE ASSY 1 1 1

ENS. TUBE DE REFOULEMENT 1

2 68V−8A360−00 INJECTOR UNIT 4 4

INJECTEUR

3 68V−1410B−00 .PACKING KIT 1 1

.POCHETTE DE JOINTS

4 68V−13766−00 .RUBBER, INJECTOR 1 1

.RONDELLE CAOUTCHOUC

5 68V−14225−00 CAP 1 1

COUVERCLE

6 68V−13435−00 NIPPLE 1 1

RACCORD

7 68V−14397−00 O−RING 1 1

JOINT TORIQUE

8 68V−81147−00 SCREW 3 2 2

VIS 3

9 68V−13906−00 REGULATOR, PRESSURE 1 1

REGULATEUR DE PRESSION

10 68V−14565−00 SCREW 2 2

VIS

11 68V−14356−00 WASHER, SPRING 2 2

RONDELLE

12 68V−14264−00 COLLAR 2 2

COLLERETTE

13 68V−21841−00 COOLER 1 1

RADIATEUR

14 68V−13971−00 PIPE, FUEL 1 1 1

TUBE 1, CARBURANT

15 68V−13972−00 PIPE, FUEL 2 1 1

TUBE 2, CARBURANT

16 68V−24519−00 CLIP 3 3

JONC

17 68V−2411M−00 CLIP 3 3

JONC

18 68V−14777−00 BOLT 2 2

BOULON

19 68V−14428−00 BOLT 2 2

BOULON

20 68V−14475−00 WASHER 2 2

RONDELLE

21 68V−14357−00 WASHER, PLAIN 3 3

RONDELLE PLATE

22 68V−14446−00 BOLT 1 1

BOULON

23 68V−14265−00 COLLAR 3 3

COLLERETTE

24 97095−06010 BOLT 4 4

BOULON

25 90430−06014 GASKET 4 4

JOINT

26 68V−2247A−00 HOSE 1 1 1

DURITE 1

27 68V−2247B−00 HOSE 2 1 1

DURITE 2

68V1

68W1

C3

FIG. 8 FUEL INJECTION NOZZLE FUEL INJECTION NOZZLE

REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES

28 68V−2481H−00 CLAMP 2 2

BRIDE

29 90465−11M10 CLAMP 1 1

BRIDE

68V1

68W1

C4

FIG. 9 FUEL INJECTION PUMP FUEL INJECTION PUMP

REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES

1 68V−14180−01 FLOAT CHAMBER ASSY 1 1

CUVE DE FLOTTEUR

2 68V−14182−01 .COVER, FLOAT CHAMBER 1 1

.COUVERCLE, CUVE DE FLOTTEUR

3 68V−14181−00 .BODY, FLOAT CHAMBER 1 1 1

.CORPS, CUVE DE FLOTTEUR 1

4 68V−13769−00 .O−RING 1 1

.JOINT TORIQUE

5 68V−14985−00 .FLOAT 1 1

.FLOTTEUR

6 68V−14386−00 .PIN, FLOAT 1 1

.AXE, FLOTTEUR

7 68V−13781−00 .DAMPER, PUMP 1 1

.AMORTISSEUR, POMPE

8 68V−13915−00 .FILTER 1 1

.FILTRE

9 68V−13784−00 .COVER, PUMP 1 1

.COUVERCLE, POMPE

10 68V−14984−00 .GASKET, FLOAT CHAMBER 1 1

.JOINT, CUVE DE FLOTTEUR

11 68V−14567−00 .SCREW 7 7

.VIS

12 68V−14255−00 .PLATE 1 1

.PLAQUE

13 68V−14592−00 .SCREW 1 1

.VIS

14 68V−14191−00 .PLUG, DRAIN 1 1

.PLOT, VIDANGE

15 68V−14126−00 .GASKET 1 1

.JOINT

16 68V−14546−00 .VALVE, NEEDLE 1 1

.POINTEAU

17 68V−13907−00 .FUEL PUMP COMP. 1 1

.POMPE A CARBURANT COMP.

18 68V−14807−00 HOSE COMP. 1 1

DURITE (ENS.)

19 68V−24387−00 .CLIP 2 2

.SANDOW

20 68V−13593−00 DAMPER 3 3

AMORTISSEUR

21 68V−13716−00 COLLAR 6 6

COLLERETTE

22 68V−13542−00 HOSE, VACUUM SENSING 1 6 6

DURITE 1

23 68V−13533−00 HOSE, VACUUM SENSING 4 1 1

DURITE 4

24 68V−13544−00 HOSE, VACUUM SENSING 2 1 1

DURITE 2

25 68V−13532−00 HOSE, VACUUM SENSING 3 1 1

DURITE 3

26 68V−13545−00 HOSE 1 1 1

DURITE 1

27 68V−13546−00 HOSE 2 1 1

DURITE 2

68V1

68W1

C5

FIG. 9 FUEL INJECTION PUMP FUEL INJECTION PUMP

REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES

28 68V−24377−00 PIPE, JOINT 3 4 4

DURITE RACCORDEMENT 3

29 68V−24379−00 PIPE, JOINT 4 1 1

DURITE RACCORDEMENT 4

30 68V−13577−00 CLIP 5 5

AGRAFE

31 68V−13534−00 HOSE, VACUUM SENSING 5 2 2

DURITE 5

32 68V−13547−01 HOSE 3 1 1

DURITE 3

33 68V−14294−00 HOSE 1 1

DURITE

34 68V−2481H−00 CLAMP 1 1

BRIDE

35 68V−13535−00 HOSE, VACUUM SENSING 5 1 1

DURITE 5

36 68V−13490−01 RELIEF VALVE ASSY 1 1

SOUPAPE DE SECURITE COMPLET

68V1

68W1

C6

FIG. 10 FUEL 1 CARBURANT 1

REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES

1 689−85547−00 DAMPER 1 1

AMORTISSEUR

26R3−24377−00 PIPE, JOINT 3 1 1

DURITE RACCORDEMENT

3 90465−11M10 CLAMP 1 1

BRIDE

4 90445−13M27 HOSE (L950) 1 1

DURITE (L950)

5 68V−24560−01 FILTER ASSY 1 1

ENS FILTRE

6 68V−24521−01 .CUP, FILTER 1 1

.CUVETTE, FILTRE

7 68V−24563−00 .ELEMENT, FILTER 1 1

.ELEMENT, FILTRE

8 93210−32738 .O−RING 1 1

.JOINT TORIQUE

9 68V−24469−01 .FLOAT, WATER LEVEL 1 1

.FLOTTEUR

10 90465−11M10 CLAMP 2 2

BRIDE

11 68V−24566−00 BRACKET, FILTER 1 1

SUPPORT, FILTRE

12 95380−08600 NUT 1 1

ECROU

13 97095−06016 BOLT 1 1

BOULON

14 92995−06600 WASHER 1 1

RONDELLE

15 90445−13M11 HOSE (L300) 1 1

DURITE (L300)

16 68V−24410−00 FUEL PUMP ASSY 1 1

POMPE A ESSENCE

17 68V−24412−00 .BODY 1 1 1

.CORPS 1

18 68V−24454−00 .SPRING 1 1

.RESSORT

19 68V−13131−00 .PLUNGER 1 1

.PLONGEUR

20 68V−24423−00 .SPRING, DIAPHRAGM 1 1

.RESSORT, DIAPHRAGME

21 68V−24411−00 .DIAPHRAGM 1 1

.DIAPHRAGME

22 68V−24374−00 .PIN 1 1

.GOUPILLE

23 68V−24413−00 .BODY 2 1 1

.CORPS 2

24 68V−24414−00 .BODY 3 1 1

.CORPS 3

25 68V−24444−00 .SCREW 3 3

.VIS

26 68V−24149−00 .NUT 3 3

.ECROU

27 90465−11M10 CLAMP 2 2

BRIDE

68V1

68W1

C7

FIG. 10 FUEL 1 CARBURANT 1

REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES

28 93210−30682 O−RING 1 1

JOINT TORIQUE

29 90119−06M83 BOLT, WITH WASHER 2 2

BOULON, AVEC RONDELLE

30 67F−24575−00 LEVER, FUEL CHANGE 1 1

LEVIER, D’ESSENCE

31 68V−24495−00 SHAFT 1 1

AXE

32 91609−25014 PIN, SPRING 2 2

GOUPILLE, ELASTIQUE

33 90201−08M12 WASHER, PLATE 2 2

RONDELLE, PLATE

34 67F−24491−00 BRACKET, FUEL PUMP 1 1

SUPPORT, POMPE A ESSENCE

35 90119−07235 BOLT, WITH WASHER 2 2

BOULON, AVEC RONDELLE

36 91809−08006 PIN, DOWEL 2 2

GOUJON, D’ASSEMBLAGE

37 67F−28100−00 TOOL KIT 1 1

TROUSSE A OUTILS

68V1

68W1

D1

FIG. 11 FUEL 2 CARBURANT 2

REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES

1 6YK−24306−42 FUEL PIPE COMP. 1 1 1 AP

DURITE A ESSENCE 1

68V1

68W1

D2

FIG. 12 GENERATOR GENERATRICE

REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES

1 68V−81450−00 ROTOR ASSY 1 1

ROTOR COMPLET

2 68V−81460−00 BASE ASSY 1 1

ENS. FLASQUE

3 68V−85580−00 .COIL, PULSER 1 1

.BOBINE, PULSEUR

4 68V−81410−00 .STATOR ASSY 1 1

.STATOR COMPLET

5 63D−81345−20 .SCREW, WITH WASHER (M6X30) 3 3

.VIS, AVEC RONDELLE (M6X30)

6 97607−04112 .SCREW, PAN HEAD WITH WASHER 1 1

.VIS HEXAGONAL

7 445−81328−20 .CLAMP 1 1

.COLLIER

8 68V−81673−00 ROTOR 1 1

ROTOR

9 99530−08012 PIN, DOWEL 2 2

GOUJON, D’ASSEMBLAGE

10 97095−06030 BOLT 4 4

BOULON

11 92995−06100 WASHER 4 4

RONDELLE, GROWER

12 92995−06600 WASHER 4 4

RONDELLE

13 90280−04M08 KEY, WOODRUFF 1 1

CLAVETTE, DEMI−LUNE

14 90201−25M02 WASHER, PLATE 1 1

RONDELLE, PLATE

15 90170−24M22 NUT 1 1

ECROU

16 67F−81332−00 PLATE, TIMING 1 1

PLATEAU, ALLUMAGE

17 97885−06010 SCREW, PAN HEAD 1 1

VIS, TETE TRONCONIQUE

18 92995−06600 WASHER 1 1

RONDELLE

19 67F−81337−01 COVER, FLYWHEEL 1 1

COUVERCLE, VOLANT

20 90387−06M71 COLLAR 4 4

COLLERETTE

21 90480−15M31 GROMMET 2 2

PASSE−FIL

22 90119−06M92 BOLT, WITH WASHER 2 2

BOULON, AVEC RONDELLE

23 67F−12138−60 MARK, CAUTION 1 1

MAKER

24 67F−13437−60 MARK, CAUTION 1 1

MAKER

25 6A1−83625−41 MARK 5 1 1

ETIQUETTE 5

26 6A1−83625−51 MARK 5 1 1

ETIQUETTE 5

27 6K1−83623−41 MARK 3 1

ETIQUETTE 3

68V1

68W1

D3

FIG. 12 GENERATOR GENERATRICE

REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES

28 6K1−83623−50 MARK 3 1

ETIQUETTE 3

68V1

68W1

D4

FIG. 13 ELECTRICAL 1 PARTIE ELECTRIQUE 1

REF. PART NO. DESCRIPTION REMARKS
NO. NO. PIECES DESCRIPTION REMARQUES

1 68V−8591A−10 ENGINE CONTROL UNIT ASSY 1 1

BLOC DE CONTROL

2 68V−82317−00 DAMPER, IGNITION COIL 4 4

AMORTISSEUR, BOBINE D’ALLUM

3 624−42542−00 PIPE 4 4

TUYAU

4 90119−06M59 BOLT, WITH WASHER 4 4

BOULON, AVEC RONDELLE

5 68V−82310−00 IGNITION COIL ASSY 1 1

BOBINE D’ALLUMAGE

6 68V−82310−10 IGNITION COIL ASSY 1 1

BOBINE D’ALLUMAGE

7 97095−06025 BOLT 4 4

BOULON

8 92995−06100 WASHER 4 4

RONDELLE, GROWER

9 92995−06600 WASHER 4 4

RONDELLE

10 68V−82388−00 PLATE 2 2

PLAQUETTE

11 90464−06001 CLAMP 2 2

BRIDE

12 67F−82361−00 CLAMP, CORD 2 2

COLLIER, CORDON

13 67F−82362−00 CLAMP, CORD 2 2 2

COLLIER, CABLE 2

14 68V−81960−00 RECTIFIER & REGULATOR ASSY 1 1

REDRESSEUR REGULATEUR CPLT

15 97095−06025 BOLT 2 2

BOULON

16 92995−06100 WASHER 2 2

RONDELLE, GROWER

17 92995−06600 WASHER 2 2

RONDELLE

18 97095−06020 BOLT 1 1

BOULON

19 92995−06100 WASHER 1 1

RONDELLE, GROWER

20 92995−06600 WASHER 1 1

RONDELLE

68V1

68W1

D5