Yamaha CS50 User Manual

Read this manual carefully
before operating this vehicle.
OWNER’S MANUAL
CS50 / CS50M / CS50Z
49D-F8199-E0
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
EAU10112
Welcome to the Yamaha world of motorcycling! As the owner of the CS50 / CS50M / CS50Z, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependa­bility. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your CS50 / CS50M / CS50Z. The Owner’s Manual does not only instruct you in how to operate, inspect and maintain your scooter, but also in how to safeguard yourself and others from trouble and injury. In addition, the many tips given in this manual will help keep your scooter in the best possible condition. If you have any further questions, do not hesitate to contact your Yamaha dealer. The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first! Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcy­cle and this manual. If there is any question concerning this manual, please consult a Yamaha dealer.
EWA12411
s WARNING
Please read this manual carefully and completely before operating this scooter.
INTRODUCTION
IMPORTANT MANUAL INFORMATION
Particularly important information is distinguished in this manual by the following notations:
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
EAU10132
WARNING
NOTICE
TIP
A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property.
A TIP provides key information to make procedures easier or clearer.
IMPORTANT MANUAL INFORMATION
CS50 / CS50M / CS50Z
OWNER’S MANUAL
©2008 by YAMAHA MOTOR ESPAÑA S.A.
1st edition, August 2008
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
YAMAHA MOTOR ESPAÑA S.A.
is expressly prohibited.
Printed in Spain.
EAUS1172
SAFETY INFORMATION.....................1-1
Further safe-riding points .................1-5
DESCRIPTION.....................................2-1
Left view ...........................................2-1
Right view .........................................2-3
Controls and instruments .................2-5
INSTRUMENT AND CONTROL
FUNCTIONS ........................................3-1
Main switch/steering lock.................3-1
Indicator and warning lights .............3-2
Turn signal indicator lights .............3-2
High beam indicator light .................3-2
Oil level warning light .......................3-3
Speedometer ....................................3-3
Multi-function display .......................3-4
Handlebar switches ..........................3-6
Dimmer switch..................................3-6
Turn signal switch ............................3-6
Horn switch.......................................3-6
Start switch.......................................3-6
Front brake lever...............................3-6
Rear brake lever................................3-7
Fuel and 2-stroke engine oil
tank caps.......................................3-7
Fuel ...................................................3-8
Catalytic converter............................3-9
2-stroke engine oil ..........................3-10
Kickstarter.......................................3-10
Rider seat........................................3-11
Storage compartment.....................3-11
Adjusting the shock absorber
assembly .....................................3-12
Luggage hook.................................3-13
FOR YOUR SAFETY–
PRE-OPERATION CHECKS...............4-1
Pre-operation check list....................4-2
OPERATION AND IMPORTANT
RIDING POINTS..................................5-1
Starting a cold engine ......................5-1
Starting off ........................................5-2
Acceleration and deceleration..........5-2
Braking..............................................5-3
Tips for reducing fuel consumption..5-3
Engine break-in.................................5-4
Parking..............................................5-4
PERIODIC MAINTENANCE
AND ADJUSTMENT............................6-1
Periodic maintenance and
lubrication chart ............................6-2
Removing and installing the
cowling and panel .........................6-5
Checking the spark plug ..................6-6
Final transmission oil ........................6-7
Coolant .............................................6-8
Air filter element................................6-9
Adjusting the carburetor.................6-10
Adjusting the throttle cable free
play..............................................6-10
Tires ................................................6-11
Cast wheels ....................................6-12
Checking the front brake lever
free play.......................................6-13
Adjusting the rear brake lever
free play.......................................6-13
Checking the front brake pads
and rear brake shoes ..................6-14
Checking the brake fluid level ........6-15
Changing the brake fluid ................6-16
Checking and lubricating the
throttle grip and cable.................6-16
Lubricating the front and rear
brake levers .................................6-16
Checking and lubricating the
centerstand .................................6-17
Checking the front fork...................6-18
Checking the steering.....................6-18
Checking the wheel bearings .........6-19
Battery ............................................6-19
Replacing the fuse..........................6-20
Replacing the headlight bulb
or a front turn signal light bulb....6-21
Replacing the tail/brake light bulb
or a rear turn signal light bulb.....6-23
Replacing the license plate light
bulb .............................................6-24
Replacing an auxiliary light bulb.....6-24
Troubleshooting ..............................6-25
TABLE OF CONTENTS
Troubleshooting charts ...................6-26
SCOOTER CARE AND STORAGE.....7-1
Matte color caution...........................7-1
Care ..................................................7-1
Storage .............................................7-3
SPECIFICATIONS ...............................8-1
CONSUMER INFORMATION .............9-1
Identification numbers ......................9-1
Key identification number.................9-1
Vehicle identification number............9-1
Model label .......................................9-2
TABLE OF CONTENTS
EAUT1012
Be a Responsible Owner
As the vehicle’s owner, you are res­ponsible for the safe and proper ope­ration of your scooter. Scooters are single-track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every ope­rator should know the following requi­rements before riding this scooter. He or she should:
G Obtain thorough instructions
from a competent source on all aspects of scooter operation.
G Observe the warnings and main-
tenance requirements in this Owner’s Manual.
G Obtain qualified training in safe
and proper riding techniques.
G Obtain professional technical
service as indicated in this Owner’s Manual and/or when made necessary by mechanical conditions.
Safe Riding
Perform the pre-operation checks each time you use the vehicle to
make sure it is in safe operating con­dition. Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equip­ment damage. See page 4-1 for a list of pre-operation checks.
G This scooter is designed to carry
the operator and a passenger.
TIP
Although this scooter is designed to carry a passenger, always comply with the local regulations.
G The failure of motorists to detect
and recognize scooters in traffic is the predominating cause of automobile/scooter accidents. Many accidents have been cau­sed by an automobile driver who did not see the scooter. Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident.
Therefore:
• Wear a brightly colored jacket.
• Use extra caution when you are approaching and passing through intersections, since
intersections are the most likely places for scooter acci­dents to occur.
• Ride where other motorists can see you. Avoid riding in anot­her motorist’s blind spot.
G Many accidents involve inexpe-
rienced operators. In fact, many operators who have been invol­ved in accidents do not even have a current driver’s license.
• Make sure that you are quali­fied and that you only lend your scooter to other qualified ope­rators.
• Know your skills and limits. Staying within your limits may help you to avoid an accident.
• We recommend that you prac­tice riding your scooter where there is no traffic until you have become thoroughly familiar with the scooter and all of its controls.
G Many accidents have been cau-
sed by error of the scooter ope­rator. A typical error made by the operator is veering wide on a turn due to excessive speed or under-
1
SAFETY INFORMATION
1-1
cornering (insufficient lean angle for the speed).
• Always obey the speed limit and never travel faster than warranted by road and traffic conditions.
• Always signal before turning or changing lanes. Make sure that other motorists can see you.
G The posture of the operator and
passenger is important for proper control.
• The operator should keep both hands on the handlebar and both feet on the operator foo­trests during operation to maintain control of the scooter.
• The passenger should always hold onto the operator, the seat strap or grab bar, if equipped, with both hands and keep both feet on the passenger foo­trests. Never carry a passenger unless he or she can firmly pla­ce both feet on the passenger footrests.
G Never ride under the influence of
alcohol or other drugs.
G This scooter is designed for on-
road use only. It is not suitable for off-road use.
Protective apparel
The majority of fatalities from scooter accidents are the result of head inju­ries. The use of a safety helmet is the single most critical factor in the pre­vention or reduction of head injuries.
G Always wear an approved hel-
met.
G Wear a face shield or goggles.
Wind in your unprotected eyes could contribute to an impair­ment of vision that could delay seeing a hazard.
G The use of a jacket, substantial
shoes, trousers, gloves, etc., is effective in preventing or redu­cing abrasions or lacerations.
G Never wear loose-fitting clothes,
otherwise they could catch on the control levers or wheels and cause injury or an accident.
G Always wear protective clothing
that covers your legs, ankles, and feet. The engine or exhaust sys­tem become very hot during or
after operation and can cause burns.
G A passenger should also observe
the above precautions.
Avoid Carbon Monoxide Poisoning
All engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide can cause heada­ches, dizziness, drowsiness, nausea, confusion, and eventually death. Carbon Monoxide is a colorless, odorless, tasteless gas which may be present even if you do not see or smell any engine exhaust. Deadly levels of carbon monoxide can collect rapidly and you can quickly be over­come and unable to save yourself. Also, deadly levels of carbon monoxi­de can linger for hours or days in enclosed or poorly ventilated areas. If you experience any symptoms of car­bon monoxide poisoning, leave the area immediately, get fresh air, and SEEK MEDICAL TREATMENT.
1
SAFETY INFORMATION
1-2
G Do not run engine indoors. Even
if you try to ventilate engine exhaust with fans or open win­dows and doors, carbon monoxi­de can rapidly reach dangerous levels.
G Do not run engine in poorly venti-
lated or partially enclosed areas such as barns, garages, or car­ports.
G Do not run engine outdoors whe-
re engine exhaust can be drawn into a building through openings such as windows and doors.
Loading
Adding accessories or cargo to your scooter can adversely affect stability and handling if the weight distribution of the scooter is changed. To avoid the possibility of an accident, use extreme caution when adding cargo or accessories to your scooter. Use extra care when riding a scooter that has added cargo or accessories. Here, along with the information about accessories below, are some general guidelines to follow if loading cargo to your scooter:
The total weight of the operator, pas­senger, accessories and cargo must not exceed the maximum load limit.
Operation of an overloaded vehicle could cause an accident.
When loading within this weight limit, keep the following in mind:
G Cargo and accessory weight
should be kept as low and close to the scooter as possible. Secu­rely pack your heaviest items as close to the center of the vehicle as possible and make sure to dis­tribute the weight as evenly as possible on both sides of the scooter to minimize imbalance or instability.
G Shifting weights can create a
sudden imbalance. Make sure that accessories and cargo are securely attached to the scooter before riding. Check accessory mounts and cargo restraints fre­quently.
G Properly adjust the suspension
for your load (suspension-adjus­table models only), and check the condition and pressure of your tires.
G Never attach any large or heavy
items to the handlebar, front fork, or front fender. Such items can create unstable handling or a slow steering response.
G This vehicle is not designed to
pull a trailer or to be attached to a sidecar.
Genuine Yamaha Accessories
Choosing accessories for your vehicle is an important decision. Genuine Yamaha accessories, which are avai­lable only from a Yamaha dealer, have been designed, tested, and approved by Yamaha for use on your vehicle. Many companies with no connection to Yamaha manufacture parts and accessories or offer other modifica­tions for Yamaha vehicles. Yamaha is not in a position to test the products that these aftermarket companies produce. Therefore, Yamaha can neit­her endorse nor recommend the use of accessories not sold by Yamaha or
Maximum load:
CS50 169 kg (373 lb) CS50M 169 kg (373 lb) CS50Z 166 kg (366 lb)
1
SAFETY INFORMATION
1-3
1
SAFETY INFORMATION
1-4
modifications not specifically recom­mended by Yamaha, even if sold and installed by a Yamaha dealer.
Aftermarket Parts, Accessories, and Modifications
While you may find aftermarket pro­ducts similar in design and quality to genuine Yamaha accessories, recog­nize that some aftermarket accesso­ries or modifications are not suitable because of potential safety hazards to you or others. Installing aftermarket products or having other modifica­tions performed to your vehicle that change any of the vehicle’s design or operation characteristics can put you and others at greater risk of serious injury or death. You are responsible for injuries related to changes in the vehicle. Keep the following guidelines in mind, as well as those provided under “Loa­ding” when mounting accessories.
G Never install accessories or carry
cargo that would impair the per­formance of your scooter. Care­fully inspect the accessory befo­re using it to make sure that it does not in any way reduce
ground clearance or cornering clearance, limit suspension tra­vel, steering travel or control ope­ration, or obscure lights or reflec­tors.
• Accessories fitted to the hand­lebar or the front fork area can create instability due to impro­per weight distribution or aerodynamic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum.
• Bulky or large accessories may seriously affect the stability of the scooter due to aerodyna­mic effects. Wind may attempt to lift the scooter, or the scoo­ter may become unstable in cross winds. These accesso­ries may also cause instability when passing or being passed by large vehicles.
• Certain accessories can dis­place the operator from his or her normal riding position. This improper position limits the fre-
edom of movement of the ope­rator and may limit control abi­lity, therefore, such accesso­ries are not recommended.
G Use caution when adding electri-
cal accessories. If electrical accessories exceed the capacity of the scooter’s electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power.
Aftermarket Tires and Rims
The tires and rims that came with your scooter were designed to match the performance capabilities and to pro­vide the best combination of hand­ling, braking, and comfort. Other tires, rims, sizes, and combinations may not be appropriate. Refer to page 6-11 for tire specifications and more information on replacing your tires.
EAU10372
Further safe-riding points
G Be sure to signal clearly when
making turns.
G Braking can be extremely difficult
on a wet road. Avoid hard bra­king, because the scooter could slide. Apply the brakes slowly when stopping on a wet surface.
G Slow down as you approach a
corner or turn. Once you have completed a turn, accelerate slowly.
G Be careful when passing parked
cars. A driver might not see you and open a door in your path.
G Railroad crossings, streetcar
rails, iron plates on road cons­truction sites, and manhole covers become extremely slip­pery when wet. Slow down and cross them with caution. Keep the scooter upright, otherwise it could slide out from under you.
G The brake pads could get wet
when you wash the scooter. After washing the scooter, check the brakes before riding.
G Always wear a helmet, gloves,
trousers (tapered around the cuff and ankle so they do not flap), and a bright colored jacket.
G Do not carry too much luggage
on the scooter. An overloaded scooter is unstable. Use a strong cord to secure any luggage to the carrier (if equipped). A loose load will affect the stability of the sco­oter and could divert your atten­tion from the road. (See page 1-1).
1
SAFETY INFORMATION
1-5
EAU32220
Left view
CS50/CS50M
1
2
3 4
5
6
7
8
DESCRIPTION
2-1
2
1. Storage compartment (page 3-11)
2. Shock absorber assembly (page 3-12)
3. Final transmission oil filler cap (page 6-7)
4. Adjusting nut (page 6-13)
5. Final transmission oil drain bolt (page 6-7)
6. Kickstarter (page 3-10)
7. Air filter element (page 6-9)
8. Front brake pads (page 6-14)
CS50Z
1
2
3
4
5
67
9
8
DESCRIPTION
2-2
2
1. Storage compartment (page 3-11)
2. Shock absorber assembly (page 3-12)
3. Final transmission oil filler cap (page 6-7)
4. Adjusting nut (page 6-13)
5. Final transmission oil drain bolt (page 6-7)
6. Kickstarter (page 3-10)
7. Air filter element (page 6-9)
8. Coolant level check window (page 6-8)
9. Front brake pads (page 6-14)
EAU32230
Right view
CS50/CS50M
1
32
4
6
7
9
8
5
DESCRIPTION
2-3
2
1. Grab bar (page 5-2)
2. Oil tank cap (page 3-7/3-10)
3. Fuel tank cap (page 3-7)
4. Seat (page 3-11)
5. Battery (page 6-19)
6. Fuse (page 6-20)
7. Luggage hook (page 3-13)
8. Centerstand (page 6-17)
9. Passenger footrest
DESCRIPTION
2-4
2
1. Grab bar (page 5-2)
2. Oil tank cap (page 3-7/3-10)
3. Fuel tank cap (page 3-7)
4. Seat (page 3-11)
5. Battery (page 6-19)
6. Fuse (page 6-20)
7. Luggage hook (page 3-13)
8. Coolant reservoir cap (page 6-8)
9. Centerstand (page 6-17)
10. Passenger footrest
CS50Z
1
32 4
6
7
8
10
9
5
EAU32240
Controls and instruments
CS50/CS50M/CS50Z
1
2
3
4
5
67
8
DESCRIPTION
2-5
2
1. Rear brake lever (page 3-7)
2. Left handlebar switches (page 3-6)
3. Speedometer (page 3-3)
4. Multi-function display (page 3-4)
5. Main switch/steering lock (page 3-1)
6. Right handlebar switch (page 3-6)
7. Throttle grip (page 6-10)
8. Front brake lever (page 3-6)
INSTRUMENT AND CONTROL FUNCTIONS
3-1
3
EAU10460
Main switch/steering lock
The main switch/steering lock con­trols the ignition and lighting systems, and is used to lock the steering. The various positions are described below.
EAU10640
“” ON
All electrical circuits are supplied with power, and the engine can be started. The key cannot be removed.
TIP
The headlight, meter lighting and tai­llight come on automatically when the engine is started.
EAU10661
” OFF
All electrical systems are off. The key can be removed.
EWA10061
s WARNING
Never turn the key to “ ” or “ ” while the vehicle is moving. Other­wise the electrical systems will be switched off, which may result in loss of control or an accident.
EAU10670
The 2-stroke engine oil level warning light should come on. (See page 3-2).
EAU10681
” LOCK
The steering is locked, and all electri­cal systems are off. The key can be removed.
T
o lock the steering
1. Push.
2. Turn.
1. Turn the handlebars all the way to the left.
2. Push the key in from the “ ” position, and then turn it to “ ” while still pushing it.
3. Remove the key.
1
2
km/h
0
10
20
30
40
50
60
70
80
km/h
0
10
20
30
40
50
60
70
80
INSTRUMENT AND CONTROL FUNCTIONS
To unlock the steering
1
1. Push.
2. Turn.
2
1. Push the key in, and then turn it to “ ” while still pushing it.
EAU11003
Indicator and warning lights
CS50/CS50M
1432
1. Left turn signal indicator light “
2. Oil level warning light “
3. High beam indicator light “
4. Right turn signal indicator light “
CS50Z
1
1. Left turn signal indicator light “
2. Coolant temperature warning light “
3. Oil level warning light “
4. High beam indicator light “
5. Right turn signal indicator light “
Turn signal indicator lights “ ” and “
The corresponding indicator light flas­hes when the turn signal switch is pushed to the left or right.
High beam indicator light “
This indicator light comes on when the high beam of the headlight is swit­ched on.
4
32 5
EAU11030
EAU11080
3
3-2
km/h
mph
0
10
20
30
40
50
0
10
20
30
40
50
60
70
80
km/h
mph
0
10
20
30
40
50
0
10
20
30
40
50
60
70
80
km/h
0
10
20
30
40
50
60
70
80
km/h
0
10
20
30
40
50
60
70
80
INSTRUMENT AND CONTROL FUNCTIONS
Oil level warning light “
This warning light comes on when the key is in the “ ” position or if the oil level in the 2-stroke engine oil tank is low during operation. If the warning light comes on during operation, stop immediately and fill the oil tank with
3
Yamalube 2 or equivalent 2-stroke engine oil of either JASO grade “FC” or ISO grades “EG-C” or “EG-D”. The warning light should go off after the 2­stroke engine oil tank has been refi­lled.
TIP
If the warning light does not come on when the key is in the “ ” position or does not go off after the 2-stroke engine oil tank has been refilled, have a Yamaha dealer check the electrical circuit.
NOTICE
Do not operate the vehicle until you know that the engine oil level is suf­ficient.
EAU11181
ECA16291
Speedometer
S50/CS50M
1. Speedometer
CS50Z
1. Speedometer
3-3
EAUS1530
CS50/CS50M (for UK only)
1
1
1. Speedometer
CS50Z (for UK only)
1
1
1. Speedometer
The speedometer shows the riding speed.
km/ h
0
1
0
2
0
3 0
4
0
5
0
6 0
7
0
8
0
INSTRUMENT AND CONTROL FUNCTIONS
EAUS1424
Multi-function display
2
3
1
4
1. Select button
2. Odometer/tripmeter
3. Clock
4. Fuel meter
EWA12312
s WARNING
Be sure to stop the vehicle before making any setting changes to the multi-function display. Changing settings while riding can distract the operator and increase the risk of an accident.
The multi-function display is equip­ped with the following:
G a digital clock G an odometer (which shows the
total distance traveled)
G a tripmeter (which shows the dis-
tance traveled since it was last set to zero)
G a fuel gauge G a self-diagnosis device G a function button (which selects,
sets and resets various modes of the multi-function display)
TIP
G Be sure to turn the key to “
before using the button.
G For the U.K. only: The odometer
and tripmeter are displayed in miles.
To set the clock:
1. Select the odometer and push the button for at least two seconds.
2. When the hour digits start flas­hing, push the button to set the hours.
3-4
3
3. To change the ten-minute digit, push the button for at least two seconds.
4. When the ten-minute digit starts flashing, push the button to set it.
5. To change the one-minute digit, push the button for at least two seconds.
INSTRUMENT AND CONTROL FUNCTIONS
6. When the one-minute digit starts flashing, push the button to set it.
3
7. Push the button for at least two seconds to start the clock.
TIP
After setting the clock, be sure to push the button for at least two seconds before turning the key to “ ”, otherwise the clock will not be set.
Odometer and tripmeter modes
Pushing the button switches the dis­play between the odometer mode “ODO” and the tripmeter “TRIP” in the following order: ODO TRIP ODO
the fuel gauge will flash. If this occurs, have a Yamaha dealer check the vehi­cle.
PRESS
BUTTON
PRESS
BUTTON
1. Odometer
2. Tripmeter
To reset the tripmeter, select it by pushing the button, and then push it again for at least two seconds.
Fuel gauge
The fuel gauge indicates the amount of fuel in the fuel tank. The display segments of the fuel gauge disappear towards “E” (Empty) as the fuel level decreases. When only one segment is left near “E”, refuel as soon as possi­ble.
Self-diagnosis device
This model is equipped with a self­diagnosis device for the fuel electrical circuit. If a problem is detected in the fuel electrical circuit, all LCD segments of
3-5
INSTRUMENT AND CONTROL FUNCTIONS
Handlebar switches
Left
1. Dimmer switch “ /
2. Turn signal switch “ /
3. Horn switch “
Right
EAU12347
EAU12400
Dimmer switch “ /
Set this switch to “ ” for the high beam and to “ ” for the low beam.
EAU12460
Turn signal switch “ /
To signal a right-hand turn, push this switch to “ ”. To signal a left-hand turn, push this switch to “ ”. When released, the switch returns to the center position. To cancel the turn signal lights, push the switch in after it has returned to the center position.
EAU12500
Horn switch “
Press this switch to sound the horn.
EAUM1132
Start switch “
Push this switch while applying the front or rear brake to crank the engine with the starter. See page 5-1 for star­ting instructions prior to starting the engine.
EAU12900
Front brake lever
1
3
1. Front brake lever
The front brake lever is located on the right handlebar grip. To apply the front brake, pull this lever toward the handlebar grip.
1. Start switch “
3-6
Loading...
+ 53 hidden pages