Yamaha 115C, 130B User Manual

OWNER’S MANUAL
Read this manual carefully before operating this
outboard motor.
115C 130B
6N6-28199-78-E0
EMU25052
Read this manual carefully before operating this outboard motor. Keep this manual onboard in a waterproof bag when boating. This manual should stay with the outboard motor if it is sold.
Important manual information
WARNING
NOTICE
TIP:
TIP:
EMU25107
To the owner
Thank you for selecting a Yamaha outboard motor. This Owner’s Manual contains infor­mation needed for proper operation, mainte­nance and care. A thorough understanding of these simple instructions will help you ob­tain maximum enjoyment from your new Yamaha. If you have any question about the operation or maintenance of your outboard motor, please consult a Yamaha dealer. In this Owner’s Manual particularly important information is distinguished in the following ways.
: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that fol­low this symbol to avoid possible injury or death.
EWM00781
A WARNING indicates a hazardous situa­tion which, if not avoided, could result in death or serious injury.
ECM00701
A NOTICE indicates special precautions that must be taken to avoid damage to the outboard motor or other property.
there is any question concerning this manu­al, please consult your Yamaha dealer. To ensure long product life, Yamaha recom­mends that you use the product and perform the specified periodic inspections and main­tenance by correctly following the instruc­tions in the owner’s manual. Any damage resulting from neglect of these instructions is not covered by warranty. Some countries have laws or regulations re­stricting users from taking the product out of the country where it was purchased, and it may be impossible to register the product in the destination country. Additionally, the war­ranty may not apply in certain regions. When planning to take the product to another coun­try, consult the dealer where the product was purchased for further information. If the product was purchased used, please consult your closest dealer for customer re­registration, and to be eligible for the speci­fied services.
The 115CETO, 130BETO and the standard accessories are used as a base for the ex­planations and illustrations in this manual. Therefore some items may not apply to ev­ery model.
EMU25121
A TIP provides key information to make pro­cedures easier or clearer.
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current prod­uct information available at the time of print­ing, there may be minor discrepancies between your machine and this manual. If
115C, 130B
OWNER’S MANUAL
©2012 by Yamaha Motor Co., Ltd.
1st Edition, September 2012
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd. is expressly prohibited.
Printed in Japan
Table of contents
Safety information............................. 1
Outboard motor safety .....................1
Propeller............................................ 1
Rotating parts.................................... 1
Hot parts ........................................... 1
Electric shock.................................... 1
Power trim and tilt ............................. 1
Engine shut-off cord (lanyard)........... 1
Gasoline............................................ 1
Gasoline exposure and spills ............ 2
Carbon monoxide.............................. 2
Modifications ..................................... 2
Boating safety ..................................2
Alcohol and drugs ............................. 2
Personal flotation devices ................. 2
People in the water ........................... 2
Passengers ....................................... 2
Overloading....................................... 2
Avoid collisions ................................. 3
Weather ............................................ 3
Passenger training ............................ 3
Boating safety publications ............... 3
Laws and regulations ........................ 3
General information .......................... 4
Identification numbers record...........4
Outboard motor serial number .......... 4
Key number....................................... 4
EC Declaration of Conformity
(DoC) ............................................. 4
CE Marking .....................................5
Read manuals and labels................. 6
Warning labels ................................. 6
Specifications and
requirements...................................... 9
Specifications ................................... 9
Installation requirements ................ 10
Boat horsepower rating................... 10
Mounting motor ............................... 10
Remote control requirements.........10
Battery requirements......................11
Battery specifications ...................... 11
Mounting battery ............................. 11
Multiple batteries............................. 11
Propeller selection.......................... 11
Start-in-gear protection .................. 12
Engine oil requirements ................. 12
Fuel requirements.......................... 12
Gasoline .......................................... 12
Muddy or acidic water.................... 13
Anti-fouling paint ............................ 13
Motor disposal requirements.......... 13
Emergency equipment................... 13
Components .................................... 14
Components diagram..................... 14
Fuel tank ......................................... 14
Fuel joint.......................................... 15
Fuel gauge ...................................... 15
Fuel tank cap................................... 15
Air vent screw.................................. 15
Remote control box ......................... 15
Remote control lever ....................... 15
Neutral interlock trigger ................... 16
Neutral throttle lever........................16
Choke switch...................................16
Throttle friction adjuster................... 17
Engine shut-off cord
(lanyard) and clip ..........................17
Choke knob for pull type ................. 17
Main switch ..................................... 18
Power trim and tilt switch on
remote control ............................... 18
Power trim and tilt switch on
bottom cowling .............................. 18
Trim tab with anode......................... 19
Tilt support lever for power trim
and tilt model................................. 19
Top cowling release lever ............... 20
Flushing device ............................... 21
Instruments and indicators............ 22
Digital tachometer .......................... 22
Tachometer ..................................... 22
Trim meter.......................................22
Hour meter ...................................... 22
Oil level indicator (digital type) ........ 23
Overheat-alert indicator................... 23
Digital speedometer ....................... 23
Speedometer................................... 23
Fuel gauge ...................................... 24
Trip meter / Clock / Voltmeter ......... 24
Table of contents
Fuel level-alert indicator.................. 25
Low battery voltage-alert
indicator ........................................ 25
Engine control system.................... 26
Alert system ...................................26
Overheat alert ................................. 26
Oil level alert and oil filter
clogging alert ................................ 26
Installation .......................................28
Installation ...................................... 28
Mounting the outboard motor.......... 28
Operation .........................................30
First-time operation ........................ 30
Breaking in engine .......................... 30
Getting to know your boat ............... 30
Checks before starting engine .......30
Fuel level......................................... 31
Remove the top cowling.................. 31
Fuel system..................................... 31
Controls........................................... 31
Engine shut-off cord (lanyard)......... 32
Oil.................................................... 32
Engine............................................. 32
Operation after long period of
storage.......................................... 32
Flushing device ............................... 32
Install cowling.................................. 33
Checking power trim and
tilt system...................................... 33
Battery............................................. 34
Filling fuel and engine oil................ 35
Filling fuel for portable tank............. 35
Filling fuel for models without a
fuel joint ........................................ 36
Filling oil .......................................... 36
Oil level indicator operation............. 38
Operating engine............................ 39
Sending fuel (portable tank)............ 40
Sending fuel .................................... 40
Starting engine................................ 40
Checks after starting engine ..........42
Cooling water .................................. 42
Warming up engine ........................ 43
Choke start models ......................... 43
Checks after engine warm up ........ 43
Shifting ............................................ 43
Stop switches .................................. 43
Shifting........................................... 43
Stopping boat................................. 44
Stopping engine............................. 44
Procedure........................................ 44
Trimming outboard motor............... 44
Adjusting trim angle
(Power trim and tilt)....................... 45
Adjusting boat trim .......................... 46
Tilting up and down........................ 47
Procedure for tilting up
(power trim and tilt models)........... 47
Procedure for tilting down
(power trim and tilt models)........... 48
Shallow water ................................ 49
Power trim and tilt models...............49
Cruising in other conditions............ 49
Maintenance .................................... 51
Transporting and storing
outboard motor ............................ 51
Storing outboard motor ................... 51
Procedure........................................ 52
Lubrication
(oil injection models) ..................... 53
Flushing power unit ......................... 53
Cleaning the outboard motor .......... 54
Checking painted surface of
outboard motor.............................. 54
Periodic maintenance .................... 54
Replacement parts .......................... 54
Severe operating conditions............ 55
Maintenance chart 1........................ 56
Maintenance chart 2........................ 58
Greasing.......................................... 59
Cleaning and adjusting
spark plug .....................................59
Checking fuel filter........................... 60
Inspecting idle speed ...................... 60
Checking water in engine
oil tank........................................... 61
Inspecting wiring and
connectors ....................................61
Checking propeller .......................... 61
Table of contents
Removing propeller......................... 62
Installing propeller........................... 62
Changing gear oil............................ 63
Cleaning fuel tank ........................... 64
Inspecting and replacing
anode(s)........................................ 65
Checking battery
(for electric start models) .............. 65
Connecting the battery.................... 66
Disconnecting the battery ............... 66
Trouble Recovery............................ 67
Troubleshooting .............................67
Temporary action in
emergency ...................................70
Impact damage ............................... 70
Replacing fuse ................................ 70
Power trim and tilt will not
operate.......................................... 71
Starter will not operate .................... 71
Emergency starting engine ............. 72
Engine fails to operate ...................73
Low oil level alert activates ............. 73
Top cowling does not unlock..........74
Treatment of submerged motor...... 74

Safety information

EMU33622
Outboard motor safety
Observe these precautions at all times.
EMU36501
Propeller
People can be injured or killed if they come in contact with the propeller. The propeller can keep moving even when the motor is in neutral, and sharp edges of the propeller can cut even when stationary.
Stop the engine when a person is in the
water near you.
Keep people out of reach of the propeller,
even when the engine is off.
EMU33630
Rotating parts
Hands, feet, hair, jewelry, clothing, PFD straps, etc. can become entangled with inter­nal rotating parts of the engine, resulting in serious injury or death. Keep the top cowling in place whenever pos­sible. Do not remove or replace the cowling with the engine running. Only operate the engine with the cowling re­moved according to the specific instructions in the manual. Keep hands, feet, hair, jewel­ry, clothing, PFD straps, etc. away from any exposed moving parts.
EMU33640
Hot parts
During and after operation, engine parts are hot enough to cause burns. Avoid touching any parts under the top cowling until the en­gine has cooled.
EMU33650
Electric shock
Do not touch any electrical parts while start­ing or operating the engine. They can cause shock or electrocution.
EMU33660
Power trim and tilt
Body parts can be crushed between the mo-
tor and the clamp bracket when the motor is trimmed or tilted. Keep body parts out of this area at all times. Be sure no one is in this area before operating the power trim and tilt mechanism. The power trim and tilt switches operate even when the main switch is off. Keep peo­ple be away from the switches whenever working around the motor. Never get under the lower unit while it is tilt­ed, even when the tilt support lever is locked. Severe injury could occur if the outboard mo­tor accidentally falls.
EMU33671
Engine shut-off cord (lanyard)
Attach the engine shut-off cord so that the engine stops if the operator falls overboard or leaves the helm. This prevents the boat from running away under power and leaving people stranded, or running over people or objects. Always attach the engine shut-off cord to a secure place on your clothing or your arm or leg while operating. Do not remove it to leave the helm while the boat is moving. Do not at­tach the cord to clothing that could tear loose, or route the cord where it could be­come entangled, preventing it from function­ing. Do not route the cord where it is likely to be accidentally pulled out. If the cord is pulled during operation, the engine will shut off and you will lose most steering control. The boat could slow rapidly, throwing people and ob­jects forward.
EMU33810
Gasoline
Gasoline and its vapors are highly flam­mable and explosive. Always, refuel ac-
cording to the procedure on page 39 to reduce the risk of fire and explosion.
1
Safety information
EMU33820
Gasoline exposure and spills
Take care not to spill gasoline. If gasoline spills, wipe it up immediately with dry rags. Dispose of rags properly. If any gasoline spills onto your skin, immedi­ately wash with soap and water. Change clothing if gasoline spills on it. If you swallow gasoline, inhale a lot of gaso­line vapor, or get gasoline in your eyes, get immediate medical attention. Never siphon fuel by mouth.
EMU33900
Carbon monoxide
This product emits exhaust gases which con­tain carbon monoxide, a colorless, odorless gas which may cause brain damage or death when inhaled. Symptoms include nausea, dizziness, and drowsiness. Keep cockpit and cabin areas well ventilated. Avoid blocking exhaust outlets.
EMU33780
Modifications
Do not attempt to modify this outboard mo­tor. Modifications to your outboard motor may reduce safety and reliability, and render the outboard unsafe or illegal to use.
EMU33740
Boating safety
This section includes a few of the many im­portant safety precautions that you should follow when boating.
EMU33710
Alcohol and drugs
Never operate after drinking alcohol or taking drugs. Intoxication is one of the most com­mon factors contributing to boating fatalities.
EMU33720
Personal flotation devices
Have an approved personal flotation device (PFD) on board for every occupant. Yamaha recommends that you must wear a PFD
whenever boating. At a minimum, children and non-swimmers should always wear PFDs, and everyone should wear PFDs when there are potentially hazardous boat­ing conditions.
EMU33731
People in the water
Always watch carefully for people in the wa­ter, such as swimmers, skiers, or divers, whenever the engine is running. When someone is in the water near the boat, shift into neutral and stop the engine. Stay away from swimming areas. Swimmers can be hard to see. The propeller can keep moving even when the motor is in neutral. Stop the engine when a person is in the water near you.
EMU33751
Passengers
Consult your boat manufacturer’s instruc­tions for details about appropriate passenger locations in your boat and be sure all pas­sengers are positioned properly before ac­celerating and when operating above an idle speed. Standing or sitting in non-designated locations may result in being thrown either overboard or within the boat due to waves, wakes, or sudden changes in speed or direc­tion. Even when people are positioned prop­erly, alert your passengers if you must make any unusual maneuver. Always avoid jump­ing waves or wakes.
EMU33760
Overloading
Do not overload the boat. Consult the boat capacity plate or boat manufacturer for max­imum weight and number of passengers. Be sure that weight is properly distributed ac­cording to the boat manufacturers instruc­tions. Overloading or incorrect weight distribution can compromise the boats han­dling and lead to an accident, capsizing or
2
Safety information
ZMU06025
swamping.
EMU33772
Avoid collisions
Scan constantly for people, objects, and oth­er boats. Be alert for conditions that limit your visibility or block your vision of others.
Operate defensively at safe speeds and keep a safe distance away from people, ob­jects, and other boats.
Do not follow directly behind other boats or
waterskiers.
Avoid sharp turns or other maneuvers that
make it hard for others to avoid you or un­derstand where you are going.
Avoid areas with submerged objects or
shallow water.
Ride within your limits and avoid aggres-
sive maneuvers to reduce the risk of loss of control, ejection, and collision.
Take early action to avoid collisions. Re-
member, boats do not have brakes, and stopping the engine or reducing throttle can reduce the ability to steer. If you are not sure that you can stop in time before hitting an obstacle, apply throttle and turn in another direction.
EMU33790
Weather
Stay informed about the weather. Check weather forecasts before boating. Avoid boating in hazardous weather.
EMU33880
Passenger training
Make sure at least one other passenger is trained to operate the boat in the event of an emergency.
EMU33890
Boating safety publications
Be informed about boating safety. Additional publications and information can be obtained from many boating organizations.
EMU33600
Laws and regulations
Know the marine laws and regulations where you will be boating- and obey them. Several sets of rules prevail according to geographic location, but all are basically the same as the International Rules of the Road.
3

General information

EMU25171
Identification numbers record
EMU25184
Outboard motor serial number
The outboard motor serial number is stamped on the label attached to the port side of the clamp bracket. Record your outboard motor serial number in the spaces provided to assist you in ordering spare parts from your Yamaha dealer or for reference in case your outboard motor is sto­len.
1. Outboard motor serial number location
1. Key number
EMU37291
EC Declaration of Conformity
(DoC)
This outboard motor conforms to certain por­tions of the European Parliament directive relating to machinery. Each conformed outboard motor accompa­nied with EC DoC.EC DoC contains the fol­lowing information;
Name of Engine ManufactureModel nameProduct code of model (Approved model
code)
Code of conformed directives
EMU25191
Key number
If a main key switch is equipped with the mo­tor, the key identification number is stamped on your key as shown in the illustration. Record this number in the space provided for reference in case you need a new key.
4
EMU25205
1
ZMU03473
ZMU06040
CE Marking
Outboard motors affixed with this “CE”mark­ing conform with the directives of; 98/37/EC, 94/25/EC - 2003/44/EC and 2004/108/EC.
1. CE marking location
General information
5
General information
ZMU06695
3
1
2
EMU33523
Read manuals and labels
Before operating or working on this outboard motor:
Read this manual.Read any manuals supplied with the boat.Read all labels on the outboard motor and the boat.
If you need any additional information, contact your Yamaha dealer.
EMU33832
Warning labels
If these labels are damaged or missing, contact your Yamaha dealer for replacements.
115C, 130B
6
General information
WARNING
WARNING
WARNING
ZMU05706
1
2
3
EMU33912
Contents of labels
The above warning labels mean as follows.
1
EWM01691
Emergency starting does not have start­in-gear protection. Ensure shift control is in neutral before starting engine.
2
EWM01681
Keep hands, hair, and clothing away
from rotating parts while the engine is running.
Do not touch or remove electrical parts
when starting or during operation.
3
EWM01671
Read Owner’s Manuals and labels.Wear an approved personal flotation
device (PFD).
Attach engine shut-off cord (lanyard) to
your PFD, arm, or leg so the engine stops if you accidentally leave the helm, which could prevent a runaway boat.
7
General information
ZMU05696
ZMU05664
ZMU05665
ZMU05666
ZMU05667
ZMU05668
EMU33843
Symbols
The following symbols mean as follows.
Notice/Warning
Read Owner’s Manual
Electrical hazard
Remote control lever/gear shift lever operat­ing direction, dual direction
Engine start/ Engine cranking
Hazard caused by continuous rotation
8

Specifications and requirements

TIP:
EMU31480
Specifications
“(AL)” stated in the specification data below represents the numerical value for the alumi­num propeller installed. Likewise, “(SUS)” represents the value for stainless steel propeller installed and “(PL)” for plastic propeller installed.
EMU2821K
Dimension:
Overall length:
808 mm (31.8 in)
Overall width:
582 mm (22.9 in)
Overall height L:
1472 mm (58.0 in)
Overall height X:
1599 mm (63.0 in)
Transom height L:
516 mm (20.3 in)
Transom height X:
642 mm (25.3 in)
Weight (AL) L:
165.0 kg (364 lb)
Weight (AL) X:
169.0 kg (373 lb)
Weight (SUS) L:
167.0 kg (368 lb)
Weight (SUS) X:
171.0 kg (377 lb)
Performance:
Full throttle operating range:
115CETO 4500–5500 r/min
130BETO 5000–6000 r/min
Maximum output:
115CETO 84.6 kW@5000 r/min
(115 HP@5000 r/min)
130BETO 95.6 kW@5500 r/min
(130 HP@5500 r/min)
Idle speed (in neutral):
750 50 r/min
Engine:
Type:
2-stroke V
Displacement:
1730.0 cm
Bore stroke:
90.0 68.0 mm (3.54 2.68 in)
Ignition system:
CDI
Spark plug with resistor (NGK):
115CETO BR8HS-10 130BETO BR9HS-10
Spark plug gap:
0.9–1.0 mm (0.035–0.039 in)
Control system:
Remote control
Starting system:
Electric starter
Starting carburetion system:
Choke valve
Min. cold cranking amps (CCA/EN):
430.0 A
Min. rated capacity (20HR/IEC):
70 Ah
Maximum generator output:
20 A
Drive unit:
Gear positions:
Forward-neutral-reverse
Gear ratio:
2.00 (26/13)
Trim and tilt system:
Power trim and tilt
Propeller mark:
K
Fuel and oil:
Recommended fuel:
Regular unleaded gasoline
Min. research octane:
3
9
Specifications and requirements
WARNING
WARNING
WARNING
115CETO 90
Fuel tank capacity:
24 L (6.34 US gal, 5.28 Imp.gal)
Recommended engine oil:
YAMALUBE 2-stroke outboard motor
oil
Recommended engine oil:
TC-W3
Lubrication:
Oil injection
Engine oil tank capacity:
0.9 L (0.95 US qt, 0.79 Imp.qt)
Remote oil tank capacity:
115CETO 10.5 L
(11.10 US qt, 9.24 Imp.qt)
115CETO 18.0 L
(19.03 US qt, 15.84 Imp.qt)
130BETO 18.0 L
(19.03 US qt, 15.84 Imp.qt)
Recommended gear oil:
Hypoid gear oil SAE#90
Gear oil quantity:
0.760 L (0.803 US qt, 0.669 Imp.qt)
Tightening torque for engine:
Spark plug:
25.0 Nm (2.55 kgf-m, 18.4 ft-lb)
Propeller nut:
55.0 Nm (5.61 kgf-m, 40.6 ft-lb)
Noise and vibration level:
Operator sound pressure level (ICOMIA 39/94 and 40/94):
115CETO 82.9 dB(A)
EMU33554
Installation requirements
EMU33564
Boat horsepower rating
EWM01560
Overpowering a boat can cause severe instability.
firm that the total horsepower of your out­board motor(s) does not exceed the boats maximum horsepower rating. See the boat’s capacity plate or contact the manufacturer.
EMU33571
Mounting motor
EWM01570
Improper mounting of the outboard mo-
tor could result in hazardous condi­tions such as poor handling, loss of control, or fire hazards.
Because the motor is very heavy, spe-
cial equipment and training is required to mount it safely.
Your dealer or other person experienced in proper rigging should mount the motor using correct equipment and complete rigging in­structions. For further information, see page
28.
EMU33581
Remote control requirements
EWM01580
If the engine starts in gear, the boat can
move suddenly and unexpectedly, pos­sibly causing a collision or throwing passengers overboard.
If the engine ever starts in gear, the
start-in-gear protection device is not working correctly and you should dis­continue using the outboard. Contact your Yamaha dealer.
The remote control unit must be equipped with a start-in-gear protection device(s). This device prevents the engine from starting un­less it is in neutral.
Before installing the outboard motor(s), con-
10
Specifications and requirements
ZMU04605
-
x
123
EMU25694
Battery requirements
EMU25721
Battery specifications
Minimum cold cranking amps (CCA/EN):
430.0 A
Minimum rated capacity (20HR/IEC):
70 Ah
The engine cannot be started if battery volt­age is too low.
EMU36290
Mounting battery
Mount the battery holder securely in a dry, well-ventilated, vibration-free location in the boat. WARNING! Do not put flammable
items, or loose heavy or metal objects in the same compartment as the battery. Fire, explosion or sparks could result.
[EWM01820]
EMU36300
Multiple batteries
To connect multiple batteries, such as for multiple engine configurations or for an ac­cessory battery, consult your Yamaha dealer about battery selection and correct wiring.
EMU34195
Propeller selection
Next to selecting an outboard motor, select­ing the right propeller is one of the most im­portant purchasing decisions a boater can make. The type, size, and design of your pro­peller have a direct impact on acceleration, top speed, fuel economy, and even engine life. Yamaha designs and manufactures pro­pellers for every Yamaha outboard motor and every application. Your outboard motor came with a Yamaha propeller selected to perform well over a range of applications, but there may be uses where a different propeller would be more appropriate.
Your Yamaha dealer can help you select the right propeller for your boating needs. Select a propeller that will allow the engine to reach the middle or upper half of the operating range at full throttle with the maximum boat­load. Generally, select a larger pitch propel­ler for a smaller operating load and a smaller pitch propeller for a heavier load. If you carry loads that vary widely, select the propeller that lets the engine run in the proper range for your maximum load but remember that you may need to reduce your throttle setting to stay within the recommended engine speed range when carrying lighter loads. To check the propeller, see page 61.
1. Propeller diameter in inches
2. Propeller pitch in inches
3. Type of propeller (propeller mark)
11
Specifications and requirements
NOTICE
ZMU04606
-
x
123
ZMU04608
-
x
123
EMU25651
Engine oil requirements
Recommended engine oil:
YAMALUBE 2-stroke outboard motor oil
If the recommended engine oil is not avail­able, another 2-stroke engine oil with an NMMA-certified TC-W3 rating may be used.
EMU36360
1. Propeller diameter in inches
2. Propeller pitch in inches
3. Type of propeller (propeller mark)
EMU36803
Gasoline
Use a good quality gasoline that meets the minimum octane rating. If knocking or ping­ing occurs, use a different brand of gasoline or premium unleaded fuel.
Fuel requirements
Recommended gasoline:
Regular unleaded gasoline with a min­imum octane rating of 90 (Research Octane Number).
1. Propeller diameter in inches
2. Propeller pitch in inches
3. Type of propeller (propeller mark)
EMU25770
Start-in-gear protection
Yamaha outboard motors or Yamaha-ap­proved remote control units are equipped with start-in-gear protection device(s). This feature permits the engine to be started only when it is in neutral. Always select neutral before starting the engine.
12
ECM01981
Do not use leaded gasoline. Leaded
gasoline can seriously damage the en­gine.
Avoid getting water and contaminants
in the fuel tank. Contaminated fuel can cause poor performance or engine damage. Use only fresh gasoline that has been stored in clean containers.
Gasohol
There are two types of gasohol: gasohol con­taining ethanol (E10) and that containing methanol. Ethanol can be used if the ethanol content does not exceed 10% and the fuel meets the minimum octane ratings. E85 is a fuel containing 85% ethanol and must not be used in your outboard motor. All ethanol
Specifications and requirements
blends containing more than 10% ethanol can cause fuel system damage or cause en­gine starting and running problems. Yamaha does not recommend gasohol containing methanol because it can cause fuel system damage or engine performance problems. It is recommended that you install a water­separating marine fuel filter assembly (10 mi­cron minimum) between your boat’s fuel tank and outboard motor when using ethanol. Ethanol is known to allow moisture to be ab­sorbed into boat fuel tanks and systems. Moisture in the fuel can cause corrosion of metallic fuel system components, starting and running complaints and require addition­al fuel system maintenance.
EMU36880
Muddy or acidic water
Yamaha strongly recommends that you have your dealer install the optional chromium­plated water pump kit if you use the outboard motor in muddy or acidic water conditions. However, depending on the model it might not be required.
EMU36330
Anti-fouling paint
A clean hull improves boat performance. The boat bottom should be kept as clean of ma­rine growth as possible. If necessary, the boat bottom can be coated with an anti-foul­ing paint approved for your area to inhibit marine growth. Do not use anti-fouling paint which includes copper or graphite. These paints can cause more rapid engine corrosion.
EMU36341
Motor disposal requirements
Never illegally discard (dump) the motor. Yamaha recommends consulting the dealer about discarding the motor.
EMU36352
Emergency equipment
Keep the following items onboard in case there is trouble with the outboard motor.
A tool kit with assorted screwdrivers, pli-
ers, wrenches (including metric sizes), and electrical tape.
Waterproof flashlight with extra batteries.An extra engine shut-off cord (lanyard)
with clip.
Spare parts, such as an extra set of spark
plugs.
Consult your Yamaha dealer for details.
13

Components

TIP:
WARNING
13
14
15 16 17
18 19
4
7
1
2
3
5
6
8
9
10
12
11
ZMU07565
EMU2579Y
Components diagram
* May not be exactly as shown; also may not be included as standard equipment on all mod­els (order from dealer).
115C, 130B
1. Top cowling
2. Power trim and tilt switch
3. Flushing device*
4. Tilt support lever
5. Anti-cavitation plate
6. Trim tab (anode)
7. Propeller*
8. Cooling water inlet
9. Anode
10. Clamp bracket
11. Top cowling release lever
12. Choke knob
13. Cooling water pilot hole
14. Remote control box (side mount type)*
15. Digital tachometer
14
16. Digital speedometer
17. Fuel tank*
18. Remote oil tank [10.5 L (11.10 US qt, 9.24 Imp.qt)]*
19. Remote oil tank [18.0 L (19.03 US qt, 15.84 Imp.qt)]*
EMU25802
Fuel tank
If your model was equipped with a portable fuel tank, its function is as follows.
EWM00020
The fuel tank supplied with this engine is its dedicated fuel reservoir and must not
be used as a fuel storage container. Com-
ZMU02284
3
1
4
2
mercial users should conform to relevant licensing or approval authority regula­tions.
1. Fuel joint
2. Fuel gauge
3. Fuel tank cap
4. Air vent screw
EMU25830
Fuel joint
This joint is used to connect the fuel line.
EMU25841
Fuel gauge
This gauge is located on either the fuel tank cap or on the fuel joint base. It shows the ap­proximate amount of fuel remaining in the tank.
EMU25850
Fuel tank cap
This cap seals the fuel tank. When removed, the tank can be filled with fuel. To remove the cap, turn it counterclockwise.
EMU25860
Air vent screw
This screw is on the fuel tank cap. To loosen the screw, turn it counterclockwise.
EMU26181
Remote control box
The remote control lever actuates both the shifter and the throttle. The electrical switch­es are mounted on the remote control box.
Components
1. Power trim and tilt switch
2. Remote control lever
3. Neutral interlock trigger
4. Neutral throttle lever
5. Main switch / choke switch
6. Engine shut-off switch
7. Throttle friction adjuster
EMU26190
Remote control lever
Moving the lever forward from the neutral po­sition engages forward gear. Pulling the le­ver back from neutral engages reverse. The engine will continue to run at idle until the le­ver is moved about 35 (a detent can be felt). Moving the lever farther opens the throttle, and the engine will begin to accelerate.
15
Components
TIP:
ZMU03160
1. Neutral “ ”
2. Forward “ ”
3. Reverse “ ”
4. Shift
5. Fully closed
6. Throttle
7. Fully open
EMU26201
Neutral interlock trigger
To shift out of neutral, first pull the neutral in­terlock trigger up.
1. Neutral interlock trigger
EMU26212
Neutral throttle lever
To open the throttle without shifting into ei­ther forward or reverse, put the remote con­trol lever in the neutral position and lift the neutral throttle lever.
1. Fully open
2. Fully closed
The neutral throttle lever will operate only when the remote control lever is in neutral. The remote control lever will operate only when the neutral throttle lever is in the closed position.
EMU26221
Choke switch
To activate the choke system, press in the main switch while the key is turned to the “ ” (on) or “ ” (start) position. The choke system will then supply the rich fuel mixture required to start the engine. When the key is released, the choke will switch off automatically.
16
Components
ZMU03903
EMU25976
Throttle friction adjuster
A friction device provides adjustable resis­tance to movement of the throttle grip or the remote control lever, and can be set accord­ing to operator preference. To increase resistance, turn the adjuster clockwise. To decrease resistance, turn the adjuster counterclockwise. WARNING! Do
not overtighten the friction adjuster. If there is too much resistance, it could be difficult to move the remote control lever or throttle grip, which could result in an accident.
[EWM00032]
When constant speed is desired, tighten the adjuster to maintain the desired throttle set­ting.
EMU25995
Engine shut-off cord (lanyard) and clip
The clip must be attached to the engine shut­off switch for the engine to run. The cord should be attached to a secure place on the operator’s clothing, or arm or leg. Should the operator fall overboard or leave the helm, the cord will pull out the clip, stopping ignition to the engine. This will prevent the boat from running away under power. WARNING! At-
tach the engine shut-off cord to a secure place on your clothing, or your arm or leg while operating. Do not attach the cord to
clothing that could tear loose. Do not route the cord where it could become en­tangled, preventing it from functioning. Avoid accidentally pulling the cord dur­ing normal operation. Loss of engine power means the loss of most steering control. Also, without engine power, the boat could slow rapidly. This could cause people and objects in the boat to be thrown forward.
1. Cord
2. Clip
3. Engine shut-off switch
EMU26013
[EWM00122]
Choke knob for pull type
To supply the engine with the rich fuel mix­ture required to start, pull out this knob.
17
Components
WARNING
EMU26091
Main switch
The main switch controls the ignition system; its operation is described below.
“” (off)
With the main switch in the “ ” (off) posi­tion, the electrical circuits are off, and the key can be removed.
“” (on)
With the main switch in the “ ” (on) posi­tion, the electrical circuits are on, and the key cannot be removed.
“” (start)
With the main switch in the “ ” (start) po­sition, the starter motor turns to start the en­gine. When the key is released, it returns automatically to the “ ” (on) position.
EMU26155
Power trim and tilt switch on bottom cowling
The power trim and tilt switch is located on the side of the bottom cowling. Pushing the switch “ ” (up) trims the outboard motor up, and then tilts it up. Pushing the switch “ ” (down) tilts the outboard motor down and trims it down. When the switch is released, the outboard motor will stop in its current po­sition. For instructions on using the power trim and tilt switch, see page 47.
EWM01031
EMU32053
Power trim and tilt switch on remote control
The power trim and tilt system adjusts the outboard motor angle in relation to the tran­som. Pushing the switch “ ” (up) trims the outboard motor up, and then tilts it up. Push­ing the switch “ ” (down) tilts the outboard motor down and trims it down. When the switch is released, the outboard motor will stop in its current position. For instructions on using the power trim and tilt switch, see pages 44 and 47.
18
Use the power trim and tilt switch located on the bottom cowling only when the boat is at a complete stop with the engine off. Attempting to use this switch while the boat is moving could increase the risk of falling overboard and could distract the operator, increasing the risk of collision with another boat or an obstacle.
Components
WARNING
NOTICE
UP
DN
ZMU03517
1
2
3
ZMU02525
A
B
A
B
ZMU01863
EMU26244
Trim tab with anode
EWM00840
An improperly adjusted trim tab could cause difficult steering. Always test run after the trim tab has been installed or re­placed to be sure steering is correct. Be sure you have tightened the bolt after ad­justing the trim tab.
The trim tab should be adjusted so that the steering control can be turned to either the right or left by applying the same amount of force. If the boat tends to veer to the left (port side), turn the trim tab rear end to the port side “A” in the figure. If the boat tends to veer to the right (starboard side), turn the trim tab end to the starboard side “B” in the figure.
ECM00840
The trim tab also serves as an anode to protect the engine from electrochemical corrosion. Never paint the trim tab as it will become ineffective as an anode.
1. Trim tab
2. Bolt
3. Cap
Bolt tightening torque:
43.0 Nm (4.3 kgf-m, 32 ft-lb)
EMU26341
Tilt support lever for power trim and tilt model
To keep the outboard motor in the tilted up position, lock the tilt support lever to the clamp bracket.
19
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