Page 1
PARTS MANUAL
GP080-120VX, GLP080-120VX,
GDP080-120VX
VERACITOR
(G813)
Yale Materials Handling Corporation
1400 Sullivan Drive
Caller No. 12011
Greenville, NC 27834-2011
524329168
©Yale Corp.
08/2008
Page 2
MODEL NOMENCLATURE
NOTE:
NOTE: This parts manual contains alternate pages for certain assemblies. The truck model code can be used to
determine many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and
serial number are stamped into the nameplate. See for further information.
Page 3
SECTIONS
1 GENERAL TRUCK
2 ENGINE ASSEMBLY
3 EXHAUST SYSTEM
4 COOLING SYSTEM
5 FUEL SYSTEM
6 ELECTRICAL SYSTEM
7 TRANSMISSION
8 DRIVE AXLE
9 STEERING SYSTEM
10 BRAKE SYSTEM
11 HYDRAULIC SYSTEM
12 MAST-TWO STAGE LIMITED FREE-LIFT
13 MAST-THREE STAGE FULL FREE-LIFT
14 MAST-TWO STAGE FULL FREE-LIFT
15 ATTACHMENTS AND HEADER HOSE GROUP
16 OPTIONS
17 FIELD CONVERSION KITS
This Parts Manual is divided into 19 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
Page 4
Page 5
18 NUMERICAL INDEX
19 USER SUPPORT INFORMATION
This Parts Manual is divided into 19 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
Page 6
Page 7
GENERAL INFORMATION
TABLE OF CONTENTS
DESCRIPTION PAGE
A
ACCUMULATOR ............................................................................................................................................. 16-8
AIR CLEANER
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 5-4
GM 4.3L, GASOLINE AND LPG ................................................................................................................. 5-2
AIR FILTER ..................................................................................................................................................... 5-7
AIR INTAKE MANIFOLD
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-70
ASSEMBLED ENGINE
GM 4.3L, GASOLINE AND LPG - SHEET 1 OF 3 ...................................................................................... 2-4
GM 4.3L, GASOLINE AND LPG - SHEET 2 OF 3 ...................................................................................... 2-8
GM 4.3L, GASOLINE AND LPG - SHEET 3 OF 3 ...................................................................................... 2-10
AUDIBLE ALARM KITS ................................................................................................................................... 17-3
AUXILIARY HOSES ........................................................................................................................................ 11-40
AUXILIARY TUBE EXTENSIONS
THREE STAGE FULL FREE-LIFT .............................................................................................................. 15-36
TWO STAGE FULL FREE-LIFT .................................................................................................................. 15-34
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 15-32
B
BACK-UP ALARM ........................................................................................................................................... 16-6
BATTERY CABLES
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 6-22
GM 4.3L ....................................................................................................................................................... 6-14
BRAKE AND INCHING PEDAL CONVERSION .............................................................................................. 17-2
BRAKE ASSEMBLY
GP/GLP/GDP100-120VX - DRY BRAKE .................................................................................................... 10-18
GP/GLP/GDP80-90VX - DRY BRAKE ........................................................................................................ 10-16
BRAKE COOLING SYSTEM
SINGLE AND DUAL PEDAL - WET BRAKE ............................................................................................... 10-24
BRAKE LINKAGE
DUAL PEDAL - DRY BRAKE ...................................................................................................................... 10-6
DUAL PEDALS - WET BRAKE ................................................................................................................... 10-12
SINGLE PEDAL - DRY BRAKE .................................................................................................................. 10-2
SINGLE PEDAL - WET BRAKE .................................................................................................................. 10-10
BRAKE MASTER CYLINDER ASSEMBLY ..................................................................................................... 10-22
C
CAB ASSEMBLY WITH STEEL DOORS
COVERS, SEALS, SHIMS, AND FASTENERS .......................................................................................... 1-28
FAN ............................................................................................................................................................. 1-30
LEFT HAND DOOR COMPONENTS .......................................................................................................... 1-36
RIGHT HAND DOOR COMPONENTS ....................................................................................................... 1-32
RIGHT HAND DOOR HEATER COMPONENTS ........................................................................................ 1-34
SHEET 1 OF 3 ............................................................................................................................................ 1-20
SHEET 2 OF 3 ............................................................................................................................................ 1-22
SHEET 3 OF 3 ............................................................................................................................................ 1-24
WINDOWS .................................................................................................................................................. 1-26
G813
©2008 Yale Materials Handling Corporation
i
Page 8
GENERAL INFORMATION
TABLE OF CONTENTS (continued)
DESCRIPTION PAGE
CAMSHAFT
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-32
CAMSHAFT AND OIL PAN
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-20
CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-28
TWO STAGE FULL FREE-LIFT .................................................................................................................. 14-18
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-18
CARRIER ASSEMBLY
DRY BRAKE ................................................................................................................................................ 8-10
COIL ASSEMBLY
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-23
CONTROL LEVER LABELS
MANUAL HYDRAULICS ............................................................................................................................. 1-58
CONTROL VALVE ASSEMBLY ...................................................................................................................... 7-30
ELECTRONIC CONTROL - THREE FUNCTION ........................................................................................ 11-24
ELECTRONIC CONTROL - FOUR FUNCTION .......................................................................................... 11-26
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... 11-16
COOLING
CUMMINS QSB 3.3L ................................................................................................................................... 4-6
GM 4.3L WITH EXTERNAL OIL COOLER AND ELECTRONIC TRANSMISSION - OR WITH WET BRAKE
.................................................................................................................................................................... 4-2
GM 4.3L WITH INTERNAL OIL COOLER - WITH BASIC TRANSMISSION AND DRY BRAKE ................ 4-4
COUNTERWEIGHT ........................................................................................................................................ 1-6
COWL ELECTRICAL ....................................................................................................................................... 6-30
COWL MOUNT ................................................................................................................................................ 1-18
CRANKCASE BREATHER
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-62
CRANKSHAFT
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-60
CYLINDER BLOCK
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-42
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-18
CYLINDER HEAD
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-44
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-16
D
DIFFERENTIAL
DRY BRAKE ................................................................................................................................................ 8-8
WET BRAKE ............................................................................................................................................... 8-16
DIRECTIONAL CONTROL KITS ..................................................................................................................... 17-2
DISTRIBUTOR ASSEMBLY
GM 4.3L GASOLINE AND LPG .................................................................................................................. 6-13
DRIVE AXLE AND ATTACHING PARTS
DRY BRAKE ................................................................................................................................................ 8-2
WET BRAKE ............................................................................................................................................... 8-12
DRIVE AXLE ASSEMBLY
DRY BRAKE ................................................................................................................................................ 8-4
ii
©2008 Yale Materials Handling Corporation
G813
Page 9
GENERAL INFORMATION
TABLE OF CONTENTS (continued)
DESCRIPTION PAGE
DRIVE AXLE HOUSING AND HUB
WET BRAKE ............................................................................................................................................... 8-14
DRIVE TIRE AND WHEEL
DUAL MOUNT ............................................................................................................................................. 8-24
PNEUMATIC RADIAL ................................................................................................................................. 8-25
SINGLE MOUNT WITH STANDARD TREAD ............................................................................................. 8-22
SINGLE MOUNT WITH WIDE TREAD ....................................................................................................... 8-23
DUAL MIRRORS
WITH CAB ................................................................................................................................................... 16-4
E
E-HYDRAULIC CONTROL CONVERSION KITS ........................................................................................... 17-3
ELECTRICAL SYSTEM
RIGHT HAND CHASSIS ............................................................................................................................. 6-4
ELECTRO HYDRAULIC POPPET VALVE
THREE AND FOUR FUNCTION ................................................................................................................. 11-32
ELECTRONIC CONTROL LEVERS
MINI-LEVER MODULE (FOUR FUNCTION) .............................................................................................. 6-32
MINI-LEVER MODULES (THREE FUNCTION) .......................................................................................... 6-34
ELECTRONIC CONTROL MODULE AND SENSORS
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 6-18
ELECTRONIC LEVER LABELS
MINI LEVERS .............................................................................................................................................. 1-56
ENGINE ELECTRICAL SYSTEM
GM 4.3L GASOLINE AND LPG .................................................................................................................. 6-8
ENGINE MOUNTING
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-38
GM 4.3L, GASOLINE AND LPG ................................................................................................................. 2-14
ENGINE SAFETY ELECTRICAL
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 6-26
GM 4.3L (GS AND LPS) .............................................................................................................................. 6-10
EXAUST SYSTEM
COUNTERWEIGHT EXHAUST - CUMMINS QSB 3.3L DIESEL ............................................................... 3-10
OVERHEAD EXHAUST - CUMMINS QSB 3.3L DIESEL ........................................................................... 3-8
EXHAUST MANIFOLD
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-72
EXHAUST SYSTEM
GM 4.3L - WITH CATALYTIC CONVERTER .............................................................................................. 3-2
GM 4.3L - WITHOUT CATALYTIC CONVERTER ...................................................................................... 3-4
EXHAUST WRAPS
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 3-12
GM 4.3L GASOLINE AND LPG .................................................................................................................. 3-6
F
FAN ASSEMBLY
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-34
FAN MOUNT ASSEMBLY
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-12
FENDERS ....................................................................................................................................................... 1-14
G813
©2008 Yale Materials Handling Corporation
iii
Page 10
GENERAL INFORMATION
TABLE OF CONTENTS (continued)
DESCRIPTION PAGE
FIRE EXTINGUISHER .................................................................................................................................... 16-5
FLOOR PLATES AND COVERS ..................................................................................................................... 1-10
FLYWHEEL AND HOUSING
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-30
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-28
FOOT DIRECTIONAL CONTROL PEDAL ...................................................................................................... 5-36
FORKS
POLISHED FORK WITH FULL BOTTOM TAPER - CLASS III AND IV ...................................................... 1-62
STANDARD TAPER - CLASS III ................................................................................................................. 1-60
STANDARD TAPER - CLASS IV ................................................................................................................ 1-61
FORWARD CLUTCH
SINGLE SPEED TRANSMISSION .............................................................................................................. 7-16
FORWARD CLUTCH, HIGH
DUAL SPEED TRANSMISSION ................................................................................................................. 7-26
FORWARD CLUTCH, LOW
DUAL SPEED TRANSMISSION ................................................................................................................. 7-24
FREE-LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-20
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-24
TWO STAGE FULL FREE-LIFT .................................................................................................................. 14-14
FRONT GEAR HOUSING
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-56
FUEL FILTER
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 5-33
FUEL FILTER PLUMBING
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 5-30
FUEL INJECTION PUMP
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 5-24
FUEL INJECTOR AND INJECTOR PLUMBING
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 5-26
FUEL PUMP PLUMBING
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 5-28
FUEL SYSTEM
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 5-22
GM 4.3L LPG .............................................................................................................................................. 5-8
GM 4.3L, GASOLINE .................................................................................................................................. 5-10
FULL SUSPENSION SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS .................................................................................... 1-48
FULL SUSPENSION SWIVEL SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS .................................................................................... 1-50
G
GEAR PUMP ................................................................................................................................................... 11-6
GM LPG REGULATOR DRAIN KIT ................................................................................................................ 16-12
iv
©2008 Yale Materials Handling Corporation
G813
Page 11
GENERAL INFORMATION
TABLE OF CONTENTS (continued)
DESCRIPTION PAGE
H
HAND LEVERS
FOUR FUNCTION - WITH DETENTED LEVERS ....................................................................................... 11-12
FOUR FUNCTION - WITHOUT DETENTED LEVERS ............................................................................... 11-14
THREE FUNCTION - WITH DETENTED LEVERS ..................................................................................... 11-8
THREE FUNCTION - WITHOUT DETENTED LEVERS ............................................................................. 11-10
HEADER HOSE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 15-10
TWO STAGE FULL FREE-LIFT .................................................................................................................. 15-6
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 15-2
HEADER HOSE CONVERSION KITS
HEATER HOSE ARRANGEMENT
CUMMINS QSB 3.3L DIESEL - WITH CAB ................................................................................................ 1-40
GM 4.3L GASOLINE - WITH CAB .............................................................................................................. 1-38
GM 4.3L LPG - WITH CAB .......................................................................................................................... 1-42
HOOD ASSEMBLY ......................................................................................................................................... 1-2
HYDRAULIC CONTROL CONVERSIONS ...................................................................................................... 17-3
HYDRAULIC FILTER ...................................................................................................................................... 11-4
HYDRAULIC SUPPLY AND RETURN ............................................................................................................ 11-2
I
IMPACT SENSOR ........................................................................................................................................... 6-46
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-10
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-6
INNER MAST AND FREE-LIFT
TWO STAGE FULL FREE-LIFT .................................................................................................................. 14-6
INSTRUMENT CLUSTER ............................................................................................................................... 6-29
INTEGRAL SIDE-SHIFT ASSEMBLY
GP/GLP/GDP080-090VX (48 IN. AND 60 IN.) - TWO STAGE LIMITED FREE-LIFT ................................. 15-14
GP/GLP/GDP080-090VX (48 IN. AND 60 IN.) - TWO AND THREE STAGE FULL FREE-LIFT ................ 15-22
GP/GLP/GDP100-120VX (54 IN. AND 60 IN.) - TWO STAGE LIMITED FREE-LIFT ................................. 15-18
GP/GLP/GDP100-120VX (54 IN. AND 60 IN.) - TWO AND THREE STAGE FULL FREE-LIFT ................ 15-28
INTEGRAL SIDE-SHIFT CARRIAGE
GP/GLP/GDP080-090VX (48 IN. AND 60 IN.) - TWO STAGE LIMITED FREE-LIFT ................................. 15-16
GP/GLP/GDP100-120VX (54 IN. AND 60 IN.) - TWO STAGE LIMITED FREE-LIFT ................................. 15-20
GP/GLP/GDP100-120VX (54 IN. AND 60 IN.) - TWO AND THREE STAGE FULL FREE-LIFT ................ 15-30
GP/GLP/GDP80-90VX (48 IN.) - TWO AND THREE STAGE FULL FREE-LIFT ........................................ 15-24
GP/GLP/GDP80-90VX (60 IN.) - TWO AND THREE STAGE FULL FREE-LIFT ........................................ 15-26
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-6
L
LABELS
EXTERIOR .................................................................................................................................................. 1-52
INTERIOR ................................................................................................................................................... 1-54
LIFTING BRACKET
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-37
LIFTING EYES ................................................................................................................................................ 16-10
G813
©2008 Yale Materials Handling Corporation
v
Page 12
GENERAL INFORMATION
TABLE OF CONTENTS (continued)
DESCRIPTION PAGE
LIGHT KITS ..................................................................................................................................................... 17-9
LOAD BACKREST EXTENSION ..................................................................................................................... 1-64
LOAD WEIGH ELECTRICAL .......................................................................................................................... 6-40
LPG TANK BRACKET
SWING OUT ................................................................................................................................................ 5-18
SWING OUT, DROP DOWN ....................................................................................................................... 5-20
M
MAIN CYLINDER (GP/GLP/GDP080-090VX)
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-14
MAIN CYLINDER (GP/GLP/GDP100-120VX)
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-16
MAIN LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-12
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-10
MAIN LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-16
TWO STAGE FULL FREE-LIFT .................................................................................................................. 14-10
MAST ELECTRICAL ....................................................................................................................................... 6-44
MIRROR .......................................................................................................................................................... 16-3
MISCELLANEOUS CONVERSION KITS ........................................................................................................ 17-9
MUD GUARDS ................................................................................................................................................ 1-16
N
NON SUSPENSION SEAT .............................................................................................................................. 1-44
O
OIL FILTER AND COOLER
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-48
OIL LEVEL GAUGE
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-52
OIL PAN
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-50
OIL PUMP
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-26
OIL PUMP AND FRONT GEAR COVER
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-46
OUTER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 13-2
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 12-2
OUTER MAST AND MAIN LIFT
TWO STAGE FULL FREE-LIFT .................................................................................................................. 14-2
OVERHEAD GUARD ...................................................................................................................................... 1-8
P
PARK BRAKE ASSEMBLY ............................................................................................................................. 10-20
PISTON AND CONNECTING ROD
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-54
POWER DISTRIBUTION MODULE ................................................................................................................ 6-28
PRE-CLEANER ............................................................................................................................................... 5-6
vi
©2008 Yale Materials Handling Corporation
G813
Page 13
GENERAL INFORMATION
TABLE OF CONTENTS (continued)
DESCRIPTION PAGE
R
REGULATOR
GM 4.3L LPG .............................................................................................................................................. 5-14
REMOTE KEY SWITCH .................................................................................................................................. 6-6
RETURN TO SET TILT KITS .......................................................................................................................... 17-2
REVERSE CLUTCH
DUAL SPEED TRANSMISSION ................................................................................................................. 7-28
SINGLE SPEED TRANSMISSION .............................................................................................................. 7-18
ROCKER ARM SHAFT
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-36
S
SEALED ALTERNATOR AND MOUNTING
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 6-20
GM 4.3L, GASOLINE AND LPG ................................................................................................................. 6-16
SEAT CONVERSION KITS ............................................................................................................................. 17-2
SEMI SUSPENSION SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS .................................................................................... 1-46
STARTER AND MOUNT
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 6-24
STARTER MOTOR
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 6-21
STARTING AID
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-64
STEER AXLE .................................................................................................................................................. 9-10
STEER CONTROL UNIT ................................................................................................................................. 9-6
STEER CYLINDER ......................................................................................................................................... 9-14
STEER TIRE AND WHEEL ............................................................................................................................. 9-16
STEERING COLUMN AND ATTACHING PARTS .......................................................................................... 9-2
STEERING COLUMN ASSEMBLY ................................................................................................................. 9-4
STEERING LINES ........................................................................................................................................... 9-8
STROBE LIGHT
LED ............................................................................................................................................................. 16-2
T
THERMOSTAT
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-39
THROTTLE BODY ASSEMBLY
GM 4.3L LPG .............................................................................................................................................. 5-12
THROTTLE BODY ASSEMBLY AND FUEL RAIL
GM 4.3L GASOLINE ................................................................................................................................... 5-16
THROTTLE PEDAL AND ATTACHING PARTS ............................................................................................. 5-34
TILT HOSES .................................................................................................................................................... 11-42
TILT CYLINDER AND MAST INSTALLATION ................................................................................................ 11-46
TILT CYLINDERS ............................................................................................................................................ 11-48
TORQUE CONVERTER
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 7-3
GM 4.3L, GASOLINE AND LPG ................................................................................................................. 7-4
G813
©2008 Yale Materials Handling Corporation
vii
Page 14
GENERAL INFORMATION
TABLE OF CONTENTS (continued)
DESCRIPTION PAGE
TRANSMISSION
DUAL SPEED, TWO PIECE HOUSING - SHEET 1 0F 2 ........................................................................... 7-20
DUAL SPEED, TWO PIECE HOUSING - SHEET 2 0F 2 ........................................................................... 7-22
SINGLE SPEED - SHEET 1 0F 2 ................................................................................................................ 7-12
SINGLE SPEED - SHEET 2 0F 2 ................................................................................................................ 7-14
TRANSMISSION COOLING
WITH EXTERNAL OIL COOLER - GM 4.3L AND CUMMINS QSB 3.3L .................................................... 7-10
WITH INTERNAL OIL COOLER - CUMMINS QSB 3.3L DIESEL ............................................................... 7-6
WITH INTERNAL OIL COOLER - GM 4.3L GASOLINE AND LPG ............................................................ 7-8
TRANSMISSION ELECTRICAL SYSTEM ...................................................................................................... 6-42
TRANSMISSION MOUNTING ......................................................................................................................... 7-2
TURBOCHARGER
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-66
TURBOCHARGER PLUMBING
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-68
V
VALVE ASSEMBLY, AUXILIARY ONE AND TWO
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... 11-20
VALVE ASSEMBLY, AUXILIARY ONE SECTION
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ....................................................... 11-34
VALVE ASSEMBLY, AUXILIARY TWO SECTION
ELECTRONIC CONTROL VALVE - FOUR FUNCTION ............................................................................. 11-36
VALVE ASSEMBLY, LIFT AND LOWER
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ....................................................... 11-28
VALVE ASSEMBLY, LIFT AND TILT
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... 11-18
VALVE ASSEMBLY, OUTLET SECTION
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ....................................................... 11-38
MANUAL CONTROL VALVE ...................................................................................................................... 11-22
VALVE ASSEMBLY, TILT SECTION
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ....................................................... 11-30
VALVE COVER
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-58
VALVE COVER AND INLET MANIFOLD
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-24
VENT LINE GROUP ........................................................................................................................................ 11-44
VIBRATION DAMPER
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-65
W
WATER PUMP AND PULLEY
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-40
WATER SEPARATOR
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 5-32
WEATHER PROTECTION KITS ..................................................................................................................... 17-2
WET BRAKE ASSEMBLY ............................................................................................................................... 8-20
WHEEL CONVERSION KITS .......................................................................................................................... 17-2
viii
©2008 Yale Materials Handling Corporation
G813
Page 15
GENERAL INFORMATION
TABLE OF CONTENTS (continued)
DESCRIPTION PAGE
WIRE HARNESS
ALTERNATOR - CUMMINS QSB 3.3L DIESEL ......................................................................................... 6-74
COWL WITH FORWARD/REVERSE LEVER ............................................................................................. 6-90
COWL WITH FORWARD/REVERSE LEVER - WITH HYDRAULIC PUMP SOLENOID ............................ 6-94
COWL WITH MONOTROL PEDAL ............................................................................................................. 6-86
ELECTRONIC CONTROL VALVE - THREE FUNCTION ........................................................................... 6-98
ELECTRONIC CONTROL VALVE - FOUR FUNCTION ............................................................................. 6-100
ENGINE - CUMMINS QSB 3.3L DIESEL .................................................................................................... 6-64
ENGINE - GM 4.3L GASOLINE .................................................................................................................. 6-66
ENGINE - GM 4.3L LPG ............................................................................................................................. 6-70
LEFT HAND CHASSIS - GM 4.3L, GASOLINE .......................................................................................... 6-60
LEFT HAND CHASSIS - GM 4.3L LPG ...................................................................................................... 6-62
LIGHTS - WITH OVERHEAD GUARD ........................................................................................................ 6-102
RIGHT HAND CHASSIS - GM 4.3L GASOLINE AND LPG ........................................................................ 6-48
RIGHT HAND CHASSIS - CUMMINS QSB 3.3L ........................................................................................ 6-54
SEALED ALTERNATOR - GM 4.3L ............................................................................................................ 6-76
SEALED ALTERNATOR - CUMMINS QSB 3.3L ........................................................................................ 6-78
TRANSMISSION - SINGLE SPEED ........................................................................................................... 6-82
TRANSMISSION - DUAL SPEED ............................................................................................................... 6-84
WORK, REAR DRIVE, AND BRAKE/TAIL LIGHTS
WITH CAB ................................................................................................................................................... 6-36
WITH OVERHEAD GUARD ........................................................................................................................ 6-38
G813
©2008 Yale Materials Handling Corporation
ix
Page 16
GENERAL INFORMATION
ABBREVIATIONS QUICK REFERENCE SHEET
Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION
TERM DEFINITION
Amp Amperes
AR As Required
BDI Battery Discharge Indicators
BWI Brush Wear Indicator
CE Communicator End
CRE Corrosive Environment
D/B Date Break
dbA Decibel "A" Scale
DE Drive End
ECH Empty Container Handler
ECH-3 Empty Container Handler - 3 High
Stacking
ECH-4 Empty Container Handler - 4 High
Stacking
ECH-5 Empty Container Handler - 5 High
Stacking
ECH-6 Empty Container Handler - 6 High
Stacking
ECH-7 Empty Container Handler - 7 High
Stacking
ECM Electronic Control Module
ECN Engineering Change Notice
EEPROM Electrically Erasable Programmable
Read Only Memory
EPA US Environmental Protection Agency
EPROM Electrically Programmable Read Only
Memory
FRE Freezer Environment
in. inches
LPG Liquefied Petroleum Gas
MAP Manifold Absolute Pressure
mm millimeters
MSTS Microprocessor Spark Timing System
NPT National Pipe Threads
O/S Oversize
PTO Power Take Off
RPM Revolutions per Minute
S/N Serial Number
TMM Truck Management Module
UL Type D Diesel-Powered Safety Rating
UL Type DS Diesel-Powered Safety Rating
UL Type E Battery-Powered Safety Rating
UL Type EE Battery-Powered Safety Rating
UL Type ES Battery-Powered Safety Rating
UL Type G Gasoline-Powered Safety Rating
UL Type GS Gasoline-Powered Safety Rating
UL Type LP Gas-Powered Safety Rating
UL Type LPS LP Gas-Powered Safety Rating
U/S Undersize
UL Underwriters Laboratory
V Volts
x
©2008 Yale Materials Handling Corporation
G813
Page 17
HOW TO USE THE ILLUSTRATED PARTS MANUAL
This parts manual describes and illustrates assemblies,
subassemblies, and detail parts needed for service
replacement.
GENERAL INFORMATION
The different constructions are indicated by keys and
footnotes. The callouts correspond to descriptions
found on the next page.
G813
©2008 Yale Materials Handling Corporation
xi
Page 18
GENERAL INFORMATION
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT
HIGHER ASSEMBLY IS NOT KNOWN:
previous page, BEARING CAP (Item 2) is a
subpart of the major assembly CASE.
1. Determine the function and application of the part
required. Turn to the Sections Page. Choose the
general area of reference most likely to include the
part.
2. Turn to the section you chose. Use the Section
Table of Contents to determine the assembly
which would normally contain the part required.
Then locate the part on the assembly breakdown
page.
WHEN THE PART NUMBER IS NOT KNOWN
AND THE NEXT HIGHER ASSEMBLY IS
KNOWN:
3. Determine the assembly the required part is used
on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on
and turn to the page indicated for that assembly.
Then locate the part on the assembly breakdown
page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 18-1) to find the
part number. Turn to the page listed and locate the
part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers,
descriptions, quantities required, keys and
footnotes to help in selecting correct parts.
6. Five periods in the PART NO. column (. . . . .)
indicate that the part is either Not Serviced
Separately or there is a reference to another figure.
A figure reference is denoted by a pointing hand
followed by a parts page number in the
DESCRIPTION column (F7A56)
7. Keys are used to show two or more similar
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E"
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..)
indicate that the part is not used for that assembly.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and
subparts of assemblies. In the example on the
9. Quantities shown are for one assembly. The
quantities of the subpart BEARING CAP are
indicated as two and two. This means two per
CASE assembly.
10. Serial number breaks identify the most current
parts information and are shown as follows:
→ S/N A810N2639
Indicates last serial number affected.
S/N A810N2640 →
Indicates the first serial number affected.
S/N A810N1553 ↔ S/N A810N3291
Indicates a range of serial numbers affected.
ECN numbers for pending serial numbers are
shown to allow for the inclusion of the most current
parts information and are identified as follows:
→ S/N Pending Per ECN 63243
Indicates a pending serial number for last unit
affected.
S/N Pending Per ECN 63243 →
Indicates a pending serial number for first unit
affected.
Date breaks are used to indicate when a change
occurred but a subsequent serial number break
was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
follows:
→ D/B 3/00
Indicates that a change occurred sometime
within that month for the item affected.
D/B 3/00 →
Indicates that a change occurred sometime
within that month for the item affected.
D/B 3/00 ↔ D/B 4/00
Indicates a range of production dates of the item
affected.
Contact your local dealer for Yale lift trucks for
serial number information for items with a ECN or
a date break.
ORDERING PARTS:
When ordering replacement parts, give the unit serial
number, part number, name of part and quantity
required.
For any further information on parts, service, or
ordering, consult your local dealer for Yale lift trucks.
xii
©2008 Yale Materials Handling Corporation
G813
Page 19
GENERAL INFORMATION
IDENTIFICATION OF TRUCK SERIAL NUMBERS
NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
G813
©2008 Yale Materials Handling Corporation
xiii
Page 20
GENERAL INFORMATION
IDENTIFICATION OF MAST SERIAL NUMBERS
(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Yale lift trucks.
LIFT EQUIPMENT IDENTIFICATION
1. Fork part number, capacity rating, plant code letter,
and date of manufacture are stamped
approximately six inches below the top of most
forks.
2. The carriage group number is stamped on the right
hand side of the top crossmember (pin type) or on
the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.
3. The mast identification number has a unit code, a
letter indicating the plant of manufacture, and a
serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.
4. Tilt and lift cylinder group numbers are stamped on
the cylinder shell.
Always refer to the group, serial, or part number
when ordering service parts.
Modification of masts and carriages by SPED
(Special Products Engineering Department) are
identified by a model prefix code beginning with the
letter "S". contact your dealer for Yale lift trucks for
information on these assemblies.
xiv
©2008 Yale Materials Handling Corporation
G813
Page 21
IDENTIFICATION OF ATTACHMENT AND SIDE-
SHIFT CARRIAGE SERIAL NUMBERS
(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Yale lift trucks.
GENERAL INFORMATION
Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.
Always refer to the group, serial, or part number when ordering service parts.
Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for information
on these assemblies.
G813
©2008 Yale Materials Handling Corporation
xv
Page 22
GENERAL INFORMATION
PUBLICATIONS
Every new lift truck is provided with an OPERATING
MANUAL. This manual has information that the
operator must know for inspection and operation of the
lift truck.
SERVICE MAINTENANCE MANUALS, which provide
service and overhaul procedures, and PARTS
PUBLICATION YALE PART NUMBER
Operating Manual.................................................................................................................... 524262271
Service Manual (Complete)..................................................................................................... 524329176
Parts Manual........................................................................................................................... 524329168
MANUALS with complete replacement part
identification, are available at a nominal fee from your
Yale dealer to assist users in effectively maintaining
Yale lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
for this model lift truck.
xvi
©2008 Yale Materials Handling Corporation
G813
Page 23
GENERAL INFORMATION
MASTER PART SHEET CROSS-REFERENCE
NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after
the description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of the
parts pages.
EXAMPLE:
ITEM PART NO. DESCRIPTION QTY
31 505965530 Steering Cylinder (F6E67 [Figure 4-3]) ..............................................................
32 504224261 Pin........................................................................................................................ 4
Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on.
PART SHEET PAGE
O19804...............................10-24
P19554..................................1-10
P19555....................................1-2
P19556..................................1-14
P19557..................................1-16
P19558..................................1-18
P19559....................................1-6
P19560....................................1-8
P19562..................................1-20
P19563..................................1-22
P19564..................................1-24
P19565..................................1-28
P19566..................................1-30
P19567..................................1-26
P19568..................................1-36
P19569..................................1-32
P19570..................................1-34
P19571..................................1-40
P19572..................................1-42
P19574..................................1-44
P19575..................................1-46
P19576..................................1-48
P19577..................................1-50
P19578..................................1-52
P19579..................................1-54
P19580..................................1-58
P19581..................................1-56
P19585..................................1-60
P19586..................................1-61
P19587..................................1-62
P19588..................................1-64
P19589....................................3-2
P19590....................................3-4
P19591....................................3-6
P19592....................................4-4
P19593....................................4-2
PART SHEET PAGE
P19594....................................4-6
P19595..................................2-14
P19596....................................2-4
P19597....................................2-8
P19598..................................2-10
P19599..................................2-12
P19600..................................2-28
P19601..................................2-16
P19602..................................2-18
P19603..................................2-20
P19604..................................2-23
P19605..................................2-26
P19606..................................2-24
P19607....................................5-2
P19608....................................5-4
P19609....................................5-6
P19610....................................5-7
P19678..................................5-10
P19679..................................5-12
P19680....................................5-8
P19681..................................5-16
P19682..................................5-14
P19706..................................5-20
P19707..................................5-22
P19708..................................5-18
P19709..................................2-34
P19712..................................5-34
P19713..................................5-36
P19714....................................6-4
P19715....................................6-6
P19716....................................6-8
P19717..................................6-10
P19718..................................6-14
P19719..................................6-26
P19720..................................6-22
P19722..................................6-13
PART SHEET PAGE
P19723..................................6-16
P19724..................................6-24
P19725..................................6-28
P19727..................................6-30
P19728..................................6-29
P19730..................................6-34
P19731..................................6-32
P19732..................................6-36
P19733..................................6-38
P19734..................................6-42
P19735..................................6-44
P19736..................................6-46
P19737..................................6-40
P19740..................................6-48
P19741..................................6-54
P19742..................................6-62
P19743..................................6-60
P19744..................................6-66
P19745..................................6-70
P19746..................................6-76
P19747..................................6-78
P19748..................................6-82
P19749..................................6-84
P19750..................................6-86
P19751..................................6-90
P19752..................................6-94
P19753..................................6-98
P19754................................6-100
P19756................................6-102
P19758....................................7-2
P19759....................................7-3
P19760....................................7-4
P19761....................................7-6
P19762....................................7-8
P19763..................................7-10
P19764..................................7-12
1
©2008 Yale Materials Handling Corporation
xvii
Page 24
GENERAL INFORMATION
PART SHEET PAGE
P19765..................................7-14
P19766..................................7-16
P19767..................................7-18
P19768..................................7-20
P19769..................................7-22
P19770..................................7-24
P19771..................................7-26
P19772..................................7-28
P19774..................................7-30
P19774....................................8-2
P19775....................................8-4
P19776....................................8-8
P19777..................................8-10
P19778..................................8-12
P19779..................................8-14
P19780..................................8-16
P19781..................................8-20
P19782..................................8-22
P19783..................................8-23
P19784..................................8-24
P19785..................................8-25
P19786....................................9-2
P19787....................................9-4
P19788....................................9-6
P19789....................................9-8
P19790..................................9-10
P19791..................................9-14
P19792..................................9-16
P19794..................................10-2
P19797..................................10-6
P19798................................10-10
P19799................................10-12
P19800................................10-16
P19801................................10-18
P19802................................10-20
P19803................................10-22
P19805..................................11-2
P19806..................................11-4
P19807..................................11-6
P19808..................................11-8
P19809................................11-10
P19810................................11-12
P19811................................11-14
P19812................................11-16
P19813................................11-44
P19814................................11-46
P19815................................11-48
PART SHEET PAGE
P19816................................11-42
P19817..................................12-2
P19818..................................12-6
P19819................................12-10
P19820................................12-14
P19821................................12-16
P19824..................................15-2
P19825................................12-18
P19826................................15-16
P19827................................15-20
P19828..................................14-2
P19829..................................14-6
P19830................................14-10
P19831................................14-14
P19832..................................15-6
P19833................................14-18
P19834..................................13-2
P19835..................................13-6
P19836................................13-10
P19837................................13-12
P19838................................13-16
P19839................................13-20
P19840................................13-24
P19841................................15-10
P19842................................13-28
P19843................................15-14
P19844................................15-18
P19845................................15-24
P19846................................15-26
P19847................................15-28
P19848................................15-30
P19849................................15-32
P19850................................15-34
P19851................................15-36
P19852................................16-12
P19853..................................16-2
P19854..................................16-3
P19855..................................16-4
P19856..................................16-5
P19857..................................16-6
P19858..................................16-8
P19859................................16-10
P19860..................................2-30
P19861..................................2-42
P19862..................................2-44
P19863..................................2-46
P19864..................................2-32
PART SHEET PAGE
P19865..................................2-54
P19866..................................2-36
P19867..................................2-58
P19868..................................2-60
P19870..................................2-38
P19871..................................2-50
P19872..................................1-38
P19873................................11-18
P19874................................11-20
P19875................................11-22
P19876................................11-24
P19877................................11-26
P19878................................11-28
P19879................................11-30
P19880................................11-32
P19881................................11-34
P19882................................11-36
P19883................................11-38
P19884..................................2-66
P19885..................................2-68
P19886..................................2-70
P19887..................................2-72
P19889................................15-22
P19898..................................2-62
P19899..................................5-33
P19900..................................6-74
P19901..................................6-20
P19902..................................2-52
P19903..................................2-56
P19904..................................6-64
P19906..................................6-21
P19907..................................6-18
P19908..................................5-24
P19909..................................5-26
P19910..................................5-28
P19911..................................5-30
P19912..................................5-32
P19913....................................3-8
P19914..................................3-10
P19915..................................3-12
P19924..................................2-37
P19925..................................2-48
P19926..................................2-64
P19927..................................2-39
P19928..................................2-65
P19929..................................2-40
P19931................................11-40
xviii
©2008 Yale Materials Handling Corporation
Page 25
SECTION 1
1 GENERAL TRUCK
Page 26
Page 27
CONTENTS
SECTION 1
GENERAL TRUCK
DESCRIPTION PAGE
CAB ASSEMBLY WITH STEEL DOORS
COVERS, SEALS, SHIMS, AND FASTENERS .......................................................................................... 1-28
FAN ............................................................................................................................................................. 1-30
LEFT HAND DOOR COMPONENTS .......................................................................................................... 1-36
RIGHT HAND DOOR COMPONENTS ....................................................................................................... 1-32
RIGHT HAND DOOR HEATER COMPONENTS ........................................................................................ 1-34
SHEET 1 OF 3 ............................................................................................................................................ 1-20
SHEET 2 OF 3 ............................................................................................................................................ 1-22
SHEET 3 OF 3 ............................................................................................................................................ 1-24
WINDOWS .................................................................................................................................................. 1-26
CONTROL LEVER LABELS
MANUAL HYDRAULICS ............................................................................................................................. 1-58
COUNTERWEIGHT ........................................................................................................................................ 1-6
COWL MOUNT ................................................................................................................................................ 1-18
ELECTRONIC LEVER LABELS
MINI LEVERS .............................................................................................................................................. 1-56
FENDERS ....................................................................................................................................................... 1-14
FLOOR PLATES AND COVERS ..................................................................................................................... 1-10
FORKS
POLISHED FORK WITH FULL BOTTOM TAPER - CLASS III AND IV ...................................................... 1-62
STANDARD TAPER - CLASS III ................................................................................................................. 1-60
STANDARD TAPER - CLASS IV ................................................................................................................ 1-61
FULL SUSPENSION SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS .................................................................................... 1-48
FULL SUSPENSION SWIVEL SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS .................................................................................... 1-50
HEATER HOSE ARRANGEMENT
CUMMINS QSB 3.3L DIESEL - WITH CAB ................................................................................................ 1-40
GM 4.3L GASOLINE - WITH CAB .............................................................................................................. 1-38
GM 4.3L LPG - WITH CAB .......................................................................................................................... 1-42
HOOD ASSEMBLY ......................................................................................................................................... 1-2
LABELS
EXTERIOR .................................................................................................................................................. 1-52
INTERIOR ................................................................................................................................................... 1-54
LOAD BACKREST EXTENSION ..................................................................................................................... 1-64
MUD GUARDS ................................................................................................................................................ 1-16
NON SUSPENSION SEAT .............................................................................................................................. 1-44
OVERHEAD GUARD ...................................................................................................................................... 1-8
SEMI SUSPENSION SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS .................................................................................... 1-46
G813
©2008 Yale Materials Handling Corporation
1-1
Page 28
P19555 04-08
HOOD ASSEMBLY (FIGURE 1-1)
1-2
©2008 Yale Materials Handling Corporation
G813
Page 29
04-08 P19555
HOOD ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
1 524309072 Hood (Assembly) ................................................................................................. 1
1 524256876 Hood ................................................................................................................ 1
1 524309075 Hood (Assembly) (Vented, With Liner, With Cab) ............................................... 1
1 524256878 Hood (Vented) ................................................................................................. 1
1 524309074 Hood (Assembly) (Without Liner, With Overhead Guard) ................................... 1
1 524256876 Hood ................................................................................................................ 1
1 524309076 Hood (Assembly) (Vented, Without Liner, With Overhead Guard) ...................... 1
1 524256878 Hood (Vented) ................................................................................................. 1
1 524309070 Hood (Assembly) (Low Noise With Damping and Liner, With Cab) .................... 1
1 524256879 Hood (With Damping) ...................................................................................... 1
2 580027572 Nut .............................................................................................................. 6
3 580090154 Hood Reinforcement ................................................................................... 1
4 518805632 Nut .............................................................................................................. 8
5 580065386 Capscrew .................................................................................................... 6
6 580069656 Bracket ........................................................................................................ 2
7 580037179 Capscrew .................................................................................................... 6
8 580064906 Hood Reinforcement (Front) ....................................................................... 1
9 580058135 Bracket ........................................................................................................ 1
10 580064907 Bracket ........................................................................................................ 1
11 580049758 Fastener .............................................................................................................. 8
12 932202908 Capscrew ............................................................................................................ 4
13 580064909 Hinge ................................................................................................................... 2
14 580070675 Dowel .............................................................................................................. 1
15 580058137 Plug ..................................................................................................................... 1
16 580051832 Grommet ............................................................................................................. 1
17 524255979 Plug (Gold) .......................................................................................................... 1
18 580072744 Gas Spring (With Overhead Guard) .................................................................... 2
18 580072744 Gas Spring (With Cab - RH) ................................................................................ 1
18 580066569 Gas Spring (Locking) (With Cab - LH) ................................................................. 1
19 580064627 Ball Stud (With Cab) ............................................................................................ 1
20 580058190 Nut ....................................................................................................................... 4
21 580049915 Ball Stud (With Cab) ............................................................................................ 3
21 580049915 Ball Stud (With Overhead Guard) ........................................................................ 4
22 580049011 Capscrew ............................................................................................................ 2
23 580064914 Link (Link) ............................................................................................................ 1
24 580064910 Handle ................................................................................................................. 1
25 580004592 Nut ....................................................................................................................... 2
26 580058383 Bumper (Hood) .................................................................................................... 2
27 580030966 Capscrew ............................................................................................................ 8
28 580039900 Capscrew ............................................................................................................ 8
29 518793609 Fastener .............................................................................................................. 4
30 580090153 Hood Liner ........................................................................................................... 1
31 580044860 Insert ................................................................................................................... 4
32 580056527 Capscrew ............................................................................................................ 6
33 580064913 Latch .................................................................................................................... 1
34 580064911 Seal ..................................................................................................................... 1
35 580073741 Striker Bolt (Striker) ............................................................................................. 1
36 580037719 Clip ...................................................................................................................... 2
37 580027572 Nut ....................................................................................................................... 4
38 580049840 Capscrew ............................................................................................................ 4
ab 580074748 Hood Liner (Low Noise) (LH Panel) .................................................................... 1
G813
©2008 Yale Materials Handling Corporation
1-3
Page 30
P19555 04-08
HOOD ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
ab 580074749 Hood Liner (Low Noise) (RH Panel) .................................................................... 1
ab 580074750 Hood Liner (Low Noise) (Front Panel) ................................................................. 1
FOOTNOTES:
a Not Illustrated b Used with Cab
1-4
©2008 Yale Materials Handling Corporation
G813
Page 31
NOTES
04-08 P19555
G813
©2008 Yale Materials Handling Corporation
1-5
Page 32
P19559 04-08
COUNTERWEIGHT (FIGURE 1-2)
1-6
©2008 Yale Materials Handling Corporation
G813
Page 33
04-08 P19559
COUNTERWEIGHT
ITEM PART NO. DESCRIPTION QTY
1 524302330 Counterweight (GP/GLP/GDP80VX) .................................................................. 1
1 524302331 Counterweight (GP/GLP/GDP90VX) .................................................................. 1
1 524302332 Counterweight (GP/GLP/GDP100VX) ................................................................ 1
1 524302333 Counterweight (GP/GLP/GDP120VX) ................................................................ 1
1 524302335 Counterweight (GP/GDP/GDP110VX) ................................................................ 1
2 580063909 Seal ..................................................................................................................... 2
3 580084587 Tow Pin ............................................................................................................... 1
4 954513908 Roll Pin ............................................................................................................... 1
5 580053098 Washer ............................................................................................................... 1
6 955400912 Washer ............................................................................................................... 1
7 931011914 Capscrew ............................................................................................................ 1
G813
©2008 Yale Materials Handling Corporation
1-7
Page 34
P19560 04-08
OVERHEAD GUARD (FIGURE 1-3)
1-8
©2008 Yale Materials Handling Corporation
G813
Page 35
04-08 P19560
OVERHEAD GUARD
ITEM PART NO. DESCRIPTION QTY
1 524240425 Overhead Guard (High) ....................................................................................... 1
1 524240431 Overhead Guard (Low) ........................................................................................ 1
2 524208883 Grommet ............................................................................................................. 1
3 580041704 Insert ................................................................................................................... 2
4 580058212 Capscrew ............................................................................................................ 2
5 580051747 Handle ................................................................................................................. 1
6 580050959 Handle ............................................................................................................. 1
7 580058447 Push Button Switch ......................................................................................... 1
8 580022893 Connector ........................................................................................................ 1
9 505968540 Connector ........................................................................................................ 1
10 505968514 Terminal (Pin) .................................................................................................. 2
11 580051941 Capscrew ............................................................................................................ 8
12 580056528 Nut (Shoulder) ..................................................................................................... 2
13 580044861 Insert ................................................................................................................... 4
14 580056526 Handle (Grab) ...................................................................................................... 1
15 580056815 Capscrew ............................................................................................................ 2
16 524201323 Grommet ............................................................................................................. 2
a258979300 Plug ..................................................................................................................... 4
a524240692 Plug ..................................................................................................................... 1
a580036667 Grommet ............................................................................................................. 1
FOOTNOTES:
a Not Illustrated
G813
©2008 Yale Materials Handling Corporation
1-9
Page 36
P19554 04-08
FLOOR PLATES AND COVERS (FIGURE 1-4)
1-10
©2008 Yale Materials Handling Corporation
G813
Page 37
04-08 P19554
FLOOR PLATES AND COVERS
ITEM PART NO. DESCRIPTION QTY
1 580041704 Insert ................................................................................................................... 6
2 580037206 Tail Light Base (RH) ........................................................................................... 1
3 580058212 Capscrew ............................................................................................................ 4
4 580048573 Cover .................................................................................................................. 1
5 580041711 Capscrew ............................................................................................................ 3
6 524318746 Cover .................................................................................................................. 1
6 524231093 Cover .............................................................................................................. 1
7 580063962 Trim Seal ........................................................................................................ 2
8 580058734 Screw ............................................................................................................. 3
9 504226242 Washer ........................................................................................................... 3
10 507353800 Retaining Ring ................................................................................................ 3
11 580064084 Seal (RH) ........................................................................................................ 1
12 580059335 Trim Seal ........................................................................................................ 1
13 580068109 Sound Liner .................................................................................................... 1
14 580064083 Seal (LH) ........................................................................................................ 1
15 580044859 Insert ................................................................................................................... 3
16 580049758 Fastener .............................................................................................................. 6
17 922365300 Cap ..................................................................................................................... 1
18 580037205 Tail Light Base (LH) ............................................................................................ 1
19 580056530 Screw .................................................................................................................. 6
20 580056815 Capscrew ............................................................................................................ 20
21 524149438 Shield .................................................................................................................. 1
22 524228462 Panel (Rear LH) (LPG Only) ............................................................................... 1
22 524228461 Panel (Rear LH) (Gasoline or Diesel Only) ......................................................... 1
23 580072818 Seal (LH) ............................................................................................................. 1
24 580072819 Seal ..................................................................................................................... 1
25 580056224 Trim Seal ............................................................................................................ 2
26 580049835 Plate (LH) ............................................................................................................ 1
27 580026621 Nut ...................................................................................................................... 22
28 580087197 Step Panel (LH) .................................................................................................. 1
29 580049836 Plate (RH) ........................................................................................................... 1
30 524214788 Cover (LH Fender) .............................................................................................. 1
31 580058269 Capscrew ............................................................................................................ 6
32 580078280 Plug ..................................................................................................................... 4
33 580061696 Bracket (LH) ........................................................................................................ 1
34 580012987 Nut ...................................................................................................................... 2
35 580071073 Flap (LH) ............................................................................................................. 1
36 524239043 Panel (Front) ....................................................................................................... 1
37 580087196 Step Panel (RH) .................................................................................................. 1
38 580058320 Floorplate (LH) .................................................................................................... 1
39 580058315 Seal (Rubber) ..................................................................................................... 1
40 580056003 Washer ............................................................................................................... 8
41 580071074 Flap (RH) ............................................................................................................ 1
42 524239044 Panel (Front RH) ................................................................................................. 1
43 524228463 Panel (Rear RH) ................................................................................................. 1
44 580058798 Seal (Rubber) ..................................................................................................... 1
45 580063913 Seal (Rubber) ..................................................................................................... 2
46 580058321 Floorplate (RH) ................................................................................................... 1
47 580061291 Floormat .............................................................................................................. 1
48 580058319 Floorplate (Center) .............................................................................................. 1
49 580061697 Bracket (RH) ....................................................................................................... 1
G813
©2008 Yale Materials Handling Corporation
1-11
Page 38
P19554 04-08
FLOOR PLATES AND COVERS
ITEM PART NO. DESCRIPTION QTY
50 580038033 Grommet ............................................................................................................. 1
51 504225257 Nut ...................................................................................................................... 4
52 524214789 Cover (RH Fender) ............................................................................................. 1
53 580060870 Seal (Foam) ........................................................................................................ 1
54 580046139 Clip ...................................................................................................................... 8
55 580052156 Cover Plate ......................................................................................................... 1
55 580064147 Seal ................................................................................................................ 1
56 909904403 Screw .................................................................................................................. 2
57 580046138 Cover (Steering Column Lower) ......................................................................... 1
58 580083020 Cover (Steering Column Upper) ......................................................................... 1
59 580058909 Dash Panel (Manual Hydraulics) ........................................................................ 1
59 580058910 Dash Panel (Electronic Hydraulics) .................................................................... 1
60 580052409 Cup Holder ..................................................................................................... 1
61 580044859 Insert ................................................................................................................... 5
62 580052292 Panel (Single Brake Pedal) ................................................................................. 1
62 580059919 Panel (Dual Brake Pedal) ................................................................................... 1
63 932728908 Capscrew ............................................................................................................ 5
64 580055734 Capscrew ............................................................................................................ 4
65 449015014 Nut ...................................................................................................................... 4
1-12
©2008 Yale Materials Handling Corporation
G813
Page 39
NOTES
04-08 P19554
G813
©2008 Yale Materials Handling Corporation
1-13
Page 40
P19556 04-08
FENDERS (FIGURE 1-5)
1-14
©2008 Yale Materials Handling Corporation
G813
Page 41
04-08 P19556
FENDERS
KEY:
A: GP/GLP/GDP80-90VX
B: GP/GLP/GDP100-120VX
QTY
ITEM PART NO. DESCRIPTION A B
1 524220839 Fender (Wide Tread) (LH) .......................................................................... 1 ..
1 524220840 Fender (Wide Tread) (LH) .......................................................................... .. 1
1 524220841 Fender (Dual Tread) (LH) ........................................................................... 1 ..
1 524220842 Fender (Dual Tread) (LH) ........................................................................... .. 1
2 524220846 Fender (Wide Tread) (RH) ......................................................................... 1 ..
2 524220847 Fender (Wide Tread) (RH) ......................................................................... .. 1
2 524220848 Fender (Dual Tread) (RH) .......................................................................... 1 ..
2 524220849 Fender (Dual Tread) (RH) .......................................................................... .. 1
3 932731908 Capscrew ................................................................................................... 2 2
4 580058192 Nut .............................................................................................................. 10 10
5 580066671 Capscrew ................................................................................................... 4 4
6 580066672 Capscrew ................................................................................................... 4 4
G813
©2008 Yale Materials Handling Corporation
1-15
Page 42
P19557 04-08
MUD GUARDS (FIGURE 1-6)
1-16
©2008 Yale Materials Handling Corporation
G813
Page 43
04-08 P19557
MUD GUARDS
KEY:
A: Standard Tread
B: Wide Tread
C: Dual Tread
QTY
ITEM PART NO. DESCRIPTION A B C
1 580053272 Mud Flap ........................................................................................... 2 .. ..
2 a 580056793 Mud Flap (LH) ................................................................................... .. 1 ..
2 b580056794 Mud Flap (LH) ................................................................................... .. 1 ..
2 a 580056795 Mud Flap (LH) ................................................................................... .. .. 1
2 b580056796 Mud Flap (LH) ................................................................................... .. .. 1
3 a 580056797 Mud Flap (RH) ................................................................................... .. 1 ..
3 b580056798 Mud Flap (RH) ................................................................................... .. 1 ..
3 a 580056799 Mud Flap (RH) ................................................................................... .. .. 1
3 b580056800 Mud Flap (RH) ................................................................................... .. .. 1
4 a 580042963 Locknut .............................................................................................. 4 4 ..
4 b580042963 Locknut .............................................................................................. .. 6 6
FOOTNOTES:
a GP/GDP/GLP080-090VX b GP/GDP/GLP100-120VX
G813
©2008 Yale Materials Handling Corporation
1-17
Page 44
P19558 04-08
COWL MOUNT (FIGURE 1-7)
1-18
©2008 Yale Materials Handling Corporation
G813
Page 45
04-08 P19558
COWL MOUNT
ITEM PART NO. DESCRIPTION QTY
1 524316719 Cowl .................................................................................................................... 1
2 580056815 Capscrew ............................................................................................................ 2
3 580030966 Capscrew ............................................................................................................ 2
4 580044860 Insert ................................................................................................................... 2
5 580058270 Capscrew ............................................................................................................ 7
6 580074879 Insert ................................................................................................................... 7
G813
©2008 Yale Materials Handling Corporation
1-19
Page 46
P19562 04-08
CAB ASSEMBLY WITH STEEL DOORS (FIGURE 1-8)
SHEET 1 OF 3
1-20
©2008 Yale Materials Handling Corporation
G813
Page 47
04-08 P19562
CAB ASSEMBLY WITH STEEL DOORS
SHEET 1 OF 3
ITEM PART NO. DESCRIPTION QTY
1 524302424 Cab (With Steel Doors) ....................................................................................... 1
2 580092015 Gas Spring (LH) ............................................................................................. 1
2 580092016 Gas Spring (RH) ............................................................................................. 1
3 504229298 Nut .................................................................................................................. 2
4 580016584 Washer ........................................................................................................... 4
5 580014009 Ball Stud ......................................................................................................... 2
6 580059493 Plug ................................................................................................................ 4
7 580015529 Grommet ........................................................................................................ 1
8 580083156 Cover (Inner Rear) ......................................................................................... 1
9 524201323 Grommet (Black) ............................................................................................ 1
10 580090886 Hole Plug (Yellow) .......................................................................................... 4
11 258979300 Plug ................................................................................................................ 1
12 580072684 Cover (Counterweight) ................................................................................... 1
G813
©2008 Yale Materials Handling Corporation
1-21
Page 48
P19563 04-08
CAB ASSEMBLY WITH STEEL DOORS (FIGURE 1-9)
SHEET 2 OF 3
1-22
©2008 Yale Materials Handling Corporation
G813
Page 49
04-08 P19563
CAB ASSEMBLY WITH STEEL DOORS
SHEET 2 OF 3
ITEM PART NO. DESCRIPTION QTY
524302424 Cab (With Steel Doors) ....................................................................................... 1
1 580077075 Spring (Coil) ................................................................................................... 2
2 580077073 Bushing .......................................................................................................... 4
3 580077074 Bushing .......................................................................................................... 2
4 580077076 Cover (RH) (Coil Spring) ................................................................................ 1
4 580077077 Cover (LH) (Coil Spring) ................................................................................. 1
5 580077078 Bracket (Fan) .................................................................................................. 1
6 580077071 Coat Hook ...................................................................................................... 1
7 580015760 Hinge (LH) ...................................................................................................... 2
7 580015761 Hinge (RH) ..................................................................................................... 2
8 520042832 Washer ........................................................................................................... 12
9 580022964 Capscrew ....................................................................................................... 12
10 580077079 Fan (Assembly) (FP19566 [Page 1-30]).......................................................
11 580077080 Seal ................................................................................................................ 1
12 580077088 Wire Harness (Cab) (Lights) ........................................................................... 1
1
G813
©2008 Yale Materials Handling Corporation
1-23
Page 50
P19564 04-08
CAB ASSEMBLY WITH STEEL DOORS (FIGURE 1-10)
SHEET 3 OF 3
1-24
©2008 Yale Materials Handling Corporation
G813
Page 51
04-08 P19564
CAB ASSEMBLY WITH STEEL DOORS
SHEET 3 OF 3
ITEM PART NO. DESCRIPTION QTY
524302424 Cab (With Steel Doors) ....................................................................................... 1
1 580077097 Cover .............................................................................................................. 1
2 580077086 Wiper Blade (Rear) ......................................................................................... 1
3 580077085 Wiper Arm (Rear) ........................................................................................... 1
4 580077853 Reservoir (Washer Bottle with Pump) ............................................................ 1
5 580077072 Connector ....................................................................................................... 2
6 580077069 Cover (Front Wiper) ........................................................................................ 1
7 580069797 Wiper Motor (Front) ........................................................................................ 1
8 580077084 Wiper Motor (Rear) ......................................................................................... 1
9 580077092 Liner (Rear Cover) .......................................................................................... 1
10 580077096 Hose ............................................................................................................... 1
11 580077095 Connector ....................................................................................................... 1
12 580077083 Wiper Blade (Front) ........................................................................................ 1
13 580069796 Wiper Arm (Front) ........................................................................................... 1
14 580077094 Trim (Front Window) ....................................................................................... 1
15 580080812 Bolt (Striker) ................................................................................................... 2
16 580088184 Striker (Guard) ................................................................................................ 2
G813
©2008 Yale Materials Handling Corporation
1-25
Page 52
P19567 04-08
CAB ASSEMBLY WITH STEEL DOORS (FIGURE 1-11)
WINDOWS
ITEM PART NO. DESCRIPTION QTY
524302424 Cab (With Steel Doors) ....................................................................................... 1
1 580077146 Sliding Window (RH Door) ............................................................................. 1
2 580087148 Foam Lining (Skylight) .................................................................................... 1
3 580077141 Window (Skylight) ........................................................................................... 1
4 580077143 Window (Rear, Sliding) ................................................................................... 1
5 580077144 Sliding Window (LH Door) .............................................................................. 1
6 580077145 Window (Lower Door) ..................................................................................... 1
7 580094090 Front Window ................................................................................................. 1
8 580077090 Seal (Front Window) ....................................................................................... 1
9 449007050 Screw (Front Window) .................................................................................... 6
10 580014766 Washer (Front Window) ................................................................................. 6
11 580077089 Cap (Front Window) ....................................................................................... 6
12 504574259 Nut (Front Window) ........................................................................................ 6
1-26
©2008 Yale Materials Handling Corporation
G813
Page 53
NOTES
04-08 P19567
G813
©2008 Yale Materials Handling Corporation
1-27
Page 54
P19565 04-08
CAB ASSEMBLY WITH STEEL DOORS (FIGURE 1-12)
COVERS, SEALS, SHIMS, AND FASTENERS
1-28
©2008 Yale Materials Handling Corporation
G813
Page 55
04-08 P19565
CAB ASSEMBLY WITH STEEL DOORS
COVERS, SEALS, SHIMS, AND FASTENERS
ITEM PART NO. DESCRIPTION QTY
524302424 Cab (With Steel Doors) ....................................................................................... 1
1 524260552 Fastener ......................................................................................................... 6
2 580073407 Cover (Rear, Fabric) ....................................................................................... 1
3 580030975 Screw (Button Head) ...................................................................................... 3
4 580073550 Shim ............................................................................................................... 2
5 580051941 Capscrew ....................................................................................................... 8
6 580056815 Capscrew ....................................................................................................... 4
7 580060257 Sleeve (Hose) ................................................................................................. 1
8 580083104 Bracket (Heater Hose) (Bulkhead) ................................................................. 1
9 580056526 Handle (Grab) ................................................................................................. 1
10 580073522 Shim ............................................................................................................... AR
11 580059127 Seal (Cowl) ..................................................................................................... 2
12 580066768 Seal (Cowl) ..................................................................................................... 2
13 580056528 Nut (Shoulder) ................................................................................................ 2
14 580074948 Blanket (Hood) ............................................................................................... 1
G813
©2008 Yale Materials Handling Corporation
1-29
Page 56
P19566 04-08
CAB ASSEMBLY WITH STEEL DOORS (FIGURE 1-13)
FAN
1-30
©2008 Yale Materials Handling Corporation
G813
Page 57
04-08 P19566
CAB ASSEMBLY WITH STEEL DOORS
FAN
ITEM PART NO. DESCRIPTION QTY
524302424 Cab (With Steel Doors) ....................................................................................... 1
580077079 Fan (Assembly) .............................................................................................. 1
1 580077148 Fan ............................................................................................................. 1
2 505968533 Connector ................................................................................................... 1
3 505968540 Connector ................................................................................................... 1
4 505968514 Terminal (Pin) ............................................................................................. 2
G813
©2008 Yale Materials Handling Corporation
1-31
Page 58
P19569 04-08
CAB ASSEMBLY WITH STEEL DOORS (FIGURE 1-14)
RIGHT HAND DOOR COMPONENTS
1-32
©2008 Yale Materials Handling Corporation
G813
Page 59
04-08 P19569
CAB ASSEMBLY WITH STEEL DOORS
RIGHT HAND DOOR COMPONENTS
ITEM PART NO. DESCRIPTION QTY
524302424 Cab (With Steel Doors) ....................................................................................... 1
1 580077119 Door (Assembly With Heater) (FP19570 [Page 1-34])..................................
2 504229298 Nut .............................................................................................................. 1
3 580014009 Ball Stud ..................................................................................................... 1
4 580015530 Block .......................................................................................................... 2
5 580077100 Seal ............................................................................................................ 1
6 580077099 Latch .......................................................................................................... 1
7 580090494 Door Key (One Per Cab) ............................................................................ 1
8 580077122 Handle ........................................................................................................ 1
9 580021345 Screw ......................................................................................................... 8
10 580015531 Insert .......................................................................................................... 6
11 937100903 Nut .............................................................................................................. 4
12 580077121 Linkage (Door Latch) .................................................................................. 1
13 520037891 Capscrew ................................................................................................... 2
1
G813
©2008 Yale Materials Handling Corporation
1-33
Page 60
P19570 04-08
CAB ASSEMBLY WITH STEEL DOORS (FIGURE 1-15)
RIGHT HAND DOOR HEATER COMPONENTS
1-34
©2008 Yale Materials Handling Corporation
G813
Page 61
04-08 P19570
CAB ASSEMBLY WITH STEEL DOORS
RIGHT HAND DOOR HEATER COMPONENTS
ITEM PART NO. DESCRIPTION QTY
524302424 Cab (With Steel Doors) ....................................................................................... 1
1 580077119 Door (Assembly With Heater) (FP19568 [Page 1-36])..................................
2 580077135 Seal ............................................................................................................ 1
3 580077129 Hose ........................................................................................................... 1
4 580077126 Grommet .................................................................................................... 2
5 580077138 Hose ........................................................................................................... 2
6 580077137 Clamp ......................................................................................................... 6
7 580077134 Fitting (Quick Disconnect) .......................................................................... 2
8 580085192 Quick Disconnect Fitting ............................................................................ 2
9 580077822 Adapter ....................................................................................................... 3
10 580077127 Heater ........................................................................................................ 1
10 580089467 Knob ........................................................................................................... 1
11 580077133 Filter ........................................................................................................... 1
12 580077132 Cover .......................................................................................................... 1
13 580021345 Screw ......................................................................................................... 2
14 580077130 Liner ........................................................................................................... 1
15 580077105 Retainer ...................................................................................................... 5
16 580077131 Louver ........................................................................................................ 3
17 580077104 Plug ............................................................................................................ 2
18 580077136 Handle ........................................................................................................ 1
19 580077139 Seal ............................................................................................................ 1
20 580077128 Cover .......................................................................................................... 1
1
G813
©2008 Yale Materials Handling Corporation
1-35
Page 62
P19568 04-08
CAB ASSEMBLY WITH STEEL DOORS (FIGURE 1-16)
LEFT HAND DOOR COMPONENTS
1-36
©2008 Yale Materials Handling Corporation
G813
Page 63
04-08 P19568
CAB ASSEMBLY WITH STEEL DOORS
LEFT HAND DOOR COMPONENTS
ITEM PART NO. DESCRIPTION QTY
524302424 Cab (With Steel Doors) ....................................................................................... 1
1 580077098 Door (Left Hand) ............................................................................................. 1
2 504229298 Nut .............................................................................................................. 1
3 580014009 Ball Stud ..................................................................................................... 1
4 580077104 Plug ............................................................................................................ 2
5 580015530 Block .......................................................................................................... 2
6 580015531 Insert .......................................................................................................... 1
7 580077100 Seal ............................................................................................................ 1
8 580090494 Door Key (One Per Cab) ............................................................................ 1
9 580077103 Seal (Upper LH) ......................................................................................... 1
10 580077099 Latch .......................................................................................................... 1
11 580077101 Lever .......................................................................................................... 1
12 580077106 Seal (Lower LH Door) ................................................................................ 1
13 520037891 Capscrew ................................................................................................... 2
14 580014013 Door Handle (With Latch) ........................................................................... 1
15 580077105 Retainer ...................................................................................................... 5
16 580021345 Screw ......................................................................................................... 1
17 580077102 Liner (LH Interior) ....................................................................................... 1
G813
©2008 Yale Materials Handling Corporation
1-37
Page 64
P19872 06-08
HEATER HOSE ARRANGEMENT (FIGURE 1-17)
GM 4.3L GASOLINE — WITH CAB
1-38
©2008 Yale Materials Handling Corporation
G813
Page 65
06-08 P19872
HEATER HOSE ARRANGEMENT
GM 4.3L GASOLINE – WITH CAB
ITEM PART NO. DESCRIPTION QTY
1 580052422 Hose ................................................................................................................... 2
2 580041557 Clamp ................................................................................................................. 1
3 580052680 Clamp ................................................................................................................. 2
4 062159500 Clamp ................................................................................................................. 5
5 580050923 Tube .................................................................................................................... 1
6 580083872 Hose ................................................................................................................... 1
7 580072091 Tube .................................................................................................................... 1
G813
©2008 Yale Materials Handling Corporation
1-39
Page 66
P19571 06-08
HEATER HOSE ARRANGEMENT (FIGURE 1-18)
CUMMINS QSB 3.3L DIESEL — WITH CAB
1-40
©2008 Yale Materials Handling Corporation
G813
Page 67
06-08 P19571
HEATER HOSE ARRANGEMENT
CUMMINS QSB 3.3L DIESEL – WITH CAB
ITEM PART NO. DESCRIPTION QTY
1 062159500 Clamp ................................................................................................................. 4
2 580092630 Hose ................................................................................................................... 2
3 580066556 Clamp ................................................................................................................. 4
4 580042842 Clamp ................................................................................................................. 2
5 580092631 Bracket ................................................................................................................ 1
6 502600903 Fitting .................................................................................................................. 2
7 013393700 Fitting .................................................................................................................. 1
505970592 Sealant ................................................................................................................ AR
G813
©2008 Yale Materials Handling Corporation
1-41
Page 68
P19572 04-08
HEATER HOSE ARRANGEMENT (FIGURE 1-19)
GM 4.3L LPG — WITH CAB
1-42
©2008 Yale Materials Handling Corporation
G813
Page 69
04-08 P19572
HEATER HOSE ARRANGEMENT
GM 4.3L LPG – WITH CAB
ITEM PART NO. DESCRIPTION QTY
1 062159500 Clamp ................................................................................................................. 4
2 580052422 Hose ................................................................................................................... 2
3 580026621 Nut ...................................................................................................................... 2
4 580049814 Clip ...................................................................................................................... 2
5 520036879 Strap ................................................................................................................... 1
6 580047714 Capscrew ............................................................................................................ 2
G813
©2008 Yale Materials Handling Corporation
1-43
Page 70
P19574 04-08
NON SUSPENSION SEAT (FIGURE 1-20)
1-44
©2008 Yale Materials Handling Corporation
G813
Page 71
04-08 P19574
NON SUSPENSION SEAT
ITEM PART NO. DESCRIPTION QTY
580086877 Seat-Non Suspension (Vinyl) .............................................................................. 1
580086881 Seat-Non Suspension (Cloth) .............................................................................. 1
1 580049906 Kit-Seat Cushion (Vinyl) .................................................................................. 1
1 580049895 Kit-Seat Cushion (Cloth) ................................................................................. 1
1 a 580049891 Sensor (Operator Presence) ........................................................................... 1
2 580049893 Hip Restraint (RH) ........................................................................................... 1
2 580049892 Hip Restraint (LH) ........................................................................................... 1
3 580062078 Kit-Seat Belt .................................................................................................... 1
4 449015098 Nut ................................................................................................................... 4
4 a 580087659 Stud ................................................................................................................. 4
5 580090679 Kit-Seat Rail .................................................................................................... 1
6 580059816 Wire Harness .................................................................................................. 1
a519996801 Information Case ............................................................................................. 1
a 519996803 Cover (Information Case) ................................................................................ 1
FOOTNOTES:
a Not Illustrated
G813
©2008 Yale Materials Handling Corporation
1-45
Page 72
P19575 04-08
SEMI SUSPENSION SEAT (FIGURE 1-21)
WITH AND WITHOUT ELECTRONIC CONTROLS
1-46
©2008 Yale Materials Handling Corporation
G813
Page 73
04-08 P19575
SEMI SUSPENSION SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS
KEY:
A: With Hip Restraints
B: With Electronic Control Arm
QTY
ITEM PART NO. DESCRIPTION A B
580086882 Seat-Semi Suspension (Vinyl) ................................................................... 1 ..
580086883 Seat-Semi Suspension (Cloth) ................................................................... 1 ..
580086884 Seat-Semi Suspension (Vinyl) ................................................................... .. 1
b 580086885 Seat-Semi Suspension (Cloth) ................................................................... .. 1
1 580051572 Seat Cushion (Back Cushion) (Vinyl) .................................................... 1 1
1 580051573 Seat Cushion (Back Cushion) (Cloth) .................................................... 1 1
2 580049897 Hip Restraint (LH) .................................................................................. 1 1
2 580049898 Hip Restraint (RH) ................................................................................. 1 ..
3 580062078 Kit-Seat Belt ........................................................................................... 1 1
4 580051574 Seat Cushion (Vinyl) .............................................................................. 1 1
4 580051575 Seat Cushion (Cloth) ............................................................................. 1 1
5 b580018653 Guide ..................................................................................................... 1 1
6 580049900 Knob ...................................................................................................... 1 1
7 580090678 Kit-Seat Rail ........................................................................................... 1 1
8 449015098 Nut .............................................................................................................. 4 4
8 a 580087659 Stud ............................................................................................................ 4 4
9 580026810 Clip ......................................................................................................... 1 1
10 580059816 Wire Harness ......................................................................................... 1 ..
10 580080127 Wire Harness ......................................................................................... .. 1
11 580040850 Nut ......................................................................................................... 1 1
12 518791646 Capscrew ............................................................................................... 1 1
13 520041852 Information Case ................................................................................... 1 1
a520041836 Kit-Shock Absorber ................................................................................ 1 1
a 580049891 Sensor (Operator Presence) .................................................................. 1 1
a 580078361 Foam ...................................................................................................... .. 1
a 580049887 Knob (Electronic Control Arm) ............................................................... .. 1
FOOTNOTES:
a Not Illustrated b Not Used With 580086882
G813
©2008 Yale Materials Handling Corporation
1-47
Page 74
P19576 04-08
FULL SUSPENSION SEAT (FIGURE 1-22)
WITH AND WITHOUT ELECTRONIC CONTROLS
1-48
©2008 Yale Materials Handling Corporation
G813
Page 75
04-08 P19576
FULL SUSPENSION SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS
KEY:
A: Full Suspension (Vinyl)
B: Full Suspension (Cloth)
C: Full Suspension (Vinyl with Electronic Control Arm)
D: Full Suspension (Cloth with Electronic Control Arm)
QTY
ITEM PART NO. DESCRIPTION A B C D
580060060 Seat-Full Suspension (Vinyl) .................................................... 1 .. .. ..
580060061 Seat-Full Suspension (Cloth) .................................................... .. 1 .. ..
580068489 Seat-Full Suspension (Vinyl) .................................................... .. .. 1 ..
580068490 Seat-Full Suspension (Cloth) .................................................... .. .. .. 1
1 580014462 Seat Cushion (Back Cushion, Vinyl) (Vinyl) ......................... 1 .. 1 ..
1 580014463 Seat Cushion (Back Cushion, Cloth) (Cloth) ........................ .. 1 .. 1
2 580014467 Hip Restraint (LH) ................................................................. 1 1 1 1
2 580014466 Hip Restraint (RH) ................................................................ 1 1 .. ..
3 580062078 Kit-Seat Belt .......................................................................... 1 1 1 1
4 580049883 Seat Cushion (Vinyl) ............................................................. 1 .. 1 ..
4 580051805 Seat Cushion (Cloth) ............................................................ .. 1 .. 1
a 580049884 Sensor (Operator Presence) ................................................ 1 1 1 1
5 580014473 Kit-Weight Adjuster ............................................................... 1 1 .. ..
5 580057259 Knob ..................................................................................... .. .. 1 1
6 580014471 Kit-Seat Rail .......................................................................... 1 1 1 1
7 580059816 Wire Harness ........................................................................ 1 1 .. ..
7 580080127 Wire Harness ........................................................................ .. .. 1 1
8 518793684 Nut ............................................................................................ 4 4 4 4
a580026810 Clip ............................................................................................ .. .. 1 1
a 580026812 Clip ............................................................................................ .. .. 1 1
a 580040850 Nut ............................................................................................ .. .. 1 1
a 518791646 Capscrew .................................................................................. .. .. 1 1
a 580018888 Kit-Gas Spring .......................................................................... 1 1 .. ..
a 580049886 Cap (Electronic Control Arm) .................................................... .. .. 1 1
a 580049887 Knob (Electronic Control Arm) .................................................. .. .. 1 1
a 580014465 Information Case ...................................................................... 1 1 1 1
a580013425 Kit-Spring .................................................................................. 1 1 1 1
a580071505 Weight Adjust Rack .................................................................. 1 1 1 1
a580013421 Kit-Bumper ................................................................................ 1 1 1 1
a 580013419 Kit-Boot ..................................................................................... 1 1 1 1
a580013422 Kit-Shaft and Bearing ................................................................ 1 1 1 1
a 580013420 Kit-Bearing ................................................................................ 1 1 1 1
a580013423 Kit-Weight Adjuster ................................................................... 1 1 1 1
a580057259 Knob ......................................................................................... 1 1 1 1
a580065961 Handle ...................................................................................... 1 1 1 1
FOOTNOTES:
a Not Illustrated
G813
©2008 Yale Materials Handling Corporation
1-49
Page 76
P19577 04-08
FULL SUSPENSION SWIVEL SEAT (FIGURE 1-23)
WITH AND WITHOUT ELECTRONIC CONTROLS
1-50
©2008 Yale Materials Handling Corporation
G813
Page 77
04-08 P19577
FULL SUSPENSION SWIVEL SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS
KEY:
A: With Hip Restraints
B: With Electronic Controls
QTY
ITEM PART NO. DESCRIPTION A B
580060074 Seat-Full Suspension (Vinyl) ...................................................................... 1 ..
580060075 Seat-Full Suspension (Cloth) ..................................................................... 1 ..
580068631 Seat-Full Suspension (Vinyl) ...................................................................... .. 1
580068633 Seat Assy (Cloth) ....................................................................................... .. 1
1 580014462 Seat Cushion (Back Cushion, Vinyl) ...................................................... 1 1
1 580014463 Seat Cushion (Back Cushion, Cloth) ..................................................... 1 1
2 580049883 Seat Cushion (Vinyl) .............................................................................. 1 1
2 580051805 Seat Cushion (Cloth) ............................................................................. 1 1
2 580049884 Sensor (Operator Presence) ............................................................. 1 1
3 580014467 Hip Restraint (LH) .................................................................................. 1 1
3 580014466 Hip Restraint (RH) ................................................................................. 1 ..
4 580062078 Kit-Seat Belt ........................................................................................... 1 1
5 580014473 Kit-Weight Adjuster ................................................................................ 1 ..
6 518793684 Nut ......................................................................................................... 4 4
7 580014471 Kit-Seat Rail ........................................................................................... 1 1
8 580059816 Wire Harness ......................................................................................... 1 ..
8 580080127 Wire Harness ......................................................................................... .. 1
9 518791646 Capscrew ................................................................................................... 1 1
10 580026812 Clip ............................................................................................................. 1 1
11 580040850 Nut .............................................................................................................. 1 1
a 580018888 Kit-Gas Spring ............................................................................................ 1 ..
a 580043895 Lever (Swivel Release) .............................................................................. 1 1
a580049887 Knob (Electronic Control Arm) ................................................................... .. 1
a 580078361 Foam .......................................................................................................... .. 1
a 580018888 Kit-Gas Spring ............................................................................................ 1 1
a 580049884 Sensor (Operator Presence) ...................................................................... 1 1
a580057259 Knob ........................................................................................................... 1 1
a 580013425 Kit-Spring ................................................................................................... 1 1
a580089324 Kit-Swivel Seat Full Susp ........................................................................... 1 1
a580071505 Weight Adjust Rack ............................................................................... 1 1
a580013419 Kit-Boot .................................................................................................. 1 1
a 580013423 Kit-Weight Adjuster ................................................................................ 1 1
a580014473 Kit-Weight Adjuster (Handle) ...................................................................... 1 1
a 580013422 Kit-Shaft and Bearing ................................................................................. 1 1
a 580013420 Kit-Bearing ................................................................................................. 1 1
a580013421 Kit-Bumper ................................................................................................. 1 1
a580065961 Handle ........................................................................................................ 1 1
a 580014465 Information Case ........................................................................................ 1 ..
FOOTNOTES:
a Not Illustrated
G813
©2008 Yale Materials Handling Corporation
1-51
Page 78
P19578 04-08
LABELS (FIGURE 1-24)
EXTERIOR
1-52
©2008 Yale Materials Handling Corporation
G813
Page 79
04-08 P19578
LABELS
EXTERIOR
KEY:
A: Overhead Guard or Cab with PVC Doors
B: Cab with Steel Doors
QTY
ITEM PART NO. DESCRIPTION A B
1 d524236525 Label (Veracitor 80VX) (RH) ...................................................................... 1 2
1 524236522 Label (80VX) (LH) ...................................................................................... 1 ..
1 d524265464 Label (Veracitor 90VX) (RH) ...................................................................... 1 2
1 524265461 Label (90VX) (LH) ...................................................................................... 1 ..
1 d524236526 Label (Veracitor 100VX) (RH) .................................................................... 1 2
1 524236523 Label (100VX) (LH) .................................................................................... 1 ..
1 d524265465 Label (Veracitor 110VX) (RH) .................................................................... 1 2
1 524265462 Label (110VX) (LH) .................................................................................... 1 ..
1 d524236527 Label (Veracitor120VX) (RH) ..................................................................... 1 2
1 524236524 Label (120VX) (LH) .................................................................................... 1 ..
2 b580001007 Label (Ether Warning) ................................................................................ 1 1
3 580026934 Nameplate (LP Tank) ................................................................................. 1 1
4 505976530 Rivet ........................................................................................................... 2 2
5 505977565 Label (Flammable LP-Gas) ........................................................................ 1 1
6 580056514 Label (Unleaded Fuel Only) ....................................................................... 1 1
6 580056515 Label (Diesel Fuel Only) ............................................................................. 1 1
7 524310789 Label (Yale Logo) ....................................................................................... 1 1
8 580056532 Fastener ..................................................................................................... 2 2
9 505976556 Label (Fan Warning) .................................................................................. 2 2
10 505976545 Label (Antifreeze) ....................................................................................... 1 1
11 518806645 Label (Boron-Free Anti-Freeze) ................................................................. 1 1
12 524208880 Label (Yale) ................................................................................................ 4 4
13 580057342 Label (Joystick Warning) ............................................................................ 1 1
14 580058357 Label (Locking Gas Spring) ........................................................................ 1 1
15 e 580058773 Label (Hood Opening) ................................................................................ 1 1
15 c 580059788 Label (Swivel Seat) .................................................................................... 1 1
16 504231248 Label (No Riders) ....................................................................................... 2 2
17 505977525 Label (Type GS) ......................................................................................... 2 2
17 505978586 Label (Type LPS) ....................................................................................... 2 2
17 505978570 Label (Type DS) ......................................................................................... 2 2
18 504231252 Label (Pinch Point) ..................................................................................... 2 2
19 580058821 Label (Mast Warning) (On Cowl) ................................................................ 2 2
20 524208881 Label (Yale) ................................................................................................ 2 2
21 504231215 Label (Mast Warning) ................................................................................. 1 1
22 580055312 Label (Operator Warning) .......................................................................... 1 1
23 504231296 Label (Operator Restraint) ......................................................................... 2 2
24 a . . . . . Label (Overhead Guard) ............................................................................ 1 1
25 505976566 Label (Fan Warning) .................................................................................. 1 1
505974597 Label (Lifting Eye) (Not Illustrated) ............................................................. 1 1
FOOTNOTES:
a Contact your local Yale dealer
b Diesel Only
c For Use With Swivel Seats Only
G813
d Label applied to Door on Cabs with Steel Doors
e LPG Only
©2008 Yale Materials Handling Corporation
1-53
Page 80
P19579 04-08
LABELS (FIGURE 1-25)
INTERIOR
1-54
©2008 Yale Materials Handling Corporation
G813
Page 81
04-08 P19579
LABELS
INTERIOR
ITEM PART NO. DESCRIPTION QTY
1 b. . . . . Nameplate ........................................................................................................... 1
1 505976530 Rivet .................................................................................................................... 4
2 580008064 Nameplate (Plastic Plate) .................................................................................... 1
3 520045130 Label (Drive Train Protection) ............................................................................. 1
4 524232141 Label (Standard Transmission) ........................................................................... 1
5 a 524232161 Label (Techtronix 100 Transmission) .................................................................. 1
6 a 524232201 Label (Techtronix 200X Transmission) ................................................................ 1
7 a 524265153 Label (Techtronix 100X Transmission) ................................................................ 1
8 504231265 Label (Nameplate Tag) ........................................................................................ 1
9 524162256 Label (Patents and Trademarks) ......................................................................... 1
10 580056430 Label (Parking Brake Warning) ........................................................................... 1
11 580008338 Label (Battery Switch) (Safety Trucks Only) ....................................................... 1
12 505977581 Label (Radial Tire Warning) ................................................................................ 1
FOOTNOTES:
a Electronic Transmission b Please Contact Your Local Yale Dealer
G813
©2008 Yale Materials Handling Corporation
1-55
Page 82
P19581 04-08
ELECTRONIC LEVER LABELS (FIGURE 1-26)
MINI LEVERS
1-56
©2008 Yale Materials Handling Corporation
G813
Page 83
04-08 P19581
ELECTRONIC LEVER LABELS
MINI LEVERS
ITEM PART NO. DESCRIPTION QTY
1 580058930 Label (Hoist and Tilt) ........................................................................................... 1
2 580055171 Label (Reach) ..................................................................................................... 1
3 580055170 Label (Swing) ...................................................................................................... 1
4 580055174 Label (Push/Pull) ................................................................................................ 1
5 580069759 Label (Clamp) ..................................................................................................... 1
6 580055172 Label (Load Stabilizer) ........................................................................................ 1
7 580055173 Label (Scoop) ..................................................................................................... 1
8 580055175 Label (Upender) .................................................................................................. 1
9 580055177 Label (Rotate) ..................................................................................................... 1
10 580055178 Label (Side-Shift) ................................................................................................ 1
11 580055179 Label (Fork Spread) ............................................................................................ 1
12 580069753 Label (Hoist and Tilt with Return to Set Tilt) ....................................................... 1
G813
©2008 Yale Materials Handling Corporation
1-57
Page 84
P19580 04-08
CONTROL LEVER LABELS (FIGURE 1-27)
MANUAL HYDRAULICS
1-58
©2008 Yale Materials Handling Corporation
G813
Page 85
04-08 P19580
CONTROL LEVER LABELS
MANUAL HYDRAULICS
ITEM PART NO. DESCRIPTION QTY
1 580051779 Lens (Lift) ............................................................................................................ 1
2 580051780 Lens (Tilt) ............................................................................................................ 1
3 580051781 Lens (Reach) ....................................................................................................... 1
3 580051783 Lens (Swing) ....................................................................................................... 1
3 580051784 Lens (Load Stabilizer) ......................................................................................... 1
3 580051785 Lens (Scoop) ....................................................................................................... 1
3 580051786 Lens (Upender) ................................................................................................... 1
3 580051787 Lens (Push/Pull) .................................................................................................. 1
3 580051788 Lens (Clamp) ....................................................................................................... 1
3 580051789 Lens (Rotate) ....................................................................................................... 1
3 580051790 Lens (Side-Shift) .................................................................................................. 1
3 580051791 Lens (Fork Spread) ............................................................................................. 1
a580052203 Lens (Blank) ........................................................................................................ 1
FOOTNOTES:
a Not Illustrated
G813
©2008 Yale Materials Handling Corporation
1-59
Page 86
P19585 04-08
FORKS (FIGURE 1-28)
STANDARD TAPER — CLASS III
KEY:
A: 125 mm x 50 mm (5 in. x 2 in.)
B: 150 mm x 50 mm (6 in x 2 in.)
QTY
ITEM PART NO. DESCRIPTION A B
1 518688602 Fork (42 in.) ................................................................................................ 2 ..
1 518688603 Fork (48 in.) ................................................................................................ 2 ..
1 518688604 Fork (54 in.) ................................................................................................ 2 ..
1 518717602 Fork (42 in) ................................................................................................. .. 2
1 518717603 Fork (48 in) ................................................................................................. .. 2
1 518717604 Fork (54 in.) ................................................................................................ .. 2
1 518717605 Fork (60 in.) ................................................................................................ .. 2
1 518717607 Fork (72 in.) ................................................................................................ .. 2
2 580006844 Roll Pin ....................................................................................................... 1 1
3 580006843 Latch .......................................................................................................... 1 1
4 580006842 Spring ......................................................................................................... 1 1
5 580006841 Fork (Pin) ................................................................................................... 1 1
580006840 Kit-Latch (Class III And IV) ......................................................................... 1 1
1-60
©2008 Yale Materials Handling Corporation
G813
Page 87
FORKS (FIGURE 1-29)
STANDARD TAPER — CLASS IV
04-08 P19586
KEY:
A: 125 mm x 50 mm (5 in x 2 in.)
B: 150 mm x 60 mm (6 in. x 2.4 in.)
QTY
ITEM PART NO. DESCRIPTION A B
1 518688602 Fork (42 in.) ................................................................................................ 2 ..
1 518688603 Fork (48 in.) ................................................................................................ 2 ..
1 518688604 Fork (54 in.) ................................................................................................ 2 ..
1 518688605 Fork (60 in.) ................................................................................................ 2 ..
1 505849502 Fork (42 in.) ................................................................................................ .. 2
1 505849503 Fork (48 in.) ................................................................................................ .. 2
1 505849504 Fork (54 in.) ................................................................................................ .. 2
1 505849505 Fork (60 in.) ................................................................................................ .. 2
1 505849507 Fork (72 in.) ................................................................................................ .. 2
2 580006844 Roll Pin ....................................................................................................... 1 1
3 580006843 Latch .......................................................................................................... 1 1
4 580006842 Spring ......................................................................................................... 1 1
5 580006841 Fork (Pin) ................................................................................................... 1 1
580006840 Kit-Latch (Class III And IV) ......................................................................... 1 1
G813
©2008 Yale Materials Handling Corporation
1-61
Page 88
P19587 04-08
FORKS (FIGURE 1-30)
POLISHED FORK WITH FULL BOTTOM TAPER — CLASS III AND IV
KEY:
A: 200 x 40 Class III ( 8 in. x 1.6 in.)
B: 250 x 40 Class IV (10 in x 1.6 in.)
QTY
ITEM PART NO. DESCRIPTION A B
1 524139139 Fork (47.5 in.) ............................................................................................. 2 ..
1 524139140 Fork (54 in.) ................................................................................................ 2 ..
1 524139141 Fork (47.5 in.) ............................................................................................. .. 2
1 524139142 Fork (54 in.) ................................................................................................ .. 2
2 580006844 Roll Pin ....................................................................................................... 1 1
3 580006843 Latch .......................................................................................................... 1 1
4 580006842 Spring ......................................................................................................... 1 1
5 580006841 Fork (Pin) ................................................................................................... 1 1
580006840 Kit-Latch (Class III And IV) ......................................................................... 1 1
1-62
©2008 Yale Materials Handling Corporation
G813
Page 89
NOTES
04-08 P19587
G813
©2008 Yale Materials Handling Corporation
1-63
Page 90
P19588 04-08
LOAD BACKREST EXTENSION (FIGURE 1-31)
1-64
©2008 Yale Materials Handling Corporation
G813
Page 91
04-08 P19588
LOAD BACKREST EXTENSION
ITEM PART NO. DESCRIPTION QTY
1 b504314701 Load Backrest (48 in.) Class III ........................................................................... 1
1 b504314703 Load Backrest (60 in.) Class III ........................................................................... 1
1 bd524139478 Load Backrest (48 in.) Class III ........................................................................... 1
1 bd524139480 Load Backrest (60 in.) Class III ........................................................................... 1
1 a 504314705 Load Backrest (48 in.) Class IV ........................................................................... 1
1 a 504314706 Load Backrest (54 in.) Class IV ........................................................................... 1
1 a 504314707 Load Backrest (60 in.) Class IV ........................................................................... 1
1 ad 524139001 Load Backrest (54 in.) Class IV ........................................................................... 1
1 ad 524139002 Load Backrest (60 in.) Class IV ........................................................................... 1
2 580013508 Capscrew (Side-Shift Carriage) ........................................................................... 4
3 504233271 Washer ................................................................................................................ 4
3 c 061278200 Washer ................................................................................................................ 4
4 449022017 Lockwasher ......................................................................................................... 4
5 580033885 Nut ....................................................................................................................... 4
FOOTNOTES:
a GP/GLP/GDP100-120VX
b GP/GLP/GDP80-90VX
c Optional
d Polished Fork with Full Bottom Taper
G813
©2008 Yale Materials Handling Corporation
1-65
Page 92
P19588 04-08
NOTES
1-66
©2008 Yale Materials Handling Corporation
G813
Page 93
SECTION 2
2 ENGINE ASSEMBLY
Page 94
Page 95
CONTENTS
SECTION 2
ENGINE ASSEMBLY
DESCRIPTION PAGE
AIR INTAKE MANIFOLD
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-70
ASSEMBLED ENGINE
GM 4.3L, GASOLINE AND LPG - SHEET 1 OF 3 ...................................................................................... 2-4
GM 4.3L, GASOLINE AND LPG - SHEET 2 OF 3 ...................................................................................... 2-8
GM 4.3L, GASOLINE AND LPG - SHEET 3 OF 3 ...................................................................................... 2-10
CAMSHAFT
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-32
CAMSHAFT AND OIL PAN
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-20
COIL ASSEMBLY
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-23
CRANKCASE BREATHER
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-62
CRANKSHAFT
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-60
CYLINDER BLOCK
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-42
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-18
CYLINDER HEAD
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-44
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-16
ENGINE MOUNTING
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-38
GM 4.3L, GASOLINE AND LPG ................................................................................................................. 2-14
EXHAUST MANIFOLD
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-72
FAN ASSEMBLY
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-34
FAN MOUNT ASSEMBLY
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-12
FLYWHEEL AND HOUSING
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-30
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-28
FRONT GEAR HOUSING
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-56
LIFTING BRACKET
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-37
OIL FILTER AND COOLER
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-48
OIL LEVEL GAUGE
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-52
OIL PAN
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-50
OIL PUMP
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-26
OIL PUMP AND FRONT GEAR COVER
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-46
G813
©2008 Yale Materials Handling Corporation
2-1
Page 96
CONTENTS
SECTION 2
ENGINE ASSEMBLY
DESCRIPTION PAGE
PISTON AND CONNECTING ROD
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-54
ROCKER ARM SHAFT
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-36
STARTING AID
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-64
THERMOSTAT
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-39
TURBOCHARGER
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-66
TURBOCHARGER PLUMBING
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-68
VALVE COVER
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-58
VALVE COVER AND INLET MANIFOLD
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-24
VIBRATION DAMPER
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-65
WATER PUMP AND PULLEY
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-40
2-2
©2008 Yale Materials Handling Corporation
G813
Page 97
NOTES
CONTENTS
G813
©2008 Yale Materials Handling Corporation
2-3
Page 98
P19596 05-08
ASSEMBLED ENGINE (FIGURE 2-1)
GM 4.3L, GASOLINE AND LPG — SHEET 1 OF 3
2-4
©2008 Yale Materials Handling Corporation
G813
Page 99
05-08 P19596
ASSEMBLED ENGINE
GM 4.3L, GASOLINE AND LPG – SHEET 1 OF 3
ITEM PART NO. DESCRIPTION QTY
580092555 Engine Assy-Gas ................................................................................................. 1
580092554 Engine Assy-LPG ................................................................................................ 1
1 580047919 Nut ....................................................................................................................... 6
2 580039438 Capscrew ............................................................................................................ 6
3 580052999 Cap (Vacuum Port) .............................................................................................. 1
4 . . . . . Wire Harness Spark Plug LH .............................................................................. 1
5 580072019 Clamp .................................................................................................................. 2
6 580072018 Clamp .................................................................................................................. 1
7 580075007 Bracket ................................................................................................................ 1
8 580050409 Bracket ................................................................................................................ 2
9 580043001 Bracket ................................................................................................................ 1
10 580027572 Nut ....................................................................................................................... 5
11 580071204 Stud ..................................................................................................................... 2
12 449022013 Lockwasher ......................................................................................................... 3
13 059079500 Capscrew ............................................................................................................ 3
14 580008487 Washer ................................................................................................................ 1
15 580000341 Capscrew ............................................................................................................ 1
16 900011268 Pulley ................................................................................................................... 1
17 580025194 Spacer ................................................................................................................. 1
18 580079180 Fan ...................................................................................................................... 1
19 502566901 Washer ................................................................................................................ 4
20 580063934 Capscrew ............................................................................................................ 4
21 580047714 Capscrew ............................................................................................................ 4
22 580075397 Fan Mount (FP19599 [Page 2-12])....................................................................
23 580070456 Stud ..................................................................................................................... 2
24 580073942 Belt Tensioner ..................................................................................................... 1
25 580070455 Stud ..................................................................................................................... 1
26 580049387 Capscrew ............................................................................................................ 1
27 580073538 V-Belt ................................................................................................................... 1
28 580036662 Capscrew ............................................................................................................ 1
29 580073539 Bracket (Alternator) ............................................................................................. 1
30 580049106 Thermostat Housing ............................................................................................ 1
31 580052711 Thermostat (By Pass Type 197 degree with seal) .............................................. 1
32 . . . . . Wire Harness Spark Plug RH .............................................................................. 1
33 580039672 Alternator ............................................................................................................. 1
34 580053099 Fan Pulley ........................................................................................................... 1
35 580037180 Capscrew ............................................................................................................ 2
36 580047182 Spacer ................................................................................................................. 1
37 580004502 Capscrew ............................................................................................................ 1
38 580042922 Pulley (Water Pump) ........................................................................................... 1
39 449021001 Washer ................................................................................................................ 1
40 449015098 Nut ....................................................................................................................... 1
41 580075454 Manifold (Exhaust) .............................................................................................. 2
42 580085521 Exhaust Shield .................................................................................................... 2
43 580052062 Shield .................................................................................................................. 1
44 900015229 Bolt ...................................................................................................................... 12
45 580041258 Gasket ................................................................................................................. 2
46 900011247 Clamp .................................................................................................................. 1
47 580085520 Dipstick Tube ....................................................................................................... 1
48 580087447 Dipstick ................................................................................................................ 1
1
G813
©2008 Yale Materials Handling Corporation
2-5
Page 100
P19596 05-08
ASSEMBLED ENGINE
GM 4.3L, GASOLINE AND LPG – SHEET 1 OF 3
ITEM PART NO. DESCRIPTION QTY
49 900011253 Shield .................................................................................................................. 2
50 580041257 Gasket ................................................................................................................. 2
51 580039900 Capscrew ............................................................................................................ 3
52 580049173 Sensor (Coolant Temperature) ............................................................................ 1
53 505970592 Sealant ................................................................................................................ AR
54 580030966 Capscrew ............................................................................................................ 2
55 580080122 Adapter (Gasoline) .............................................................................................. 1
55 580080121 Adapter (LPG) ..................................................................................................... 1
55 580049105 Sleeve ............................................................................................................. 2
56 580048863 Gasket ................................................................................................................. 1
57 580049011 Capscrew ............................................................................................................ 2
a580072047 Screw .................................................................................................................. 4
a505971582 Clamp .................................................................................................................. 2
580072615 Kit-Ignition Cable (Spark Plug Wires and Coil Wire) ........................................... 1
FOOTNOTES:
a Not Illustrated
2-6
©2008 Yale Materials Handling Corporation
G813
Loading...