(Your door is not a match)(Your door is not a match)
I. 1” edge bore diameter;
1” strike pocket diameter and depth.
P/N YRD604-KD-ZW-0045 Rev A
Tear Along the Dotted Line
See Reverse for Part 1
(Edge Bore)Door
(Strike Pocket)
Frame
DiameterDepth
Minimum strike pocket depth is 1”.
Page 7
Marking Template for 21/8” (54mm) Face Bore
7
13/4” (44.5mm)
C
Door Thickness
Center of
1” (25mm)
Edge Bore
Tear Along the Dotted Line
Center of
1” (25mm)
Edge Bore
B
23/4” (70mm)
F
Backset
IH
Centerline
13/8” (35mm)
Door Thickness
E
23/8” (60mm)
Backset
P/N YRD604-KD-ZW-0045 Rev A
Center of
21/8” (54mm)
Face Bore
21/8”
Center of
21/8” (54mm)
Face Bore
Page 8
Marking Template for 11/2” (38mm) Face Bore
8
13/4” (44.5mm)
C
Door Thickness
Center of
1” (25mm)
Edge Bore
Center of
1” (25mm)
Edge Bore
B
23/4” (70mm)
F
Backset
IG
13/8” (35mm)
Door Thickness
Centerline
E
23/8” (60mm)
Backset
P/N YRD604-KD-ZW-0045 Rev A
Center of
11/2” (38mm)
Face Bore
Tear Along the Dotted Line
11/2”
Center of
11/2” (38mm)
Face Bore
Page 9
Installation Guide
9
Required Tools
13
2
10234 5 6
C E
v
B A D
Door Checker Part 1
Failure to follow the Installation Guide precisely could result in damage to the product,
voiding the factory warranty, and could lead to failure of the product to provide access.
You Might Also Need
4
6
5
7
8
P/N YRD604-KD-ZW-0045 Rev A
1. Phillips Head Screwdriver
2. Door Checker
(tear off pages 56 of this manual)
3. Tape Measure
4. Drill
5. Marking Template
(tear off pages 78 of this manual)
6. Pencil
9
7. Wood Mortise Chisel
8. Utility Knife
9. Level
Page 10
1a
If you have a deadbolt on your door, use the diagram to help you remove it.
Remove Existing Deadbolt
If you have a new door, please proceed to step 1b.
FrameDoor
Keep your old deadbolt until your new lock has been successfully installed.
P/N YRD604-KD-ZW-0045 Rev A
10
Page 11
1b
11
Check Door Measurements
If your door doesn’t have holes, please proceed to step 1c.
Tear off the Door Checker (pages 56) and follow the guidelines on both sides to
measure each aspect of your door and frame. There are some cases when existing
holes cannot be adjusted to be compatible.
1023456
C E
v
B A D
Door Checker Part 1
1023456
H FG
Door Checker Part 2
If you need to make adjustments, go to
step 1c and find the closest match to each
aspect of your door on the Marking Template.
Please do not drill any holes until you confirm that your door is compatible.
If you have confirmed that the existing holes are compatible with your new lock, please proceed to step 2 (skip step 1c).
P/N YRD604-KD-ZW-0045 Rev A
Page 12
1c
12
Make or Adjust Holes
Skip this step if you have confirmed that the existing holes are compatible (step 1b).
1. Tear off the Marking Template (pages 78), and choose the
preferred face bore diameter (2- 1/8” or 11/2”) on either side
of the template.
2. Tape the Marking Template onto the door as shown.
3. Check the door thickness. It should match either the shape
with solid outlines (13/4”), or the one with dashed outlines
(13/8”).
3a. Use solid lines as a template for 13/4” door thickness.
3b. Use dashed lines for 13/8” door thickness.
4. Choose your preferred backset. It should match either the
shape with solid outlines (23/4”), or the one with dashed
outlines (23/8”).
4a. Use solid lines as a template for 23/4” backset.
4b. Use dashed lines for 23/8” backset.
5. Drill holes in your door where marked.
P/N YRD604-KD-ZW-0045 Rev A
6. On the door frame, align the center of the strike plate with the
center of the edge bore. Trace the strike plate, then chisel to the
depth of the strike plate so it sits flush with your door frame. Drill
the 1” diameter strike pocket with a minimum depth of 1”.
FrameDoor
1
2
3a
3
6
3b
4a
4
4b
Page 13
2
13
Install Deadbolt Latch
1. Correct deadbolt length is based on the backset. Refer to measurements
E and F on the Door Checker (page 5) to verify backset.
E
23/8” Backset
(Out of box)
2-3/4
2-3/8
UP
F
23/4” Backset
(To adjust, twist neck by holding the body stable)
2-3/4
2-3/8
UP
2. Align strike plate with deadbolt latch.
2a. (Optional) Security screws can be used in place of
2a
the small strike plate screws.
3. Make sure UP arrow on the deadbolt is facing upwards.
4. Deadbolt latch must be in an unlocked position.
Note: If the deadbolt latch is extended, use a small flathead
screwdriver to rotate slot until deadbolt latch is retracted.
P/N YRD604-KD-ZW-0045 Rev A
Minimum strike pocket depth is 1”.
x 2 for Deadbolt Latch
x 2 for Strike Plate
(Actual size)
3
2
4
Page 14
3
1. Refer to measurements G and H on the Door Checker (page 6) to measure face
bore hole. If the hole is 11/2” (G), unscrew the two small screws and remove the
adapter.
2. Make sure your deadbolt latch is in an unlocked position. Refer
to step 2, point 4 (page 13) for guidance on how to retract it, if
needed.
3. Slide the tailpiece through the deadbolt latch slot, making sure
the keypad is on the exterior part of your door.
Install Exterior Keypad
Install your lock with the door open.
Do not close your door until all the steps are completed.
14
1
5
2
4. Guide the wire cable under the deadbolt.
5. Slide the keypad in place. Hold or secure in place until the
mounting plate is installed in the next step.
3
4
P/N YRD604-KD-ZW-0045 Rev A
Page 15
4
1. Refer to measurements B, C, and D on the Door Checker (page 5) to select screws.
Install Mounting Plate
15
B
C
D
2. Route the wire cable into the designated slot in the mounting plate.
3. Guide posts of the mounting plate into the holes on the exterior keypad.
4. Slide tailpiece through the designated slot in the mounting plate.
5. Tighten screws with a screwdriver to secure the mounting plate. As you tighten
the screws, make sure the mounting plate and the keypad are straight.
Ensure that the wire cable is not pinched to prevent it from
reducing your lock’s battery life.
x 2 Teal Screws (13/8” door thickness)
x 2 Black Screws (13/8” - 13/4” door thickness)
x 2 Silver Screws (13/4” - 21/4” door thickness)
P/N YRD604-KD-ZW-0045 Rev A
4
3
2
5
Page 16
5
1. Remove battery cover by pulling it upwards off the body of the
interior lock.
Attach Wire Cable to Interior Lock
1
16
2. Make sure the side of the cable end with the ridges and the
marked line faces outward.
3. Push cable into the designated slot until you hear a click.
P/N YRD604-KD-ZW-0045 Rev A
2
3
Page 17
6
1. Make sure the tailpiece slot is in horizontal position. Use the
thumbturn to adjust if needed.
2. Slide the tailpiece through the designated slot on the back of the
thumbturn.
3. Press the lock against the mounting plate, adjusting its position until
it clicks into place and the bottom of the lock is held in place.
4. Tighten the two pre-installed screws.
Install Interior Lock
17
4
2
When fully tightened, lock should be flush to door.
P/N YRD604-KD-ZW-0045 Rev A
1
3
Page 18
7
If deadbolt latch does not lock or unlock with the key (from the outside) or the
thumbturn (from the inside):
• Ensure that the deadbolt latch is centered in the face bore hole;
• Ensure that the tailpiece is positioned horizontally and inserted through
deadbolt latch slot (step 3, point 3) into the thumbturn slot (step 6, point 2).
Test Thumbturn and Key
Smooth deadbolt latch operation will enhance your battery life.
P/N YRD604-KD-ZW-0045 Rev A
18
Page 19
Install Yale Smart Module
8
Insert Yale Smart Module into the designated slot at the top of the
body of the lock.
Batteries must not be installed when inserting or
removing Yale Smart Module.
P/N YRD604-KD-ZW-0045 Rev A
19
Page 20
9
1. Before installing batteries, make sure the deadbolt latch is unlocked.
2. Place ribbon behind batteries for easy battery removal.
Install Batteries and Replace Cover
20
3. Install 4 batteries.
4. Replace cover.
4
3
2
1
P/N YRD604-KD-ZW-0045 Rev A
Page 21
Using Your Lock
21
Exterior Keypad
14
To lock your door
Press
To unlock your door
Press
Enter entry code
Press
23
P/N YRD604-KD-ZW-0045 Rev A
Interior Lock
1. Wake / One-Touch Locking
2. Warnings / Menu
3. Submit Entry Code
4. Thumbturn
5. Passage Button
6. Interior LED Indicator
56
Page 22
Configuring Your Lock
1. Press the small black button on the interior of the lock until the 1 and are illuminated on the keypad.
2. Press the 1 followed by the . Enter the settings menu. Enter a 48 digit programming code, followed by the . Enter the
settings menu. Enter a 48 digit programming code. Press .
3. Choose the setting to change. Enter the digit corresponding to the function to be performed.
1 Programming Code Setting1 Change the programming code1 Enter a 4 – 8 digit user code
2 User Codes1 Create User codes1 Enter a 4 – 8 digit user code
3 Remove User codes3 Enter a 4 - 8 digit user code
Enter 00 to remove all codes
3 Advanced Settings1 Auto Relock1 Enter a number between 1 – 180 seconds
3 Turn off
2 Inside LED1 Turn on
3 Turn off
3 One Touch Locking1 Turn on
3 Turn off
5 Handing the lock
4 Sound Settings1 Turn on
3 Turn off
6 All code lock out1 Turn on
3 Turn off
7 ZWave1 Enroll
3 Unenroll
8 Turn on Bluetooth Advertising
P/N YRD604-KD-ZW-0045 Rev A
22
Page 23
LED Alerts
23
Exterior Keypad Alerts
Gear flashes amberLow battery level 1
Gear flashes redLow battery level 2
Gear flashes red, then stays redLow battery level 3
Checkmark flashesPairing success
Any key, then gear flash redJammed lock
Gear flashes whitePairing
Gear flashes red during pairingPairing failure
Interior Lock Alerts
LED indicator flashes blueLow battery levels 1, 2, and 3
LED indicator flashes redLocked state
LED indicator flashes greenUnlocked state
LED indicator turns green for 3
seconds
LED indicator turns red for 3
seconds
LED indicator intermittently
flashes yellow
P/N YRD604-KD-ZW-0045 Rev A
Pairing success
Pairing failure
Passage Mode is on (see page
30)
Page 24
Resetting Your Lock to Factory Defaults
1. Remove one battery.
2. Insert reset pin into the designated reset hole.
3. Press and hold the reset pin.
4. While holding the reset pin, reinsert battery.
5. Keep holding the reset pin for 5 more seconds.
6. Take out the reset pin.
P/N YRD604-KD-ZW-0045 Rev A
24
Page 25
Features
25
Entry Codes
Auto-Lock
Passage Mode
· Entry codes are used to unlock your door.
· 500 entry codes can be created or deleted from the Yale lock or your ZWave third party app.
· Auto-Lock automatically locks the door for you.
· It can be set to lock on a timer for as short as 30 seconds, or as long as 30 minutes.
· Use passage mode when you want to disable Auto-Lock for an extended period of time.
· Simply press and hold the Passage button on the inside of the lock until you hear a chime to turn it on.
· To turn passage mode off, lock your door or press and hold the Passage button until you hear a chime.
P/N YRD604-KD-ZW-0045 Rev A
Page 26
Lock Operations Troubleshooting
· Press the Yale logo to activate the keypad.
· Verify contact with the logo.
Lock does not respond.
· If keypad numbers are visible, check if they respond when pressed.
· Check batteries are installed and oriented correctly in battery case. Replace batteries* if needed.
· Check that the keypad wire is fully connected and not pinched.
26
Lock does not respond – door is locked and
unaccessible.
Lock is on for a while then shows no reaction.
Lights dim.
Lock chimes indicating code acceptance
but door will not open.
Lock operates to allow access but will not
automatically unlock.
Lock responds “Low Battery”. · Replace all four (4) batteries* with new AA alkaline batteries.
· Batteries may not have enough power. Replace batteries*.
· Use mechanical key to unlock the door.
· Batteries do not have enough power. Replace batteries*.
· Check for any foreign objects between door and frame.
· Check that the wire is firmly connected to the interior lock.
· Check to see if Auto-Lock is enabled.
· Disable Auto-Lock to lock the door manually.
P/N YRD604-KD-ZW-0045 Rev A
Page 27
Lock Operations Troubleshooting
· If low battery indicator is lit, replace batteries*.
· Verify that your entry code consists of 4 to 8 digits.
Entry code will not register.
· Make sure you are using different entry codes for different users.
· Entry code must be entered while the keypad is active (tap on the Yale logo to wake it up and enter
the entry code within 5 seconds).
27
Upon entering an entry code and pressing the
Check key, the lock displays “Invalid Code”
error or lock times out without responding.
Upon entering an entry code and pressing the
Check key, lock responds “Wrong Number of
Digits”.
Deadbolt does not extend when locking the
door with the keypad.
Lock operates but makes no sound.
· Verify entered code is a valid, previously programmed, 4 to 8 digit code.
· Turn off vacation mode from the lock’s programming menu. This can only be done using the
programming code (page 22).
· The digits entered were incorrect or incomplete. Re-enter the correct code followed by the Check
key.
· Lock was not handed properly. Find the setting called “Lock Handing” to fix this issue.
· Turn on the volume from the lock’s programming menu. This can only be done using the
programming code (page 22).
P/N YRD604-KD-ZW-0045 Rev A
Page 28
Hardware Troubleshooting
Deadbolt grinds and will not extend to lock
when using an entry code but thumbturn
locks and unlocks smoothly.
Deadbolt is hitting the strike plate. · Reposition the strike plate to align with deadbolt.
Deadbolt is not fully extending. · Increase depth of the deadbolt strike pocket in the frame.
Resistance when locking deadbolt that
requires pushing or pulling on the door to
align deadbolt and latch.
· Lock was not handed properly. Find the setting called “Lock Handing” to fix this issue.
Adjust your existing knob, lever, or handleset strike plate. Latch engagement into the strike is the main
component used for door alignment.
To adjust knob / lever / handleset strike plate:
1. Remove plate from door frame with a hand screwdriver. Note: Using an electric driver may strip
screw heads or enlarge screw holes.
2. Locate tab on strike plate. Bend the tab towards surface of strike. Note: A small change may be all
that is required.
3. Reinstall strike plate using a screwdriver and test again.
4. If door cannot be adjusted sufficiently with strike tab, both knob/lever/handleset latch and deadbolt
could require adjustment – we suggest you contact a local locksmith for assistance.
For help with misalignments, watch our door alignment video: US.YaleHome.com/Support
P/N YRD604-KD-ZW-0045 Rev A
28
Page 29
FCC:
FCC ID: 2ABFGYRD420BLEV1
IC ID: 11626AYRD420BLEV1
Class B Equipment
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant
to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference in a residential installation. This equipment generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance with the instructions, may cause harmful interference
to radio communications. However, there is no guarantee that interference will not occur in a particular
installation. If this equipment does cause harmful interference to radio or television reception, which
can be determined by turning the equipment off and on, the user is encouraged to try to correct the
interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.