E8DMH’03
(6772)
2B677− 200S1
A1
FOREWORD
This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
E8DMH’03(6772)
1. Modifications or additions which have been made after issue of the Parts Catalogue will
be announced in the Yamaha Parts News.
It is advisable that you make necessary corrections to the Parts Catalogue according to
the Yamaha Parts News.
2. Abbreviations
The Following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made
(Parts need to be ordered locally)
“O/S” Over Size
3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part
name as shown below.
EXAMPLE
CARBURETOR ASSY
.JET, PILOT
.NOZZLE, MAIN
4. Number of component for assembly
The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
EXAMPLE
PART NO. DESCRIPTION REMARKS
6E0− 85500− 70 C.D.I. MAGNETO ASSY 1
6E0− 85550− 70 .ROTOR ASSY 1
6E0− 15723− 00− 94..PULLY, STARTER 1
E
EHT
EH
5. Quantity Column Information
NAME for Q’TY COLUMN
E8D E8DMH
6. Applicable Starting Serial No. and Color Code
1) Engine Starting Serial No.
E8DMH S/L/X 677K : 1000001
2) Color Code
Color Code
004D DARK BLUISH GRAY METALLIC 2 DBNM2
7. Note that the illustrations for reference in finding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual.
8. The asterisk (*) before a reference number indicates modification items after the first
edition.
Color Name Abbreviation
APPLICABLE MODEL
A2
TOP COWLING A4 .....................................
CYLINDER. CRANKCASE A6 ............................
CRANKSHAFT. PISTON B1 ..............................
INTAKE B2 ............................................
CARBURETOR B3 .....................................
FUEL B5 ..............................................
STARTER B6 ..........................................
GENERATOR C1 .......................................
ELECTRICAL C2 .......................................
CONTROL C3 .........................................
REMOTE CONTROL ATTACHMENT C6 ...................
BRACKET C7 ..........................................
UPPER CASING D3 ....................................
LOWER CASING. DRIVE 1 D4 ...........................
LOWER CASING. DRIVE 2 D7 ...........................
FUEL TANK E1 ........................................
OPTIONAL PARTS E2 ..................................
REPAIR KIT 1 E3 .......................................
REPAIR KIT 2 E4 .......................................
INDEX
NUMERICAL INDEX E6 .................................
CONTENTS
A3
FIG. 1 TOP COWLING SOPORTE SUPERIOR
REF. PART NO. DESCRIPTION REMARKS
NO. CODIGO NO. DESCRIPTION OBSERVACION
1 677− 42610−J0− 4D TOP COWLING ASSY 1
SOPORTE SUPERIOR COMPL.
2 677− 15761−01 .SEAL, RUBBER 1 1
.SELLO DE GOMA 1
3 6G1− 42615−00 .SEAL 1
.SELLO
4 677− 42647−00 .HOLDER, CLAMP BAND 1
.MORDAZA DE ABRAZADERA
5 677− 42651−02 .HOOK 1
.GANCHO
6 90266− 04M04 .RIVET 4
.REMACHE
7 677− 42677−J0 .GRAPHIC, FRONT 1
.CALCAMONIA FRONTAL
8 677− 42678−H0 .GRAPHIC, REAR 1
.CALCAMONIA TRASERA
9 677− W0070−H0 .GRAPHIC SET 1
.JUEGO DE EMBLEMA
10 677− 13437−08 .MARK, CAUTION 1
.MARKER
11 677− 42711− 73− 4D COWLING, BOTTOM 1
CUBIERTA INFERIOR
12 677− 42815−00− 4D LEVER, CLAMP 1
PALANCA ABRAZADERA
13 90206− 12052 WASHER, WAVE 1
ARANDELA ONDULADA
14 90386− 12069 BUSH 2
BUJE
15 656− 42816−00 LEVER, CLAMP 1
PALANCA ABRAZADERA
16 90201− 06068 WASHER, PLATE 1
ARANDELA PLANA
17 97095− 06012 BOLT 1
PERNO
18 92995− 06600 WASHER 1
ARANDELA
19 677− 42724−00 GROMMET 1
TAPON
20 677− 42725−00 GROMMET 1
TAPON
21 606− 42591−00 HOLDER, SHEAR PIN 1
SUJETADOR, PASADOR DE HELICE
22 677− 82575−20 ENGINE STOP SWITCH ASSY 1
INTERRUPTOR DE PARADA COMPL
23 682− 82556−00 .STOPPER 1
.RETENER
24 689− 8257Y−00 .CAP 1
.CASQUILLO
25 6E7− 42791− 00 MARK 1 1
MARCA 1
6E7− 42791− 10 MARK 1 1 FOR CARIB,CHINA
MARCA 1
26 6A1− 28176− 00 LABEL, CAUTION 1 FOR CARIB
ETIQUETA DE PRECAUCION
E8D
A4
FIG. 1 TOP COWLING SOPORTE SUPERIOR
REF. PART NO. DESCRIPTION REMARKS
NO. CODIGO NO. DESCRIPTION OBSERVACION
27 6E3− 8257H− 00 PLATE, MARK 1 FOR CARIB
PLACA DE MARCA
E8D
A5
FIG. 2 CYLINDER. CRANKCASE CYLINDRO. CARTER
REF. PART NO. DESCRIPTION REMARKS
NO. CODIGO NO. DESCRIPTION OBSERVACION
1 677− W0090−06− 1S CRANK CYLINDER ASSY 1
BLOQUE MOTOR COMPLETO
2 677− 15100−02− 1S CRANKCASE ASSY 1
CARTER COMPLETO
3 650− 11370−01 .CHECK VALVE ASSY 1
.VALVULA DE CONTROL COMPL.
4 646− 11370−01 .CHECK VALVE ASSY 2
.VALVULA DE CONTROL COMPL.
5 677− 11372− 00 .NIPPLE, HOSE 1
.NIPLE DE MANGUERA
6 676− 11372− 00 .NIPPLE, HOSE 1
.NIPLE DE MANGUERA
7 624− 14485−00 .PIPE, JOINT 1
.TUBO DE UNION
8 93605− 08041 PIN, DOWEL 2
PASADOR DE CLAVIJA
9 90119−06M15 BOLT, WITH WASHER 8
TORNILLO CON ARANDELA
10 90119− 06M16 BOLT, WITH WASHER 2
TORNILLO CON ARANDELA
11 90445− 07M02 HOSE (L167) 1
TUBO (L167)
12 90445− 07258 HOSE (L200) 2
TUBO (L200)
13 90464− 07015 CLAMP 1
BRIDA
14 90467− 06016 CLIP 6
PRESILLA
15 90445− 10M03 HOSE (L240) 1
TUBO (L240)
16 90467−09M09 CLIP 2
PRESILLA
17 99530− 10014 PIN, DOWEL 1
PASADOR, DE CLAVIJA
18 664− 11325−00 ANODE 1
ANODO
19 90151− 06M01 SCREW, COUNTERSUNK 1
TORNILLO EMBUTIDO
20 677− 15359−00− 94 HOUSING, OIL SEAL 1
CAJA DE SELLO DE ACEITE
21 93210− 42159 O−RING 1
JUNTA TORICA
22 93102−20M25 OIL SEAL 1
RETEN DE ACEITE
23 97095− 06018 BOLT 4
PERNO
24 92995− 06600 WASHER 4
ARANDELA
25 677− 15396−01− 5B HOUSING, OIL SEAL 1
CAJA DE SELLO DE ACEITE
26 93210−42M70 O−RING 1
JUNTA TORICA
27 93101−20M29 OIL SEAL 1
RETEN DE ACEITE
E8D
A6
FIG. 2 CYLINDER. CRANKCASE CYLINDRO. CARTER
REF. PART NO. DESCRIPTION REMARKS
NO. CODIGO NO. DESCRIPTION OBSERVACION
28 93101−14M01 OIL SEAL 1
RETEN DE ACEITE
29 90201− 41303 WASHER, PLATE 1
ARANDELA PLANA
30 97095− 06016 BOLT 2
PERNO
31 92995− 06600 WASHER 2
ARANDELA
32 677− 15379−02 SEAL, CRANKCASE 1
SELLO DE CARTER
33 677− 11111− 00− 1S HEAD, CYLINDER 1 1
CULATA CILINDRO 1
34 677− 11181− A1 GASKET, CYLINDER HEAD 1 1
JUNTA, DE CULATA 1
35 90119− 06048 BOLT, WITH WASHER 13
TORNILLO CON ARANDELA
36 677− 12413−00− 1S COVER, THERMOSTAT 1
CUBIERTA TERMOSTATO
37 677− 12414−A1 GASKET, COVER 1
EMPAQUE
38 90119− 06MA3 BOLT, WITH WASHER 3
TORNILLO CON ARANDELA
39 677− 41111− 01− 1S INNER COVER, EXHAUST 1
CUBIERTA INTERIOR DE ESCAPE
40 677− 41112− A1 GASKET, EXHAUST INNER COVER 2
EMPAQUE
41 677− 41113− 01−1S OUTER COVER, EXHAUST 1
CUBOERTA EXTERIOR DE ESCAPE
42 90119− 06MA4 BOLT, WITH WASHER 10
TORNILLO CON ARANDELA
43 90119− 06023 BOLT, WITH WASHER 1
TORNILLO CON ARANDELA
44 94702− 00217 PLUG, SPARK (NGK B7HS−10) 2
BUJIA (NGK B7HS−10)
94702− 00271 PLUG, SPARK (NGK BR7HS−10) 2 FOR CARIB,CHINA
BUJIA (NGK BR7HS−10)
E8D
A7
FIG. 3 CRANKSHAFT. PISTON CIGUENAL. PISTON
REF. PART NO. DESCRIPTION REMARKS
NO. CODIGO NO. DESCRIPTION OBSERVACION
1 677− 11400−02 CRANKSHAFT ASSY 1
CIGUENAL COMPLETO
2 677− 11412−02 .CRANK 1 1
.MANIVELA 1
3 677− 11422−02 .CRANK 2 1
.MANIVELA 2
4 677− 11432−02 .CRANK 3 1
.MANIVELA 3
5 677− 11442−02 .CRANK 4 1
.MANIVELA 4
6 6E0− 11651− 01 .ROD, CONNECTING 2
.BIELA
7 93310− 418U0 .BEARING 2
.COJINETE DE RODILLOS
8 6G1− 11681− 00 .PIN, CRANK 1 2
.PASADOR MANIVELA 1
9 90209−18112 .WASHER 4
.ARANDELA DE SEPARACION
10 93306− 204U0 .BEARING 3
.COJINETE
11 677− 11515−01 .SEAL, LABYRINTH 1 1
.SELLO LABERINTO 1
12 93440− 47055 .CIRCLIP 1
.SEGURO
13 91690− 30010 .PIN, SPRING 1
.PASADOR DE RESORTE
14 677− 11631−00− 97 PISTON (STD) 2
PISTON (NORMA)
677− 11635− 00 PISTON (0.25MM O/S) 2 AP
PISTON (0.25MM O/S)
677− 11636− 00 PISTON (0.50MM O/S) 2 AP
PISTON (0.50MM O/S)
15 647− 11610− 00 PISTON RING SET (STD) 2
JUEGO DE AROS (NORMA)
647− 11610− 10 PISTON RING SET (0.25MM O/S) 2 AP
JUEGO DE AROS (0.25MM O/S)
647− 11610− 20 PISTON RING SET (0.50MM O/S) 2 AP
JUEGO DE AROS (0.50MM O/S)
16 6G1− 11633− 00 PIN, PISTON 2
PASADOR, PISTON
17 93602−14118 PIN, DOWEL 56
PASADOR DE CLAVIJA
18 90201− 12565 WASHER, PLATE 4
ARANDELA PLANA
19 93450− 13022 CIRCLIP 4
SEGURO
E8D
B1
FIG. 4 INTAKE ADMISION
REF. PART NO. DESCRIPTION REMARKS
NO. CODIGO NO. DESCRIPTION OBSERVACION
1 677− 13610−00 REED VALVE ASSY 1
VALVULA DE LAMINAS COMPLETA
2 677− W0004−00 .REED SET 1
.JUEGO DE VALVULAS DE LENGUETA
3 677− 13621−A1 GASKET, VALVE SEAT 1
JUNTA, DE VALV.DE EMPAQUE
4 97013− 06018 BOLT 3
PERNO
5 92903− 06600 WASHER, PLATE 3
RONDANA SENCILLA
6 677− 14198−A1 GASKET 1
EMPAQUE
7 95380− 06700 NUT 2
TUERCA
8 92995− 06600 WASHER 2
ARANDELA
9 677− 41256−00 ROD, CHOKE 1 1
VARILLA DE AHOGADOR
10 677− 41271−00 KNOB, CHOKE 1
PERILLA AHOGADOR
11 90480−14M02 GROMMET 1
TAPON
12 90468− 10004 CLIP 1
PRESILLA
13 92990− 04600 WASHER, PLATE 1
ARANDELA PLANA
14 95380− 04700 NUT 1
TUERCA
15 677− 14431−00 SILENCER, INTAKE 1 1
SILENCIADOR DE ADMISION
16 677− 14441−00 SILENCER, INTAKE 2 1
SILENCIADOR DE ADMISION 2
17 97880− 05020 SCREW, PAN HEAD 2
TORNILLO DE CABEZA CON PLANA
18 92990− 05600 WASHER, PLATE 2
ARANDELA PLANA
19 95627− 06325 BOLT, STUD 1
PERNO DE PUNTAL
20 90116− 06M04 BOLT, STUD 1
ESPARRAGO
E8D
B2
FIG. 5 CARBURETOR CARBURADOR
REF. PART NO. DESCRIPTION REMARKS
NO. CODIGO NO. DESCRIPTION OBSERVACION
1 677− 14301−08 CARBURETOR ASSY 1 1
CARBURADOR COMPLETO 1
2 677− 14343−40 .JET, MAIN (# 80) 1
.INYECTOR PRINCIPAL (# 80)
3 677− 14341−00 .NOZZLE, MAIN 1
.BOQUILLA PRINCIPAL
4 647− 14342−23 .JET, PILOT (# 46) 1
.ESPREA DE PILOTO (# 46)
5 6E8− 14390− 12 .NEEDLE VALVE ASSY 1
.VALVULA DE AGUJA COMPLETA
6 367− 14195−00 .GASKET 1
.ARANDELA DE VALVULA DE AGUJA
7 1J2− 14398− 00 .GASKET 1
.EMPAQUE
8 648− 14321−00 .SCREW, THROTTLE 1
.TORNILLO DE OBTURADOR
9 648− 14323−00 .SCREW, AIR ADJUSTING 1
.TORNILLO DE AJUSTE DE AIRE
10 646− 14212−01 .SPRING, PILOT ADJUSTING 2
.RESORTE DE AJUSTE DE PILOTO
11 647− 14326− 00 .SCREW, GUIDE 1
.TORNILLO DE GUIA
12 677− 14157−01 .COVER, MIXING 1
.CUBIERTA DE MEZCLA
13 677− 14227−01 .GASKET 1
.EMPAQUE
14 677− 14325−00 .SCREW, PAN HEAD 2
.TORNILLO CABEZA REDONDA
15 677− 41241−00 .ROD, LINK 1
.VARILLA
16 677− 41226−00 .END, THROTTLE LEVER 1
.PALANCA DE CONTROL DE ACELERA
17 677− 14327−00 .SCREW 1
.TORNILLO
18 626− 42658−00 .BUSHING 1
.BUJE
19 6E7− 14381− 00 .BODY, FLOAT CHAMBER 1
.CUERPO DE CAMARA DE BOIA
20 97890− 04005 .SCREW, PAN HEAD 1
.TORNILLO
21 655− 14398−00 .GASKET 1
.EMPAQUE
22 677− 14384−01 .GASKET, FLOAT CHAMBER 1
.EMPAQUE DE CAMARA DE BOIA
23 6E7− 14385− 00 .FLOAT 1
.BOIA
24 367− 14396−00 .PIPE 1
.TUBO
25 647− 14386−10 .PIN, FLOAT 1
.PASADOR DE BOIA
26 677− 24434−02 .GASKET, BODY 1
.EMPAQUE
27 6A0− 24421− 01 .VALVE, CHECK 2
.VALVULA DE RETENCION
E8D
B3
FIG. 5 CARBURETOR CARBURADOR
REF. PART NO. DESCRIPTION REMARKS
NO. CODIGO NO. DESCRIPTION OBSERVACION
28 677− 24411− 02 .DIAPHRAGM 1
.DIAFRAGMA
29 677− 24412−02 .BODY 1 1
.CUERPO 1
30 677− 24435−02 .GASKET, BODY 2 1
.EMPAQUE
31 677− 24471−01 .DIAPHRAGM 4
.DIAFRAGMA
32 677− 24413−01 .BODY 2 1
.CUERPO 2
33 677− 24444−01 .SCREW 4
.TORNILLO
34 677− 41210−00 .ACCEL. ARM ASSY 1
.BRAZO
35 6E7− 14325− 00 .SCREW, PAN HEAD 2
.TORNILLO CABEZA REDONDA
36 95380− 03600 .NUT 2
.TUERCA
E8D
B4
FIG. 6 FUEL COMBUSTIBLE
REF. PART NO. DESCRIPTION REMARKS
NO. CODIGO NO. DESCRIPTION OBSERVACION
1 6G1− 24304−02 FUEL PIPE JOINT COMP. 1 1
CONECTOR MANGUERA COMBUST.1
2 97095− 06020 BOLT 1
PERNO
3 92995− 06600 WASHER 1
ARANDELA
4 61N− 24560−00 FILTER ASSY 1
FILTRO COMPLETO
5 61N− 24563−00 .ELEMENT, FILTER 1
.ELEMENTO DEL FILTRO
6 61N− 24521−00 .CUP, FILTER 1
.COPA DE FILTRO
7 93210− 32738 .O−RING 1
.JUNTA TORICA
8 6K3− 24566− 00 BRACKET, FILTER 1
SOPORTE DEL FILTRO
9 95380− 08600 NUT 1
TUERCA
10 90445− 09082 HOSE 1
TUBO
11 90445− 09163 HOSE (L235) 1
TUBO (L235)
12 90467− 08004 CLIP 4
PRESILLA
13 656− W2810−02 TOOL KIT 1
JUEGO DE HERRAMIENTAS
14 626− 28193−01− 94 PLUG, WATER CHECK 1 AP D:15MM
TAPON DE CONTROL DE LA AGUA
6E0− 28193− 00−94 PLUG, WATER CHECK 1 AP D:12.5MM
TAPON DE CONTROL DE LA AGUA
E8D
B5