Yamaha DVDS-705 Service manual

DVD PLAYER
DVD-S795/S705
SERVICE MANUAL
For U, C, B, A, G modelsFor U, C, B, A, G models
For U, C, B, A, G models
For U, C, B, A, G modelsFor U, C, B, A, G models
This manual has been provided for the use of authorized YAMAHA Retailers and their service personnel. It has been assumed that basic service procedures inherant to the industry, and more specifically YAMAHA Products, are already known and understood by the users, and have therefore not been restated.
WARNING: Failure to follow appropriate service and safety procedures when servicing this product may result in personal
IMPORT ANT: The presentation or sale of this manual to any individual or firm dose not constitute authorization, certification or
The data provided is believed to be accurate and applicable to the unit(s) indicated on the cover. The reseach, engineering, and service departments of Y AMAHA are continually striving to improve YAMAHA products. Modifications are, therefore, inevitable and specifications are subject to change without notice or obligation to retrofit. Should any discrepancy appear to exist, please contact the distributor’s Service Division.
WARNING: Static discharges can destroy expensive components. Dischage any static electricity your body may have accu-
IMPORT ANT: T urn the unit OFF during disassembly and parts replacement. Recheck all work before you apply power to the unit.
injury , destuction of expensive components and failure of the product to perform as specified. For these reasons, we advise all YAMAHA product owners that any service required should be performed by an authorized Y AMAHA Retailer or the appointed service representaive.
recognition of any applicable technical capabilities, or establish a principle-agent relationship of any form.
mulated by grounding yourself to the ground buss in the unit (heavy gauge black wires connect to this buss.)
DVD-S795/S705
100666
Printed in Japan
CONTENTS
SECTION 1
SPECIFICATIONS ...................................................................... 1-1
LOCALE MANAGEMENT INFORMATION ................................. 1-1
TO SERVICE PERSONNEL ....................................................... 1-2
PREVENTION OF ESD TO ES DEVICES.................................. 1-3
PRECAUTION OF LASER DIODE ............................................. 1-4
HANDILNG PRECAUTIONS FOR TRAVERSE DECK............... 1-4
REAR PANELS........................................................................... 1-5
OPTICAL PICKUP SELF-DIAGNOSIS AND REPLACEMENT PROCEDURE....
SELF-DIAGNOSIS FUNCTION AND SERVICE MODE ............. 1-7
SERVICE PRECAUTIONS ......................................................... 1-9
SERVICE TOOLS AND EQUIPMENT ........................................ 1-9
OPERATING INSTRUCTIONS ................................................. 1-10
SECTION 2
ASSEMBLING AND DISASSEMBLING THE CASING AND CHECKING C. B. A.s
1. Disassembly Procedure ....................................................... 2-1
2. Casing Parts and C.B.A. Positions ...................................... 2-2
3. Service Positions ................................................................. 2-2
4. Disassembling the Top Cover .............................................. 2-3
5. Disassembling the Tray........................................................2-3
6. Disassembling the Front Panel ............................................ 2-3
7. Disassembling the Loading Base Unit ................................. 2-3
8. Checking the Module C.B.A. ................................................ 2-4
9. Disassembling the Rear Panel............................................. 2-4
10. Checking the Power Supply C.B.A. ..................................... 2-5
11. Checking the Mother C.B.A. ................................................ 2-5
12. Checking the Power Switch C.B.A. ......................................2-5
13. Checking the Front Switch C.B.A......................................... 2-5
14. Checking the Headphone C.B.A. ......................................... 2-5
ASSEMBLING AND DISASSEMBLING THE OPTICAL PICKUP
1. Handling the Optical Pickup ................................................. 2-6
2. Disassembly Procedure ....................................................... 2-6
3. Lubricating the Loading Base Unit ....................................... 2-7
DVD-S795/S705
4. Static Electricity Countermeasures ...................................... 2-8
5. Disassembling the Clamp Base Unit.................................... 2-9
6. Disassembling the Clamp Weight, Clamper Yoke,
Magnet and Clamper ...........................................................2-9
7. Disassembling the Traverse Unit ......................................... 2-9
8. Disassembling the Stepping Motor Unit ............................. 2-10
9. Disassembling the Optical Pickup Unit .............................. 2-10
10. Disassembling the Nut Unit................................................ 2-11
11. Disassembling the Sub-Shaft Preload Spring .................... 2-11
12. Assembling the Optical Pickup .......................................... 2-11
13. Disassembling the Spindle Motor Unit ............................... 2-12
14. Optical Pickup Tilt Adjustment............................................ 2-13
15. Disassembling the Intermediate Chassis ........................... 2-15
16. Disassembling the Vertical Cam and Drive Gear............... 2-15
17. Disassembling the Pulley Gear and Deceleration Gear..... 2-15
18. Disassembling the Mechanism Loading C.B.A. ................. 2-15
19. Lubricating the Optical Pickup and Peripheral parts .......... 2-16
1-6
SECTION 3
ABBREVIATIONS ....................................................................... 3-1
BLOCK DIAGRAM
1. OVERRALL BLOCK DIAGRAM ........................................... 3-3
2. SERVOBLOCK DIAGRAM................................................... 3-5
3. VIDEO BLOCK DIAGRAM ................................................... 3-7
4. AUDIO BLOCK DIAGRAM................................................... 3-9
SCHEMATIC DIAGRAM
1.
POWER SUPPLY SCHEMATIC DIAGRAM (FOR U, C MODELS) ....
2.
POWER SUPPLY SCHEMATIC DIAGRAM (FOR B, G, A MODELS)
3. ADSC (MODULE C.B.A. 1/8) SCHEMATIC DIAGRAM ..... 3-15
4. SERVO (MODULE C.B.A. 2/8) SCHEMATIC DIAGRAM... 3-17
5.
AV DECODER (MODULE C.B.A. 3/8) SCHEMA TIC DIAGRAM ...
6. VDAC (MODULE C.B.A. 4/8) SCHEMATIC DIAGRAM ..... 3-21
7. FEP (MODULE C.B.A. 5/8) SCHEMATIC DIAGRAM ........ 3-23
8. CPU (MODULE C.B.A. 6/8) SCHEMATIC DIAGRAM........ 3-25
9. CLOCK (MODULE C.B.A. 7/8) SCHEMATIC DIAGRAM ... 3-27
10. ODC (MODULE C.B.A. 8/8) SCHEMATIC DIAGRAM ....... 3-29
11.VIDEO (MODULE C.B.A. 1/5) SCHEMATIC DIAGRAM .... 3-31
12.
ADAC C (MODULE C.B.A. 2/5) SCHEMATIC DIAGRAM...
13.
AUDIO AC-3 (MODULE C.B.A. 3/5) SCHEMATIC DIAGRAM ...
14.
AUDIO OUT (MODULE C.B.A. 4/5) SCHEMATIC DIAGRAM..
15.
OPERATION (MODULE C.B.A. 5/5) SCHEMATIC DIAGRAM...
16.
VIDEO COMP SCHEMATIC DIAGRAM (FOR U, C MODELS)
17. SCART SCHEMATIC DIAGRAM (FOR B, G MODELS) .... 3-43
18.
FRONT SW/HEAD PHONE/POWER SW SCHEMATIC DIAGRAM...
CIRCUIT BOARD DIAGRAM
1. POWER SUPPLY C.B.A. (FOR U, C MODELS) ................ 3-47
2. POWER SUPPLY C.B.A. (FOR B, G, A MODELS)............ 3-49
3. MODULE C.B.A. ................................................................ 3-51
4. MOTHER C.B.A. ................................................................ 3-55
5. FRONT SW/HEAD PHONE/POWER SW C.B.A. .............. 3-57
6. SCART C.B.A. (FOR B, G MODELS). ............................... 3-59
7. VIDEO COMP C.B.A. (FOR U, C MODELS) ..................... 3-61
SECTION 4
EXPLODED VIEWS & REPLACEMENT PARTS LIST
1. ELECTRICAL REPLACEMENT PARTS LIST...................... 4-1
2. Casing Parts & Mechanism Section................................... 4-18
3. Loading Mechanism Section.............................................. 4-21
4. Traverse Section................................................................ 4-23
5. REMOTE CONTROL TRANSMITTER...............................4-25
3-11 3-13
3-19
3-33 3-35 3-37 3-39
... 3-41
3-45
ELECTRICAL ADJUSTMENT
1. Video Output (Luminance Signal) Adjustment ................... 2-17
2. Video Output (Chrominance Signal) Adjustment ............... 2-17
3. Video Component Signal (CB) Output Adjustment ............ 2-18
SECTION 1 SPECIFICATIONS
Power requlrements: For U, C models
AC 120V,60Hz
For B, A, G models
AC 220 – 240V, 50Hz
Signal system: For U, C models
NTSC
For B, A, G models
PAL 625/50, PAL 525/60, NTSC
Weight: 7.9lbs. (3.6kg)
For G:Gold model only
4.2kg
Dimensions: 17-3/16” (W) × 3-15/16” (H) × 10-3/8” (D)
[435 (W) × 100 (H) × 263 (D) mm]
For G:Gold model only
473 (W) × 100 (H) × 263 (D) mm (excluding protrusions)
Operating temperature range:+5 to +35°C (+41 to +95°F) Operating humidlty range: 5 to 90% (no condensation) Discs played:
(1) DVD-VIDEO disc
5” (12cm) single-sided, single-layer 5” (12cm) single-sided, double-layer 5” (12cm) double-sided, single-layer 3” (8cm) single-sided, single-layer 3” (8cm) single-sided, double-layer 3” (8cm) double-sided, single-layer
(2) Compact disc (CD-DA, VIDEO CD)
5” (12cm) disc 3” (8cm) disc
S-video output:
For U, C models
Y output level: 1Vp-p (75Ω)(NTSC) C output level: 0.286Vp-p (75)(NTSC) Output connector: S terminal (1 system)
For B, A, G models
Y output level: 1Vp-p (75Ω) C output level: 0.286Vp-p (75) (PAL)
For B, G models
Output connector: S terminal (1 system) / AV1
For A model
Output connector: S terminal (1 system)
Video output:
Output level: 1Vp-p (75)
For U, C, A models
Output connector: Pin jack (2 systems)
For B,G models
Output connector: Pin jack (2 systems)/AV1/AV2
Power consumption: For U, C models
Compact video output:
Output level: 2 Vrms (1kHz, 0dB) Output connector: Pin jack
5.1ch mixed output: 1 system (2ch)
5.1ch discrete output: 1 system (5.1ch)
Audio signal output characteristics:
(1) Frequency response:
DVD (linear audio):
2Hz to 22kHz (48kHz sampling) 2Hz to 44kHz (96kHz sampling)
CD audio:
2Hz to 20kHz (EIAJ)
(2) S/N ratio:
CD audio: 115dB (EIAJ)
(3) Dynamic range:
DVD (linear audio): 103dB CD audio: 100dB (EIAJ)
(4) Total harmonic distortion:
CD audio: 0.002% (EIAJ)
Digital audio output:
Optical digital output: Optical connector Coaxial digital output: Pin jack
Pick up: Wave length: 655nm
Laser power: CLASS
Specifications are subject to change without notice. Weight and dimensions are approximate.
U ........ U.S.A. model G ........ European model
C ........ Canadial model B ........ United Kindom model
A ........ Australlan model
Manufactured under license from Dolby Laboratories Licens­ing Corporation. “Dolby” and the double-D symbol are trademarks of Dolby Laboratories Licensing Corporation.
19W
(approx. 1W when set to the standly
mode)
For B, G models
20W (approx. 2.5W when set to the standby mode)
For A models
19W (approx. 2W when set to the standby mode)
For U, C models only
Y output level: 1Vp-p (75Ω), green CB output level: 0.7Vp-p (75), blue CR output level: 0.7Vp-p (75), red Output connector: Pin jack
Audio output:
II
DVD-S795/S705
LOCALE MANAGEMENT INFORMATION
Locale Management Information: This DVD player is designed and manufactured to respond to the Locale Management information that is recorded on a DVD disc. If the Locale number described on the DVD disc does not correspond to the Locale number of this DVD player, this DVD player cannot play this disc. (See page1-3, REGION CODE.)
This product incorporates copyright protection technology that is protected by method claims of certain U.S. patents and other intellectual property rights owned by Macrovision Corpoation and other rights owners. Use of this copyright protection techology must be authorized by Macrovision Corporation, and is intended for home and other limited viewing uses only unless otherwise authorized by Macrovision Corporation. Reverse engineering or disassembly is prohibited.
1 - 1
TO SERVICE PERSONNEL
1. Critical Components Information. Components having special characteristics are marked and must be replaced with parts having specifications equal to those originally installed.
2. Leakage Current Measurement (For 120V Models Only). When service has been completed, it is imperative to verify that all exposed conductive surfaces are properly insulated from supply circuits.
Meter impedance should be equivalent to 1500 ohm shunted by 0.15mF.
Leakage current must not exceed 0.5mA.
Be sure to test for leakage with the AC plug in both polarites.
CAUTION: USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN
THOSE SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.
THE COMAPCT DISC PLAYER SHOULD NOT BE ADJUSTED OR REPAIRED BY ANYONE EXCEPT PROPERLY QUALIFIED SERVICE PERSONNEL.
PROTECTION OF EYES FROM LASER BEAM DURING SERVICING
This set employs a laser. Therefore, be sure to carefully follow the instructions below when servicing.
1. Pick up
Wave length : 655nm
Laser power : CLASS
WARNING: CHEMICAL CONTENT NOTICE!
DVD-S795/S705
The solder used in the production of this product contains LEAD. In addition, other electrical/electronic and/or plastic (where applicable) components may also contain traces of chemicals found by the California Health and Welfare Agency (and possibly other entities) to cause cancer and/or birth defects or other reproductive harms.
DO NOT PLACE SOLDER, ELECTRICAL/ELECTRONIC OR PLASTIC COMPONENTS IN YOUR MOUTH FOR ANY REASON WHATSOEVER!
Avoid prolonged, unprotected contact between solder and your skin! When soldering, do not inhale solder fumes or expose eyes to solder/flux vapor!
If you come in contact with solder or components located inside the enclosure of this product, wash your hands bofore handing food.
2. When checking the laser diode emission, keep your eyes more than 30 cm away from the objective lens.
II
1 - 2
PREVENTION OF ELECTRO STATIC DISCHARGE (ESD) TO ELECTROSTATICALLY SENSITIVE (ES) DEVICES
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor “chip” components. The following techniques be used to help reduce the incidence of component damage caused by electro static discharge (ESD).
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap, which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface suck as alminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only a anti-static solder removal device. Some solder removal devices not classified as “anti-static (ESD protected)” can generate electrical charge sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, alminum foil or comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES divice, touch the protective material to the chassis or circuit assembly into which the device will be installed. CAUTION: Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise hamless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient to damage an ES device).
IMPORTANT SAFETY NOTICE
There are special components used in this equipment which are imporant for safety. These parts are marked by in the schematic diagrams, exploded views and replacement parts list. It is
essential that these critical parts should be replaced with manufacturer’s specified parts to prevent shock, fire, or other hazards. Do not modify the original design without permission of manufacturer.
DVD-S795/S705
REGION CODE
5
1
2
6
2
3
4
2
5
4
5
1 - 3
PRECAUTION OF LASER DIODE CAUTION:
This unit utilizes a class I laser. Invisible laser radiation is emitted from the optical pickup lens when the unit is truned on:
1. Do not look directly into the pickup lens.
2. Do not use optical instruments to look at the pickup lens.
3. Do not adjust the preset variable resistor on the optical pickup.
4. Do not disassemble the optical pickup unit.
5. If the optical pickup is replaced, use the manufactures specified replacement pickup only.
6. Use of control or adjustment or performance of procedures other than those specified herin may result in hazardous radiation exposure.
HANDLING PRECAUTIONS FOR TRAVERSE DECK
The laser diode in the optical pickup may break down due to potentical diference caused by static electricity of clothes or human body. So be careful of electrostatic break down during repair of the optical pickup.
Handling of optical pickup
1. Do not subject the optical pickup to static electricity as it is extremely sensitive to electrical shock.
2. To prevent the breakdown of the laser diode, an antistatic shorting pin is inserted into the flexible board (FPC Board). When removing or connecting the short pin, finish the job in as short times as possible.
3. Be careful not to apply excessive stress to the flexible board (FPC Board).
4. Do not turn the variable resistor (Laser power adjustment).
DVD-S795/S705
It has already been adjusted.
Pickup unit
Solder
(Magnified view)
Flexible Cable
Use a clip or other item to ground the unit.
Grounding for electrostatic breakdown prevention
1. Human body grounding. Use the antistatic wrist strap to discharge the static electricity from your body.
2. Work table grounding. Put a conductive material (sheet) or steel on the area where the optical pickup is placed and ground the sheet.
Caution:
The static electricity of your clothes will not be grounded through the wrist strap. So take care not to let your clothes touch the optical pickup.
1 - 4
Wrist strap (Anti-static bracelet)
1M
Iron plate or some metals to conduct electricity
REAR PANELS
U,C models (DVD-S795/S705)
B, G models
G model (Gold)
A model
DVD-S795/S705
1 - 5
OPTICAL PICKUP SELF-DIAGNOSIS AND REPLACEMENT PROCEDURE
The optical pickup self-diagnosis function and tilt adjustment check function have been newly added to this player. When repair­ing, use the following procedure for effective Self-diagnosis and tilt adjustment. Be sure to use the self-diagnosis function before replacing the optical pickup when “NO DISC” is displayed. As a guideline, you should replace the optical pickup when the value of the laser drive current is more than 50.
Note
Press the power button to turn on the power, and check the value before the unit warms up (within three minutes).
Use the self diagnosis function below when NO DISC is displayed or unit doesn't read a disc, before replacing the OPU.
"NO DISC" is displayed, unit does not play smoothly, etc.
Use the optical pickup self-diagnosis function.
Method: With no disc in the player.
Press the "DISPLAY" button on the remote control unit while pressing the "STILL/PAUSE" and "OPEN/CLOSE" button on the player.
Value is 50 or less
DVD-S795/S705
Check the laser drive current.
Value is more than 50
Replace the optical pickup (Refer to Assembling and Disassembling the Optical Pickup, page 2-1.)
Checkthelaserdrive currentafterreplacement.
Writethepresentvalueinto theunitifitis40orless.
Do the optical pickup tilt adjustment. (Refer to Optical Pickup Tilt Adjustment, page 2-13.)
Display content  LD○○○ ○○○
Factory preset value
Replace with a new optical pickup if the present value is more than 40.
Cause:
Damage due to static electricity during replacement.
Method: With no disc in the player.
Press the "DISPLAY" button on the remote control unit while pressing the "PAUSE" and "OPEN/CLOSE" button on the player.
Write the present value into the played if it is 40 or less.
Present value
Use the tilt adjustment check function.
Initialize the player. Press Pause and and Open/Close buttons on unit simultaneously.
End (Refer to Handling After Completing Repairs, page 1-9.)
▲
▲
Writing method:
Press the "PAUSE" button on the remote
control unit while pressing the "PAUSE" and "OPEN/CLOSE" button on the player.
1 - 6
SELF-DIAGNOSIS FUNCTION AND SERVICE MODES
1. Service Mode Table
The service mode can be activated by pressing various button combinations on the player and remote control unit.
Player buttons
PAUSE
+
OPEN/CLOSE
STILL/PAUSE SKIP/SEARCH<< OPEN/CLOSE
Remote control unit button
0
5
6 7
9
DISPLAY
STILL/PAUSE
Displaying the UHF display F_ _ _
Tiltadjustment
Checkingtheregionnumbersandbroadcastsystem Checkingtheprogramversion
LightingConfirmationFanctionofDisplayTube Checkingthelaserdrivecurrent
Writing the laser drive current value after replacing the optical pickup (do not use for anything other than optical pickup replacement)
Initializing the DVD player (restoring factory preset settings) Use when replaceing a microprocessor, microprocessor peripheral parts, or C. B. A.
Application
Note
Refer to Self-Diagnosis Function (UHF Display)
Refer to Optical Pickup Tilt Adjustment, in page 2-13.
Check the IC6302 FLASH ROM program.
Refer to Optical Pickup Self­Diagnosis and Replacement, in page 1-6.
Procedure.
Refer to Initializing the DVD Player, in page 1-9.
,in page 1-7.
2. Self-Diagnosis Function (UHF Display)
This unit incorporates a convenient self-diagnosis function for use in troubleshooting.
Display method Display
U11 H01 H02 H03 H04 H05 H06 F0** F1** F2** F3** F4** F5** F6** F7** F8**
Service numbers displayed during use.
Press the "0" button on the remote control unit while pressing the "STILL/PAUSE" and "OPEN/CLOSE" button on the player.
Focus error Tray loading error Spindle servo error Traverse error Tracking servo error Seek error Power supply error Disc format error Disc code error Decoder LSI error SDRAM error IIC BUS error DSC ECC error Microprocessor error Microprocessor error
Diagnosis
Checkpoints IC2001,IC2511,IC5201,pickup IC2001,IC2511 loading motor Spindle motor, IC2501,IC2001 Stepping motor,IC2511,IC2001 IC2001,IC2501,IC5201,pickup,disc Stepping motor,IC2511,IC2001 IC1021,IC1121,IC1151,IC6001 If this type of error occurs,refer to
Examples of Repairs Using Error Codes, in page 1-8.
DVD-S795/S705
1 - 7
3. Examples of Repairs Using Error Code
Refer to this section when carrying out repairs.
Error display
F0** F103 F4FF F500 F501 F502 F504 F505 F506 F600 F601 F602 F603 F610 F611 F612 F620 F621 F700 F701 F702 F880 F890 F891 F8A0 F893 F894
Disc, IC7001 Disc, IC7001 IC6001 Optical pickup, IC2001, IC5201, IC2511, IC2501 IC2001, IC6201 IC2501, IC2511, IC2001, IC5202 IC5202, IC2001 Disc, IC2501, IC2511, IC5202, IC2001 Disc, Optical pickup, IC2001 Disc, IC7001, IC5202, IC2001 Disc, IC7001 Disc, IC5202, IC2001 Disc, IC5202, IC2001 IC7001 IC7001, IC5202, IC2001 IC7001, IC15202,IC2001 Laser drive circuit Laser drive circuit IC6201 IC6201 IC6201 IC6201 IC6201 IC6201 IC6201 IC6302 IC6303
Malfunction example
4. Sales Demonstration Lock Function
This function prevents discs from being lost when the unit is used for sales demonstrations, by disabling the disc eject function.
DVD-S795/S705
“LOCKED” is displayed on the unit, and ordinary operation is disabled.
4-1. Setting Method
The sales demonstration lock function is set by simultaneously pressing the “POWER” button of DVD Player on the remote control unit and the “STOP” button on the main unit. (“LOCKED” is displayed when the lock function is enagaged.)
4-2. Release Method
The function can be released using the same procedure as for setting. If the remote control unit is not at hand, the function can be released by using the same method as for player initialization (pressing the “PAUSE”, “SKIP/SEARCH<<” and “OPEN/CLOSE” buttons simultaneously).
1 - 8
SERVICE PRECAUTIONS
1. Initializing the DVD Player
Initialize the DVD player whenever you replace a microprocessor, microprocessor peripheral parts, module C.B.A or mother C.B.A.
1-1. Precautions
The customer settings will return to factory preset settings when the player is initialized. Make a note of the settings and reset them after initializing.
When resetting, see the Initial Setting in the Operating Instructions.
1-2. Initialization Method
The player will be initialized (return to the factory preset condition) when you press the “PAUSE”, “SKIP/SERCH<<“ and “OPEN/CLOSE” buttons simultaneously. When the DVD player is initialized, “All Clear” appears on screen, it also displays “INITIALIZED”.
2. Handling After Completing Repairs
Use the following procedure to secure the traverse unit in the standby position.
2-1. Method
With the power turned on:
1. Press the “OPEN/CLOSE” button to close the tray.
2. Press the “POWER” button to turn off the power.
3. Disconnect the power plug from the outlet.
2-2. Precautions
Do not disconnect the power plug from the outlet with the tray still open, then close the tray manually. If you were to do so, the traverse unit would not go to the upper (standby) position, and the player could not be transported.
DVD-S795/S705
SERVICE TOOLS AND EQUIPMENT
1. Service Tools and Equipment Table
Application
General
Tilt adjustment
Inspection
Others
Confirmation
Electrical adjustment
General Static electricity countermeasures
DVD test disc
Hex wrench Adjustment table Extension cables (Power supply C.B.A. to mother C.B.A.)
Extension cable (module C.B.A. to mother C.B.A.) Screw lock Grease
Lubricant Grease CD test disc VCD test disc Oscilloscope Probe AV calbe TV monitor General tools (Screw driver etc.) Soldering iron (with ESD countermeasure) Anti-static wrist strap Conductive material (conductive sheet)
Name Number
DVDT-S15 (AX07320) or DVDT-S01 (TX946080) JZS0100 (TX946380)
JGS0099 (TX946360) JGS0098 (TX946370) × 2 RZZ0L01 (TX946400) JGS0091 (TX946260) JGS0092 (TX946270) JZS0648 (TX946410) JGS0101 (TX946390) SZZP1054C (TX946090)
PVCD_K06 (TX946090)
VJA0658 (MX605190)
2. Storing and Handling Test Discs
Surface precision is vital for DVD test discs. Be sure to store and handle them carefully.
1. Do not place discs directly onto the workbench, etc., after use.
2. Handle discs carefully in order to maintain their flatness. Place them into their case after use and store them verically . Store discs in a cool place where they are not exposed to direct sunlight or air from air conditioners.
3. Accurate adjustment will not be possible if the disc is warped from being placed on a surface made of glass, etc. If this
happens, use a new test disc to make optical adjustments.
4. If adjustment is done using a warped disc, the adjustment will be incorrect and some discs will not be playable.
1 - 9
OPERATING INSTRUCTIONS
Connection
Ensure that this player and other equipment to be connected are set to the standby mode or off, and disconnect the AC cord, bef ore commencing connection.
Do not block ventilation holes of any of the equipment and arrange them so that air can circulate freely.
Read through the instructions before connecting other equipment.
Ensure that you observe the color coding when connecting audio and video cables.
Select the appropriate screen type at the initial setting "6 TV Aspect" according to your TV set [4:3/16:9 and Standard (Direct View TV)/CRT Projector/
LCD Projector/Projection TV].
Notes:
If the DVD/Video CD/CD player is connected to the TV through a video cassette recorder, the picture may not be played back norm ally with some DVDs.
When playing some DVD discs, TV volume level may be lower than from some other sources, adjust the TV volume to your desired level.
When the DVD/Video CD/CD player is connected to the TV set through the component video output connectors, the ON SCREEN informations from
the amplifier will not show on the TV screen. To show them, select the input position which is connected to the amplifier on the TV set.
Do not place the player on amplifiers or other equipment which may become hot.
Connecting to an AV amplifier containing Dolby Digital or dts (digital theater systems) decoder
When DVDs recorded in Dolby Digital or dts are played, Dolby Digital bitstream or dts bitstream is output from the player’s OPTICAL digital audio output connector or COAXIAL digital audio output connector. When the player is connected to a Dolby Digital decoder or dts decoder, you can enjoy theater-quality audio in your home. [An optical digital audio cable or coaxial digital audio cable (both optional) is required when an optional Dolby Digital decoder or dts decoder is used.]
Note:
When connecting an AV amplifier which contains dts decoder, be sure to select "Bitstream" at "3 dts" of the initial setting "7 Digital Audio Output". ("Off" is selected at the factory preset.) If "Off" is selected, dts bitstream is not output from the digital audio output connector.
Direction of signal flow
Optical
DVD-S795/S705
digital audio cable
(optional)
or
COAXIAL
DVD/LD
OPTICAL
Coaxial digital audio cable
(optional)
PCM/U DIGITAL DTS
OPTICAL
AUDIO SIGNAL
R L VIDEO S-VIDEO
VIDEO SIGNAL
DVD/
LD
Video/audio cable
(supplied)
AUDIO OUT
6CH DISCRETE
COAXIAL
CENTER SURROUND
MAIN
L
or
MIXED 2CH
L
VIDEO OUT
VIDEO
1
DVD/
LD
S VIDEO
S video cable
(optional)
AV amplifier with Dolby Digital/dts decoder (optional)
To component video input connectors (Y, CB, CR)
Video cable (optional)
COMPONENT VIDEO
YCBC
R
TV set (optional)
DVD/Video CD/CD player
AC IN
SUBWOOFER
RLR
R
2
AC cord (supplied)
To AC outlet
1 - 10
Connection
OPERATING INSTRUCTIONS
Connecting to an AV amplifier which does not contain Dolby Digital or dts (digital theater systems) decoder
This DVD/Video CD/CD player contains a Dolby Digital decoder. This enables the playback of DVDs recorded in Dolby Digital Sur­round or Linear PCM without the need for an optional decoder with Dolby Digital or Linear PCM processing. When the DVD/Video CD/ CD player is connected to an AV amplifier with 5.1ch input connectors, you can enjoy theater-quality audio in your home when playing discs recorded in Dolby Digital Surround or Linear PCM.
In the case of the AV amplifier with 5.1ch input connectors
6CH DISCRETE INPUT DVD/LD
CENTER
SUB
WOOFER
Audio cord
(optional)
Direction of signal flow
SURROUND
MAIN
L R
Video/audio cord
(supplied)
In the case of the AV amplifier without
5.1ch input connectors
VIDEO SIGNAL
AUDIO SIGNAL
L R
DVD/LD
S-VIDEO
or
S video cord
(optional)
AV amplifier without Dolby Digital/dts decoder (optional)
To component video input connectors (Y, CB, CR)
DVD-S795/S705
TV set (optional)
Video cable
(optional)
DVD/Video CD/CD player
AUDIO OUT
COAXIAL
6CH DISCRETE
CENTER SURROUND
L
RLR
SUBWOOFER
PCM/U DIGITAL DTS
OPTICAL
Notes:
After connection is made, set the ì8 Speaker Settingî (such
as Yes/No and Large/Small) according to your speaker sys­tem.
If the surround speakers are set to ìNoî at the ì8 Speaker
Settingî (see page 40), the discs recorded in Linear PCM will be played back only in 2 channels even when the center speaker is connected as well as the front speakers.
VIDEO OUT
MIXED 2CH
VIDEO
MAIN
1
L
R
S VIDEO
2
COMPONENT VIDEO
YCBC
R
AC IN
DVDs recorded in Linear PCM/96 kHz sampling in which
ìCenter Speakerî is contained will also be played back only in 2 channels.
If the player is connected to the AV amplifier as shown
above, audio recorded in dts will not be output. To enjoy dts sound, it is necessary to connect the player.
1 - 11
OPERATING INSTRUCTIONS
ON SCREEN
CLEAR
A
STILL/PAUSE
SELECT
OPEN/CLOSE
D
PLAY
SLOW/
G
SEARCH
ANGLEAUDIO
DVD
MENU
POWER
* / I
@
STOP
g
H
SKIP IF
TITLE
ON SCREEN RETURN
SUBTITLE
MARKER
PLAY MODE
REPEAT
A-B CLEAR
SET UP
D
PLAY
RETURN
SELECT
General information about On­Screen Menu Icons
This player features On-Screen Menu Icons providing various functions. A "banner" will be displayed on the TV monitor by pressing the ON SCREEN button on the remote control. Operating the cursor buttons/SELECT button on the remote control will show disc information (title/chapter/track number, elapsed playing time, audio/subtitle language, and angle) and player information (repeat play, play mode, marker, etc.). Some icons allow the settings to be changed.
Common procedures
1
Press ON SCREEN during play or in the stop mode.
Each time this button is pressed, the TV monitor changes as shown below.
On-Screen Menu Icons are not displayed
| || On-Screen Menu Icons for selecting disc information | | On-Screen Menu Icons for selecting player information |
Some functions cannot be accessed from the stop
mode.
↓ ↓ ↓
Shuttle screen
p
100
DVD-S795/S705
B
p
40
C
p
50
1 1:56:37 1
1
OFF
1
OFF
1
OFF
OFF
3:37
PRG
3:37
PRG
ENG
L R
LPCM
b
PBC
OFF
N0
F
ON
ENG
µ
dB
dB
µ
dB
µ
2
Press the cursor buttons (
148k 16
the preferred item.
▲
, ) to select
▲
The currently selected item is indicated by the yellow
frame on the On-Screen Menu Icons.
0N
3
100
Press the cursor buttons (
▲, ▼
) to select
the preferred setting.
For some functions, the setting will be registered imme-
diately; for others, SELECT or PLAY must be pressed.
When numbers are displayed (e.g. title No.), the numeric
buttons are also effective for setting instead of the cursor buttons ( meric buttons, press SELECT to register the setting.
Press RETURN or CLEAR to clear the On-Screen Menu Icons.
40
Examples of On-Screen Menu Icons
(See , and for detailed illustration.)
A B C
(The screens may differ depending on the disc contents.)
DVD ( ) Video CD ( ) CD ( )
For your reference:
Depending on the type of DVD software and a TV with auto-
matic picture zoom function enabled, the On-Screen Menu Icons may not be displayed or only partially displayed on the
0
TV screen. In this case, change the position of the On-Screen Menu
50
Icons in "4 On-Screen Messages" of the initial settings.
The color (blue, violet or green) of the On-Screen Menu
Icons can be changed.
▲, ▼
). When numbers are entered by the nu-
A B C
1 - 12
Detailed descriptions of each On-Screen Menu Icon
OPERATING INSTRUCTIONS
Screen for disc information (For DVD)
Title No. Change the title No. by using the cursor buttons (▲, ▼) or the numeric buttons and press SELECT.
1 1:56:37
Audio soundtrack language No.
Audio soundtrack language
Chapter No.
Elapsed playing time
(hour: minute: second)
1 1
Change the No. by using the cursor buttons (▲, ▼) or the numeric buttons.
ENG: English POR: Portuguese FRA: French RUS Russian DEU: German JPN: Japanese ITA: Italian CHI: Chinese ESP: Spanish KOR:Korean NLD: Dutch MAL: Malay SVE: Swedish VIE: Vietnamese NOR: Norwegian THA: Thai DAN: Danish U : Others
Change the chapter No. by using the cursor buttons (▲, ▼) or the numeric buttons and press SELECT.
Change the time by using the numeric buttons and press SELECT. It can be used to find a specific scene quickly. Example: To specify "1 hour 56 min. 37 sec.", enter "15637". (This function does not work with some discs.)
Angle No.
1
LPCM
ENG
48k 16b
Change the No. by using the cursor buttons (▲, ▼) or the numeric buttons.
ON
1
ENG
Subtitle language No.
Subtitle language
Change the No. by using the cursor buttons (▲, ▼) or the numeric buttons.
ENG: English POR: Portuguese FRA: French RUS Russian DEU: German JPN: Japanese ITA: Italian CHI: Chinese ESP: Spanish KOR:Korean NLD: Dutch MAL: Malay SVE: Swedish VIE: Vietnamese NOR: Norwegian THA: Thai DAN: Danish U : Others
DVD-S795/S705
16b
96k
LPCM
$
Audio attribute
For your reference:
"△ ▽" around the icon means that the item can be changed using the cursor buttons (▲, ▼).
dts
Vocal
Vocal
or
48k
1—5.1ch 1—5.1ch
--- (OFF) ON
--- (OFF)
V1o V2
V1 V2
Linear PCM ("k" stands for kHz
20b
and "b" stands for bit.)
24b
Dolby Digital dts
DVD Karaoke (Solo)
DVD Karaoke (Duet)
1 - 13
Subtitle on/off
Select "ON" or "OFF" by using the cursor buttons (▲, ▼).
OFF Subtitle is cleared.
ON Subtitle is displayed.
1
OPERATING INSTRUCTIONS
Detailed descriptions of each On-Screen Menu Icon
Screen for disc information (For Video CD/CD)
Track No.
Change the track No. by using the cursor buttons (▲, ▼) or the numeric buttons and press SELECT.
Elapsed playing time
(minute: second)
1 3:37 L R
Change the mode by using the cursor buttons (▲, ▼).
Left channel sound is output from the speaker (L),
Audio mode
(Video CD only)
LR
and right channel sound from the speaker (R).
L
Left channel sound only is output.
R
Right channel sound only is output.
During CD play, display is changed by using the cursor
▲, ▼
buttons ( Elapsed playing time
Playback control
(Video CD only) (See page 15.)
PBC
OFF
).
Remaining time of the disc
Remaining time of the track
OFF Menu play is not ON.
ON Menu play is ON.
DVD-S795/S705
Note:
Track No. and the elapsed playing time are not displayed during menu play of Video CDs with playback control.
It is not possible to turn playback control ON or OFF using the On-Screen Menu Icons.
For your reference:
△ ▽
" around the icon means that the item can be changed using the cursor buttons (▲, ▼).
"
1
1 - 14
Screen for player information
OPERATING INSTRUCTIONS
A-B repeat play
Repeat play
DVD Cinema Dialogue
Video CD/CD Play mode
Press SELECT during play to store location A and press SELECT again to store location B and to start repeat play between the specified two locations. Press SELECT again to return to normal play.
Select the preferred mode during play by using the cursor buttons (▲, ▼).
OFF
OFF
OFF 0
Select the preferred mode during play by using the cursor buttons (▲, ▼).
OFF
_
_
_
OFF
ON
PRG
RND
---
Normal play
C
Chapter repeat play
T
Title repeat play Normal play
T
Track repeat play
A
Disc repeat play
Normal volume
Louder volume
Program play
Random play
Normal play
NOFF OFF
DVD
Video CD/ CD
Master volume
dB
Press SELECT during play and press SELECT again at the preferred point to store a marker. (Marker no. is displayed instead of "*".)
To recall a marker, select
Marker
Adjust the master volume by using the cursor buttons (▲, ▼). 0 to – 127 dB or –
the preferred marker no. by using the cursor buttons ( the selection using the cursor button (▲).
To clear a marker, select the preferred marker no. using the cursor buttons ( , ) and press
▲
CLEAR.
▲
▲
▲
, ) and enter
DVD-S795/S705
Select the preferred mode by using the cursor buttons (▲, ▼) and press SELECT.
N Normal mode F Fine mode S Soft mode C Cinema mode
User selection mode (Adjust the picture quality as you like.)
Cinema Image
(DVD/Video CD only)
Notes:
Repeat play and marker functions do not work with an interactive DVD or during menu play of a Video CD with playback control.
A-B repeat play does not work with an interactive DVD.
It is not possible to change the play mode using the On-Screen Menu Icons.
For your reference:
The master volume can be set and stored separately for DVD, Video CD and CD.
When U is selected and SELECT is pressed, the On-Screen Menu Icon as shown below appears.
U
Contrast (+ 7 to – 7) Equalizer (+ 1/0/– 1) Brightness (0 to 15)
Select the preferred item by using the cursor buttons ( , ) and select the preferred value by using the cursor buttons (▲, ▼).
0000
Color hue (+ 7 to 7)
1 - 15
▲
▲
OPERATING INSTRUCTIONS
Detailed descriptions of each On-Screen Menu Icon
Shuttle screen
Still/Pause Press the cursor button (▲).
Slow-motion play
(Backward)
Press the cursor button ( (DVD only)
p
100
Play Press the cursor button (▼).
).
▲
▲
Slow-motion play
(Forward)
Rapid advance Press the cursor button ( ).Rapid reverse Press the cursor button ( ).
Press the cursor button ( ). (DVD/Video CD only)
µ
100
▲▲
DVD-S795/S705
For your reference:
Each time the cursor button (
The figures appearing at both ends of the shuttle screen stand for the maximum speeds of rapid reverse and rapid advance.
(DVD: + 100/– 100, Video CD: + 40/– 40, CD: + 50/– 50)
▲
, ) is pressed, the speed of rapid reverse/advance and slow-motion play increases up to 5 steps.
▲
1 - 16
SECTION2 ASSEMBLING AND DISASSEMBLING THE CASING AND CHECKING C.B.A.s
1. Disassembly Procedure
When servicing the unit, use the following procedure to disassemble the casing and inside parts for internal inspection.
Top cover
Tray
Front panel
Rear panel
Mechanism unit
Module C.B.A.
Power SW C.B.A.
Mother C.B.A.
Power Supply C.B.A.
V. Comp C.B.A. (U, C MODELS) Scart C.B.A. (B, G MODELS)
DVD-S795/S705
2 - 1
2. Casing Parts and C.B.A. Positions
3. Service Positions
DVD-S795/S705
Note
To inspect the loading base unit, position the left side upward (as viewed from the front).
Power supply C.B.A.
TX946360
Mother C.B.A.
TX946370
TX946370
Module C.B.A.
2 - 2
4. Disassembling the Top Cover
1. Remove the 4 screws.
Screw Top cover
Screw
2. Remove the 3 screws.
Screw
5. Disassembling the Tray
1. Turn the level clockwise.
2. Move the tray in the direction of the arrow until it locks.
3. Release the tab locks on the left and right, then pull out the tray.
Tab
Lever
Tab
6. Disassembling the Front Panel
1. Release the 3 tabs on the bottom.
2. Release the 2 tabs on the left and right.
DVD-S795/S705
NOTE for G: Gold Model only
Before disassembling the top cover, remove the side panels by the 4 screws.
Side panel
Screw
Screw
3. Release the 2 tabs.
4. Disconnect the 2 flexible cables.
Tab
Flexible cable
Flexible cable
2 - 3
7. Disassembling the Loading Base Unit
1. Remove the 4 screws.
2. Pull out the loading base unit vertically.
Note
There is a danger of damaging the connectors.
Loading Base Unit
Screw
Connector
Screw
2. Connect the module C.B.A. to the mother C.B.A. with the extension cables for inspection.
Extension cables: TX946370 (JGS0098) Mother C.B.A. Module C.B.A. PP4201-PS4201 PP3201-PS3201
Mother C.B.A.
PS4201
PP4201
Note
Be sure to initialize the player whenever you replace a C.B.A. (Refer to section 1-9, Initializing the DVD Player.)
PP3201
PS3201
8. Checking the Module C.B.A.
1. Remove the 2 screws.
DVD-S795/S705
Module C.B.A.
PS4201
Screw
PS3201
9. Disassembling the Rear Panel
1. Remove all of the screws connected to the rear panel. (The number of screws varies according to the model).
Screw
Screw
Screw
Screw
2. Release the two tabs on the left and right.
2 - 4
10. Checking the Power Supply C.B.A.
1. Remove the 3 screws.
2. Carefully pull out the power supply C.B.A.
Note
There is a danger of damaging the connectors.
3. Connect the power supply C.B.A. and the mother C.B.A. with the extension cable for inspection.
Extension cable: TX946360(JGS0099)(connects the power supply C.B.A. PS1101 and the mother C.B.A. PP1101)
3. Checked by connecting the module C.B.A. and the mother C.B.A. with the extension cables. Extension cables: TBD (two) Module C.B.A. Mother C.B.A. PS3201–PP3201 PS4201–PP4201
Note
Be sure to intialize the player whenever you replace a C.B.A. (Refer to section 1-9, Initializing the DVD player.)
12. Checking the Power Switch C.B.A.
1. Remove the 2 screws.
DVD-S795/S705
11. Checking the Mother C.B.A.
1. Remove the 5 screws.
2. Release the 2 tabs.
13. Checking the Front Switch C.B.A.
1. Remove the 9 screws.
14. Checking the Headphone C.B.A.
1. Remove the 2 screws.
2 - 5
ASSEMBLING AND DISASSEMBLING THE OPTICAL PICKUP (MECHANICAL P ARTS)
The optical pickup can be damaged by static electricity from your body. Be sure to take static electricity countermeasures when working around the optical pickup.
1. Handling the Optical Pickup
The optical pickup can be damaged by static electricity from your body. Be sure to take static electricity countermeasures when working around the optical pickup.
1. The optical pickup is an extremely high-precision mechanism. Do not subject it to strong impact.
2. To preserve the quality of the optical pickup replacement parts during transport and installation, the terminals of the laser diode are short-circuited. After replacing the parts, use the proper procedure to return the laser diode to its original condition. (Refer to page 2-11, Assembling the Optical Pickup.)
3. Testers cannot be used to check the laser diode of the optical pickup. The power supply inside the tester can easily damage the laser diode.
4. Take care when handling the flexible cable because excessive force can cause it to break.
5. You cannot adjust the semifixed resistor for laser power adjustment. Do not turn it.
2. Disassembly Procedure
Use the following procedure to replace major parts. For the assembly procedure, follow the flow chart in reverse.
Top cover
Tr ay
DVD-S795/S705
Pulley gear
Front panel
Mechanism unit
Clamp base unit
Static electricity
countermeasures
Traverse unitMechanism Loading C.B.A.
Intermediate chassis
Vertical cam, Drive gear
Clamper weight
Clamper yoke
Magnet
Clamper
Deceleration gear
2 - 6
3. Lubricating the Loading Base Unit
When replacing parts, Iubricate the parts maked “XXX” in the diagram
Clamper weight
Clamper yoke
Clamp base unit
Tray
Magnet
Clamper
Traverse unit
Grease EM-30LG (TX946270)
0.01g
Intermediate chassis
Grease EM-30LG (TX946270)
0.01g
Grease EM-30LG (TX946270)
0.01g
Grease EM-30LG (TX946270)
0.01g
Belt
Pulley gear
Deceleration gear
Grease EM-30LG (TX946270)
0.01g
Drive gear
Vertical cam drive gear
Grease EM-30LG (TX946270)
0.01g
DVD-S795/S705
Grease EM-30LG (TX946270)
0.02g
Grease EM-30LG (TX946270)
0.02g
2 - 7
Mechanism Loading C.B.A.
4. Static Electricity Countermeasures
The laser diode inside the traverse unit (optical pickup) can be damaged by static electricity from your body. Be sure to take static electricity countermeasures when working around the optical pickup.
4-1. Static Electricity Countermeasure Methods
1. Ground yourself Use an anti-static wrist strap to discharge static electricity from your body.
2. Ground the workbench Lay a conductive meterial (sheet) or steel sheet on the surface where the traverse unit (optical pickup) is to be placed, then ground the sheet.
Anti-static wrist strip
1M
Conductive material (sheet) or steel sheet
4-2. Short-circuit the laser diode
Solder the land in the flexible cable of the optical pickup.
Notes
Be sure to do this befer disconnecting the flexible cable of the optical pickup from the module C.B.A.
Use an anti-static soldering iron to short-circuit and unshort-circuit laser diode.
(Recommended soldering iron: Hakko with ESD countermeasure)
After you have finished repairing the laser diode, follow the correct procedure to remove the solder from the short-circuit
DVD-S795/S705
location. (Refer to page 2-7, Assembling and Disassembling the Optical Pickup (Mechanical Parts).)
Pickup unit
Flexible cable
Solder
(Magnified view)
2 - 8
Use a clip or other item to ground the unit.
Screw
Intermediate chassis
Traverse unit
5.
Disassembling the Clamp Base Unit
1. Remove the 2 screws.
2. Release the 3 tabs on the clamper.
Loading base
Screw
Screw
Clamp base unit
6. Disassembling the Clamper Weight, Clamper Yoke, Magnet and Clamper
1. Remove the tab, and pull out the clamper.
Tab
Clamper unit
Yoke
Magnet
Screw
Clamper weight
Clamper yoke
Magnet
3-clamper tabs
Clamper
Clamper base
7. Disassembling the Traverse Unit
1. Remove the 3 screws.
DVD-S795/S705
Clamper base
Stopper
Tab
Note
Be sure to take static electricity counterneasures before disconnecting the flexible cable. (Refer to page 2-8, Static Electricity Countermeasures.)
2 - 9
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