PARTS MANUAL
GLP 050 TG, GLP 060 TG, GP 050 TG,
GP 060 TG (A875)
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Yale Materials Handling Corporation |
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1400 Sullivan Drive |
P/N 520371744 |
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Caller No. 12011 |
© Yale Corp. |
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Greenville, NC 27834-2011 |
10/2002 |
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MODEL NOMENCLATURE
NOTE:
This parts manual contains alternate pages for certain assemblies. The truck model code can be used to determine many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and serial number are stamped into the nameplate. See Identification of Truck Serial Number on Page xii for further information.
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SECTIONS |
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1 |
GENERAL TRUCK |
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2 |
ENGINE ASSEMBLY |
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3 |
EXHAUST SYSTEM |
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4 |
COOLING SYSTEM |
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5 |
FUEL SYSTEM |
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6 |
ELECTRICAL SYSTEM |
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7 |
TRANSMISSION |
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8 |
DRIVE AXLE |
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9 |
STEERING SYSTEM |
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10 |
BRAKE SYSTEM |
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11 |
HYDRAULIC SYSTEM |
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12 |
LIFTING MECHANISM |
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13 |
ATTACHMENTS AND HEADER HOSE GROUP |
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14 |
OPTIONS |
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15 |
FIELD CONVERSION KITS |
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16 |
NUMERICAL INDEX |
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17 |
USER SUPPORT INFORMATION |
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This Parts Manual is divided into 17 major sections which are listed above. Quick reference to these sections can be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages to the corresponding tab.
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GENERAL INFORMATION |
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ALPHABETICAL INDEX |
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DESCRIPTION |
PAGE NO. |
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A |
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ABBREVIATIONS QUICK REFERENCE SHEET ................................................................................................... |
ix |
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AIR CLEANER AND MOUNTING |
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S/N A875B-10761 ....................................................................................................................................... |
5-40 |
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S/N A875B-10761 S/N A875B-13057Y........................................................................................................ |
5-42 |
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S/N A875B-13058 ....................................................................................................................................... |
5-44 |
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ALPHABETICAL INDEX............................................................................................................................................ |
i |
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ALTERNATOR ...................................................................................................................................................... |
6-6 |
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TYPE GS AND LPS.......................................................................................................................................... |
6-8 |
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AMBER FLASHING BEACON............................................................................................................................ |
14-6 |
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AUDIBLE ALARM..................................................................................................................................................... |
, 15-214-16 |
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B |
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BRAKE ............................................................................................................................................................... |
10-2 |
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BRAKE LINES.................................................................................................................................................. |
10-10 |
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BRAKE PEDAL LINKAGE .................................................................................................................................. |
10-8 |
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C |
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CAMSHAFT AND VALVES................................................................................................................................... |
2-8 |
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CARBURETOR |
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GASOLINE...................................................................................................................................................... |
5-22 |
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LPG |
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CLOSED LOOP |
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S/N A875B-10761 ................................................................................................................................ |
5-32 |
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OPEN LOOP |
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S/N A875B-10761 ................................................................................................................................ |
5-28 |
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S/N A875B-3166...................................................................................................................................... |
5-24 |
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S/N A875B-3166 S/N A875B-10761......................................................................................................... |
5-26 |
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CARRIAGE |
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THREE STAGE FULL FREE-LIFT ................................................................................................................ |
12-50 |
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TWO STAGE FULL FREE-LIFT .................................................................................................................... |
12-70 |
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TWO STAGE LIMITED FREE-LIFT............................................................................................................... |
12-18 |
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CONTROL VALVE .............................................................................................................................................. |
15-3 |
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FOUR FUNCTION ........................................................................................................................................ |
11-48 |
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S/N A875B-2678W ........................................................................................................................................ |
7-8 |
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S/N A875B-2679W ...................................................................................................................................... |
7-12 |
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THREE FUNCTION ...................................................................................................................................... |
11-44 |
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CONVERTER |
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LPG |
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S/N A875B-10761.................................................................................................................................... |
5-38 |
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COUNTERWEIGHT ........................................................................................................................................... |
1-12 |
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CRANKSHAFT AND PISTONS............................................................................................................................ |
2-6 |
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CYLINDER BLOCK .............................................................................................................................................. |
2-2 |
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CYLINDER HEAD ................................................................................................................................................ |
2-4 |
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GENERAL INFORMATION
DESCRIPTION |
PAGE NO. |
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D |
DIFFERENTIAL |
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D/B 07/1998 ................................................................................................................................................ |
7-26 |
D/B 07/1998 ................................................................................................................................................ |
7-22 |
DISTRIBUTOR ..................................................................................................................................................... |
6-4 |
DRIVE AXLE ........................................................................................................................................................ |
8-2 |
DRIVE TIRE AND FENDER GP 050 TG............................................................................................................ |
15-2 |
DRIVE TIRE AND FENDER GP 060 TG............................................................................................................ |
15-3 |
DRIVE, TURN, AND SIDE LIGHTS.................................................................................................................... |
14-8 |
DUEL FUEL........................................................................................................................................................ |
15-4 |
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E |
ELECTRICAL ..................................................................................................................................................... |
6-14 |
COWL ............................................................................................................................................................. |
6-26 |
ENGINE ............................................................................................................................................................ |
6-2 |
LPG WITH LOW EMISSIONS |
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S/N A875B-12121Y EXC. 13136-13149.................................................................................................. |
6-18 |
TYPE GS AND LPS........................................................................................................................................ |
6-24 |
EMISSION CONTROLS |
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GASOLINE AND LPG |
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S/N PENDING PER ECN 75880 (LPG)..................................................................................................... |
3-4 |
ENGINE MOUNT................................................................................................................................................ |
2-16 |
ENGINE SHUTDOWN SYSTEM........................................................................................................................ |
6-22 |
EXHAUST |
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TWO WAY CATALYTIC CONVERTOR.............................................................................................................. |
3-8 |
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F |
FIRE EXTINGUISHER ..................................................................................................................................... |
14-18 |
FLOW VALVE ................................................................................................................................................... |
11-22 |
FLYWHEEL AND TORQUE CONVERTER ........................................................................................................ |
2-14 |
FOOT DIRECTIONAL CONTROL PEDAL ......................................................................................................... |
5-52 |
FOOT DIRECTIONAL CONTROL PEDAL LINKAGE......................................................................................... |
5-50 |
FORK |
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GP/GLP 050 TG.............................................................................................................................................. |
1-20 |
GP/GLP 060 TG.............................................................................................................................................. |
1-21 |
FORWARD AND REVERSE CLUTCH |
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S/N T080M-04189 ....................................................................................................................................... |
7-16 |
S/N T080M-04190 S/N T080M-04775 ......................................................................................................... |
7-18 |
S/N T080M-04776 ....................................................................................................................................... |
7-20 |
FRAME AND FLOORPLATES.............................................................................................................................. |
1-4 |
FREE LIFT |
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THREE STAGE FULL FREE-LIFT |
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GP/GLP 060 TG........................................................................................................................................ |
12-36 |
GP/GPL 050 TG........................................................................................................................................ |
12-32 |
TWO STAGE FULL FREE-LIFT |
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GP/GLP 050 TG........................................................................................................................................ |
12-58 |
GP/GLP 060 TG........................................................................................................................................ |
12-60 |
FREE-LIFT CYLINDER |
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THREE STAGE FULL FREE-LIFT |
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GP/GLP 050 TG........................................................................................................................................ |
12-46 |
ii
GENERAL INFORMATION |
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DESCRIPTION |
PAGE NO. |
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F (continued) |
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GP/GLP 060 TG ........................................................................................................................................ |
12-48 |
TWO STAGE FULL FREE-LIFT |
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GP/GLP 050 TG ........................................................................................................................................ |
12-66 |
GP/GLP 060 TG ........................................................................................................................................ |
12-68 |
FUEL |
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GASOLINE AND LPG |
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S/N A875B-13149Y ................................................................................................................................... |
5-4 |
LPG |
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S/N A875B-13150Y ................................................................................................................................... |
5-6 |
FUEL LOCK FILTER ASSEMBLY |
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LPG |
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S/N A875B-10761.................................................................................................................................... |
5-36 |
FUEL SYSTEM |
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GASOLINE........................................................................................................................................................ |
5-8 |
LPG |
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S/N A875B-10761.................................................................................................................................... |
5-10 |
S/N A875B-10761 S/N A875B-13149Y .................................................................................................... |
5-12 |
WITH LOW EMISSIONS |
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S/N A875B-13150 INC. 12121-13135.................................................................................................. |
5-14 |
G |
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GASOLINE AND LPG ........................................................................................................................................ |
15-3 |
GENERAL TRUCK ............................................................................................................................................... |
1-2 |
GOVERNOR |
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GASOLINE AND LPG |
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S/N A875B-13149 EXC. 12121-13135 .................................................................................................... |
5-18 |
LPG |
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S/N A875B-13150 INC. 12121-13135 ..................................................................................................... |
5-20 |
H |
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HEADER HOSE |
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THREE STAGE FULL FREE-LIFT |
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S/N B508V-24130 , S/N B563V-09116 ............................................................................................... |
13-24 |
S/N B508V-24130, S/N B563V-09116 ............................................................................................... |
13-20 |
TWO STAGE FULL FREE-LIFT |
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S/N B509V-03723 , S/N B564V-05762 ............................................................................................... |
13-32 |
S/N B509V-03723, S/N B564V-05762 ............................................................................................... |
13-28 |
TWO STAGE LIMITED FREE-LIFT |
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S/N B507V-03172 , S/N B562V-02418 ............................................................................................... |
13-16 |
S/N B507V-03172, S/N B562V-02418 ............................................................................................... |
13-12 |
HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT GP/GLP 050 TG ............................. |
15-7 |
HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT GP/GLP 060 TG ............................. |
15-8 |
HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT GP/GLP 050 TG............................... |
15-10 |
HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT GP/GLP 060 TG............................... |
15-12 |
HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT GP/GLP 050 TG ........................... |
15-5 |
HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT GP/GLP 060 TG ........................... |
15-6 |
HOOD................................................................................................................................................................... |
1-8 |
HOOD LINER ..................................................................................................................................................... |
1-10 |
iii
GENERAL INFORMATION
DESCRIPTION |
PAGE NO. |
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H (continued) |
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HOW TO FIND THE DESIRED PART NUMBER..................................................................................................... |
xi |
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HOW TO USE THE ILLUSTRATED PARTS MANUAL ............................................................................................ |
xi |
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HYDRAULIC PUMP |
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DOUBLE GEAR |
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S/N A875B-05101 INC. 5165, 5284, 5403, 5540................................................................................... |
11-18 |
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S/N A875B-5101 EXC. 5102-5139 ........................................................................................................ |
11-20 |
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SINGLE GEAR |
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S/N A875B-05101 INC. 5165, 5284, 5403, 5540................................................................................... |
11-14 |
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S/N A875B-5101 EXC. 5102-5139 ........................................................................................................ |
11-16 |
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HYDRAULICS |
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S/N A875B-10872 ..................................................................................................................................... |
11-10 |
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S/N PENDING PER ECN 76000 ................................................................................................................. |
11-2 |
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S/N PENDING PER ECN 76000 S/N A875B-10872.................................................................................... |
11-6 |
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I |
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IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS.................................. |
xiv |
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IDENTIFICATION OF MAST SERIAL NUMBER ................................................................................................... |
xiii |
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IDENTIFICATION OF TRUCK SERIAL NUMBER.................................................................................................. |
xii |
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INNER MAST |
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THREE STAGE FULL FREE-LIFT ................................................................................................................ |
12-24 |
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TWO STAGE FULL FREE-LIFT .................................................................................................................... |
12-54 |
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TWO STAGE LIMITED FREE-LIFT................................................................................................................. |
12-6 |
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INSTRUMENT CLUSTER .................................................................................................................................. |
6-28 |
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INTEGRAL SIDE-SHIFT CARRIAGE |
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THREE STAGE FULL FREE-LIFT ................................................................................................................ |
13-42 |
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TWO STAGE FULL FREE-LIFT .................................................................................................................... |
13-40 |
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TWO STAGE LIMITED FREE-LIFT............................................................................................................... |
13-38 |
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INTEGRAL SIDE-SHIFT CYLINDER ............................................................................................................... |
13-36 |
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INTEGRAL SIDE-SHIFT HYDRAULIC HOSES |
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TWO AND THREE STAGE FULL FREE-LIFT |
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GP/GLP 060 TG........................................................................................................................................ |
13-46 |
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TWO STAGE LIMITED FREE-LIFT............................................................................................................... |
13-44 |
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TWO, THREE AND FOUR STAGE FULL FREE-LIFT |
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GP/GLP 050 TG........................................................................................................................................ |
13-45 |
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INTERMEDIATE MAST |
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THREE STAGE FULL FREE-LIFT ................................................................................................................ |
12-22 |
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L |
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LABEL AND PLATE LOCATION......................................................................................................................... |
1-15 |
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LIFT |
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TWO STAGE LIMITED FREE-LIFT................................................................................................................. |
12-8 |
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LIFT CYLINDER |
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TWO STAGE LIMITED FREE-LIFT |
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GP/GLP 050 TG........................................................................................................................................ |
12-12 |
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GP/GLP 060 TG........................................................................................................................................ |
12-15 |
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LIFTING EYES ................................................................................................................................................... |
14-2 |
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LIGHTS..................................................................................................................................................................... |
, 15-214-14 |
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LOAD BACKREST WELDMENT........................................................................................................................ |
1-18 |
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iv
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GENERAL INFORMATION |
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DESCRIPTION |
PAGE NO. |
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L (continued) |
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LOW NOISE ....................................................................................................................................................... |
1-32 |
M |
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MAIN CYLINDER |
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THREE STAGE FULL FREE-LIFT |
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GP/GLP 050 TG ........................................................................................................................................ |
12-40 |
GP/GLP 060 TG ........................................................................................................................................ |
12-44 |
TWO STAGE FULL FREE-LIFT |
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LEFT HAND, GP/GLP 050 TG .................................................................................................................. |
12-62 |
LEFT HAND, GP/GLP 060 TG .................................................................................................................. |
12-64 |
RIGHT HAND, GP/GLP 050 TG................................................................................................................ |
12-63 |
RIGHT HAND, GP/GLP 060 TG................................................................................................................ |
12-65 |
MAIN LIFT |
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THREE STAGE FULL FREE-LIFT |
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GP/GLP 050 TG ........................................................................................................................................ |
12-26 |
GP/GLP 060 TG ........................................................................................................................................ |
12-30 |
TWO STAGE FULL FREE-LIFT .................................................................................................................... |
12-56 |
MANIFOLD VALVE |
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S/N A875B-15479Y INC. 15474-15476....................................................................................................... |
7-15 |
MANIFOLDS......................................................................................................................................................... |
3-2 |
MAST INSTALLATION...................................................................................................................................... |
11-26 |
MAST TILT GP/GLP 050 TG .............................................................................................................................. |
15-4 |
MAST TILT GP/GLP 060 TG .............................................................................................................................. |
15-4 |
MASTER CYLINDER ......................................................................................................................................... |
10-6 |
MASTER PART SHEET CROSS-REFERENCE ................................................................................................... |
xvi |
MIRROR ............................................................................................................................................................. |
15-3 |
MUFFLER AND EXHAUST PIPES....................................................................................................................... |
3-6 |
LPG WITH LOW EMISSIONS |
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S/N PENDING PER ECN 75875 ............................................................................................................. |
3-12 |
O |
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OIL PUMP AND FILTER..................................................................................................................................... |
2-12 |
OUTER MAST |
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THREE STAGE FULL FREE-LIFT ................................................................................................................ |
12-20 |
TWO STAGE FULL FREE-LIFT .................................................................................................................... |
12-52 |
TWO STAGE LIMITED FREE-LIFT................................................................................................................. |
12-4 |
P |
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PARKING BRAKE LEVER.................................................................................................................................. |
10-4 |
PUMP DRIVE ..................................................................................................................................................... |
7-28 |
R |
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RADIATOR ......................................................................................................................................................... |
15-3 |
RADIATOR AND HOSES |
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S/N A875B-0738 S/N PENDING PER ECN 95530-01................................................................................... |
4-8 |
S/N A875B-07838 ......................................................................................................................................... |
4-6 |
RADIATORS AND HOSES |
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v
GENERAL INFORMATION
DESCRIPTION |
PAGE NO. |
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R (continued) |
S/N PENDING PER ECN 95530-01 ............................................................................................................ |
4-10 |
REGULATOR |
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CLOSED LOOP |
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S/N A875B-10761 .................................................................................................................................... |
5-34 |
OPEN LOOP |
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S/N A875B-10761 .................................................................................................................................... |
5-30 |
ROTATING BEACON.......................................................................................................................................... |
14-4 |
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S |
SEAT |
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FULL SUSPENSION |
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SHEET 1 OF 2 |
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S/N PENDING PER ECN 92036-07 ..................................................................................................... |
1-24 |
SHEET 2 OF 2 |
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S/N PENDING PER ECN 92036-07 ..................................................................................................... |
1-26 |
NON-SUSPENSION ....................................................................................................................................... |
1-30 |
SEMI-SUSPENSION |
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S/N PENDING PER ECN 92036-07 ........................................................................................................ |
1-22 |
SUSPENSION WITH HIP RESTRAINT.......................................................................................................... |
1-28 |
SHIFT LINKAGE |
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S/N A875B-10943X ....................................................................................................................................... |
9-8 |
S/N A875B-10944X ..................................................................................................................................... |
9-10 |
SIDE-SHIFT CARRIAGE |
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GP/GLP 050 TG.............................................................................................................................................. |
13-2 |
GP/GLP 060 TG.............................................................................................................................................. |
13-6 |
SIDE-SHIFT CYLINDER .................................................................................................................................. |
13-10 |
STARTER |
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GASOLINE AND LPG |
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S/N A875B-6003...................................................................................................................................... |
6-10 |
S/N A875B-6004 ...................................................................................................................................... |
6-12 |
STEERING AXLE ............................................................................................................................................... |
9-16 |
STEERING CONTROL UNIT |
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S/N PENDING PER ECN 76000 ................................................................................................................. |
9-14 |
S/N PENDING PER ECN 76000 ................................................................................................................. |
9-12 |
STEERING CYLINDER...................................................................................................................................... |
9-18 |
STEERING POD |
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S/N PENDING PER ECN 76000 ................................................................................................................... |
9-4 |
S/N PENDING PER ECN 76000 ................................................................................................................... |
9-2 |
STROBE LIGHT ............................................................................................................................................... |
14-12 |
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T |
TANK |
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LPG................................................................................................................................................................. |
5-16 |
THROTTLE LINKAGE |
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S/N A875B-10761 ....................................................................................................................................... |
5-48 |
S/N A875B-10761 ....................................................................................................................................... |
5-46 |
TILT CYLINDER ............................................................................................................................................... |
11-24 |
TIMING GEAR COVER AND OIL PAN............................................................................................................... |
2-10 |
vi
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GENERAL INFORMATION |
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DESCRIPTION |
PAGE NO. |
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T (continued) |
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TIRE AND WHEEL |
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DRIVE WHEEL |
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GP/GLP 050 TG ............................................................................................................................................ |
8-6 |
GP/GLP 060 TG ............................................................................................................................................ |
8-8 |
STEER WHEEL |
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GP/GLP 050 TG .......................................................................................................................................... |
9-20 |
GP/GLP 060 TG .......................................................................................................................................... |
9-22 |
TRANSMISSION |
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1 OF 2............................................................................................................................................................... |
7-2 |
2 OF 2............................................................................................................................................................... |
7-6 |
TRANSMISSION COOLING |
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S/N A875B-19844Z ..................................................................................................................................... |
7-30 |
S/N A875B-19845Z ..................................................................................................................................... |
7-32 |
TUBE EXTENSION TWO STAGE AND THREE STAGE FULL FREE-LIFT....................................................... |
15-4 |
TUBE EXTENSION TWO STAGE LIMITED FREE-LIFT.................................................................................... |
15-4 |
V |
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VALVE ATTACHING PARTS |
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FOUR FUNCTION |
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S/N A875B-10872 .................................................................................................................................. |
11-40 |
S/N A875B-10872.................................................................................................................................. |
11-36 |
THREE FUNCTION |
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S/N A875B-10872 .................................................................................................................................. |
11-32 |
S/N A875B-10872.................................................................................................................................. |
11-28 |
VERTICAL EXHAUST ........................................................................................................................................ |
3-10 |
W |
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WATER PUMP |
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S/N A875B-12120Y INC. 13136-13149......................................................................................................... |
4-2 |
S/N A875B-12121Y EXC. 13136-13149 ....................................................................................................... |
4-4 |
WIRE HARNESS |
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CHASSIS |
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GASOLINE AND LPG |
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S/N A875B-5026 S/N A875B-10760 ..................................................................................................... |
6-40 |
LPG |
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S/N A875B-10761 S/N PENDING PER ECN 95530-01 ....................................................................... |
6-42 |
S/N PENDING PER ECN 95530-01 ..................................................................................................... |
6-44 |
S/N A875B-5025...................................................................................................................................... |
6-38 |
COWL |
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S/N PENDING PER ECN 76000 ............................................................................................................. |
6-36 |
S/N PENDING PER ECN 76000 ............................................................................................................. |
6-32 |
ENGINE |
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S/N A875B-03165.................................................................................................................................... |
6-46 |
S/N A875B-03166 .................................................................................................................................... |
6-48 |
ENGINE SHUTDOWN SYSTEM .................................................................................................................... |
6-50 |
INSTRUMENT CLUSTER............................................................................................................................... |
6-30 |
LPG |
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S/N A875B-10761 .................................................................................................................................... |
6-52 |
vii
GENERAL INFORMATION
DESCRIPTION |
PAGE NO. |
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W (continued) |
LPG ENGINE |
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CLOSED LOOP |
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S/N A875B-12121Y EXC. 13136-13149 |
.............................................................................................. 6-54 |
viii
GENERAL INFORMATION
ABBREVIATIONS QUICK REFERENCE SHEET
Listed below are abbreviations used in parts manuals to denote the following expressions:
TERM |
DEFINITION |
TERM |
DEFINITION |
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Amp |
Amperes |
MSTS |
Microprocessor Spark Timing System |
AR |
As Required |
NPT |
National Pipe Threads |
BDI |
Battery Discharge Indicators |
O/S |
Oversize |
BWI |
Brush Wear Indicator |
PTO |
Power Take Off |
CE |
Communicator End |
RPM |
Revolutions per Minute |
CRE |
Corrosive Environment |
S/N |
Serial Number |
D/B |
Date Break |
TMM |
Truck Management Module |
dbA |
Decibel "A" Scale |
UL Type D |
Diesel-Powered Safety Rating |
DE |
Drive End |
UL Type DS |
Diesel-Powered Safety Rating |
ECM |
Electronic Control Module |
UL Type E |
Battery-Powered Safety Rating |
ECN |
Engineering Change Notice |
UL Type EE |
Battery-Powered Safety Rating |
EEPROM |
Electrically Erasable Programmable |
UL Type ES |
Battery-Powered Safety Rating |
|
Read Only Memory |
UL Type G |
Gasoline-Powered Safety Rating |
|
|
||
EPROM |
Electrically Programmable Read Only |
UL Type GS |
Gasoline-Powered Safety Rating |
|
Memory |
||
|
|
|
|
FRE |
Freezer Environment |
UL Type LP |
Gas-Powered Safety Rating |
|
|
||
in. |
inches |
UL Type LPS |
LP Gas-Powered Safety Rating |
|
|
||
LPG |
Liquefied Petroleum Gas |
U/S |
Undersize |
|
|
||
MAP |
Manifold Absolute Pressure |
UL |
Underwriters Laboratory |
|
|
||
mm |
millimeters |
V |
Volts |
|
|
ix
GENERAL INFORMATION
HOW TO USE THE ILLUSTRATED PARTS MANUAL
This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.
The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.
x
GENERAL INFORMATION
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1.Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2.Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3.Determine the assembly the required part is used on. Turn to the Alphabetical Index on Page i.
4.Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5.Use the Numerical Index on Page 16-1 to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6.Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a parts page number in the DESCRIPTION column ( 7A56)
7.Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, "A", "B", "C", "D", or "E" and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
8.Indented descriptions under the DESCRIPTION column are used to indicate assemblies and subparts of assemblies. In the example on the previous page, BEARING CAP (Item 2) is a subpart of the major assembly CASE.
9.Quantities shown are for one assembly. The quantities of the subpart BEARING CAP are indicated as two and two. This means two per CASE assembly.
10.Serial number breaks identify the most current parts information and are shown as follows:
S/N A810N-2639
Indicates last serial number affected.
S/N A810N-2640
Indicates the first serial number affected.
S/N A810N-1553 S/N A810N-3291
Indicates a range of serial numbers affected.
ECN numbers for pending serial numbers are shown to allow for the inclusion of the most current parts information and are identified as follows:
S/N Pending Per ECN 63243
Indicates a pending serial number for last unit affected.
S/N Pending Per ECN 63243
Indicates a pending serial number for first unit affected.
Date breaks are used to indicate when a change occurred but a subsequent serial number break was not recorded. This is an arbitrary date usually based on the ECN release and are identified as follows:
D/B 3/00
Indicates that a change occurred sometime within that month for the item affected.
D/B 3/00
Indicates that a change occurred sometime within that month for the item affected.
D/B 3/00 D/B 4/00
Indicates a range of production dates of the item affected.
Contact your local dealer for Yale lift trucks for serial number information for items with a ECN or a date break.
ORDERING PARTS:
When ordering replacement parts, give the unit serial number, part number, name of part and quantity required.
For any further information on parts, service, or ordering, consult your local dealer for Yale lift trucks.
xi
GENERAL INFORMATION
IDENTIFICATION OF TRUCK SERIAL NUMBER
NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3)The second letter indicates the plant of manufacture.
(4)The four or five digit number indicates the production sequence number of the truck.
(5)The final letter indicates the year of manufacture starting with "A" in 1957 and 1980. The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
xii
GENERAL INFORMATION
IDENTIFICATION OF MAST SERIAL NUMBER
(1) and (2) The first letter and number indicates the mast unit code.
(3)The second letter indicates the plant of manufacture.
(4)The four or five digit number indicates the production sequence number of the mast.
(5)Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5). For pending production sequence numbers contact your local dealer for Yale lift trucks.
LIFT EQUIPMENT IDENTIFICATION
1.Fork part number, capacity rating, plant code letter, and date of manufacture are stamped approximately six inches below the top of most forks.
2.The carriage group number is stamped on the right hand side of the top crossmember (pin type) or on the back of the right hand end of the bottom crossmember (hook type). A date code has two letters in line with or below the carriage group number.
3.The mast identification number has a unit code, a letter indicating the plant of manufacture, and a serial number. Underneath the production sequence number is a four digit number that indicates the carriage travel in millimeters.
4.Tilt and lift cylinder group numbers are stamped on the cylinder shell.
Always refer to the group, serial, or part number when ordering service parts.
Modification of masts and carriages by SPED (Special Products Engineering Department) are identified by a model prefix code beginning with the letter "S". contact your dealer for Yale lift trucks for information on these assemblies.
xiii
GENERAL INFORMATION
IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS
(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3)The second letter indicates the plant of manufacture.
(4)The four or five digit number indicates the production sequence number. For pending production sequence numbers contact your local dealer for Yale lift trucks.
Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify the attachment.
Always refer to the group, serial, or part number when ordering service parts.
Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are identified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for information on these assemblies.
xiv
GENERAL INFORMATION
MASTER PART SHEET CROSS-REFERENCE
NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after the description of a part or assembly. The Part Sheet Number is found on the upper leftor righthand corner of the parts pages.
EXAMPLE:
ITEM |
PART NO. |
DESCRIPTION |
QTY |
|
|
|
|
31 |
505965530 |
Steering Cylinder ( 6E67)..................................................................................... |
1 |
32 |
504224261 |
Pin............................................................................................................................ |
4 |
Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on.
PART SHEET |
PAGE NO. |
PART SHEET |
PAGE NO. |
PART SHEET |
PAGE NO. |
||
|
|
|
|
|
|
|
|
P10026 ............................... |
1-30 |
P10189 ............................. |
12-68 |
P10249 ............................... |
7-30 |
||
P10027 ................................. |
3-6 |
P10191 ............................. |
12-70 |
P10250 ................................. |
8-2 |
||
P10055 ............................... |
7-26 |
P10194 ............................... |
13-2 |
P10252 ............................... |
10-4 |
||
P10144 ............................. |
11-14 |
P10195 ............................... |
13-6 |
P10253 ............................. |
10-10 |
||
P10149 ............................. |
11-18 |
P10197 ............................. |
13-10 |
P10254 ................................. |
9-2 |
||
P10150 ............................. |
11-26 |
P10199 ............................. |
13-12 |
P10258 ................................. |
8-6 |
||
P10157 ............................. |
11-44 |
P10201 ............................. |
13-20 |
P10259 ............................... |
9-20 |
||
P10158 ............................. |
11-48 |
P10203 ............................. |
13-28 |
P10292 ............................... |
5-52 |
||
P10159 ............................... |
12-4 |
P10211 ................................. |
1-2 |
P10293 ............................... |
11-2 |
||
P10159 ............................... |
12-6 |
P10212 ................................. |
1-4 |
P10294 ............................. |
11-22 |
||
P10159 ............................... |
12-8 |
P10213 ............................... |
1-10 |
P10297 ............................... |
1-14 |
||
P10160 ............................. |
12-18 |
P10214 ............................... |
1-12 |
P10483 ............................... |
5-46 |
||
P10161 ............................. |
12-20 |
P10218 ............................... |
1-18 |
P10484 ............................... |
5-50 |
||
P10161 ............................. |
12-22 |
P10223 ................................. |
2-2 |
P10499 ................................. |
6-4 |
||
P10161 ............................. |
12-24 |
P10223 ................................. |
2-4 |
P10800 ............................... |
1-22 |
||
P10161 ............................. |
12-26 |
P10223 ................................. |
2-6 |
P10801 ............................... |
1-32 |
||
P10161 ............................. |
12-30 |
P10223 ................................. |
2-8 |
P10802 ................................. |
1-8 |
||
P10161 ............................. |
12-32 |
P10223 ............................... |
2-10 |
P10803 ............................... |
9-16 |
||
P10161 ............................. |
12-36 |
P10226 ............................... |
6-26 |
P10804 ............................... |
9-22 |
||
P10165 ............................. |
12-50 |
P10227 ............................... |
2-14 |
P10805 ................................. |
8-8 |
||
P10170 ............................. |
12-12 |
P10228 ............................... |
3-10 |
P10806 ............................... |
2-12 |
||
P10170 ............................. |
12-15 |
P10229 ................................. |
4-2 |
P10807 ............................... |
2-16 |
||
P10174 ............................. |
12-40 |
P10230 ................................. |
4-6 |
P10808 ................................. |
3-2 |
||
P10174 ............................. |
12-44 |
P10231 ............................... |
5-24 |
P10809 ................................. |
3-4 |
||
P10175 ............................. |
12-46 |
P10232 ............................... |
1-20 |
P10810 ................................. |
5-4 |
||
P10175 ............................. |
12-48 |
P10232 ............................... |
1-21 |
P10811 ................................. |
5-8 |
||
P10176 ............................. |
12-52 |
P10233 ............................... |
5-10 |
P10812 ............................... |
5-16 |
||
P10176 ............................. |
12-54 |
P10234 ............................... |
5-38 |
P10813 ............................... |
5-18 |
||
P10176 ............................. |
12-56 |
P10235 ................................. |
6-2 |
P10815 ............................... |
5-36 |
||
P10176 ............................. |
12-58 |
P10237 ................................. |
6-8 |
P10816 ............................... |
5-40 |
||
P10176 ............................. |
12-60 |
P10239 ............................... |
6-30 |
P10817 ................................. |
6-6 |
||
P10188 ............................. |
12-62 |
P10241 ............................... |
6-38 |
P10818 ............................... |
6-10 |
||
P10188 ............................. |
12-63 |
P10242 ............................... |
6-46 |
P10819 ............................... |
6-24 |
||
P10188 ............................. |
12-64 |
P10245 ................................. |
7-2 |
P10821 ................................. |
7-8 |
||
P10188 ............................. |
12-65 |
P10246 ............................... |
7-16 |
P10822 ................................. |
9-8 |
||
P10189 ............................. |
12-66 |
P10248 ............................... |
7-28 |
P10824 ............................... |
10-6 |
||
xv
GENERAL INFORMATION |
|
|
|
|
|
||
|
|
|
|
|
|
|
|
PART SHEET |
PAGE NO. |
PART SHEET |
PAGE NO. |
PART SHEET |
PAGE NO. |
||
|
|
|
|
|
|
|
|
P10825 ............................... |
10-8 |
P11858 ............................... |
6-32 |
P12235 ................................. |
5-6 |
||
P10826 ............................... |
9-18 |
P11861 ................................. |
9-4 |
P12580 ............................. |
13-38 |
||
P10827 ............................... |
9-12 |
P11862 ............................... |
9-10 |
P12581 ............................. |
13-40 |
||
P10828 ............................. |
11-24 |
P11864 ............................... |
6-36 |
P12582 ............................. |
13-42 |
||
P10829 ............................. |
11-28 |
P11866 ............................... |
11-6 |
P12583 ............................. |
13-36 |
||
P10830 ............................. |
11-36 |
P11867 ............................... |
5-30 |
P12584 ............................. |
13-44 |
||
P10831 ............................... |
14-2 |
P11882 ............................... |
9-14 |
P12585 ............................. |
13-45 |
||
P10835 ............................. |
14-16 |
P11949 ............................... |
1-24 |
P12586 ............................. |
13-46 |
||
P10836 ............................. |
14-18 |
P11950 ............................... |
1-26 |
P13081 ............................... |
6-22 |
||
P10837 ............................... |
6-28 |
P11981 ............................... |
5-48 |
P13084 ............................... |
6-50 |
||
P10844 ............................... |
5-22 |
P11990 ............................... |
5-12 |
P13153 ............................... |
14-6 |
||
P10936 ............................. |
13-16 |
P11991 ............................... |
5-28 |
P13161 ............................... |
10-2 |
||
P10937 ............................. |
13-32 |
P11992 ............................... |
5-42 |
P13178 ............................... |
5-44 |
||
P10938 ............................. |
13-24 |
P12106 ............................... |
6-42 |
P13208 ............................... |
7-32 |
||
P10991 ............................. |
14-14 |
P12107 ............................... |
6-48 |
P13267 ............................... |
6-44 |
||
P11050 ............................... |
1-28 |
P12108 ............................... |
6-52 |
P13268 ................................. |
3-8 |
||
P11061 ............................... |
14-8 |
P12163 ............................... |
3-12 |
P13271 ............................... |
4-10 |
||
P11063 ............................... |
14-4 |
P12167 ............................. |
11-10 |
P13280 ................................. |
7-6 |
||
P11064 ............................. |
14-12 |
P12168 ............................. |
11-32 |
P13281 ............................... |
7-15 |
||
P11127 ............................... |
6-12 |
P12169 ............................. |
11-40 |
P13282 ............................... |
7-18 |
||
P11161 ............................... |
5-26 |
P12192 ............................... |
5-14 |
P13283 ............................... |
7-20 |
||
P11167 ............................. |
11-16 |
P12193 ............................... |
6-18 |
P13284 ............................... |
7-22 |
||
P11171 ............................. |
11-20 |
P12216 ............................... |
5-32 |
P13285 ............................... |
6-54 |
||
P11500 ............................... |
6-14 |
P12217 ............................... |
5-34 |
P13286 ............................... |
7-12 |
||
P11811 ............................... |
6-40 |
P12227 ................................. |
4-4 |
|
|
||
P11830 ................................. |
4-8 |
P12230 ............................... |
5-20 |
|
|
||
xvi
SECTION 1
1 |
GENERAL TRUCK |
|
|
|
|
|
CONTENTS |
|
SECTION 1 |
|
GENERAL TRUCK |
|
|
DESCRIPTION |
PAGE |
|
|
COUNTERWEIGHT ........................................................................................................................................... |
1-12 |
FORK |
|
GP/GLP 050 TG.............................................................................................................................................. |
1-20 |
GP/GLP 060 TG.............................................................................................................................................. |
1-21 |
FRAME AND FLOORPLATES.............................................................................................................................. |
1-4 |
GENERAL TRUCK ............................................................................................................................................... |
1-2 |
HOOD................................................................................................................................................................... |
1-8 |
HOOD LINER ..................................................................................................................................................... |
1-10 |
LABEL AND PLATE LOCATION......................................................................................................................... |
1-15 |
LOAD BACKREST WELDMENT ........................................................................................................................ |
1-18 |
LOW NOISE ....................................................................................................................................................... |
1-32 |
SEAT |
|
FULL SUSPENSION |
|
SHEET 1 OF 2 |
|
S/N PENDING PER ECN 92036-07 ..................................................................................................... |
1-24 |
SHEET 2 OF 2 |
|
S/N PENDING PER ECN 92036-07 ..................................................................................................... |
1-26 |
NON-SUSPENSION ....................................................................................................................................... |
1-30 |
SEMI-SUSPENSION |
|
S/N PENDING PER ECN 92036-07 ........................................................................................................ |
1-22 |
SUSPENSION WITH HIP RESTRAINT.......................................................................................................... |
1-28 |
1-1
P10211 08-00
GENERAL TRUCK
1-2
P10211 08-00
GENERAL TRUCK
ITEM |
PART NO. |
DESCRIPTION |
QTY |
|
|
|
|
1 |
. . . . . |
Fork ( P10232, P10232) ....................................................................................... |
2 |
2 |
. . . . . |
Load Backrest ( P10218) ...................................................................................... |
1 |
3 |
. . . . . |
Mast-Two Stage Limited Free-Lift ( P10159) ........................................................ |
1 |
3 |
. . . . . |
Mast-Two Stage Full Free-Lift ( P10176) .............................................................. |
1 |
3 |
. . . . . |
Mast-Three Stage Full Free-Lift ( P10161) ........................................................... |
1 |
4 |
. . . . . |
Operator Seat ( P10800, P11949, P11950, P11050, P10026) ............................ |
1 |
5 |
. . . . . |
Overhead Guard ( P10212) .................................................................................. |
1 |
6 |
. . . . . |
Throttle Pedal ( P10483, P11981) ........................................................................ |
1 |
7 |
. . . . . |
Floorplates/Cowl ( P10212) .................................................................................. |
1 |
8 |
. . . . . |
Counterweight ( P10214) ..................................................................................... |
1 |
9 |
. . . . . |
Steer Axle ( P10803) ............................................................................................ |
1 |
10 |
. . . . . |
Drive Axle Assembly ( P10250) ............................................................................ |
1 |
11 |
. . . . . |
Label and Plate Location ( P10297) ..................................................................... |
AR |
1-3
P10212 06-00
FRAME AND FLOORPLATES
1-4
P10212 06-00
FRAME AND FLOORPLATES
ITEM |
PART NO. |
DESCRIPTION |
QTY |
|
|
|
|
1 |
505968580 |
Overhead Guard (Raised) ......................................................................................... |
1 |
1 |
505974518 |
Overhead Guard (Standard)...................................................................................... |
1 |
2 |
504262755 |
Capscrew................................................................................................................... |
8 |
3 |
904310409 |
Washer ...................................................................................................................... |
8 |
4 |
505972586 |
Nut............................................................................................................................. |
4 |
5 |
520053804 |
Nut............................................................................................................................. |
4 |
6 |
505970553 |
Capscrew................................................................................................................... |
6 |
7 |
ce 504240966 |
Cover ......................................................................................................................... |
1 |
7 |
cf 524141550 |
Cover ......................................................................................................................... |
1 |
7 |
be 524138905 |
Cover ......................................................................................................................... |
1 |
7 |
bf 524141551 |
Cover ......................................................................................................................... |
1 |
8 |
504241782 |
Plug ........................................................................................................................... |
12 |
9 |
504241783 |
Plug ........................................................................................................................... |
5 |
10 |
504241784 |
Plug ........................................................................................................................... |
4 |
11 |
e 504240727 |
Frame ........................................................................................................................ |
1 |
11 |
f 524141542 |
Frame ........................................................................................................................ |
1 |
12 |
g 520045006 |
Mount ........................................................................................................................ |
4 |
12 |
h 580011994 |
Mount ........................................................................................................................ |
4 |
13 |
931006914 |
Capscrew................................................................................................................... |
4 |
14 |
449021010 |
Washer ...................................................................................................................... |
4 |
15 |
505966562 |
Washer ...................................................................................................................... |
4 |
16 |
505970579 |
Nut............................................................................................................................. |
2 |
17 |
504315706 |
Sound Liner ............................................................................................................... |
1 |
18 |
900001242 |
Handle ....................................................................................................................... |
1 |
19 |
505972576 |
Plug ........................................................................................................................... |
2 |
20 |
c 504240766 |
Floorplate .................................................................................................................. |
1 |
20 |
c 504241791 |
Floorplate (Low Noise) .............................................................................................. |
1 |
21 |
c 504240787 |
Floor Mat (Low Noise) ............................................................................................... |
1 |
21 |
c 504240990 |
Floor Mat ................................................................................................................... |
1 |
22 |
a 505973529 |
Fender (RH)............................................................................................................... |
1 |
22 |
d 505973563 |
Fender (RH)............................................................................................................... |
1 |
22 |
d 505973576 |
Fender (LH) ............................................................................................................... |
1 |
22 |
a 505973595 |
Fender (LH) ............................................................................................................... |
1 |
23 |
a 505973505 |
Fender (LH) ............................................................................................................... |
1 |
23 |
a 505973508 |
Fender (RH)............................................................................................................... |
1 |
23 |
d 505973509 |
Fender (RH)............................................................................................................... |
1 |
23 |
d 505973598 |
Fender (LH) ............................................................................................................... |
1 |
24 |
449001302 |
Capscrew................................................................................................................... |
8 |
25 |
449022013 |
Lockwasher ............................................................................................................... |
12 |
26 |
900001254 |
Bar............................................................................................................................. |
12 |
27 |
504071785 |
Washer ...................................................................................................................... |
4 |
28 |
449015044 |
Nut............................................................................................................................. |
4 |
29 |
449001015 |
Capscrew................................................................................................................... |
4 |
30 |
504262754 |
Washer ...................................................................................................................... |
8 |
31 |
c 520036895 |
Storage Compartment ............................................................................................... |
1 |
32 |
b 524139616 |
Floorplate (RH).......................................................................................................... |
1 |
33 |
504060774 |
Screw......................................................................................................................... |
2 |
34 |
b 504315702 |
Floorplate .................................................................................................................. |
1 |
34 |
b 504315705 |
Floorplate (Low Noise) .............................................................................................. |
1 |
1-5
P10212 06-00
FRAME AND FLOORPLATES
ITEM |
|
PART NO. |
DESCRIPTION |
QTY |
|
|
|
|
|
35 |
b |
504315708 |
Floor Mat ................................................................................................................... |
1 |
35 |
b |
504315736 |
Floor Mat (Low Noise) ............................................................................................... |
1 |
FOOTNOTES:
aDual Tire
bFoot Directional Control Pedal
cForward and Reverse Shift Lever
dWide Tire
eS/N PENDING PER ECN 76000
fS/N PENDING PER ECN 76000
gD/B 07/1998
hD/B 07/1998
1-6
NOTES
1-7
P10802 04-00
HOOD
1-8
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