Yamaha DVDS-5770 Service Manual

DVD PLAYER
DVD-S1500/DV-S5770
SERV ICE MA NUA L
SERV ICE MA NUA L
DVD-S1500
IMPORTANT NOTICE
This manual has been provided for the use of authorized YAMAHA Retailers and their service personnel. It has been assumed that basic service procedures inherent to the industry, and more specifically YAMAHA Products, are already known and understood by the users, and have therefore not been restated.
WARNING: Failure to follow appropriate service and safety procedures when servicing this product may result in personal
The data provided is believed to be accurate and applicable to the unit(s) indicated on the cover. The research, engineering, and service departments of YAMAHA are continually striving to improve YAMAHA products. Modifications are, therefore, inevitable and specifications are subject to change without notice or obligation to retrofit. Should any discrepancy appear to exist, please contact the distributor's Service Division.
WARNING: Static discharges can destroy expensive components. Discharge any static electricity your body may have IMPORTANT: Turn the unit OFF during disassembly and part replacement. Recheck all work before you apply power to the unit.
injury, destruction of expensive components, and failure of the product to perform as specified. For these reasons, we advise all YAMAHA product owners that any service required should be performed by an authorized YAMAHA Retailer or the appointed service representative.
recognition of any applicable technical capabilities, or establish a principle-agent relationship of any form.
accumulated by grounding yourself to the ground buss in the unit (heavy gauge black wires connect to this buss).
/DV-S5770
CONTENTS
TO SERVICE PERSONNEL . . . . . . . . . . . . . . . . . .2–4
PREVENTION OF ELECTRO STATIC DISCHARGE . . . . . .
LOCALE MANAGEMENT INFORMATION . . . . . . . .5
FRONT PANELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
REMOTE CONTROL PANEL . . . . . . . . . . . . . . . . . . .5
REAR PANELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
SPECIFICATIONS / 参考仕様 . . . . . . . . . . . . . . . . . . 7–8
SERVICE HINTS /
100874
サービスヒント . . . . . . . . . . . . . . . . 8
DISASSEMBLY PROCEDURES /
4
分解手順 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9–10
BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . .11
PRINTED CIRCUIT BOARD . . . . . . . . . . . . . . . .12–15
SCHEMATIC DIAGRAM . . . . . . . . . . . . . . . . . . .16–27
EXPLODED VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . .28
MECHANICAL PARTS . . . . . . . . . . . . . . . . . . . .28–29
’04.07
DVD-S1500/DV-S5770

TO SERVICE PERSONNEL

1. Critical Components Information
2. Leakage Current Measurement (For 120V Models Only)
Meter impedance should be equivalent to 1500 ohm shunted
WARNING: CHEMICAL CONTENT NOTICE!
The solder used in the production of this product contains LEAD. In addition, other electrical/electronic and/or plastic (where applicable) components may also contain traces of chemicals found by the California Health and Welfare Agency (and possibly other entities) to cause cancer and/or birth defects or other reproductive harm.
DO NOT PLACE SOLDER, ELECTRICAL/ELECTRONIC OR PLASTIC COMPONENTS IN YOUR MOUTH FOR ANY REASON WHATSOEVER!
/DV-S5770
DVD-S1500
Avoid prolonged, unprotected contact between solder and your skin! When soldering, do not inhale solder fumes or expose eyes to solder/flux vapor!
If you come in contact with solder or components located inside the enclosure of this product, wash your hands before handling food.
Components having special characteristics are marked Z and must be replaced with parts having specifications equal to those originally installed.
When service has been completed, it is imperative to verify that all exposed conductive surfaces are properly insulated from supply circuits.
by 0.15µF.
WALL OUTLET
Leakage current must not exceed 0.5mA.
Be sure to test for leakage with the AC plug in both
polarities.
EQUIPMENT UNDER TEST
INSULATING TABLE
AC LEAKAGE TESTER OR EQUIVALENT
WARNING: Laser Safety
This product contains a laser beam component. This component may emit invisible, as well as visible radiation, which may cause eye damage. To protect your eyes and skin from laser radiation, the following precautions must be used during servicing of the unit.
1) When testing and/or repairing any component within the product, keep your eyes and skin more than 30 cm away from the laser pick-up unit at all times. Do not stare at the laser beam at any time.
2) Do not attempt to readjust, disassemble or repair the laser pick-up, unless noted elsewhere in this manual.
3) CAUTION : Use of controls, adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
Laser Emitting conditions:
1) When the Top Cover is removed, and the STANDBY/ ON SW is turned to the "ON" position, the laser component will emit a beam for several seconds to detect if a disc is present. During this time (5-10 sec.) the laser may radiate through the lens of the laser pick­up unit. Do not attempt any servicing during this period! If no disc is detected, the laser will stop emitting the beam. When a disc is loaded, you will not be exposed to any laser emissions.
警告:レーザーの安全対策
本機はレーザー光線を放射する部品を搭載しています。こ の部品が放射するレーザー光線は目に損傷を起こします。 このレーザー光線から目及び肌を保護するために、本機の 修理作業中は下記の注意を厳守してください。
1)テスト時または修理時、目及び肌を光ピックアップか
ら30cm以上離してください。いかなる場合もレーザー
光線を見つめないでください。 2)光ピックアップの再調整及び分解はしないでください。 3)このマニュアル上で指定されている以外の制御、調整、
手順はレーザー光線を照射される結果を招く恐れがあ
ります。
レーザー放射条件
1)トップカバーを取り外しSTANDBY/ONスイッチをON
にすると、ディスク検知のため5 〜10秒間、光ピック
アップからレーザー光線が放射されます。この間、修
理はしないでください。
ディスクが検知されなければ、レーザー光線の放射は
停止します。ディスクがセットされている場合、ディ
スクで遮られるのでレーザー光線は修理担当者に届き
ません。
2
DVD-S1500/DV-S5770
2) The laser power level can be adjusted with the VR on the pick-up PWB, however, this level has been set by the factory prior to shipping from the factory. Do not adjust this laser level control unless instruction is provided elsewhere in this manual. Adjustment of this
2)レーザーパワーレベルは光ピックアップ基板上のVRに
より調整可能ですが、工場出荷前に調整セット済みな ので、このVRは廻さないでください。このVRを廻す と装置からのレーザー光線の放射レベルが上がる恐れ があります。
control can increase the laser emission level from the device.
Laser Diode Properties
Type: Semiconductor laser GaAlAs Wave length: 650 nm (DVD/SA-CD)
790 nm (VCD/CD)
Output Power: 7 mW (DVD/SA-CD/VCD/CD)
レーザー
タイプ 半導体レーザーGaAlAs 波長 650nm(DVD/SA-CD)
790nm (VCD/CD)
出力 7mW(DVD/SA-CD/VCD/CD)
VARO! : AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA NÄKYMÄTTÖMÄLLE
LASER-SÄTEILYLLE. ÄLÄ KATSO SÄTEESEEN.
VARNING! : OSYNLIG LASERSTRÅLNING NÄR DENNA DEL ÄR ÖPPNAD OCH SPÄRREN ÄR URKOPPLAD.
BETRAKTA EJ STRÅLEN.
DVD-S1500
/DV-S5770
WARNING
The use of optical instruments with this product will increase eye hazard. Repair handling should take place as much as possible with a disc loaded inside the player.
CAUTION VISIBLE AND INVISIBLE LASER RADIATION
WHEN OPEN. AVOID EXPOSURE TO BEAM
ADVARSEL SYNLIG OG USYNLIG LASERSTRÅLING VED
ÅBNING UNDGÅ UDSÆTTELSE FOR STRÅLING
ADVARSEL SYNLIG OG USYNLIG LASERSTRÅLING NÅR
DEKSEL ÅPNES UNNGÅ EKSPONERING FOR STRÅLEN
VARNING SYNLIG OCH OSYNLIG LASERSTRÅLNING
NÄR DENNA DEL ÄR ÖPPNAD BETRAKTA EJ STRÅLEN
VARO! AVATT AESSA OLET ALTTIINA NÄKYVÄLLE JA
NÄKYMÄTTÖMÄLLE LASER SÄTEILYLLE. ÄLÄ KATSO SÄTEESEEN
VORSICHT SICHTBARE UND UNSICHTBARE
LASERSTRAHLUNG WENN ABDECKUNG GEÖFFNET NICHT DEM STRAHL AUSSETSEN
DANGER VISIBLE AND INVISIBLE LASER RADIATI ON
WHEN OPEN. AVOID DIRECT EXPOSURE TO BEAM
ATTENTION RAYONNEMENT LASER VISIBLE ET INVIS-
IBLE EN CAS D'OUVERTURE EXPOSITION DANGEREUSE AU FAISCEAU
CAUTION
- Visible and invisib
radiation when open. Avoid exposure to beam.
le laser
3
DVD-S1500/DV-S5770
Warning for power supply
The primary side of the power supply carries live mains voltage when the pla y er is connected to the mains e ven when the player is switched off !
/DV-S5770
DVD-S1500
This primary area is not shielded so it is possible to touch copper tracks and/or components when servicing the player. Service personnel have to take precautions to prevent touching this area or components in this area .
J model
Note: The screws on the DVD mechanism may never be touched, removed or re-adjusted. Handle the DVD mechanism with care when the unit has to be exchanged! The DVD mechanism is very sensitive for dropping or giving shocks.

PREVENTION OF ELECTRO STATIC DISCHARGE

The laser diode in the D VD mechanism ma y be damaged due to static electricity from clothes or the human body. Use caution to prevent electro static damage when servicing or handling the DVD-mechanism.
1. Grounding for electro static damage prevention
Some devices, such as the DVD player, use an optical pickup (laser diode) that will be damaged by static electricity in the working environment. Only attempt service after ensuring that all grounding procedures have been completed.
1. W orktable grounding Put a grounded conductive material (sheet) or iron sheet on the area where the optical pickup is placed.
2. Human body grounding Use an anti-static wrist strap to discharge the static electricity from your body.
Anti-static wrist strap
1M
Conductive material (sheet) or steel sheet
2. Handling Precautions for DVD mechanism
1. Handle the DVD mechanism gently, as it is an extremely high-precision assembly.
2. The flexible cable lines may break if an excessive force is applied to it. Use caution when handling the cable.
3. The semi-fixed resistor for laser power adjustment should not be adjusted. Do not turn the resistor.
4
DVD-S1500/DV-S5770

LOCALE MANAGEMENT INFORMATION

Locale Management Information : This DVD player is designed and manufactured to respond to the Locale Management Information that is recorded on a DVD disc. If the Locale number described on the DVD disc does not correspond to the Locale number of this DVD player, this DVD player cannot play this disc.
This product incorporates copyright protection technology that is protected by method claims of certain U.S. patents and other intellectual property rights owned by Macrovision Corporation and other rights owners. Use of this copyright protection technology must be authorized by Macrovision Corporation, and is intended for home and other limited viewing uses only unless otherwise authorized by Macrovision Corporation. Reverse engineering or disassembly is prohibited.

FRONT PANELS

DVD-S1500
DV-S5770
t
w
q
r
w
t
t
y
e
w
r
DVD-S1500
/DV-S5770

REMOTE CONTROL PANEL

5
DVD-S1500/DV-S5770

REAR PANELS

DVD-S1500 (U model)
DVD-S1500 (R model)
/DV-S5770
DVD-S1500
DVD-S1500 (A model)
DVD-S1500 (G model)
DVD-S1500 (J model)
DV-S5770 (U model)
6
SPECIFICATIONS /参考仕様
DVD-S1500/DV-S5770
PLAYBACK SYSTEM /対応ディスク
DVD-Audio DVD-Video Super Audio-CD, Stereo/Multi-channel and Hybrid disc DVD+R, DVD+RW DVD-R, DVD-RW (Video Format) Video CD (VCD) Super Video CD (SVCD) CD-Audio (CD-DA) CD-R/CD-RW (CD-DA, VCD, SVCD) MP3, JPEG
VIDEO PERFORMANCE /ビデオ部
Video Output 1 Vpp into 75 ohm S-Video Output Y: 1Vpp into 75 ohm
C: 0.3Vpp into 75 ohm (PAL) C: 0.286Vpp into 75 ohm (NTSC)
Component Video Output Y: 1Vpp into 75 ohm
Pb/Cb Pr/Cr: 0.7Vpp into 75 ohm RGB (SCART) Output D1/D2 Output D1: 1Vpp into 75 ohm (J model)
0.7 Vpp into 75 ohm (G model)
D2: 0.7Vpp into 75 ohm (J model)
AUDIO FORMAT /オーディオフォーマット
DSD Multi-channel and Stereo Dolby Digital/DTS/MPEG Compressed Digital PCM/Packed PCM fs.48, 96, 192, and 44.1, 88.2
176.4 kHz 16, 20, 24 bits MP3 (ISO9660) 32, 44.1, 48, and 16, 22.05, 24 kHz Full decoding of Dolby Digital, DTS and MPEG multi-channel sound/ analogue stereo sound Dolby Surround-compatible downmix from Dolby Digital multi-chan­nel sound 3D Sound for virtual 5.1 channel sound on two speakers Dolby Pro Logic II 5.1 ch decoding from the stereo source
Video Output Cinch (yellow) Audio Output (L+R) Cinch (white/red) Digital Output 1 coaxial, 1 optical 6 channel Analog Output
Audio Main L/R Cinch (white/red)
Audio Surround L/R Cinch (white/red)
Audio Center Cinch (blue)
Audio Subwoofer Cinch (black)
GENERAL /一般
Dimensions (w x h x d) 435 x 55 x 315 mm
(17-1/8" x 2-3/16" x 12-3/8") Weight Approx. 3.2 Kg (7 lbs 1 oz) Finish
DVD-S1500 Gold Color
Black Color
Titanium Color
DV-S5770 Silver Color Power Supply AC120V, 60Hz (U model)
AC230V, 50Hz (G model)
AC240V, 50Hz (A model)
AC110-240V, 50/60Hz (R model)
AC100V, 50/60Hz (J model) Power Consumption 25W Standby Power Consumption (reference data) 1W
(R, J models)
(U, A, G models)
(G model)
(U model)
ACCESSORIES /付属品
Remote Control, Batteries x 2, Power Cable
Audio/Video Cable (U, R, A, J models)
Audio Pin Cable (G model)
Video Cable (G model)
* Specifications subject to change without prior notice.
U ......... USA model
R ......... General model
A ......... Australian model
G ......... European model
J ......... Japanese model
DVD-S1500
/DV-S5770
AUDIO PERFORMANCE /オーディオ特性
DA Converter 24 bits Signal-Noise Ratio 115 dB Dynamic Range (DVD 48 kHz 24 bit) 103 dB
(Super Audio CD) 107 dB DVD fs 96 kHz 2 Hz – 44 kHz CD/VCD fs 44.1 kHz 2 Hz – 20 kHz Distortion and Noise (1 kHz)
0.0017% (DVD 48 kHz 24 bit)
TV STANDARD (PAL/50Hz) (NTSC/60Hz)
Number of lines 625 525 Playback Multistandard (PAL/NTSC)
CONNECTIONS /接続端子
Y Output Cinch (green) Pb/Cb Output Cinch (blue) Pr/Cr Output Cinch (red) SCART Euroconnector (G model) D Terminal (J model) S-Video Output Mini DIN, 4 pins
Manufactured under license from Dolby Labo­ratories. “Dolby” and the double-D symbol are trademarks of Dolby Laboratories.
DTS and DTS Digital Surround are registered trademarks of Digital Theater Systems, Inc.
DCDi is a trademark of F aroudja, a division of Genesis Microchip, Inc.
This product incorporates copyright protection technology that is protected by method claims of certain U.S. patents and other intellectual property rights owned by Macrovision Corporation and other rights owners. Use of this copyright protection technology must be authorized by Macrovision Corporation, and is intended for home and other limited viewing uses only unless otherwise authorized by Macrovision Corporation. Reverse engineering or disassembly is prohibited.
7
DVD-S1500/DV-S5770
SERVICE HINTS / サービスヒント
/DV-S5770
DVD-S1500
Repair Tips
1. DVD Module
2. Power Supply Unit
ドルビーラボラトリーズからの実施権により製 造されています。「ドルビー」及びダブルD記 号は、ドルビーラボラトリーズの商標です。
DTSおよび DTSDigitalSurround は、デジ タルシアターシステムズの登録商標です。
DCDiは、GenesisMicrochip,Inc.の事業部門 であるFaroudjaの商標です。
The DVD mechanism and MONO board together as a set is called "DVD module". When a failure has occurred in the DVD module, it must be replaced as a complete set. Neither the DVD mechanism nor the MONO board can be replaced as an individual unit.
When a failure has occurred in the power supply unit, it must be replaced.
本製品は、著作権保護技術を採用しており、マクロビジョン社及び その他の著作権利者が保有する米国特許及びその他の知的財産権に よって保護されています。この著作権保護技術の使用は、マクロビ ジョン社の許可が必要で、またマクロビジョン社の特別な許可がな い限り家庭用及びその他の一部の視聴用の使用に制限されていま す。分解したり、改造することも禁じられています。
●修理についての助言
1. DVD モジュール
DVDメカとMONO ボードをセットしたものを DVD モ ジュールと呼びます。 DVDモジュールに故障が発生した場合は、必ずDVDモ ジュールを交換してください。 DVDメカまたは、MONOボードを単品で交換すること はできません。
2. 電源ユニット
故障の場合は、電源ユニットを交換してください。
3. PCB Assembly
When a failure has occurred in the FRONT, AV, PSCAN or HDMI D2 P.C.B., replace each P.C.B.
3. PCBAssy
FRONTボード、AVボード、PSCAN ボード、HDMID2 ボードが故障の場合は、各PCBを交換してください。
8

DISASSEMBLY PROCEDURES

DVD-S1500/DV-S5770
See EXPLODED VIEW for item numbers.
Front Panel [101]
Remove cable connections. [1403] and GND cable 1, 2 (Fig.1)
Open Tray (see HOW TO MANUALLY EJECT THE TRAY).
Unlock Tray lid and close tray.
➔ ➔
Remove 7 screws [278] (Front Panel to Frame. 4 on Frame and 3 on bottom). (Fig.1, 2)
Unlock Front panel by releasing successively 4 snaps (2 on the side and 2 on the bottom). (Fig.1, 2)
Front (1) Display board [1001(1)]
Remove 4 screws [260] (Board to Front panel).
Dismount board.
Rear
Top View
[1403]
Front (2) Key Matrix board [1001(2)]
Remove 4 screws [260]. (Board to Front panel). Dismount board.
Remove 7 screws [250]
(4 on side and 3 on rear side) Lift cover from rearside to remove.
DVD Mechanism
Remove 2 cable connections. [1700] [1701]
Open tray.
(see HOW TO MANUALLY EJECT THE TRAY) Unlock Tray lid and close tray.
Remove 4 screws [278] (DVD Mechanism to frame).
Lift DVD Mechanism up slightly and move it
backward to remove.
Remove 4 cable connections.
[1400] [1500] [1600] [1403] Remove 7 (U, R, A) or 9 (G) screws [260]
(Board to rear panel). Release 2 spacers locking (Board to frame).
➔ ➔
Dismount board.
Top Cover [252]
AV board [1002]
Mounting
Dismounting
PSCAN board [1006]
Remove cable connections. [1501] Remove 2 screws [260] (Board to rear panel).
Remove 1 screws [278] (Board to frame).
➔ ➔
Dismount board.
MONO board
Remove 4 cable connections.
[1400] [1500] [1700] [1701]
Remove 4 screws [278] (Board to frame). Dismount board.
When disassembling, use the special screw driver with tip shape in figure.
T10
2.7 mm
Power Supply Unit [1004]
Remove 2 cable connections. [CON1] [CN1]
➔ ➔
Remove 2 screws [278] (Board to frame). Release 2 spacers locking. (Board to frame).
Dismount board.
GND Cable 1
Bottom View
Snap
[278] [278]
Front
Snap
[278]
Rear
Front
GND Cable 2
Snap
Fig.1
Fig.2
HOW TO MANUALLY EJECT THE TRAY
a. Turn the player bottom up. b. Move the slider in the direction indicated with a screw driver until the tray is ejected. c. Gently pull the tray out.
Tray
c
b
Frame
Rear
Slider
a
Slider
Screw Driver
Front
9
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