YAMAHA 4AC’02, 5C ’02, 5CS’02 PARTS CATALOGUE 02

4AC’02

(6E01)

5C ’02 5CS’02

(6E31)

(6E41)

2A6E0–200S1

FOREWORD

This Parts Catalogue is related to the parts for the model(s) in the belowframe. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.

4AC’02(6E01), 5C’02(6E31), 5CS’02(6E41)

1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.

2. Abbreviations The Following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.

“UN” Use as many as needed.

“AP” Alternate Parts

“LM” Local Made

(Parts need to be ordered locally)

“O/S” Over Size

3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below.

EXAMPLE

CARBURETOR ASSY

.JET, PILOT

.NOZZLE, MAIN

4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.

EXAMPLE

PART NO. DESCRIPTION REMARKS

6E0–85500–70 C.D.I. MAGNETO ASSY 1

6E0–85550–70 .ROTOR ASSY 1

6E0–15723–00–94..PULLY, STARTER 1

EHT

5. Quantity Column Information

NAME for Q’TY COLUMN

4AC 4ACMH

5C 5CMH

5CS 5CSMH

6. Applicable Starting Serial No. and Color Code

1) Engine Starting Serial No.

4ACMH 6E0K S : 001441

L : 300831

2) Color Code

Color Code Color Name Abbreviation

004D DARK BLUISH GRAY METALLIC 2 DBNM2

7. Note that the illustrations for reference in finding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual.

8. The asterisk (*) before a reference number indicates modification items after the first edition.

APPLICABLE MODEL

5CMH 6E3K S : 000834

6E3K L : 300399

5CSMH 6E3K S : 150256

6E3K L : 450243

TOP COWLING A4.....................................

CYLINDER. CRANKCASE A5............................

INTAKE B1............................................

STARTER B3..........................................

GENERATOR B5.......................................

ELECTRICAL B6.......................................

BOTTOM COWLING 1 B7...............................

BOTTOM COWLING 2 C3...............................

CONTROL C4.........................................

UPPER CASING . BRACKET C6.........................

LOWER CASING. DRIVE D2.............................

FUEL TANK D5........................................

REPAIR KIT D6........................................

INDEX

NUMERICAL INDEX E1.................................

FIG. 1 TOP COWLING SOPORTE SUPERIOR

REF. PART NO. DESCRIPTION REMARKS NO. CODIGO NO. DESCRIPTION OBSERVACION

1 6E0–42610–40–4D TOP COWLING ASSY 1

SOPORTE SUPERIOR COMPL.

6E3–42610–40–4D TOP COWLING ASSY 1

SOPORTE SUPERIOR COMPL.

6E4–42610–30–4D TOP COWLING ASSY 1

SOPORTE SUPERIOR COMPL.

2 6E0–42615–00 .SEAL 1 1 1

.SELLO

3 6E0–42647–01 .HOLDER, CLAMP BAND 1 1 1

.MORDAZA DE ABRAZADERA

4 6E0–42651–02 .HOOK 1 1 1

.GANCHO

5 90266–04M00 .RIVET 4 4 4

.REMACHE

6 6E0–W0070–14 .GRAPHIC SET 1 1 1

.JUEGO DE EMBLEMA

7 6E0–42677–20 .GRAPHIC, FRONT 1

.CALCAMONIA FRONTAL

6E3–42677–20 .GRAPHIC, FRONT 1 1

.CALCAMONIA FRONTAL

8 6E0–42678–12 .GRAPHIC, REAR 1

.CALCAMONIA TRASERA

6E3–42678–12 .GRAPHIC, REAR 1 1

.CALCAMONIA TRASERA

9 6E0–44191–11 .INDICATOR, SHIFT 1 1 1

.INDICADOR DE CAMBIOS

10 656–W2810–02 TOOL KIT 1 1 1

JUEGO DE HERRAMIENTAS

4AC5C5CS

FIG. 2 CYLINDER. CRANKCASE CYLINDRO. CARTER

REF. PART NO. DESCRIPTION REMARKS NO. CODIGO NO. DESCRIPTION OBSERVACION

1 6E0–W0090–04–1S CRANK CYLINDER ASSY 1

BLOQUE MOTOR COMPLETO

6E3–W0090–04–1S CRANK CYLINDER ASSY 1 1

BLOQUE MOTOR COMPLETO

2 6E0–15100–01–1S CRANKCASE ASSY 1

CARTER COMPLETO

6E3–15100–02–1S CRANKCASE ASSY 1 1

CARTER COMPLETO

3 650–11370–00 .CHECK VALVE ASSY 3 3 3

.VALVULA DE CONTROL COMPL.

4 624–14485–00 .PIPE, JOINT 1 1 1

.TUBO DE UNION

5 6E5–11372–00 .NIPPLE, HOSE 1 1 1

.NIPLE DE MANGUERA

6 93606–12019 PIN, DOWEL 2 2 2

PASADOR DE CLAVIJA

7 90105–06M16 BOLT, FLANGE 4 4 4

TORNILLO

8 90105–06M17 BOLT, FLANGE 2 2 2

TORNILLO

9 6E0–24378–00 PIPE, JOINT 4 1 1 1

TUBO DE UNION 4

10 90467–06016 CLIP 5 5 5

PRESILLA

11 90445–07M00 HOSE (L100) 1 1 1

TUBO (L100)

12 90445–07M28 HOSE (L70) 1 1 1

TUBO (L70)

13 90445–07M32 HOSE (L120) 1 1 1

TUBO (L120)

14 90445–07M28 HOSE (L70) 1 1 1

TUBO (L70)

15 90467–06016 CLIP 2 2 2

PRESILLA

16 6E0–15396–03–5B HOUSING, OIL SEAL 1 1 1

CAJA DE SELLO DE ACEITE

17 93210–31MJ5 O–RING 1 1 1

ANILLO O

18 93101–10M25 OIL SEAL 1 1 1

SELLO ACEITE

19 97095–06016 BOLT 1 1 1

PERNO

20 92995–06600 WASHER 1 1 1

ARANDELA

21 6E0–11191–01–1S COVER, CYLINDER HEAD 1 1

TAPA CULATA DE CILINDRO 1

6E3–11191–01–1S COVER, CYLINDER HEAD 1 1 1

TAPA CULATA DE CILINDRO 1

22 6E0–11193–A1 GASKET, HEAD COVER 1 1

EMPAQUE

6E3–11193–A1 GASKET, HEAD COVER 1 1 1

EMPAQUE

23 90105–06M14 BOLT FLANGE 4 4 4

TORNILLO

4AC5C5CS

FIG. 2 CYLINDER. CRANKCASE CYLINDRO. CARTER

REF. PART NO. DESCRIPTION REMARKS NO. CODIGO NO. DESCRIPTION OBSERVACION

24 6E0–41111–01–1S INNER COVER, EXHAUST 1

CUBIERTA INTERIOR DE ESCAPE

6E3–41111–01–1S INNER COVER, EXHAUST 1 1

CUBIERTA INTERIOR DE ESCAPE

25 6E0–41112–A1 GASKET, EXHAUST INNER COVER 1

EMPAQUE

6E3–41112–A1 GASKET, EXHAUST INNER COVER 1 1

EMPAQUE

26 6E0–41113–01–1S OUTER COVER, EXHAUST 1

CUBOERTA EXTERIOR DE ESCAPE

6E3–41113–01–1S OUTER COVER, EXHAUST 1 1

CUBOERTA EXTERIOR DE ESCAPE

27 6E0–41114–A1 GASKET, EXHAUST OUTER COVER 1

EMPAQUE

6E3–41114–A1 GASKET, EXHAUST OUTER COVER 1 1

EMPAQUE

28 90105–06M24 BOLT, FLANGE 7

TORNILLO

90105–06M24 BOLT, FLANGE 8 8

TORNILLO

29 90105–06M16 BOLT, FLANGE 1

TORNILLO

30 90105–06M14 BOLT FLANGE 1 1 1

TORNILLO

31 6E0–11400–00 CRANKSHAFT ASSY 1

CIGUENAL COMPLETO

6E3–11400–00 CRANKSHAFT ASSY 1 1

CIGUENAL COMPLETO

32 6E0–11412–00 .CRANK 1 1

.MANIVELA 1

6E3–11412–00 .CRANK 1 1 1

.MANIVELA 1

33 6E0–11422–00 .CRANK 2 1

.MANIVELA 2

6E3–11422–00 .CRANK 2 1 1

.MANIVELA 2

34 6G1–11681–00 .PIN, CRANK 1 1 1 1

.PASADOR MANIVELA 1

35 93306–204U0 .BEARING 2 2 2

.COJINETE

36 93310–418V1 .BEARING 1 1 1

.COJINETE

37 6E0–11651–01 .ROD, CONNECTING 1 1 1

.BIELA

38 90209–18112 .WASHER 2 2 2

.ARANDELA DE SEPARACION

39 93101–20M29 OIL SEAL 1 1 1

SELLO ACEITE

40 90201–32M48 WASHER, PLATE 1 1 1

ARANDELA PLANA

41 6E0–11631–00–98 PISTON (STD) 1

PISTON (STD)

6E3–11631–00–98 PISTON (STD) 1 1

PISTON (STD)

4AC5C5CS

FIG. 2 CYLINDER. CRANKCASE CYLINDRO. CARTER

REF. PART NO. DESCRIPTION REMARKS NO. CODIGO NO. DESCRIPTION OBSERVACION

42 6G1–11610–00 PISTON RING SET (STD) 1

JUEGO DE AROS (STD)

6J1–11610–00 PISTON RING SET (STD) 1 1

JUEGO DE AROS (STD)

43 93310–112V0 BEARING 1 1 1

COJINETE

44 6G1–11633–00 PIN, PISTON 1 1 1

PASADOR, PISTON

45 93450–13022 CIRCLIP 2 2 2

BOLA

46 6E5–12411–01 THERMOST AT 1 1 1 AP

TERMOSTAT

47 6E0–45113–A1 GASKET, UPPER CASING 1 1 1

EMPAQUE

48 90468–07M02 CLIP 1 1 1

PRESILLA

49 94702–00040 PLUG, SPARK (NGK B7HS) 1 1 1

BUJIA (NGK B7HS)

94702–00272 PLUG, SPARK (NGK BR7HS) 1 1 1 FOR CHINA,CARIB

BUJIA (NGK BR7HS)

4AC5C5CS

FIG. 3 INTAKE ADMISION

REF. PART NO. DESCRIPTION REMARKS NO. CODIGO NO. DESCRIPTION OBSERVACION

1 6J1–13610–00 REED VALVE ASSY 1 1 1

VALVULA DE LAMINAS COMPLETA

6E0–13610–00 REED VALVE ASSY 1 FOR CARIB

VALVULA DE LAMINAS COMPLETA

2 6J1–W0004–00 .REED SET 1 1 1 FOR 6J1–13610–00

.JUEGO DE VALVULAS DE LENGUETA

6E0–W0004–00 .REED SET 1 FOR 6E0–13610–00

.JUEGO DE VALVULAS DE LENGUETA

3 6E0–13621–A2 GASKET, VALVE SEAT 1 1 1

JUNTA, DE VALV.DE EMPAQUE

4 95895–06016 BOLT, FLANGE 2 2 2

TUERCA DE REBORDE

5 6E0–14301–05 CARBURETOR ASSY 1 1

CARBURADOR COMPLETO 1

6E3–14301–05 CARBURETOR ASSY 1 1 1

CARBURADOR COMPLETO 1

6 6E0–14381–02 .BODY, FLOAT CHAMBER 1 1 1

.CUERPO DE CAMARA DE BOIA

7 6E0–14384–00 .GASKET, FLOAT CHAMBER 1 1 1

.EMPAQUE DE CAMARA DE BOIA

8 97980–04116 .SCREW, WITH WASHER 4 4 4

.TORNILLO, CON ARANDELA

9 97890–05006 .SCREW, PAN HEAD 1 1 1

.TORNILLO DE CABEZA CON PLANA

10 646–14198–01 .GASKET 1 1 1

.EMPAQUE

11 6E7–14385–01 .FLOAT 1 1 1

.BOIA

12 647–14386–00 .PIN, FLOAT 1 1 1

.PASADOR DE BOIA

13 6E0–14341–01 .NOZZLE, MAIN 1

.BOQUILLA PRINCIPAL

6E3–14341–02 .NOZZLE, MAIN 1 1

.BOQUILLA PRINCIPAL

14 648–14343–40 .JET, MAIN (#80) 1 1 1

.INYECTOR PRINCIPAL (#80)

15 6F5–14392–00 .VALVE, NEEDLE 1 1 1

.VALVULA DE AGUJA

16 6E0–14157–00 .COVER, PLATE 1 1 1

.CUBIERTA DE MEZCLA

17 6E0–14227–00 .GASKET 1 1 1

.EMPAQUE

18 97890–04007 .SCREW, PAN HEAD 4 4 4

.TORNILLO DE CABEZA CON PLANA

19 647–14323–00 .SCREW, AIR ADJUSTING 1 1 1

.TORNILLO DE AJUSTE DE AIRE

20 646–14212–01 .SPRING, PILOT ADJUSTING 2 2 2

.RESORTE DE AJUSTE DE PILOTO

21 664–14321–01 .SCREW, THROTTLE 1 1 1

.TORNILLO DE OBTURADOR

22 648–14342–23 .JET, PILOT (#46) 1

.ESPREA DE PILOTO (#46)

648–14342–26 .JET, PILOT (#52) 1 1

.ESPREA DE PILOTO (#52)

4AC5C5CS

FIG. 3 INTAKE ADMISION

REF. PART NO. DESCRIPTION REMARKS NO. CODIGO NO. DESCRIPTION OBSERVACION

23 647–14326–00 .SCREW, GUIDE 1 1 1

.TORNILLO DE GUIA

24 97980–04120 .SCREW, WITH WASHER 4 4 4

.TORNILLO, CON ARANDELA

25 6E0–24413–00 .COVER 1 1 1

.CUERPO 2

26 6E0–24471–00 .DIAPHRAGM 1 1 1

.DIAFRAGMA

27 6E0–24435–00 .GASKET, BODY 2 1 1 1

.EMPAQUE

28 6E0–24412–00 .BODY 1 1 1 1

.CUERPO 1

29 6E0–24423–00 .SPRING, DIAPHRAGM 1 1 1

.RESORTE DE DIAFRAGMA

30 6E0–14346–00 .PLATE 1 1 1

.PLACA

31 6E0–24411–00 .DIAPHRAGM 1 1 1

.DIAFRAGMA

32 6E0–24434–00 .GASKET, BODY 1 1 1

.EMPAQUE

33 6E0–14159–00 .CLIP 1 1 1

.PRESILLA

34 6E0–14198–A0 GASKET 1 1 1

EMPAQUE

35 95380–06700 NUT 2 2 2

TUERCA

36 92995–06600 WASHER 2 2 2

ARANDELA

37 6E0–14417–00 COVER 1 1 1 1

CUBIERTA 1

38 6E0–14418–00 COVER 2 1 1 1

CUBIERTA 2

39 97880–05025 SCREW, PAN HEAD 2 2 2

TORNILLO DE CABEZA CON PLANA

40 92990–05600 WASHER, PLATE 2 2 2

ARANDELA

41 97780–40720 SCREW, TAPPING 1 1 1

TORNILLO ROSCA HEMBRA

42 6E0–41256–00 ROD, CHOKE 1 1 1 1

VARILLA DE AHOGADOR

43 6E0–41271–00 KNOB, CHOKE 1 1 1

PERILLA AHOGADOR

44 6E0–41272–00 KNOB, CHOKE 1 1 1

PERILLA AHOGADOR

45 90202–12M16 WASHER, PLATE 1 1 1

ARANDELA DE PLANA

46 661–41262–02 JOINT, CHOKE LEVER 1 1 1

CONECTOR DE AHOGADOR

47 95627–06325 BOLT, STUD 1 1 1

PERNO DE PUNTAL

48 90116–06M08 BOLT, STUD 1 1 1

ESPARRAGO

4AC5C5CS

FIG. 4 STARTER ARRANQUE

REF. PART NO. DESCRIPTION REMARKS NO. CODIGO NO. DESCRIPTION OBSERVACION

1 6E0–15710–03–94 STARTER ASSY 1 EXCEPT FOR CARIB

6E0–15710–72–94 STARTER ASSY 1 FOR SAFETY DEVICE

6E3–15710–03–94 STARTER ASSY 1 1 EXCEPT FOR CARIB

6E4–15710–73–94 STARTER ASSY 1 1 FOR SAFETY DEVICE

2 6E0–15711–01–94 .CASE, STARTER 1 1 1

6E4–15711–71–94 .CASE, STARTER 1 1 1 FOR SAFETY DEVICE

3 6E0–15714–01 .DRUM, SHEAVE 1 1 1

4 90510–08M03 .SPRING, SPIRAL 1 1 1

5 6E0–15717–00 .SHAFT, STARTER 1 1 1

6 97313–06035 .BOLT 1 1 1

7 95303–06600 .NUT 1 1 1

8 90201–06M30 .WASHER, PLATE 1 1 1

9 677–15741–01 .PAWL, DRIVE 1 1 1

10 93430–06M02 .CIRCLIP 1 1 1

11 6E0–15705–00 .SPRING, DRIVE PAWL 1 1 1

12 6G1–15779–00 .COVER 1 1 1

13 * .WIRE (L1850) 1 1 1

14 6G1–15755–00 .HANDLE, STARTER 1 1 1

15 6E0–15758–01 .GUIDE, ROPE 1

6E3–15758–01 .GUIDE, ROPE 1 1

16 6E0–15761–00 .SEAL, RUBBER 1 1 1 1

17 90105–06M14 .BOLT FLANGE 2 2 2

18 95895–06020 BOLT, FLANGE 3 3 3

19 656–15748–00 PLUNGER, STARTER STOP 1 1 1 FOR SAFETY DEVICE

20 90501–10227 SPRING, COMPRESSION 1 1 1 FOR SAFETY DEVICE

CUT FROM 50M ROLLS, PART NO. 90890–44372,

CUTTING LENGTH 1.85M CORTE DE UN RODILLO DE 50M , PARTS NUMERO

90890–44372, LARGO DEL CORTE 1.85M

ARRANQUE COMPLETO

.CAJA DE ARRANQUE

.TAMBOR ROLDANA

.RESORTE EN ESPIRAL

.EJE DE ARRANQUE

.PERNO

.TUERCA

.ARANDELA PLANA

.TRINQUETE DE TRACCION

.BOLA

.RESORTE

.CUBIERTA

.CABLE (L1850)

.MANIJA DE ARRANQUE

.GUIA DE CUERDA

.SELLO DE GOMA 1

.TORNILLO

TUERCA DE REBORDE

EMBOLO SEGURO DE ARRANQUE

RESORTE DE COMPRESION

4AC5C5CS

+ 21 hidden pages

YAMAHA 4AC’02, 5C ’02, 5CS’02 PARTS CATALOGUE 02

FOREWORD

CONTENTS