YAMAHA E8DMH’03 PARTS CATALOGUE 03

E8DMH’03
(6772)
2B677200S1
A1

FOREWORD

This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replace­ment parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
E8DMH’03(6772)
2. Abbreviations The Following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made
(Parts need to be ordered locally)
“O/S” Over Size
3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below.
EXAMPLE
CARBURETOR ASSY
.JET, PILOT
.NOZZLE, MAIN
4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
EXAMPLE
PART NO. DESCRIPTION REMARKS
6E08550070 C.D.I. MAGNETO ASSY 1
6E08555070 .ROTOR ASSY 1
6E0157230094..PULLY, STARTER 1
E
EHT
EH
5. Quantity Column Information
NAME for Q’TY COLUMN
E8D E8DMH
6. Applicable Starting Serial No. and Color Code
1) Engine Starting Serial No.
E8DMH S/L/X 677K : 1000001
2) Color Code
Color Code
004D DARK BLUISH GRAY METALLIC 2 DBNM2
7. Note that the illustrations for reference in finding parts numbers, not to be used for as­sembling. When assembling, please use the applicable service manual.
8. The asterisk (*) before a reference number indicates modification items after the first edition.
Color Name Abbreviation
APPLICABLE MODEL
A2
TOP COWLING A4.....................................
CYLINDER. CRANKCASE A6............................
CRANKSHAFT. PISTON B1..............................
INTAKE B2............................................
CARBURETOR B3.....................................
FUEL B5..............................................
STARTER B6..........................................
GENERATOR C1.......................................
ELECTRICAL C2.......................................
CONTROL C3.........................................
REMOTE CONTROL ATTACHMENT C6...................
BRACKET C7..........................................
UPPER CASING D3....................................
LOWER CASING. DRIVE 1 D4...........................
LOWER CASING. DRIVE 2 D7...........................
FUEL TANK E1........................................
OPTIONAL PARTS E2..................................
REPAIR KIT 1 E3.......................................
REPAIR KIT 2 E4.......................................
INDEX
NUMERICAL INDEX E6.................................

CONTENTS

A3
FIG. 1 TOP COWLING SOPORTE SUPERIOR
REF. PART NO. DESCRIPTION REMARKS NO. CODIGO NO. DESCRIPTION OBSERVACION
1 67742610−J04D TOP COWLING ASSY 1
SOPORTE SUPERIOR COMPL.
2 67715761−01 .SEAL, RUBBER 1 1
.SELLO DE GOMA 1
3 6G142615−00 .SEAL 1
.SELLO
4 67742647−00 .HOLDER, CLAMP BAND 1
.MORDAZA DE ABRAZADERA
5 67742651−02 .HOOK 1
.GANCHO
6 9026604M04 .RIVET 4
.REMACHE
7 67742677−J0 .GRAPHIC, FRONT 1
.CALCAMONIA FRONTAL
8 67742678−H0 .GRAPHIC, REAR 1
.CALCAMONIA TRASERA
9 677W0070−H0 .GRAPHIC SET 1
.JUEGO DE EMBLEMA
10 67713437−08 .MARK, CAUTION 1
.MARKER
11 67742711734D COWLING, BOTTOM 1
CUBIERTA INFERIOR
12 67742815−004D LEVER, CLAMP 1
PALANCA ABRAZADERA
13 9020612052 WASHER, WAVE 1
ARANDELA ONDULADA
14 9038612069 BUSH 2
BUJE
15 65642816−00 LEVER, CLAMP 1
PALANCA ABRAZADERA
16 9020106068 WASHER, PLATE 1
ARANDELA PLANA
17 9709506012 BOLT 1
PERNO
18 9299506600 WASHER 1
ARANDELA
19 67742724−00 GROMMET 1
TAPON
20 67742725−00 GROMMET 1
TAPON
21 60642591−00 HOLDER, SHEAR PIN 1
SUJETADOR, PASADOR DE HELICE
22 67782575−20 ENGINE STOP SWITCH ASSY 1
INTERRUPTOR DE PARADA COMPL
23 68282556−00 .STOPPER 1
.RETENER
24 6898257Y−00 .CAP 1
.CASQUILLO
25 6E74279100 MARK 1 1
MARCA 1
6E74279110 MARK 1 1 FOR CARIB,CHINA
MARCA 1
26 6A12817600 LABEL, CAUTION 1 FOR CARIB
ETIQUETA DE PRECAUCION
E8D
A4
FIG. 1 TOP COWLING SOPORTE SUPERIOR
REF. PART NO. DESCRIPTION REMARKS NO. CODIGO NO. DESCRIPTION OBSERVACION
27 6E38257H00 PLATE, MARK 1 FOR CARIB
PLACA DE MARCA
E8D
A5
FIG. 2 CYLINDER. CRANKCASE CYLINDRO. CARTER
REF. PART NO. DESCRIPTION REMARKS NO. CODIGO NO. DESCRIPTION OBSERVACION
1 677W0090−061S CRANK CYLINDER ASSY 1
BLOQUE MOTOR COMPLETO
2 67715100−021S CRANKCASE ASSY 1
CARTER COMPLETO
3 65011370−01 .CHECK VALVE ASSY 1
.VALVULA DE CONTROL COMPL.
4 64611370−01 .CHECK VALVE ASSY 2
.VALVULA DE CONTROL COMPL.
5 6771137200 .NIPPLE, HOSE 1
.NIPLE DE MANGUERA
6 6761137200 .NIPPLE, HOSE 1
.NIPLE DE MANGUERA
7 62414485−00 .PIPE, JOINT 1
.TUBO DE UNION
8 9360508041 PIN, DOWEL 2
PASADOR DE CLAVIJA
9 90119−06M15 BOLT, WITH WASHER 8
TORNILLO CON ARANDELA
10 9011906M16 BOLT, WITH WASHER 2
TORNILLO CON ARANDELA
11 9044507M02 HOSE (L167) 1
TUBO (L167)
12 9044507258 HOSE (L200) 2
TUBO (L200)
13 9046407015 CLAMP 1
BRIDA
14 9046706016 CLIP 6
PRESILLA
15 9044510M03 HOSE (L240) 1
TUBO (L240)
16 90467−09M09 CLIP 2
PRESILLA
17 9953010014 PIN, DOWEL 1
PASADOR, DE CLAVIJA
18 66411325−00 ANODE 1
ANODO
19 9015106M01 SCREW, COUNTERSUNK 1
TORNILLO EMBUTIDO
20 67715359−0094 HOUSING, OIL SEAL 1
CAJA DE SELLO DE ACEITE
21 9321042159 O−RING 1
JUNTA TORICA
22 93102−20M25 OIL SEAL 1
RETEN DE ACEITE
23 9709506018 BOLT 4
PERNO
24 9299506600 WASHER 4
ARANDELA
25 67715396−015B HOUSING, OIL SEAL 1
CAJA DE SELLO DE ACEITE
26 93210−42M70 O−RING 1
JUNTA TORICA
27 93101−20M29 OIL SEAL 1
RETEN DE ACEITE
E8D
A6
FIG. 2 CYLINDER. CRANKCASE CYLINDRO. CARTER
REF. PART NO. DESCRIPTION REMARKS NO. CODIGO NO. DESCRIPTION OBSERVACION
28 93101−14M01 OIL SEAL 1
RETEN DE ACEITE
29 9020141303 WASHER, PLATE 1
ARANDELA PLANA
30 9709506016 BOLT 2
PERNO
31 9299506600 WASHER 2
ARANDELA
32 67715379−02 SEAL, CRANKCASE 1
SELLO DE CARTER
33 67711111001S HEAD, CYLINDER 1 1
CULATA CILINDRO 1
34 67711181A1 GASKET, CYLINDER HEAD 1 1
JUNTA, DE CULATA 1
35 9011906048 BOLT, WITH WASHER 13
TORNILLO CON ARANDELA
36 67712413−001S COVER, THERMOSTAT 1
CUBIERTA TERMOSTATO
37 67712414−A1 GASKET, COVER 1
EMPAQUE
38 9011906MA3 BOLT, WITH WASHER 3
TORNILLO CON ARANDELA
39 67741111011S INNER COVER, EXHAUST 1
CUBIERTA INTERIOR DE ESCAPE
40 67741112A1 GASKET, EXHAUST INNER COVER 2
EMPAQUE
41 6774111301−1S OUTER COVER, EXHAUST 1
CUBOERTA EXTERIOR DE ESCAPE
42 9011906MA4 BOLT, WITH WASHER 10
TORNILLO CON ARANDELA
43 9011906023 BOLT, WITH WASHER 1
TORNILLO CON ARANDELA
44 9470200217 PLUG, SPARK (NGK B7HS−10) 2
BUJIA (NGK B7HS−10)
9470200271 PLUG, SPARK (NGK BR7HS−10) 2 FOR CARIB,CHINA
BUJIA (NGK BR7HS−10)
E8D
A7
FIG. 3 CRANKSHAFT. PISTON CIGUENAL. PISTON
REF. PART NO. DESCRIPTION REMARKS NO. CODIGO NO. DESCRIPTION OBSERVACION
1 67711400−02 CRANKSHAFT ASSY 1
CIGUENAL COMPLETO
2 67711412−02 .CRANK 1 1
.MANIVELA 1
3 67711422−02 .CRANK 2 1
.MANIVELA 2
4 67711432−02 .CRANK 3 1
.MANIVELA 3
5 67711442−02 .CRANK 4 1
.MANIVELA 4
6 6E01165101 .ROD, CONNECTING 2
.BIELA
7 93310418U0 .BEARING 2
.COJINETE DE RODILLOS
8 6G11168100 .PIN, CRANK 1 2
.PASADOR MANIVELA 1
9 90209−18112 .WASHER 4
.ARANDELA DE SEPARACION
10 93306204U0 .BEARING 3
.COJINETE
11 67711515−01 .SEAL, LABYRINTH 1 1
.SELLO LABERINTO 1
12 9344047055 .CIRCLIP 1
.SEGURO
13 9169030010 .PIN, SPRING 1
.PASADOR DE RESORTE
14 67711631−00−97 PISTON (STD) 2
PISTON (NORMA)
6771163500 PISTON (0.25MM O/S) 2 AP
PISTON (0.25MM O/S)
6771163600 PISTON (0.50MM O/S) 2 AP
PISTON (0.50MM O/S)
15 6471161000 PISTON RING SET (STD) 2
JUEGO DE AROS (NORMA)
6471161010 PISTON RING SET (0.25MM O/S) 2 AP
JUEGO DE AROS (0.25MM O/S)
6471161020 PISTON RING SET (0.50MM O/S) 2 AP
JUEGO DE AROS (0.50MM O/S)
16 6G11163300 PIN, PISTON 2
PASADOR, PISTON
17 93602−14118 PIN, DOWEL 56
PASADOR DE CLAVIJA
18 9020112565 WASHER, PLATE 4
ARANDELA PLANA
19 9345013022 CIRCLIP 4
SEGURO
E8D
B1
FIG. 4 INTAKE ADMISION
REF. PART NO. DESCRIPTION REMARKS NO. CODIGO NO. DESCRIPTION OBSERVACION
1 67713610−00 REED VALVE ASSY 1
VALVULA DE LAMINAS COMPLETA
2 677W0004−00 .REED SET 1
.JUEGO DE VALVULAS DE LENGUETA
3 67713621−A1 GASKET, VALVE SEAT 1
JUNTA, DE VALV.DE EMPAQUE
4 9701306018 BOLT 3
PERNO
5 9290306600 WASHER, PLATE 3
RONDANA SENCILLA
6 67714198−A1 GASKET 1
EMPAQUE
7 9538006700 NUT 2
TUERCA
8 9299506600 WASHER 2
ARANDELA
9 67741256−00 ROD, CHOKE 1 1
VARILLA DE AHOGADOR
10 67741271−00 KNOB, CHOKE 1
PERILLA AHOGADOR
11 90480−14M02 GROMMET 1
TAPON
12 9046810004 CLIP 1
PRESILLA
13 9299004600 WASHER, PLATE 1
ARANDELA PLANA
14 9538004700 NUT 1
TUERCA
15 67714431−00 SILENCER, INTAKE 1 1
SILENCIADOR DE ADMISION
16 67714441−00 SILENCER, INTAKE 2 1
SILENCIADOR DE ADMISION 2
17 9788005020 SCREW, PAN HEAD 2
TORNILLO DE CABEZA CON PLANA
18 9299005600 WASHER, PLATE 2
ARANDELA PLANA
19 9562706325 BOLT, STUD 1
PERNO DE PUNTAL
20 9011606M04 BOLT, STUD 1
ESPARRAGO
E8D
B2
FIG. 5 CARBURETOR CARBURADOR
REF. PART NO. DESCRIPTION REMARKS NO. CODIGO NO. DESCRIPTION OBSERVACION
1 67714301−08 CARBURETOR ASSY 1 1
CARBURADOR COMPLETO 1
2 67714343−40 .JET, MAIN (# 80) 1
.INYECTOR PRINCIPAL (# 80)
3 67714341−00 .NOZZLE, MAIN 1
.BOQUILLA PRINCIPAL
4 64714342−23 .JET, PILOT (# 46) 1
.ESPREA DE PILOTO (# 46)
5 6E81439012 .NEEDLE VALVE ASSY 1
.VALVULA DE AGUJA COMPLETA
6 36714195−00 .GASKET 1
.ARANDELA DE VALVULA DE AGUJA
7 1J21439800 .GASKET 1
.EMPAQUE
8 64814321−00 .SCREW, THROTTLE 1
.TORNILLO DE OBTURADOR
9 64814323−00 .SCREW, AIR ADJUSTING 1
.TORNILLO DE AJUSTE DE AIRE
10 64614212−01 .SPRING, PILOT ADJUSTING 2
.RESORTE DE AJUSTE DE PILOTO
11 6471432600 .SCREW, GUIDE 1
.TORNILLO DE GUIA
12 67714157−01 .COVER, MIXING 1
.CUBIERTA DE MEZCLA
13 67714227−01 .GASKET 1
.EMPAQUE
14 67714325−00 .SCREW, PAN HEAD 2
.TORNILLO CABEZA REDONDA
15 67741241−00 .ROD, LINK 1
.VARILLA
16 67741226−00 .END, THROTTLE LEVER 1
.PALANCA DE CONTROL DE ACELERA
17 67714327−00 .SCREW 1
.TORNILLO
18 62642658−00 .BUSHING 1
.BUJE
19 6E71438100 .BODY, FLOAT CHAMBER 1
.CUERPO DE CAMARA DE BOIA
20 9789004005 .SCREW, PAN HEAD 1
.TORNILLO
21 65514398−00 .GASKET 1
.EMPAQUE
22 67714384−01 .GASKET, FLOAT CHAMBER 1
.EMPAQUE DE CAMARA DE BOIA
23 6E71438500 .FLOAT 1
.BOIA
24 36714396−00 .PIPE 1
.TUBO
25 64714386−10 .PIN, FLOAT 1
.PASADOR DE BOIA
26 67724434−02 .GASKET, BODY 1
.EMPAQUE
27 6A02442101 .VALVE, CHECK 2
.VALVULA DE RETENCION
E8D
B3
FIG. 5 CARBURETOR CARBURADOR
REF. PART NO. DESCRIPTION REMARKS NO. CODIGO NO. DESCRIPTION OBSERVACION
28 6772441102 .DIAPHRAGM 1
.DIAFRAGMA
29 67724412−02 .BODY 1 1
.CUERPO 1
30 67724435−02 .GASKET, BODY 2 1
.EMPAQUE
31 67724471−01 .DIAPHRAGM 4
.DIAFRAGMA
32 67724413−01 .BODY 2 1
.CUERPO 2
33 67724444−01 .SCREW 4
.TORNILLO
34 67741210−00 .ACCEL. ARM ASSY 1
.BRAZO
35 6E71432500 .SCREW, PAN HEAD 2
.TORNILLO CABEZA REDONDA
36 9538003600 .NUT 2
.TUERCA
E8D
B4
FIG. 6 FUEL COMBUSTIBLE
REF. PART NO. DESCRIPTION REMARKS NO. CODIGO NO. DESCRIPTION OBSERVACION
1 6G124304−02 FUEL PIPE JOINT COMP. 1 1
CONECTOR MANGUERA COMBUST.1
2 9709506020 BOLT 1
PERNO
3 9299506600 WASHER 1
ARANDELA
4 61N24560−00 FILTER ASSY 1
FILTRO COMPLETO
5 61N24563−00 .ELEMENT, FILTER 1
.ELEMENTO DEL FILTRO
6 61N24521−00 .CUP, FILTER 1
.COPA DE FILTRO
7 9321032738 .O−RING 1
.JUNTA TORICA
8 6K32456600 BRACKET, FILTER 1
SOPORTE DEL FILTRO
9 9538008600 NUT 1
TUERCA
10 9044509082 HOSE 1
TUBO
11 9044509163 HOSE (L235) 1
TUBO (L235)
12 9046708004 CLIP 4
PRESILLA
13 656W2810−02 TOOL KIT 1
JUEGO DE HERRAMIENTAS
14 62628193−0194 PLUG, WATER CHECK 1 AP D:15MM
TAPON DE CONTROL DE LA AGUA
6E02819300−94 PLUG, WATER CHECK 1 AP D:12.5MM
TAPON DE CONTROL DE LA AGUA
E8D
B5
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