Yamaha DVDE-810 Service manual
MICRO COMPONENT SYSTEM MCR-E810
DVD PLAYER
DVD-E810
SERVICE MANUAL
The MCR-E810 is composed of the DVD-E810, RX-E810 and NX-E800.
This service manual is for the DVD-E810.
For service manual of the RX-E810 and NX-E800, please refer to the following publication number:
RX-E810/RX-E410/NX-E800 101019
IMPORTANT NOTICE
This manual has been provided for the use of authorized YAMAHA Retailers and their service personnel.
It has been assumed that basic service procedures inherent to the industry, and more specifically YAMAHA Products, are already
known and understood by the users, and have therefore not been restated.
WARNING: Failure to follow appropriate service and safety procedures when servicing this product may result in personal
IMPORTANT: The presentation or sale of this manual to any individual or firm does not constitute authorization, certification or
The data provided is believed to be accurate and applicable to the unit(s) indicated on the cover. The research, engineering, and
service departments of YAMAHA are continually striving to improve YAMAHA products. Modifications are, therefore, inevitable
and specifications are subject to change without notice or obligation to retrofit. Should any discrepancy appear to exist, please
contact the distributor's Service Division.
WARNING: Static discharges can destroy expensive components. Discharge any static electricity your body may have
IMPORTANT: Turn the unit OFF during disassembly and part replacement. Recheck all work before you apply power to the unit.
injury, destruction of expensive components, and failure of the product to perform as specified. For these reasons,
we advise all YAMAHA product owners that any service required should be performed by an authorized
YAMAHA Retailer or the appointed service representative.
recognition of any applicable technical capabilities, or establish a principle-agent relationship of any form.
accumulated by grounding yourself to the ground buss in the unit (heavy gauge black wires connect to this buss).
■ CONTENTS
TO SERVICE PERSONNEL ...................................... 2–3
PREVENTION OF ELECTROSTATIC DISCHARGE .... 4
LOCALE MANAGEMENT INFORMATION ................... 4
FRONT PANEL .............................................................. 5
REAR PANELS .............................................................. 5
SPECIFICATIONS...................................................... 6–7
INTERNAL VIEW ........................................................... 7
REPAIR NOTES ............................................................. 7
TRADE MODE ................................................................ 8
101017
2006 All rights reserved.
This manual is copyrighted by YAMAHA and may not be copied or
redistributed either in print or electronically without permission.
DVD-E810
DISASSEMBLY PROCEDURES ................................... 9
TEST MODE ................................................................. 10
BLOCK DIAGRAM ....................................................... 11
WIRING DIAGRAM ...................................................... 12
PRINTED CIRCUIT BOARDS................................ 13–16
SCHEMATIC DIAGRAMS ...................................... 17–22
REPLACEMENT PARTS LIST .............................. 24–25
SYSTEM CONTROL .............................................. 26–33
P.O.Box 1, Hamamatsu, Japan
'06.08
DVD-E810
■ TO SERVICE PERSONNEL
1. Critical Components Information
Components having special characteristics are marked Z
and must be replaced with parts having specifications equal
to those originally installed.
2. Leakage Current Measurement (For 120V Models Only)
When service has been completed, it is imperative to verify
that all exposed conductive surfaces are properly insulated
from supply circuits.
● Meter impedance should be equivalent to 1500 ohms shunted
by 0.15µF.
WALL
OUTLET
● Leakage current must not exceed 0.5mA.
● Be sure to test for leakage with the AC plug in both polari-
ties.
EQUIPMENT
UNDER TEST
INSULATING
TABLE
AC LEAKAGE
TESTER OR
EQUIVALENT
WARNING: CHEMICAL CONTENT NOTICE!
The solder used in the production of this product contains LEAD. In addition, other electrical/electronic and/or plastic
(where applicable) components may also contain traces of chemicals found by the California Health and Welfare
Agency (and possibly other entities) to cause cancer and/or birth defects or other reproductive harm.
DO NOT PLACE SOLDER, ELECTRICAL/ELECTRONIC OR PLASTIC COMPONENTS IN YOUR MOUTH FOR ANY
REASON WHATSOEVER!
Avoid prolonged, unprotected contact between solder and your skin! When soldering, do not inhale solder fumes or
expose eyes to solder/flux vapor!
If you come in contact with solder or components located inside the enclosure of this product, wash your hands
before handling food.
WARNING: Laser Safety
This product contains a laser beam component. This component may emit invisible, as well as visible radiation,
which may cause eye damage. To protect your eyes and skin from laser radiation, the following precautions must be
used during servicing of the unit.
1) When testing and/or repairing any component within the product, keep your eyes and skin more than 30 cm away from
the laser pick-up unit at all times. Do not stare at the laser beam at any time.
2) Do not attempt to readjust, disassemble or repair the laser pick-up, unless noted elsewhere in this manual.
3) CAUTION : Use of controls, adjustments or performance of procedures other than those specified herein may result in
hazardous radiation exposure.
Laser Emitting conditions:
1) When the Top Cover is removed, and the STANDBY/ON SW is turned to the "ON" position, the laser component will emit
a beam for several seconds to detect if a disc is present. During this time (5-10 sec.) the laser may radiate through the
DVD-E810
lens of the laser pick-up unit. Do not attempt any servicing during this period!
If no disc is detected, the laser will stop emitting the beam. When a disc is loaded, you will not be exposed to any laser
emissions.
2) The laser power level can be adjusted with the VR on the pick-up PWB, however, this level has been set by the factory
prior to shipping from the factory. Do not adjust this laser level control unless instruction is provided elsewhere in this
manual. Adjustment of this control can increase the laser emission level from the device.
Laser Diode Properties
Type: Semiconductor laser GaAlAs
Wave length: 650 nm (DVD)
780 nm (VCD/CD)
Output power: 7 mW (DVD)
10 mW (VCD/CD)
Beam divergence: 60 degree
2
WARNING
DVD-E810
Warning for power supply
The primary side of the power supply carries live mains voltage when the player is connected to the mains even when
the player is switched off !
This primary area is not shielded so it is possible to touch copper tracks and/or components when servicing the player.
Service personnel have to take precautions to prevent touching this area or components in this area.
Note:
The screws on the DVD mechanism may never be touched, removed or re-adjusted.
Handle the DVD mechanism with care when the unit has to be exchanged!
The DVD mechanism is very sensitive for dropping or giving shocks.
CDX-497/CDX-397
DVD-E810
3
DVD-E810
■ PREVENTION OF ELECTROSTATIC DISCHARGE
The laser diode in the DVD mechanism may be damaged due to static electricity from clothes or the human body. Use caution
to prevent electrostatic damage when servicing or handling the DVD-mechanism.
1. Grounding for electrostatic damage prevention
Some devices, such as the DVD player, use an optical pickup (laser diode) that will be damaged by static electricity in the
working environment. Only attempt service after ensuring that all grounding procedures have been completed.
1. Worktable grounding
Put a grounded conductive material (sheet) or iron sheet on the area where the optical pickup is placed.
2. Human body grounding
Use an anti-static wrist strap to discharge the static electricity from your body.
Anti-static wrist strap
1M-ohms
Conductive material
(sheet) or steel sheet
2. Handling Precautions for DVD mechanism
1. Handle the DVD mechanism gently, as it is an extremely high-precision assembly.
2. The flexible cable lines may break if an excessive force is applied to it. Use caution when handling the cable.
3. The semi-fixed resistor for laser power adjustment should not be adjusted. Do not turn the resistor.
■ LOCALE MANAGEMENT INFORMATION
Locale Management Information : This DVD player is designed and manufactured to respond to the Locale
Management Information that is recorded on a DVD disc. If the Locale number described on the DVD disc does not
correspond to the Locale number of this DVD player, this DVD player cannot play this disc.
This product incorporates copyright protection technology that is protected by
method claims of certain U.S. patents and
other intellectual property rights owned by
DVD-E810
Macrovision Corporation and other rights
owners. Use of this copyright protection
technology must be authorized by
Macrovision Corporation, and is intended
for home and other limited viewing uses
only unless otherwise authorized by
Macrovision Corporation. Reverse engineering or disassembly is prohibited.
2
1
4
2
5
5
5
6
3
2
4
4
■ FRONT PANEL
■ REAR PANELS
DVD-E810
DVD-E810 (U, C, T, K, A, B, G, L, V models)
DVD-E810 (U, C models)
DVD-E810 (T model)
DVD-E810 (A model)
CDX-497/CDX-397
DVD-E810 (B, G models)
DVD-E810
DVD-E810 (K, L, V models)
5
DVD-E810
■ SPECIFICATIONS
PLAYBACK SYSTEM
DVD Video, VR (Video Recording) format (DVD-RW)
Video CD & SVCD
CD
Picture CD
CD-R, CD-RW
DVD+R, DVD+RW, DVD+R DL
DVD-R, DVD-RW, DVD-R DL
VIDEO PERFORMANCE
Video (CVBS) output 1 Vpp into 75 ohms
S-Video output Y: 1 Vpp into 75 ohms
C: 305 mVpp into 75 ohms
RGB (Scart) output 700 mVpp into 75 ohms
Component video output Y: 1 Vpp into 75 ohms
PB/CB PR/CR: 700 mVpp into 75 ohms
AUDIO FORMAT
Digital Dolby Digital/DTS/MPGE
Compressed Digital
PCM 16, 20, 24 bits
fs, 44.1, 48, 96 kHz
MP3 (ISO 9660) 96, 128, 256, 320 kbps
fs, 32, 44.1, 48 kHz
WMA 64 kbps to 192 kbps
fs, 44.1, 48 kHz
Analog sound Stereo
AUDIO PERFORMANCE
DA converter 24 bits/192 kHz
Signal to noise (1 kHz) 105 dB
Dynamic range (1 kHz) 97 dB
DVD fs 96 kHz 2 Hz to 44 kHz
fs 48 kHz 2 Hz to 22 kHz
SVCD fs 48 kHz 2 Hz to 22 kHz
fs 44.1 kHz 2 Hz to 20 kHz
CD/VCD fs 44.1 kHz 2 Hz to 20 kHz
Distortion and noise (1kHz) 0.0035 %
DVD-E810
TV STANDARD (PAL/50 Hz) (NTSC/60 Hz)
Number of lines 625 525
Playback Multistandard (PAL/NTSC)
GENERAL
Dimensions (W x H x D) 215 x 108 x 330 mm
(8-7/16" x 4-1/4" x 13")
Weight 2.3 Kg (5 lbs. 1 oz)
Finish Gold color (T, A models)
Black color (G model)
Silver color
(U, K, B, G, L, V models)
Power supply AC 120 V, 60 Hz (U, C models)
AC 220 V, 50 Hz (T model)
AC 110-240 V, 50/60 Hz
(K, L, V models)
AC 240 V, 50 Hz (A model)
AC 230 V, 50 Hz (B, G models)
Power consumption Approx. 12 W
Standby power consumption < 1.0 W
ACCESSORIES
Power cable (1.8 m) x 1 (U, C models)
Power cable (1.5 m) x 1 (T, A, B, G models)
Power cable (1.5 m) x 3 (K, L, V models)
Audio pin cable (1.5 m) x 1
Video pin cable (1.5 m) x 1
* Specifications are subject to change without prior notice.
U ........ USA model C ........ Canadian model
T ......... Chinese model K ........ Korean model
A ........ Australian model B ........ British model
G ........ European model L ........ Singapore model
V ......... Taiwan model
Manufactured under license from Dolby Laboratories. “Dolby” and the double-D symbol are
trademarks of Dolby Laboratories.
DivX, DivX Ultra Certified, and associated
logos are trademarks of DivX, Inc. and are
used under license.
CONNECTIONS
SCART (B, G models) Euroconnector
Y output Cinch (green)
PB/CB output Cinch (blue)
PR/CR output Cinch (red)
S-Video output Mini DIN, 4 pins
Video output Cinch
Audio output (L+R) Cinch
Digital output 1 coaxial, 1 optical
IEC60958 for CDDA/LPCM
IEC61937 for MPEG 2, Dolby Digital
6
DVD-E810
• DIMENSIONS
7
(1/4")
330 (13")
321 (12-5/8")
2
(1/16")
■ INTERNAL VIEW
5
2
6
13
4
108 (4-1/4")
100 (3-15/16")
215 (8-7/16")
Unit: mm (inch)
8
(5/16")
■ REPAIR NOTES
None of the components of the following unit can be supplied separately.
Each unit must be replaced as a whole in case of a failure.
• DVD Mechanism
• MONO P.C.B.
• AV P.C.B.
• FRONT P.C.B.
• SCART P.C.B. (B, G models)
• Power Supply Unit
1
MONO P.C.B.
2
SCART P.C.B. (B, G models)
3
AV P.C. B.
4
Power Supply Unit
5
DVD Mechanism
6
FRONT P.C.B.
CDX-497/CDX-397
DVD-E810
7
DVD-E810
■ TRADE MODE
This unit provides TRADE mode which prevents the tray from opening even when the “OPEN/CLOSE” key is pressed.
• Activating TRADE mode
The power to the main unit should be turned on before activating the TRADE mode.
1. Press the “OPEN/CLOSE” key to open the tray. (Fig. 1)
2. Press the “DVD/CD”, “2”, “5” and “9” keys on the remote control in that order. (Fig. 2)
3. “TRA ON” is displayed and TRADE mode is activated. (Fig. 3)
Tray
STANDBY/ON FL Display
Fig. 1
TRADE mode display
OPEN/CLOSE
Enter
Fig. 3
DVD-E810
Fig. 4
Fig. 2
* After activating TRADE mode, it is not possible to operate keys of the main unit as usual except the following key.
STANDBY/ON (Turn on the power only)
But operation with the remote control is available as usual.
• Canceling TRADE mode
The power to the main unit should be turned on before canceling TRADE mode.
1. Press and hold the “STOP” key on the remote control. (Fig. 2)
The tray opens after about 2 second.
2. Press the “DVD/CD”, “2”, “5” and “9” keys on the remote control in that order. (Fig. 2)
3. “TRA OFF” is displayed and TRADE mode is cancelled. (Fig. 4)
Cancel
8
■ DISASSEMBLY PROCEDURES
See REPLACEMENT PARTS LIST for item numbers.
DVD-E810
When disassembling, use the special screw driver with tip shape in figure.
Front Panel Ass'y [101]
Remove CN3 and 1800.
Open tray. (Fig. 2)
Unlock tray cover and close tray.
Remove 2 screws. (Front panel ass'y to side frame)
Remove 2 screws. [251] (Front panel ass'y to bottom frame)
Unlock front panel ass'y from frame by releasing successively 2
snaps. (2 on the side)
Remove front panel ass'y.
FRONT P.C.B. [1001]
Remove 5 screws. [260] (P.C.B. to front panel ass'y)
Remove FRONT P.C.B..
Remove 4 screws. [250] (4 on side)
Remove 4 screws. [251] (4 on rear side)
Lift top cabinet from rear side to remove.
SCART P.C.B. [1003]
(B, G models)
Remove 1302.
Remove 2 screws. [260] (P.C.B. to rear panel)
Remove SCART P.C.B..
MONO P.C.B. [1004]
Solder the lauds of the optical pick up. (Fig. 3)
Remove 1101–1103, 1201, 1206 and 1207.
Remove 3 screws. [251] (P.C.B. to bracket A/B)
Remove MONO P.C.B..
Top Cabinet [240]
Mounting
Dismounting
T10
DVD Mechanism [1005]
Solder the lauds of the optical pick up. (Fig. 3)
Open tray. (Fig. 2)
Unlock tray cover and close tray.
Remove 1101–1103.
Remove 4 screws. [52] (DVD mechanism to P.C.B.
support)
Remove DVD mechanism.
AV P.C.B. [1002]
Remove 4 screws. [251] (Bracket A/B to bottom frame)
Remove bracket A/B.
Remove 1800 and 1812.
Remove 2 screws. [251] (P.C.B. to bottom frame)
Remove 5 screws. [260] (P.C.B. to rear panel)
Remove AV P.C.B..
2.7 mm
Power Supply Unit [1006]
Remove CN101, CN1 and CN3.
Remove 2 screws. [251] (P.C.B. to bottom frame)
Release 2 spacers locking. (P.C.B. to bottom frame)
Remove power supply unit.
Cable connections
MONO P.C.B.
1201
1101
SCART P.C.B. (B, G models)
1207
1103
1102
1812
1302 (B, G models)
1800
1206
CN1 CN3
FRONT P.C.B.DVD Mechanism
Fig. 1
CN101
AV P.C. B.
Power Supply Unit
How to manually eject the tray
a. Turn the player bottom up.
b. Move the slider in the direction indicated with a screw driver until the tray is ejected.
c. Gently pull the tray out.
Rear
Tr ay
a
Bottom
c
Front
Fig. 2 Fig. 3
b
Slider
Screw Driver
Preventive measure for laser diode
from electrostatic breakdown
When replacing the MONO P.C.B. or DVD mechanism, solder
between lands of the optical pick up P.C.B. to protect the laser diode
against electrostatic breakdown.
Notes
• Use an anti-static soldering iron to short-circuit and unshortcircuit laser diode.
• After you have finished repairing, remove the solder from the
short-circuit location.
Optical Pick Up
Solder
9
DVD-E810
■ TEST MODE
• Starting Test Mode
a. Connect the power cable to the AC outlet.
b. Press the “STANDBY/ON” key while simultaneously pressing “NEXT/F.FWD” and “STOP” keys of the main unit.
At this time, keep pressing “NEXT/F.FWD” and “STOP” keys for 8 seconds or longer.
c. The “FV xx” (firmware version) is displayed.
* The firmware version and region code appears on the TV monitor screen at this time.
• Display Test
The display condition varies as shown below according to the “PLAY” key of the main unit.
Initial display
• Panel Key Test
The display changes as shown below as the specified key is pressed.
* When performing the panel key test, a remote controller for RX-E810 is required.
(OFF)
(ON)
(OFF)
Press “OPEN/CLOSE” key of the main unit.
All segments on
Press “STANDBY/ON” key of the main unit.
Lighting of segments in lattice
Press “OPEN/CLOSE” key of the main unit.
Press “STOP” key of the main unit.
Press “PLAY/PAUSE” key of the main unit.
10
Press “PREV/F.REV” key of the main unit.
Press “NEXT/F.FWD” key of the main unit.
Initial display
Press any key of the remote controller.
* Be sure to use a remote controller for RX-E810.
• Canceling Test Mode
Disconnect the power cable from the AC outlet.
ABCDEFGH I J
1
■ BLOCK DIAGRAM
DVD-E810
COAXIAL
7111
DIGITAL OUT
2
OPTICAL
Dual
Video
Amp
NJM2267M
7102
Video
SW
TS5V330PW
CVBS
216
B,G,R
B, G models
VIDEO
VIDEO OUT
S-VIDEO
3
COMPONENT
/
P
B/CB/PR/CR
Y
7112
Tr. REG
+1V8
AV
4
• See page 19, 20 →
SCHEMATIC DIAGRAM
7113
Tr. REG
+3V3
187
189
191
182,183,185
(Using MT 1389FXE chipset)
MONO
• See page 17, 18 →
SCHEMATIC DIAGRAM
7108
DVM9.1
Motor Driver
AM5888s
7111
205,206
211
197
210
209
202
203
104
MCLK
98
99
SD0
SCLK1
LRCK1
SYSCTR1
SYSCTRL2
STDBY
109
98
99
100
AV
• See page 19, 20 →
SCHEMATIC DIAGRAM
L78L05
IN
GND
AK4385ET
CSN
6
7
CCLK
uP
INTERFACE
CDTI
8
LRCK
4
DATA AUDIO
2
BICK
SDTI
3
INTERFACE
PDN
513
OUT
DE-AMPHASIS
CONTROL
8 x
INTERPOLATOR
8 x
INTERPOLATOR
14 1
VDD
VSS
MOD
MOD
CLK
DIV.
MCLK
SCF
SCF
7209
DZFL
AOUTL+
AOUTL-
AOUTR+
AOUTR-
SCART
B, G models
16
12
11
10
9
7120, 7123
• See page 22 →
SCHEMATIC DIAGRAM
B,G,R
7204
5
7
6
3
1
2
1801
LGY3509-03xxF
AV
(SCART)
AUDIO OUT
L / R
TO RX-E810
(SYSTEM CONNECTOR)
7103-7105
Tray,
OUT
GND
7109
VS
7100
7-BT-299GNK
Spindle
5
Power Supply Unit
+12V
6
-12V
+5V
Motor
DVD Mechanism
7111
8
5,6
9
1105-1109
10-12
KEY1-3
uPD16312
6111
41
FRONT
7
• See page 19, 20 →
AV
SCHEMATIC DIAGRAM
• See page 21 →
SCHEMATIC DIAGRAM
11
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