Yale GLP050TG, GLP060TG, GP050TG, GP060TG Parts Manual

PARTS MAN UAL

GLP 050 TG, GLP 060 TG, GP 050 TG,

GP 060 TG

(A875)

Yale Materials Handling Corporation

1400 Sullivan Drive
Caller No. 12011
Greenville, NC 27834-2011

P/N 520371744

©YaleCorp.

10/2002

MODEL NOMENCLATURE

NOTE:

This parts manual contains alternate pages for certain assemblies. The truck model code can be used to determine
many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and serial number
are stamped into the nameplate. See Identification of Truck Serial Number on Page xii for further information.

SECTIONS

1 GENERAL TRUCK

2 ENGINE ASSEMBLY

3 EXHAUST SYSTEM

4 COOLING SYSTEM

5 FUEL SYSTEM

6 ELECTRICAL SYSTEM

7 TRANSMISSION

8 DRIVE AXLE

9 STEERING SYSTEM

10 BRAKE SYSTEM

11 HYDRAULIC SYSTEM

12 LIFTING MECHANISM

13 ATTACHMENTS AND HEADER HOSE GROUP

14 OPTIONS

15 FIELD CONVERSION KITS

16 NUMERICAL INDEX

17 USER SUPPORT INFORMATION

This Parts Manual is divided into 17 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.

GENERAL INFORMATION

6

ALPHABETICAL INDEX

DESCRIPTION PAG E N O .

A

ABBREVIATIONS QUICK REFERENCE SHEET ................................................................................................... ix

AIR CLEANER AND M OUNTING

⇒S/N A875B-10761 ....................................................................................................................................... 5-40

S/N A875B-10761⇔S/N A875B-13057Y........................................................................................................ 5-42

S/N A875B-13058⇒ ....................................................................................................................................... 5-44

ALPHABETICAL INDEX............................................................................................................................................ i

ALTERNATOR ...................................................................................................................................................... 6-6

TYPE GS AND LPS .......................................................................................................................................... 6-8

AMBER FLASHING BEACON............................................................................................................................ 14-6

AUDIBLE ALARM ..................................................................................................................................................... 14-1

B

BRAKE ............................................................................................................................................................... 10-2

BRAKE LINES .................................................................................................................................................. 10-1

BRAKE PEDAL LINK

AGE .................................................................................................................................. 10-8

,15-2

0

C

CAMSHAFT AND VALVES................................................................................................................................... 2-8

CARBURETOR

GASOLINE...................................................................................................................................................... 5-22

LPG

CLOSED LOOP

S/N A875B-10761⇒ ................................................................................................................................5-32

OPEN LOOP

S/N A875B-10761⇒ ................................................................................................................................5-28

⇒S/N A875B-3166...................................................................................................................................... 5-24

S/N A875B-3166⇔S/N A875B-10761......................................................................................................... 5-26

CARRIAGE

THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-50

TWO STAGE FULL FREE-LIFT ............................................................................ ........................................ 12-70

TWO STAGE LIMITED FREE-LIFT............................................................................................................... 12-18

CONTROL VALVE.............................................................................................................................................. 15-3

FOUR FUNCTION ........................................................................................................................................ 11-48

⇒S/N A875B-2678W ........................................................................................................................................ 7-8

S/N A875B-2679W⇒ ...................................................................................................................................... 7-12

THREE FUNCTION ...................................................................................................................................... 11-44

CONVERTER

LPG

⇒S/N A875B-10761.................................................................................................................................... 5-38

COUNTERWEIGHT ........................................................................................................................................... 1-12

CRANKSHAFT AND PISTONS............................................................................................................................ 2-6

CYLINDER BLOCK .............................................................................................................................................. 2-2

CYLINDER HEAD ................................................................................................................................................ 2-4

i

GENERAL INFORMATION

DESCRIPTION PAG E NO.

D

DIFFERENTIAL

D/B 07/1998⇒ ................................................................................................................................................ 7-26

⇒D/B 07/1998 ............................................................................... ................................................................. 7-22

DISTRIBUTOR ..................................................................................................................................................... 6-4

DRIVE AXLE ........................................................................................................................................................ 8-2

DRIVE TIRE AND FENDER GP 050 TG............................................................................................................ 15-2

DRIVE TIRE AND FENDER GP 060 TG............................................................................................................ 15-3

DRIVE, TURN, AND SIDE LIGHTS.................................................................................................................... 14-8

DUEL FUEL........................................................................................................................................................ 15-4

E

ELECTRICAL ..................................................................................................................................................... 6-14

COWL ............................................................................................................................................................. 6-26

ENGINE ............................................................................................................................................................ 6-2

LPG WITH LOW EMISSIONS

S/N A875B-12121Y⇒ EXC. 1 3136-13149 .................................................................................................. 6-18

TYPE GS AND LPS ........................................................................................................................................ 6-24

EMISSION CONTROLS

GASOLINE AND LPG

⇒S/N PENDING PER ECN 75880 (LPG)..................................................................................................... 3-4

ENGINE MOUNT................................................................................................................................................ 2-16

ENGINE SHUTDOWN SYSTEM........................................................................................................................ 6-22

EXHAUST

TWO WAY CATALYTIC CONVERTOR.............................................................................................................. 3-8

F

FIRE EXTINGUISHE

FLOW VALVE ................................................................................................................................................... 11-22

FLYWHEEL AND TORQU
FOOT DIRECTIONAL C
FOOT DIRECTIONAL C
FORK

GP/GLP 050 TG.............................................................................................................................................. 1-20

GP/GLP 060 TG.............................................................................................................................................. 1-21

FORWARD AND REVERSE

⇒S/N T080M-04189 ....................................................................................................................................... 7-

S/N T080M-04190⇔S/

S/N T080M-04776⇒ ....................................................................................................................................... 7-

FRAME AND FLOORPLAT
FREE LIFT

THREE S TAGE FULL FRE

GP/GLP 060 TG ........................................................................................................................................ 12-36

GP/GPL 050 TG ........................................................................................................................................ 12-32

TWO STAGE FULL FREE-

GP/GLP 050 TG ........................................................................................................................................ 12-58

GP/GLP 060 TG ........................................................................................................................................ 12-60

FREE-LIFT CYLINDER

THREE S TAGE FULL FREE

GP/GLP 050 TG ........................................................................................................................................ 12-46

R ..................................................................................................................................... 14-18

E CONVERTER ........................................................................................................ 2-14

ONTROL PEDAL ......................................................................................................... 5-52

ONTROL PEDAL LINKAGE......................................................................................... 5-50

CLUTCH

16

N T080M-04775 ......................................................................................................... 7-18

20

ES..............................................................................................................................1-4

E-LIFT

LIFT

-LIFT

ii

GENERAL INFORMATION

DESCRIPTION PAG E N O .

F (continued)

GP/GLP 060 TG ........................................................................................................................................ 12

TWO STAGE FULL F

GP/GLP 050 TG ........................................................................................................................................ 12

GP/GLP 060 TG ........................................................................................................................................ 12-

FUEL

GASOLINE AND LPG

⇒S/N A875B-1314

LPG

S/N A875B-13150Y

FUEL LOCK FILTER A

LPG

⇒S/N A875B-10761

FUEL SYSTEM

GASOLINE........................................................................................................................................................ 5-8

LPG

⇒S/N A875B-10761
S/N A875B-10761⇔
WITH LOW EMISSIONS

S/N A875B-13150⇒ I

GASOLINE AND LPG ........................................................................................................................................ 15-3

GENERAL TRUCK ............................................................................................................................................... 1-2

GOVERNOR

GASOLINE AND LPG

⇒S/N A875B-13149 EXC. 12121-13135 .................................................................................................... 5-18

LPG

S/N A875B-13150⇒ INC. 12121-13135 ..................................................................................................... 5-20

REE-LIFT

9Y ................................................................................................................................... 5-4

⇒ ................................................................................................................................... 5-6

SSEMBLY

.................................................................................................................................... 5-36

.................................................................................................................................... 5-10

S/N A875B-13149Y .................................................................................................... 5-12

NC. 12121-13135 .................................................................................................. 5-14

G

-48

-66
68

H

HEADER HOSE

THREE S TAGE FULL FREE-LIFT

S/N B508V-24130⇒, S/N B563V-09116⇒ ............................................................. .................................. 13-24

⇒S/N B508V-24130, ⇒S/N B563V-09116 ............................................................................................... 13-20

TWO STAGE FULL FREE-LIFT

S/N B509V-03723⇒, S/N B564V-05762⇒ ............................................................. .................................. 13-32

⇒S/N B509V-03723, ⇒S/N B564V-05762 ............................................................................................... 13-28

TWO STAGE LIMITED FREE-LIFT

S/N B507V-03172⇒, S/N B562V-02418⇒ ............................................................. .................................. 13-16

⇒S/N B507V-03172, ⇒S/N B562V-02418 ............................................................................................... 13-12

HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT GP/GLP 050 TG ............................. 15-7

HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT GP/GLP 060 TG ............................. 15-8

HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT GP/GL P 050 TG ............................... 15-10

HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT GP/GL P 060 TG ............................... 15-12

HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT GP/GLP 050 TG ........................... 15-5

HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT GP/GLP 060 TG ........................... 15-6

HOOD................................................................................................................................................................... 1-8

HOOD LINER ..................................................................................................................................................... 1-10

iii

GENERAL INFORMATION

DESCRIPTION PAG E NO.

H (continued)

HOW TO FIND THE D
HOW TO USE THE IL
HYDRAULIC PUMP

DOUBLE GEAR

⇒S/N A875B-0510
S/N A875B-5101⇒

SINGLE GEAR

⇒S/N A875B-0510
S/N A875B-5101⇒ E

HYDRAULICS

S/N A875B-10872⇒
⇒S/N PENDING PER E
S/N PENDING PER EC

IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS.................................. xiv

IDENTIFICATION OF MAST SERIAL NUMBER ................................................................................................... xiii

IDENTIFICATION OF TRUCK SERIAL NUMBER.................................................................................................. xii

INNER MAST

THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-24

TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-54

TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-6

INSTRUMENT CLUSTER .................................................................................................................................. 6-28

INTEGRAL SIDE-SHIFT CARRIAGE

THREE STAGE FULL FREE-LIFT ................................................................................................................ 13-42

TWO STAGE FULL FREE-LIFT .................................................................................................................... 13-40

TWO STAGE LIMITED FREE-LIFT............................................................................................................... 13-38

INTEGRAL SIDE-S HIFT CYLINDER ............................................................................................................... 13-36

INTEGRAL SIDE-SHIFT HYDRAULIC HOSES

TWO AND THREE STAGE FULL FREE-LIFT

GP/GLP 060 TG ........................................................................................................................................ 13-46

TWO STAGE LIMITED FREE-LIFT............................................................................................................... 13-44

TWO, THREE AND FOUR STAGE FULL FREE-LIFT

GP/GLP 050 TG ........................................................................................................................................ 13-45

INTERMEDIATE MAS T

THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-22

ESIRED PART NUMBER..................................................................................................... xi

LUSTRATED PARTS MANUAL ............................................................................................ xi

1 INC. 5165, 5284, 5403 , 5540................................................................................... 11-18

EXC. 5102-5139 ........................................................................................................ 11-20

1 INC. 5165, 5284, 5403 , 5540................................................................................... 11-14

XC. 5102-5139 ........................................................................................................ 11-16

..................................................................................................................................... 11-10

CN 76000 ................................................................................................................. 11-2

N 76000⇔S/ N A875B-10872 .................................................................................... 11-6

I

L

LABEL AND PLATE LOCATION......................................................................................................................... 1-15

LIFT

TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-8

LIFT CYLINDER

TWO STAGE LIMITED FREE-LIFT

GP/GLP 050 TG ........................................................................................................................................ 12-12

GP/GLP 060 TG ........................................................................................................................................ 12-15

LIFTING EYES ................................................................................................................................................... 14-2

LIGHTS..................................................................................................................................................................... 14-14,15-2

LOAD BACKREST WELDMENT ........................................................................................................................ 1-18

iv

GENERAL INFORMATION

DESCRIPTION PAG E N O .

L (continued)

LOW NOISE ....................................................................................................................................................... 1-32

M

MAIN CYLINDER

THREE S TAGE FULL FREE-LIFT

GP/GLP 050 TG ........................................................................................................................................ 12-40

GP/GLP 060 TG ........................................................................................................................................ 12-44

TWO STAGE FULL FREE-LIFT

LEFT HAND, GP/GLP 050 TG .................................................................................................................. 12-62

LEFT HAND, GP/GLP 060 TG .................................................................................................................. 12-64

RIGHT HAND, GP/GLP 050 TG................................................................................................................ 12-63

RIGHT HAND, GP/GLP 060 TG................................................................................................................ 12-65

MAIN LIFT

THREE S TAGE FULL FREE-LIFT

GP/GLP 050 TG ........................................................................................................................................ 12-26

GP/GLP 060 TG ........................................................................................................................................ 12-30

TWO STAGE FULL FREE-LIFT ............................................................................ ........................................ 12-56

MANIFOLD VALVE

S/N A875B-15479Y⇒ INC. 15474-15476....................................................................................................... 7-15

MANIFOLDS......................................................................................................................................................... 3-2

MAST INSTALLATION...................................................................................................................................... 11-26

MAST TILT GP/GLP 050 TG .............................................................................................................................. 15-4

MAST TILT GP/GLP 060 TG .............................................................................................................................. 15-4

MASTER CYLINDER ......................................................................................................................................... 10-6

MASTER PART SHEET CROSS-REFERENCE ................................................................................................... xvi

MIRROR ............................................................................................................................................................. 15-3

MUFFLER AND EXHAUST PIPES....................................................................................................................... 3-6

LPG WITH LOW EMISSIONS

S/N PENDING PER ECN 75875⇒ ............................................................................................................. 3-12

O

OIL PUMP AND FILTER..................................................................................................................................... 2-12

OUTER MAST

THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-20

TWO STAGE FULL FREE-LIFT ............................................................................ ........................................ 12-52

TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-4

P

PARKING BRAKE LEVER

PUMP DRIVE ..................................................................................................................................................... 7-28

RADIATOR ......................................................................................................................................................... 15-3

RADIATOR AND HOSES

S/N A875B-0738⇔S/N PENDING PER ECN 95530-01................................................................................... 4-8

⇒S/N A875B-07838 ......................................................................................................................................... 4-6

RADIATORS AND HOSES

.................................................................................................................................. 10-4

R

v

GENERAL INFORMATION

DESCRIPTION PAG E NO.

R (continued)

S/N PENDING PER

REGULATOR

CLOSED LOOP

S/N A875B-10761

OPEN LOOP

S/N A875B-10761

ROTATING BEACON

SEAT

FULL SUSPENSION

SHEET 1 OF 2

S/N PENDING PER ECN 92036-07⇒..................................................................................................... 1-24

SHEET 2 OF 2

S/N PENDING PER ECN 92036-07⇒..................................................................................................... 1-26

NON-SUSPENSION ....................................................................................................................................... 1-30

SEMI-SUSPENSION

⇒S/N PENDING PER ECN 92036-07 ........................................................................................................1-22

SUSPENSION WITH HIP RESTRAINT.......................................................................................................... 1-28

SHIFT LINKAGE

⇒S/N A875B-10943X ....................................................................................................................................... 9-8

S/N A875B-10944X⇒ ..................................................................................................................................... 9-10

SIDE-SHIFT CARRIAGE

GP/GLP 050 TG.............................................................................................................................................. 13-2

GP/GLP 060 TG.............................................................................................................................................. 13-6

SIDE-SHIFT CYLINDER ............................................................................... ................................................... 13-10

STARTER

GASOLINE AND LPG

⇒S/N A875B-6003...................................................................................................................................... 6-10

S/N A875B-6004⇒ ...................................................................................................................................... 6-12

STEERING AXLE ............................................................................................................................................... 9-16

STEERING CONTROL UNIT

S/N PENDING PER ECN 76000⇒ ................................................................................................................. 9-14

⇒S/N PENDING PER ECN 76000 ................................................................................................................. 9-12

STEERING CYLINDER...................................................................................................................................... 9-18

STEERING POD

S/N PENDING PER ECN 76000⇒ ................................................................................................................... 9-4

⇒S/N PENDING PER ECN 76000 ................................................................................................................... 9-2

STROBE LIGHT ............................................................................................................................................... 14-12

ECN 95530-01⇒............................................................................................................ 4-10

⇒.................................................................................................................................... 5-34

⇒.................................................................................................................................... 5-30

.......................................................................................................................................... 14-4

S

T

TAN K

LPG................................................................................................................................................................. 5-16

THROTTLE LINKAGE

S/N A875B-10761⇒ ....................................................................................................................................... 5-48

⇒S/N A875B-10761 ....................................................................................................................................... 5-46

TILT CYLINDER ............................................................................................................................................... 11-24

TIMING GEAR COVER AND OIL PAN............................................................................................................... 2-10

vi

GENERAL INFORMATION

DESCRIPTION PAG E N O .

T (continued)

TIRE AND WHEEL

DRIVE WHEEL

GP/GLP 050 TG ............................................................................................................................................ 8-

GP/GLP 060 TG ............................................................................................................................................ 8-8

STEER WHEEL

GP/GLP 050 TG .......................................................................................................................................... 9-2

GP/GLP 060 TG .......................................................................................................................................... 9-2

TRANSMISSION

1 OF 2............................................................................................................................................................... 7-2

2 OF 2............................................................................................................................................................... 7-6

TRANSMISSION COO

⇒S/N A875B-19844

S/N A875B-19845Z
TUBE EXTENSION TW
TUBE EXTENSION TW

VALVE ATTACH I N G PARTS

FOUR FUNCTION

S/N A875B-10872⇒ .................................................................................................................................. 11-40

⇒S/N A875B-10872.................................................................................................................................. 11-36

THREE FUNCTION

S/N A875B-10872⇒ .................................................................................................................................. 11-32

⇒S/N A875B-10872.................................................................................................................................. 11-28

VERTICAL EXHAUST ........................................................................................................................................ 3-10

LING

Z ..................................................................................................................................... 7-30

⇒ ..................................................................................................................................... 7-32

O STAGE AND THREE STAGE FULL FREE-LIFT ....................................................... 15-4

O STAGE LIMITED FRE E-LIFT.................................................................................... 15-4

V

6

0
2

W

WATER PUMP

⇒S/N A875B-12120Y INC. 13136-13149......................................................................................................... 4-2

S/N A875B-12121Y⇒ EXC. 13136-13149 ....................................................................................................... 4-4

WIRE HARNESS

CHASSIS

GASOLINE AND LPG

S/N A875B-5026⇔S/N A875B-10760 ..................................................................................................... 6-40

LPG

S/N A875B-10761⇔S/N PENDING PER ECN 95530-01 ....................................................................... 6-42

S/N PENDING PER ECN 95530-01⇒ ..................................................................................................... 6-44

⇒S/N A875B-5025...................................................................................................................................... 6-38

COWL

S/N PENDING PER ECN 76000⇒ ............................................................................................................. 6-36

⇒S/N PENDING PER ECN 76000 ............................................................................................................. 6-32

ENGINE

⇒S/N A875B-03165.................................................................................................................................... 6-46

S/N A875B-03166⇒ .................................................................................................................................... 6-48

ENGINE SHUTDOWN SYSTEM .................................................................................................................... 6-50

INSTRUMENT CLUSTER............................................................................................................................... 6-30

LPG

S/N A875B-10761⇒ .................................................................................................................................... 6-52

vii

GENERAL INFORMATION

DESCRIPTION PAG E NO.

W (continued)

LPG ENGINE

CLOSED LOOP

S/N A875B-1212

1Y⇒ EXC. 13136-13149 .............................................................................................. 6-54

viii

GENERAL INFORMATION

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:

TERM DEFINITION TERM DEFINITION

Amp Amperes

AR As Required

BDI Battery Discharge Indicators

BWI Brush Wear Indicator

CE Communicator End

CRE Corrosive Environment

D/B Date Break

dbA Decibel "A" Scale

DE Drive End

ECM Electronic Control Module

ECN Engineering Change Notice

EEPROM Electrically Erasable Programmable

Read Only Memory

EPROM Electrically Programmable Read Only

Memory

FRE Freezer Environment

in. inches

LPG Liquefied Petroleum Gas

MAP Manifold Absolute Pressure

mm

millimeters

MSTS Microprocessor Spark Timing System

NPT National Pipe Threads

O/S Oversize

PTO Power Tak e Off

RPM Revolutions per Minute

S/N Serial Number

TMM Truck Management Module

UL Type D Diesel-Powered Safety Rating

UL Type DS Diesel-Powered Safety Rating

UL Type E Battery-Powered Safety Rating

UL Type EE Battery-Powered Safety Rating

UL Type ES Battery-Powered Safety Rating

UL Type G Gasoline-Powered Safety Rating

UL Type GS Gasoline-Powered Safety Rating

UL Type LP Gas-Powered Safety Rating

UL Type LPS LP Gas-Powered Safety Rating

U/S Undersize

UL Underwriters Laboratory

VVolts

ix

GENERAL INFORMATION

HOW TO U SE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies,
subassemblies, and detail parts needed for service
replacement.

The different constructions are indicated by keys and
footnotes. The callouts correspond to descriptions
found on the next page.

x

HOW TO FIND THE DESIRED PART NUMBER

GENERAL INFORMATION

WHEN THE PART NUMBER AND THE NEXT
HIGHER ASSEMBLY IS NOT KNOWN:

1. Determine the function and application of the part
required. Turn to the Sections Page. Choose the
general area of reference most likely to include
the part.

2. Turn to the section you chose. Use the Section
Table of Contents to determine the assembly which
would normally contain the part required. Then
locate the part on the assembly breakdown page.

WHEN THE PAR
AND THE NEXT
KNOWN:

3. Determine the assembly the required part is used
on. Turn to the Alphabetical Index on Page i.

4. Locate the assembly the required part is used on
and turn to the page indicated for that assembly.
Then locate the part on the assembly breakdown
page.

WHEN THE PART NUMBER IS KNOWN:

5. Use the Num
part numbe
part as ind

GENERAL:

The assembly breakdowns include part numbers,
descriptions, quantities required, keys and
footnotes to help in selecting correct parts.

6. Five peri
indicate

Separate

figure. A
hand fol
DESCRIP

7. Keys are
assembl
Select t
and the c
requir
indica

8. Indent
column
subpar
previo
subpar

odsinthePARTNO.column(.....)

that the part is either Not Serviced

ly or there is a reference to another

figure reference is denoted by a pointing

lowed by a parts page number in the

TION column (☞7A56)

used to show two or more similar

ies, RH and LH assembly parts, etc.

he appropriate key, "A", "B", "C", "D", or "E"

orresponding quantity column to find the
ed parts. Two periods in the QTY column (..)
te that the part is not used for that assembly.

ed descriptions under the DESCRIPTION

are used to indicate assemblies and

ts of assemblies. In the example on the

us page, BEARING CAP (Item 2) is a

tofthemajorassemblyCASE.

T NUMBER IS NOT KNOWN

HIGHER ASSEMBLY IS

erical Index on Page 16-1 to find the

r. Turn to the page listed and locate the

icated by the item number.

9. Quantities shown are for one assembly. The
quantities of the subpart BEARING CAP are
indicated as two and two. This means two per
CASE assembly.

10. Serial number breaks identify the most current
parts information and are shown as follows:

⇒ S/N A810N-2639

Indicates last serial number affected.

S/N A810N-2640 ⇒

Indicates the first serial number affected.

S/N A810N-1553 ⇔ S/N A810N-3291

Indicates a range of serial numbers affected.

ECN numbers for pending serial numbers are
shown to allow for the inclusion of the most current
parts information and are identified as follows:

⇒ S/N Pending Per ECN 63243

Indicates a pending serial number for last unit
affected.

S/N Pending Per ECN 63243 ⇒

Indicates a pending serial number for first unit
affected.

Date breaks a
occurred but
was not recor
based on the E
follows:

⇒ D/B 3/00

Indicates th
within that

D/B 3/00 ⇒

Indicates th
within that m

D/B 3/00 ⇔ D/B

Indicates a r
item affecte

Contact your local dealer for Yale lift trucks for
serial number information for items with a ECN or
adatebreak.

ORDERING PARTS:

When ordering replacement parts, give the unit serial
number, part number, name of part and quantity
required.

For any fur t
ordering, c

onsult your local dealer for Yale lift trucks.

re used to indicate when a change

a subsequent serial number break

ded. This is an arbitrary date usually

CN release and are identified as

at a change occurred sometime

month for the item affected.

at a change occurred sometime

onth for the item affected.

4/00

ange of production dates of the

d.

her information on parts, service, or

xi

GENERAL INFORMATION

IDENTIFICATION OF TRUCK SERIAL NUMBER

NOTE: Serial Number breakdown is only for trucks built after 1994.

(1) and (2) The first let

(3) The second letter indicates the plant of manufacture.

(4) The four or five digit number indicates the production sequence number of the truck.

(5) The final let

The letters "

For pending serial numbers contact your local dealer for Yale lift trucks.

ter and three numbers indicate the truck unit code.

ter indicates the year of manufacture starting with "A" in 1957 and 1980.

I", "O", and "Q" will not be used.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

xii

GENERAL INFORMATION

IDENTIFICATION OF M AST SERIAL NUMBER

(1) and (2) The first letter and number indicates the mast unit code.

(3) The second letter indicates the plant of manufacture.

(4) The four or five digit number indicates the production sequence number of the mast.

(5) Carriage travel in millimeters stamped just below the serial number.

Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).

For pending production sequence numbers contact your local dealer for Yale lift trucks.

LIFT EQUIPMENT IDENTIFICATION

1. Fork part number, capacity rating, plant code
letter, and date of manufacture are stamped
approximately six inches below the top of most
forks.

2. The carriage group number is stamped on the
right hand side of the top crossmember (pin type)
or on the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.

3. The mast identification number has a unit code,
a letter indicating the plant of manufacture, and
a serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.

4. Tilt and lift cylinder group numbers are stamped
on the cylinder shell.

Always refer to the group, serial, or part number
when ordering service parts.

Modification of masts and carriages by SPED
(Special Products Engineering Department) are
identified by a model prefix code beginning with
the letter "S". contact your dealer for Yale lift trucks
for information on these assemblies.

xiii

GENERAL INFORMATION

IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit co de.

(3) The second letter indicates the plant of manufacture.

(4) The four or fi

For pending production sequence numbers contact your local dealer for Yale lift trucks.

ve digit number indicates the production sequence number.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to
identify the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department)
are identified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for
information on these assemblies.

xiv

GENERAL INFORMATION

MASTER PART SHEET CROSS-REFERENCE

NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after

the description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of
the parts pages.

EXAMPLE:

ITEM PART NO. DESCRIPTION QTY

31 505965530 Steering Cylinder (☞ 6E67)..................................................................................... 1

32 504224261 Pin............................................................................................................................ 4

Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on.

PART S HE ET PAG E N O .

P10026 ............................... 1-30

P10027 ................................. 3-6

P10055 ............................... 7-26

P10144 ............................. 11-14

P10149 ............................. 11-18

P10150 ............................. 11-26

P10157 ............................. 11-44

P10158 ............................. 11-48

P10159 ............................... 12-4

P10159 ............................... 12-6

P10159 ............................... 12-8

P10160 ............................. 12-18

P10161 ............................. 12-20

P10161 ............................. 12-22

P10161 ............................. 12-24

P10161 ............................. 12-26

P10161 ............................. 12-30

P10161 ............................. 12-32

P10161 ............................. 12-36

P10165 ............................. 12-50

P10170 ............................. 12-12

P10170 ............................. 12-15

P10174 ............................. 12-40

P10174 ............................. 12-44

P10175 ............................. 12-46

P10175 ............................. 12-48

P10176 ............................. 12-52

P10176 ............................. 12-54

P10176 ............................. 12-56

P10176 ............................. 12-58

P10176 ............................. 12-60

P10188 ............................. 12-62

P10188 ............................. 12-63

P10188 ............................. 12-64

P10188 ............................. 12-65

P10189 ............................. 12-66

PART SHEET PAGE NO.

P10189 ............................. 12-68

P10191 ............................. 12-70

P10194 ............................... 13-2

P10195 ............................... 13-6

P10197 ............................. 13-10

P10199 ............................. 13-12

P10201 ............................. 13-20

P10203 ............................. 13-28

P10211 ................................. 1-2

P10212 ................................. 1-4

P10213 ............................... 1-10

P10214 ............................... 1-12

P10218 ............................... 1-18

P10223 ................................. 2-2

P10223 ................................. 2-4

P10223 ................................. 2-6

P10223 ................................. 2-8

P10223 ............................... 2-10

P10226 ............................... 6-26

P10227 ............................... 2-14

P10228 ............................... 3-10

P10229 ................................. 4-2

P10230 ................................. 4-6

P10231 ............................... 5-24

P10232 ............................... 1-20

P10232 ............................... 1-21

P10233 ............................... 5-10

P10234 ............................... 5-38

P10235 ................................. 6-2

P10237 ................................. 6-8

P10239 ............................... 6-30

P10241 ............................... 6-38

P10242 ............................... 6-46

P10245 ................................. 7-2

P10246 ............................... 7-16

P10248 ............................... 7-28

PART SHEET PAGE NO.

P10249 ............................... 7-30

P10250 ................................. 8-2

P10252 ............................... 10-4

P10253 ............................. 10-10

P10254 ................................. 9-2

P10258 ................................. 8-6

P10259 ............................... 9-20

P10292 ............................... 5-52

P10293 ............................... 11-2

P10294 ............................. 11-22

P10297 ............................... 1-14

P10483 ............................... 5-46

P10484 ............................... 5-50

P10499 ................................. 6-4

P10800 ............................... 1-22

P10801 ............................... 1-32

P10802 ................................. 1-8

P10803 ............................... 9-16

P10804 ............................... 9-22

P10805 ................................. 8-8

P10806 ............................... 2-12

P10807 ............................... 2-16

P10808 ................................. 3-2

P10809 ................................. 3-4

P10810 ................................. 5-4

P10811 ................................. 5-8

P10812 ............................... 5-16

P10813 ............................... 5-18

P10815 ............................... 5-36

P10816 ............................... 5-40

P10817 ................................. 6-6

P10818 ............................... 6-10

P10819 ............................... 6-24

P10821 ................................. 7-8

P10822 ................................. 9-8

P10824 ............................... 10-6

xv

GENERAL INFORMATION

PART S HE ET PAG E N O .

P10825 ............................... 10-8

P10826 ............................... 9-18

P10827 ............................... 9-12

P10828 ............................. 11-24

P10829 ............................. 11-28

P10830 ............................. 11-36

P10831 ............................... 14-2

P10835 ............................. 14-16

P10836 ............................. 14-18

P10837 ............................... 6-28

P10844 ............................... 5-22

P10936 ............................. 13-16

P10937 ............................. 13-32

P10938 ............................. 13-24

P10991 ............................. 14-14

P11050 ............................... 1-28

P11061 ............................... 14-8

P11063 ............................... 14-4

P11064 ............................. 14-12

P11127 ............................... 6-12

P11161 ............................... 5-26

P11167 ............................. 11-16

P11171 ............................. 11-20

P11500 ............................... 6-14

P11811 ............................... 6-40

P11830 ................................. 4-8

PART S HE ET PAG E N O .

P11858 ............................... 6-32

P11861 ................................. 9-4

P11862 ............................... 9-10

P11864 ............................... 6-36

P11866 ............................... 11-6

P11867 ............................... 5-30

P11882 ............................... 9-14

P11949 ............................... 1-24

P11950 ............................... 1-26

P11981 ............................... 5-48

P11990 ............................... 5-12

P11991 ............................... 5-28

P11992 ............................... 5-42

P12106 ............................... 6-42

P12107 ............................... 6-48

P12108 ............................... 6-52

P12163 ............................... 3-12

P12167 ............................. 11-10

P12168 ............................. 11-32

P12169 ............................. 11-40

P12192 ............................... 5-14

P12193 ............................... 6-18

P12216 ............................... 5-32

P12217 ............................... 5-34

P12227 ................................. 4-4

P12230 ............................... 5-20

PART SHEET PAGE NO.

P12235 ................................. 5-6

P12580 ............................. 13-38

P12581 ............................. 13-40

P12582 ............................. 13-42

P12583 ............................. 13-36

P12584 ............................. 13-44

P12585 ............................. 13-45

P12586 ............................. 13-46

P13081 ............................... 6-22

P13084 ............................... 6-50

P13153 ............................... 14-6

P13161 ............................... 10-2

P13178 ............................... 5-44

P13208 ............................... 7-32

P13267 ............................... 6-44

P13268 ................................. 3-8

P13271 ............................... 4-10

P13280 ................................. 7-6

P13281 ............................... 7-15

P13282 ............................... 7-18

P13283 ............................... 7-20

P13284 ............................... 7-22

P13285 ............................... 6-54

P13286 ............................... 7-12

xvi

SECTION 1

1 GENERAL TRUCK

CONTENTS

SECTION 1

GENERAL TRUCK

DESCRIPTION PAG E

COUNTERWEIGHT ........................................................................................................................................... 1-12

FORK

GP/GLP 050 TG.............................................................................................................................................. 1-20

GP/GLP 060 TG.............................................................................................................................................. 1-21

FRAME AND FLOORPLATES.............................................................................................................................. 1-4

GENERAL TRUCK ............................................................................................................................................... 1-2

HOOD................................................................................................................................................................... 1-8

HOOD LINER ..................................................................................................................................................... 1-10

LABEL AND PLATE LOCATION......................................................................................................................... 1-15

LOAD BACKREST WELDMENT ........................................................................................................................ 1-18

LOW NOISE ....................................................................................................................................................... 1-32

SEAT

FULL SUSPENSION

SHEET 1 OF 2

S/N PENDING PER ECN 92036-07⇒ ..................................................................................................... 1-24

SHEET 2 OF 2

S/N PENDING PER ECN 92036-07⇒ ..................................................................................................... 1-26

NON-SUSPENSION ....................................................................................................................................... 1-30

SEMI-SUSPENSION

⇒S/N PENDING PER ECN 92036-07 ........................................................................................................1-22

SUSPENSION WITH HIP RESTRAINT.......................................................................................................... 1-28

1-1

P10211 08-00

GENERAL TRUCK

1-2

P10211 08-00

GENERAL TRUCK

ITEM PART NO. DESCRIPTION QTY

1 ..... Fork(☞ P10232, P10232) ....................................................................................... 2

2 . . . . . Load Backrest (

3 . . . . . Mast-Two Stage Limited Free-Lift (

3 . . . . . Mast-Two Stage Full Free-Lift (

3 . . . . . Mast-Three Stage Full Free-Lift (

4 . . . . . Operator Seat (

5 . . . . . Overhead Guard (

6 ..... ThrottlePedal(

7 . . . . . Floorplates/Cowl (

8 . . . . . Counterweight (

9 . . . . . Steer Axle (

10 .. . .. DriveAxleAssembly(

11 . . . . . Label and Plate Location (

☞ P10218) ...................................................................................... 1

☞ P10159) ........................................................ 1

☞ P10176) .............................................................. 1

☞ P10161) ........................................................... 1

☞ P10800, P11949, P11950, P11050, P10026) ............................ 1

☞ P10212) .................................................................................. 1

☞ P10483, P11981) ........................................................................ 1

☞ P10212) .................................................................................. 1

☞ P10214) ..................................................................................... 1

☞ P10803) ............................................................................................ 1

☞ P10250) ............................................................................ 1

☞ P10297) ..................................................................... AR

1-3

P10212 06-00

FRAME AND FLOORPLATES

1-4

P10212 06-00

FRAME AND FLOORPLATES

ITEM PART NO. DESCRIPTION QTY

1 505968580 Overhead Guard (Raised) ......................................................................................... 1

1 505974518 Overhead Guard (Standard)...................................................................................... 1

2 504262755 Capscrew................................................................................................................... 8

3 904310409 Washer ...................................................................................................................... 8

4 505972586 Nut ............................................................................................................................. 4

5 520053804 Nut ............................................................................................................................. 4

6 505970553 Capscrew................................................................................................................... 6

7 ce 504240966 Cover ......................................................................................................................... 1

7 cf 524141550 Cover ......................................................................................................................... 1

7 be 524138905 Cover ......................................................................................................................... 1

7 bf 524141551 Cover......................................................................................................................... 1

8 504241782 Plug ........................................................................................................................... 12

9 504241783 Plug ........................................................................................................................... 5

10 504241784 Plug ........................................................................................................................... 4

11 e 504240727 Frame ........................................................................................................................ 1

11 f 524141542 Frame ........................................................................................................................ 1

12 g 520045006 Mount ........................................................................................................................ 4

12 h 580011994 Mount ........................................................................................................................ 4

13 931006914 Capscrew................................................................................................................... 4

14 449021010 Washer ...................................................................................................................... 4

15 505966562 Washer ...................................................................................................................... 4

16 505970579 Nut............................................................................................................................. 2

17 504315706 Sound Liner ............................................................................................................... 1

18 900001242 Handle ....................................................................................................................... 1

19 505972576 Plug ........................................................................................................................... 2

20 c 504240766 Floorplate .................................................................................................................. 1

20 c 504241791 Floorplate (Low Noise) .............................................................................................. 1

21 c 504240787 Floor Mat (Low Noise) ............................................................................................... 1

21 c 504240990 Floor Mat ..................................................................................... .............................. 1

22 a 505973529 Fender (RH)............................................................................................................... 1

22 d 505973563 Fender (RH)............................................................................................................... 1

22 d 505973576 Fender (LH) ............................................................................................................... 1

22 a 505973595 Fender (LH) ............................................................................................................... 1

23 a 505973505 Fender (LH) ............................................................................................................... 1

23 a 505973508 Fender (RH)............................................................................................................... 1

23 d 505973509 Fender (RH)............................................................................................................... 1

23 d 505973598 Fender (LH) ............................................................................................................... 1

24 449001302 Capscrew................................................................................................................... 8

25 449022013 Lockwasher ............................................................................................................... 12

26 900001254 Bar............................................................................................................................. 12

27 504071785 Washer ...................................................................................................................... 4

28 449015044 Nut............................................................................................................................. 4

29 449001015 Capscrew................................................................................................................... 4

30 504262754 Washer ...................................................................................................................... 8

31 c 520036895 Storage Compartment ............................................................................................... 1

32 b 524139616 Floorplate (RH) .......................................................................................................... 1

33 504060774 Screw......................................................................................................................... 2

34 b 504315702 Floorplate .................................................................................................................. 1

34 b 504315705 Floorplate (Low Noise) .............................................................................................. 1

1-5

P10212 06-00

FRAME AND FLOORPLATES

ITEM PART NO. DESCRIPTION QTY

35 b 504315708 Floor Mat ................................................................................................................... 1

35 b 504315736 Floor Mat (Low

Noise) ...............................................................................................

1

FOOTNOTES:
a Dual Tire
b Foot Direction
c Forward and Rev

al Control Pedal

erse Shift Lever

d Wide Tire
e ⇒ S/N PENDING PE
f S/N PENDING PER

R ECN 76000

ECN 76000 ⇒

g ⇒ D/B 07/1998
h D/B 07/1998 ⇒

1-6

NOTES

1-7

P10802 04-00

HOOD

1-8

P10802 04-00

HOOD

ITEM PART NO. DESCRIPTION QTY

1 504240979 Door (LH) (Gasoline) ................................................................................................. 1

1 504240980 Door (LH) (LPG) ........................................................................................................ 1

2 504240985 Door (RH) .................................................................................................................. 1

3 505972577 Support ...................................................................................................................... 1

4 a 908594716 Cover ......................................................................................................................... 1

4 b 908594741 Cover......................................................................................................................... 1

5 909835611 Plate .......................................................................................................................... 1

6 504240757 Hinge ......................................................................................................................... 2

7 922134300 Support ...................................................................................................................... 1

8 b 504281774 Spring ........................................................................................................................ 1

8 a 920546403 Spring ........................................................................................................................ 1

9 504240856 Hinge (LH) ................................................................................................................. 1

10 504240857 Hinge (RH)................................................................................................................. 1

11 923533400 Hook Assembly.......................................................................................................... 1

12 922134300 Support...................................................................................................................... 1

13 912630306 Bushing ..................................................................................................................... 1

14 917426300 Cushion (Rubber) ......................................................................................................2

15 912291312 Trim............................................................................................................................ 2

16 505974549 Capscrew................................................................................................................... 1

17 449001029 Capscrew................................................................................................................... 1

18 449015044 Nut............................................................................................................................. 6

19 449001302 Capscrew................................................................................................................... 4

20 449021006 Washer ...................................................................................................................... AR

21 932729903 Capscrew................................................................................................................... 4

22 449021001 Washer ...................................................................................................................... 2

23 932729907 Capscrew................................................................................................................... 4

24 449022016 Lockwasher ............................................................................................................... 14

25 449001014 Capscrew................................................................................................................... 2

26 449015014 Nut............................................................................................................................. 2

27 449001415 Capscrew................................................................................................................... 4

28 449001013 Capscrew................................................................................................................... 4

29 912326300 Pin ............................................................................................................................. 2

30 965801908 Cotter Pin .................................................................................................................. 4

31 916748304 Seal ........................................................................................................................... 2

32 923532400 Arm............................................................................................................................ 1

33 928036300 Push Rod ............................................................................................................. 1

34 504226242 Washer ...................................................................................................................... 18

35 923179401 Strip ........................................................................................................................... 1

36 923179404 Strip ........................................................................................................................... 1

37 916748308 Seal (LH) (Gasoline).................................................................................................. 1

38 916748327 Seal ........................................................................................................................... 1

39 449022013 Lockwasher ............................................................................................................... 4

40 502398907 Washer ...................................................................................................................... AR

41 916748303 Seal (LH) (LPG)......................................................................................................... 2

FOOTNOTES:
a ⇒ S/N A875B-10335
b S/N A875B-10335 ⇒

1-9

P10213 08-00

HOOD LINER

1-10

P10213 08-00

HOOD LINER

ITEM PART NO. DESCRIPTION QTY

1 504241701 Liner (Hood)............................................................................................................... 1

2 504246763 Liner (Front Cover) .................................................................................................... 1

3 504241724 Liner (LH Door).......................................................................................................... 1

4 504241725 Liner (RH Door) .........................................................................................................1

5 900003273 Button ........................................................................................................................ 3

6 518793609 Fastener .................................................................................................................... 14

7 580001090 Fastener .................................................................................................................... 1

8 014195600 Grommet.................................................................................................................... 2

1-11

P10214 08-00

COUNTERWEIGHT

1-12

P10214 08-00

COUNTERWEIGHT

ITEM PART NO. DESCRIPTION QTY

1 505975574 Counterweight (GP/GLP 060 TG).............................................................................. 1

1 505975581 Counterweight (GP/GLP 050 TG).............................................................................. 1

2 449001405 Capscrew (GP/GLP 050 TG)..................................................................................... 1

2 449001435 Capscrew (GP/GLP 060 TG)..................................................................................... 1

3 505972541 Pin ............................................................................................................................. 1

4 449034061 Pin ............................................................................................................................. 1

5 504246769 Seal ........................................................................................................................... 1

5 916748322 Seal (Rubber) (Optional) ........................................................................................... 1

6 505970557 Shim (0.109 in.) ......................................................................................................... AR

6 580000884 Shim (0.059 in.) ......................................................................................................... AR

7 505970538 Washer ...................................................................................................................... 1

8 955400911 Lockwasher ............................................................................................................... 1

9 449015014 Nut ............................................................................................................................. 4

10 504226242 Washer ...................................................................................................................... 12

11 449022016 Lockwasher ............................................................................................................... 4

12 504241796 Plug ........................................................................................................................... 1

1-13

P10297 08-00

LABEL AND PLATE LOCATION

1-14

P10297 08-00

LABEL AND PLATE LOCATION

ITEM PART NO. DESCRIPTION QTY

1 504575274 Label (Park Brake without Seat Brake)...................................................................... 1

2 a . . . . . Label (Overhead Guard Impact) .......................................................................... 2

3 504231296 Label (Operator Restraint)......................................................................................... 1

4 504231215 Label (Mast Warning) ................................................................................................ 1

5 505977534 Rivet .......................................................................................................................... 4

6 a . . . . . Nameplate............................................................................................................ 1

7 912331302 Label (Yale)................................................................................................................ 2

8 513572100 Label (Filter Removal Warning) ................................................................................. 1

9 917492304 Label (Auxiliary Function - Reach) ............................................................................ 1

9 917492306 Label (Auxiliary Function - Swing) ............................................................................. 1

9 917492307 Label (Auxiliary Function - Stabilizer) ........................................................................ 1

9 917492309 Label (Auxiliary Function - Scoop)............................................................................. 1

9 917492308 Label (Auxiliary Function - Push/Pull)........................................................................ 1

9 917492302 Label (Auxiliary Function - Clamp) ............................................................................ 1

9 917492303 Label (Auxiliary Function - Rotate) ............................................................................ 1

9 917492311 Label (Auxiliary Function - Side-Shift) ....................................................................... 1

9 917492305 Label (Auxiliary Function - Spreader) ........................................................................ 1

9 516789307 Label (Auxiliary Function - Reach) ............................................................................ 1

9 516789309 Label (Auxiliary Function - Swing) ............................................................................. 1

9 516789310 Label (Auxiliary Function - Stabilizer) ........................................................................ 1

9 516789312 Label (Auxiliary Function - Dump) ............................................................................. 1

9 516789311 Label (Auxiliary Function - Push/Pull)........................................................................ 1

9 516789305 Label (Auxiliary Function - Clamp) ............................................................................ 1

9 516789306 Label (Auxiliary Function - Rotate) ............................................................................ 1

9 516789304 Label (Auxiliary Function - Side-Shift) ....................................................................... 1

9 516789308 Label (Auxiliary Function - Spread) ........................................................................... 1

10 516789303 Label (Auxilliary Function - Tilt) ................................................................................. 1

10 917492312 Label (Auxilliary Function - Blank) ............................................................................. 1

11 504231252 Label (Pinch Point) ....................................................................................................2

12 505976595 Label (Mast Warning) ................................................................................................ 2

13 504231248 Label (No Riders) ......................................................................................................2

14 504246778 Pad ............................................................................................................................ 2

15 504240859 Pad (LH) .................................................................................................................... 1

15 504240860 Pad (RH).................................................................................................................... 1

16 505977525 Label (Type GS)......................................................................................................... 2

17 505977565 Label (Flammable LP Gas)........................................................................................ 1

18 505978556 Label (Battery Disconnect) ........................................................................................ 1

19 505977581 Label (Warning) ......................................................................................................... 1

20 505977535 Label (Operator Warning) .......................................................................................... 1

21 a . . . . . Capacity Plate ........................................................................................................... 1

22 912845301 Label (Yale)................................................................................................................ 2

23 505976556 Label (Fan Warning) .................................................................................................. 2

1-15

P10297 08-00

LABEL AND PLATE LOCATION

ITEM PART NO. DESCRIPTION QTY

24 505976566 Label (Fan Warn
25 518806645 Label (Boron F
26 505976545 Label (Antifr
27 580026934 Label (LPG Tan

ing) ..................................................................................................

ree Antifreeze Only) ...................................................................... .....

eeze) ................................................................... ...................................

k).......................................................................................................

28 505976530 Rivet .......................................................................................................................... 2

504279799 Label Kit (In

cludes Items 1, 3-4, 11-13, 20, 22-23) ...................................................

FOOTNOTES:
a Contact Your

Local Yale Dealer

1

AR

1

AR

1

1-16

NOTES

1-17

P10218 08-00

LOAD BACKREST WELDMENT

1-18

P10218 08-00

LOAD BACKREST WELDMENT

ITEM PART NO. DESCRIPTION QTY

1 504242751 Load Backrest Extension (38.5 in.) (GP/GLP 050 TG) ............................................. 1

1 504240704 Load Backrest Extension (38.5 in.) (GP/GLP 060 TG) ............................................. 1

1 504242746 Load Backrest Extension (42 in.) (GP/GLP 050 TG) ................................................ 1

1 504242747 Load Backrest Extension (42 in.) (GP/GLP 060 TG) ................................................ 1

1 504263702 Load Backrest Extension (48 in.) (GP/GLP 050 TG) ................................................ 1

1 504263703 Load Backrest Extension (48 in.) (GP/GLP 060 TG) ................................................ 1

2 505960578 Capscrew................................................................................................................... 4

3 061278200 Washer ...................................................................................................................... 4

3 a 504233271 Washer ...................................................................................................................... 4

4 909882405 Nut ............................................................................................................................. 4

FOOTNOTES:
a Optional

1-19

P10232 09-00

FORK
(GP/GLP 050 TG)

ITEM PART NO. DESCRIPTION QTY

1 504110201 Fork (36 in.) ............................................................................................................... 2

1 504110202 Fork (42 in.) ............................................................................................................... 2

1 504110203 Fork (48 in.) ............................................................................................................... 2

1 504110204 Fork (54 in.) ............................................................................................................... 1

1 504110205 Fork (60 in.) ............................................................................................................... 2

1 518647602 Fork (42 in.) ............................................................................................................... 2

1 518647603 Fork (48 in.) ............................................................................................................... 2

1 518647604 Fork (54 in.) ............................................................................................................... 2

1 518647605 Fork (60 in.) ............................................................................................................... 2

1 518649601 Fork (36 in.) ............................................................................................................... 2

1 518649602 Fork (42 in.) ............................................................................................................... 2

1 518649603 Fork (48 in.) ............................................................................................................... 2

1 752780402 Fork (36 in.) ............................................................................................................... 2

1 752780422 Fork (30 in.) ............................................................................................................... 2

2 580026744 Latch Kit .................................................................................................................... 2

3 . . . . . Knob..................................................................................................................... 1

4 . . . . . Pin ........................................................................................................................ 1

5 . . . . . Spring................................................................................................................... 1

1-20

P10232 08-00

FORK

(GP/GLP 0 60 TG)

ITEM PART NO. DESCRIPTION QTY

1 503998701 Fork (36 in.) ............................................................................................................... 2

1 503998702 Fork (42 in.) ............................................................................................................... 2

1 503998703 Fork (48 in.) ............................................................................................................... 2

1 503998704 Fork (54 in.) ............................................................................................................... 2

1 503998705 Fork (60 in.) ............................................................................................................... 2

1 505862501 Fork (36 in.) ............................................................................................................... 2

1 505862502 Fork (42 in.) ............................................................................................................... 2

1 505862503 Fork (48 in.) ............................................................................................................... 2

1 505862504 Fork (54 in.) ............................................................................................................... 2

1 518650601 Fork (36 in.) ............................................................................................................... 2

1 518650602 Fork (42 in.) ............................................................................................................... 2

1 518650603 Fork (48 in.) ............................................................................................................... 2

1 518650604 Fork (54 in.) ............................................................................................................... 2

2 580026744 Latch Kit ................................ .................................................................................... 2

3 . . . . . Knob ..................................................................................................................... 1

4 . . . . . Pin ........................................................................................................................ 1

5 . . . . . Spring................................................................................................................... 1

1-21

P10800 08-00

SEA T
(SEMI-SUSPENSION)
(⇒S/N PENDING PER ECN 92036-07)

1-22

P10800 08-00

SEAT

(SEMI-SUSPENSION)

(⇒S/N PENDING PER ECN 92036-07)

ITEM PART NO. DESCRIPTION QTY

504305741 Seat (Fabric).............................................................................................................. 1

504305742 Seat (Vinyl) ................................................................................................................ 1

1 504259766 Back Cushion (Vinyl) ............................................................................................ 1

1 504259773 Back Cushion (Fabric).......................................................................................... 1

1 a 504289704 Back Cushion ....................................................................................................... 1

1 a 504289706 Back Cushion ....................................................................................................... 1

2 504259767 Seat Cushion (Vinyl) ............................................................................................ 1

2 504259774 Seat Cushion (Fabric) .......................................................................................... 1

2 a 504289705 Seat Cushion........................................................................................................ 1

2 a 504289707 Seat Cushion........................................................................................................ 1

3 520041836 Shock Absorber Kit .............................................................................................. 1

4 518793606 Switch................................................................................................................... 1

5 520041844 Hardware Kit ........................................................................................................ 1

6 520041870 Block .................................................................................................................... 1

7 520041896 Shaft and Bearing Kit ........................................................................................... 1

8 580000245 Cover (RH) ........................................................................................................... 1

9 580000246 Cover (LH) ............................................................................................................ 1

10 580010435 Slide Rail Kit.........................................................................................................1

11 504259768 Cover Kit (Upper) ................................................................................................. 1

12 520041852 Holder Kit ............................................................................................................. 1

13 520041822 Cover.................................................................................................................... 1

14 504259770 Cover.................................................................................................................... 1

15 520041829 Knob Kit................................................................................................................ 1

16 520041849 Tape Kit ................................................................................................................ 1

17 504259771 Hip Restraint (LH) ................................................................................................ 1

18 504259772 Hip Restraint (RH)................................................................................................ 1

19 520041644 Suspension Spring Kit .......................................................................................... 1

20 520041883 Suspension Cable Kit........................................................................................... 1

21 023604600 Washer ...................................................................................................................... 4

22 504223217 Washer ...................................................................................................................... 4

23 752821400 Spacer ....................................................................................................................... 1

24 518796683 Seat Belt .................................................................................................................... 1

25 504223249 Capscrew................................................................................................................... 2

26 504238298 Nut............................................................................................................................. 4

FOOTNOTES:
a Optional

1-23

P11949 09-00

SEA T
(FULL SUSPENSION) (SHEET 1 OF 2)
(S/N PENDING PER ECN 92036-07⇒)

1-24

P11949 09-00

SEAT

(FULL S USPENSION) (SHEET 1 OF 2)

(S/N PENDING PER ECN 92036-07⇒)

ITEM PART NO. DESCRIPTION QTY

524144896 Suspension Seat (Vinyl) ............................................................................................ 1

524144897 Suspension Seat (Fabric) .......................................................................................... 1

1 580014462 Back Cushion (Vinyl) ............................................................................................ 1

1 580014463 Back Cushion (Fabric).......................................................................................... 1

2 580023146 Seat Cushion (Vinyl) ............................................................................................ 1

2 580023147 Seat Cushion (Fabric) .......................................................................................... 1

3 . . . . . Riser .................................................... .................................................................1

4 . . . . . Box .......................................................................................................................1

5 . . . . . Cover.................................................................................................................... 1

6 . . . . . Screw ................................................................................................................... 4

7 . . . . . Hip Restraint (RH) ................................................................................................ 1

7 . . . . . Hip Restraint (LH) ................................................................................................ 1

8 . . . . . Washer ................................................ ................................................................. 2

9 . . . . . Bolt ....................................................................................................................... 2

10 . . . . . Nut........................................................................................................................ 10

11 . . . . . Bolt ....................................................................................................................... 2

12 . . . . . Block ....................................................................................................................2

13 . . . . . Seat Belt............................................................................................................... 1

14 . . . . . Bolt ....................................................................................................................... 2

15 . . . . . Nut........................................................................................................................ 2

16 . . . . . Washer................................................................................................................. 4

17 . . . . . Handle............................................................. ..................................................... 1

18 . . . . . Latch Kit ............................................................................................................... 1

19 . . . . . Bracket ................................................................................................................. 1

20 . . . . . Spacer.................................................................................................................. 1

21 . . . . . Spring...................................................................................................................1

22 . . . . . Knob.....................................................................................................................1

23 . . . . . Spring Extension .................................................................................................. 1

24 . . . . . Pivot ..................................................................................................................... 2

25 . . . . . Washer................................................................................................................. 2

26 . . . . . Nut........................................................................................................................ 2

27 . . . . . Bolt ....................................................................................................................... 2

28 . . . . . Nut........................................................................................................................ 6

29 580014473 Handle Kit............................................................................................................. 1

30 . . . . . Slide (RH)............................................................................................................. 1

31 . . . . . Slide (LH) ............................................................................................................. 1

32 . . . . . Bolt ....................................................................................................................... 4

33 . . . . . Screw ................................................................................................................... 2

34 580014469 Suspension Kit ..................................................................................................... 1

35 524145453 Spacer.................................................................................................................. 4

36 023604600 Washer ...................................................................................................................... 4

37 504238298 Nut............................................................................................................................. 4

580014465 Manual Holder Kit (Includes Items 3-6) ..................................................................... 1

580014466 Hip Restraint Kit (RH) (Includes Items 7-12, 33) ....................................................... 1

580014467 Hip Restraint Kit (LH) (Includes Items 7-12, 33)........................................................ 1

580014468 Seat Belt Kit (Includes Items 13-16) .......................................................................... 1

580014474 Recliner Kit (Includes Items 17-28) ....................................... .................................... 1

580014471 Slide Kit (Includes Items 30-32)................................................................................. 1

1-25

P11950 10-00

SEA T
(FULL SUSPENSION) (SHEET 2 OF 2)
(S/N PENDING PER ECN 92036-07⇒)

1-26

P11950 10-00

SEAT

(FULL S USPENSION) (SHEET 2 OF 2)

(S/N PENDING PER ECN 92036-07⇒)

ITEM PART NO. DESCRIPTION QTY

524144896 Suspension Seat (Vinyl) ............................................................................................ 1

524144897 Suspension Seat (Fabric) .......................................................................................... 1

1 580013419 Boot Kit................................................................................................................. 1

2 580013420 Roller and Bearing Kit .......................................................................................... 1

3 580013421 Bumper and Stop Kit ............................................................................................ 1

4 580013422 Bearing Shaft Kit .................................................................................................. 1

5 580013423 Weight Adjuster Kit ............................................................................................... 1

6 580013427 Knob..................................................................................................................... 1

7 580013425 Suspension Spring Kit.......................................................................................... 1

8 580014470 Scissor Assembly ................................................................................................. 1

1-27

P11050 08-00

SEA T
(SUSPENSION WITH HIP RESTRAINT)

1-28

P11050 08-00

SEAT

(SUSPENSION WITH HIP RESTRAINT)

ITEM PART NO. DESCRIPTION QTY

504245777 Seat Assembly (Vinyl) ............................................................................................... 1

1 505974567 Seat (Vinyl)...........................................................................................................1

2 440066253 Knob ................................................................................................................ 1

3 440066256 Back Cushion (Vinyl)........................................................................................ 1

4 504224203 Shock Absorber ............................................................................................... 1

5 504224286 Spring .............................................................................................................. 1

6 504224273 Spring .............................................................................................................. 2

7 504224254 Spindle (Adjuster) ............................................................................................ 1

8 150019502 Seat Pan .......................................................................................................... 1

9 504237273 Lever ................................................................................................................ 1

10 504575276 Switch .............................................................................................................. 1

11 505975564 Hip Restraint ........................................................................................................ 1

12 505974541 Seat Rail (LH)....................................................................................................... 1

13 505974582 Seat Rail (RH) ...................................................................................................... 1

14 505974509 Spacer.................................................................................................................. 2

15 501753902 Capscrew .............................................................................................................2

16 505974536 Capscrew .............................................................................................................2

17 504238298 Nut........................................................................................................................ 8

18 505974591 Capscrew .............................................................................................................2

19 504226209 Plug ...................................................................................................................... 4

20 016103700 Washer................................................................................................................. 4

21 074259300 Capscrew .............................................................................................................2

22 505974524 Plate ..................................................................................................................... 1

23 062232800 Capscrew .............................................................................................................4

24 023604600 Washer................................................................................................................. 4

25 504223224 Nut........................................................................................................................ 2

26 518796683 Seat Belt............................................................................................................... 1

27 504223249 Capscrew .............................................................................................................2

28 504223217 Washer................................................................................................................. 4

29 519996803 Cover (Information Case) ..................................................................................... 1

30 501904909 Rivet ..................................................................................................................... 1

31 519996802 Base (Information Case) ...................................................................................... 1

1-29

P10026 08-00

SEA T
(NON-SUSPENSION)

1-30

P10026 08-00

SEAT

(NON-SUSPENSION)

ITEM PART NO. DESCRIPTION QTY

504305737 Seat Assembly (Fabric) ............................................................................................. 1

504305738 Seat Assembly (Vinyl) ............................................................................................... 1

1 504268740 Seat (Vinyl) ...................................................................................................... 1

1 504268741 Seat (Fabric) .................................................................................................... 1

1 504305730 Seat Assembly (Vinyl) .......................................................................................... 1

1 504305731 Seat Assembly (Fabric) ........................................................................................ 1

2 504305734 Switch .............................................................................................................. 1

3 504804733 Rod....................................................................................................................... 1

4 501753902 Capscrew ............................................................................................................. 4

5 504268729 Hip Restraint (LH) ................................................................................................ 1

6 504233267 Washer ................................................................................................................. 4

7 504268730 Hip Restraint (RH)................................................................................................ 1

8 504804731 Seat Rail............................................................................................................... 1

9 504804730 Seat Rail (LH)....................................................................................................... 1

10 504804732 Capscrew .............................................................................................................4

11 504239208 Capscrew .............................................................................................................2

12 504239228 Washer................................................................................................................. 2

13 504226209 Plug ...................................................................................................................... 2

14 016103700 Washer................................................................................................................. 4

15 518796683 Seat Belt .................................................................................................................... 1

16 504223249 Capscrew................................................................................................................... 2

17 504223217 Washer ...................................................................................................................... 4

18 504223224 Nut............................................................................................................................. 2

19 519996802 Base (Information Case)............................................................................................ 1

20 519996803 Cover (Information Case) .......................................................................................... 1

21 752821400 Spacer ....................................................................................................................... 2

22 062232800 Capscrew................................................................................................................... 4

23 023604600 Washer ...................................................................................................................... 4

24 504238298 Nut............................................................................................................................. 4

25 501904909 Rivet .......................................................................................................................... 4

1-31

P10801 08-00

LOW NOISE

1-32

P10801 08-00

LOW NOISE

ITEM PART NO. DESCRIPTION QTY

1 505976581 Liner .......................................................................................................................... 1

2 504226242 Washer ...................................................................................................................... 2

3 449022016 Lockwasher ............................................................................................................... 2

4 449015098 Nut ............................................................................................................................. 3

5 504246731 Cover ......................................................................................................................... 1

6 504071785 Washer ...................................................................................................................... 2

7 449022013 Lockwasher ............................................................................................................... 2

8 449015044 Nut ............................................................................................................................. 2

9 449001023 Capscrew................................................................................................................... 2

10 504246733 Mat ............................................................................................................................ 1

11 505972502 Washer ...................................................................................................................... 1

1-33

NOTES

1-34

SECTION 2

2 ENGINE ASSEMBLY

CONTENTS

SECTION 2

ENGINE ASSEMBLY

DESCRIPTION PAG E

CAMSHAFT AND VALVES................................................................................................................................... 2-8

CRANKSHAFT AND PISTONS............................................................................................................................ 2-6

CYLINDER BLOCK .............................................................................................................................................. 2-2

CYLINDER HEAD ................................................................................................................................................ 2-4

ENGINE MOUNT................................................................................................................................................ 2-16

FLYWHEEL AND TORQUE CONVERTER ........................................................................................................ 2-14

OIL PUMP AND FILTER..................................................................................................................................... 2-12

TIMING GEAR COVER AND OIL PAN............................................................................................................... 2-10

2-1

P10223 12-00

CYLINDER BLOCK

2-2

P10223 12-00

CYLINDER BLOCK

ITEM PART NO. DESCRIPTION QTY

504281765 Engine (Gasoline)...................................................................................................... 1

a 504281766 Engine (LPG) ............................................................................................................1

b 524139864 Engine ....................................................................................................................... 1

c 524143954 Engine ....................................................................................................................... 1

1 901574802 Cylinder Block ...................................................................................................... 1

2 504259756 Plug..................................................................................................................4

3 901015826 Plug..................................................................................................................2

4 901291813 Pin.................................................................................................................... 2

5 900542813 Plug..................................................................................................................1

6 901271816 Plug..................................................................................................................1

7 901574814 Plug..................................................................................................................1

8 901291803 Gasket.............................................................................................................. 1

9 901291804 Pipe..................................................................................................................1

10 900281820 Plug (Blind) ...................................................................................................... 2

11 901291814 Bolt................................................................................................................... 10

12 900281819 Plug.................................................................................................................. 1

13 901291801 Pin ........................................................................................................................ 2

14 901291807 Dipstick.......................................... ....................................................................... 1

FOOTNOTES:
a ⇒ S/N A875B-10761
b S/N A875B-10761 ⇒
c S/N B875B-13150Y ⇒ INC. 12121-13135

2-3

P10223 12-00

CYLINDER HEAD

2-4

P10223 12-00

CYLINDER HEAD

ITEM PART NO. DESCRIPTION QTY

1 901290824 Screw......................................................................................................................... 1

2 901290825 Capscrew................................................................................................................... 6

3 901290828 Bolt ............................................................................ ................................................ 1

4 901085837 Stud ........................................................................................................................... 10

5 505960501 Hose (PCV) ............................................................................................................... 1

6 901290819 Valve (PCV) ............................................................................................................... 1

7 901290818 Seal ........................................................................................................................... 1

8 901290842 Hanger (Rear) ............................. .............................................................................. 1

9 901290816 Bracket (Front) ........................................................................................................... 1

10 504259764 Gasket ....................................................................................................................... 1

11 901270814 Cap............................................................................................................................ 1

12 901270815 Gasket.................................................................................................................. 1

13 901290811 Gasket ....................................................................................................................... 1

14 505960516 Protector (Protector).................................................................................................. 2

15 901290834 Cover ......................................................................................................................... 1

16 901290808 Plate ..................................................................................................................... 1

17 901848826 Screw ................................................................................................................... 12

18 901290803 Bolt ...................................................................... ...................................................... 10

19 901290804 Washer ...................................................................................................................... 10

20 901290836 Cylinder Head............................................................................................................ 1

21 901290838 Valve Guide .......................................................................................................... 8

22 901270802 Clip................................................................................................................... 1

23 901271817 Plug ...................................................................................................................... 1

24 901290831 Capscrew .............................................................................................................10

25 901290832 Pin ........................................................................................................................ 10

26 901290829 Stud...................................................................................................................... 2

27 901290806 Cap....................................................................................................................... 1

28 505959558 Clamp .......................................... .............................................................................. 2

504259763 Gasket Kit (Includes Items 10, 13) ............................................................................ 1

2-5

P10223 12-00

CRANKSHAFT AND PISTONS

2-6

P10223 12-00

CRANKSHAFT AND PISTONS

ITEM PART NO. DESCRIPTION QTY

1 901576801 Piston Rod ................................................................................................................. 4

2 901293825 Nut........................................................................................................................ 8

3 504259744 Crankshaft ................................................................................................................. 1

4 505960548 Key............................................................................................................................. 1

5 504259745 Pulley......................................................................................................................... 1

6 504259746 Pulley (Gasoline) ....................................................................................................... 1

6 b 580024212 Pulley (LPG) .............................................................................................................. 1

7 504259747 Bolt (Gasoline)........................................................................................................... 6

7 b 505960536 Bolt (LPG).................................................................................................................. 6

8 504259748 Plate .......................................................................................................................... 1

9 504259749 Bolt ............................................................................ ................................................ 1

10 901293811 Bearing Set (Standard).............................................................................................. 1

10 901293812 Bearing Set (0.010 in. O/S)....................................................................................... 1

10 901293813 Bearing Set (0.020 in. O/S)....................................................................................... 1

10 901293814 Bearing Set (0.030 in. O/S)....................................................................................... 1

11 b 580024213 Piston Ring (Standard) .............................................................................................. 1

11 b 580024214 Piston Ring (0.020 in. O/S) ....................................................................................... 1

11 b 580024215 Piston Ring (0.010 in. O/S) ....................................................................................... 1

11 a 901293851 Piston Ring Set (Standard) ....................................................................................... 1

11 a 901293852 Piston Ring Set (0.010 in. O/S) ................................................................................. 1

11 a 901293853 Piston Ring Set (0.020 in. O/S) ................................................................................. 1

12 901293861 Bearing Set (Standard).............................................................................................. 1

12 901293862 Bearing Set (0.010 in. O/S)....................................................................................... 1

12 901293863 Bearing Set (0.020 in. O/S)....................................................................................... 1

12 901293864 Bearing Set (0.030 in. O/S)....................................................................................... 1

13 901576841 Piston (Standard)....................................................................................................... 4

13 901576842 Piston (0.010 in. O/S)................................................................................................ 4

13 901576843 Piston (0.020 in. O/S)................................................................................................ 4

FOOTNOTES:
a ⇒ S/N A875B-13149Y EXC. 12121-13135
b S/N A875B-13150Y ⇒ INC. 12121-13135

2-7

P10223 12-00

CAMSHAFT AND VALVES

2-8

P10223 12-00

CAMSHAFT AND VALVES

ITEM PART NO. DESCRIPTION QTY

1 901294825 Bolt ............................................................................ ................................................ 1

2 901274801 Seal ........................................................................................................................... 4

3 901290837 Seal ........................................................................................................................... 4

4 901294838 Valve (Intake)............................................................................................................. 4

5 901294802 Valve Seat ................................................................................................................. 8

6 900284852 Retainer ..................................................................................................................... 16

7 901294833 Spring ........................................................................................................................ 8

8 901294832 Spring ........................................................................................................................ 8

9 901294806 Seat ..................................................................... ...................................................... 8

10 901294839 Valve (Exhaust) ......................................................................................................... 4

11 901294834 Rocker Arm................................................................................................................ 4

12 901294836 Screw......................................................................................................................... 8

13 901294837 Nut............................................................................................................................. 8

14 901294835 Rocker Arm................................................................................................................ 4

15 901294813 Shaft.......................................................................................................................... 1

16 901294814 Spring ........................................................................................................................ 1

17 901294815 Shaft.......................................................................................................................... 1

18 901577816 Timing Belt................................................................................................................. 1

19 505959568 Camshaft ................................................................................................................... 1

20 901294824 Pin ........................................................................................................................ 1

21 901577818 Pulley......................................................................................................................... 1

22 901294827 Bolt ...................................................................... ...................................................... 1

23 901294828 Washer ...................................................................................................................... 1

24 901577822 Belt Tensioner............................................................................................................ 1

25 901577821 Spring ........................................................................................................................ 1

26 901577823 Idler ........................................................................................................................... 1

27 901302839 Bolt ...................................................................... ...................................................... 1

2-9

P10223 12-00

TIMING GEAR COVER AND OIL PAN

2-10

P10223 12-00

TIMING GEAR COVER AND OIL PAN

ITEM PART NO. DESCRIPTION QTY

1 901575820 Bolt ............................................................................ ................................................ 6

2 900559852 Nut ............................................................................................................................. 1

3 b 580024221 Housing ..................................................................................................................... 1

3 a 901575825 Housing ..................................................................................................................... 1

4 901292811 O il Seal................................................................................................................. 1

5 901292816 Stud...................................................................................................................... 1

6 901292831 Gasket ....................................................................................................................... 1

7 901575803 Pan ............................................................................................................................ 1

8 900543845 Gasket.................................................................................................................. 1

9 901272802 Drain Plug ............................................................................................................ 1

10 b 580024222 Cover ......................................................................................................................... 1

10 ac 901575807 Cover ......................................................................................................................... 1

11 901575808 Gasket.................................................................................................................. 1

12 901575809 Cover ......................................................................................................................... 1

13 901575810 Cover.................................................................................................................... 1

14 901292812 Cover (Rear) .............................................................................................................. 1

15 505960538 Pin ........................................................................................................................ 2

16 901292814 Oil Seal (Rear) ..................................................................................................... 1

17 901575822 Plate .......................................................................................................................... 1

18 901292832 Gasket ....................................................................................................................... 1

19 911378400 Cover ......................................................................................................................... 1

20 901272820 Capscrew................................................................................................................... 19

21 b 901290825 Capscrew................................................................................................................... 2

21 ac 901290828 Bolt ............................................................................................................................ 2

22 ac 901282833 Screw......................................................................................................................... 4

22 b 901290825 Capscrew................................................................................................................... 4

23 b 901292819 Capscrew................................................................................................................... 2

23 ac 901292820 Bolt ............................................................................................................................ 2

24 901085820 Sealant ...................................................................................................................... 1

25 901292806 Gasket (Oil Pan) ........................................................................................................ 1

504259763 Gasket Kit (Includes Items 4, 6, 11, 13-14, 16, 24-25) .............................................. 1

FOOTNOTES:
a ⇒ S/N A875B-13149Y
b S/N A875B-13150Y ⇒ INC. 12121-13135
c ⇒ S/N PENDING PER ECN 75880

2-11

P10806 12-00

OIL PUMP AND FILTER

2-12

P10806 12-00

OIL PUMP AND FILTER

ITEM PART NO. DESCRIPTION QTY

1 b 580001828 Pump ......................................................................................................................... 1

1 a 901578805 Pump ......................................................................................................................... 1

2 901271803 Pin ............................................................................................................................. 2

3 901292811 Oil Seal ...................................................................................................................... 1

4 b 580001826 Plunger ...................................................................................................................... 1

4 a 900291802 Plunger ...................................................................................................................... 1

5 900291803 Spring ........................................................................................................................ 1

6 900291804 Seat ..................................................................... ...................................................... 1

7 901301821 Snap Ring.................................................................................................................. 1

8 901578809 Cover ......................................................................................................................... 1

9 b 580001829 Screw......................................................................................................................... 7

9 a 901301810 Screw......................................................................................................................... 7

10 901578811 Gear .......................................................................................................................... 1

11 901578812 Gear .......................................................................................................................... 1

12 901282833 Screw......................................................................................................................... 1

13 901301818 Screw......................................................................................................................... 1

14 901292819 Capscrew................................................................................................................... 1

15 901301815 Filter .......................................................................................................................... 1

16 901301822 Gasket ....................................................................................................................... 1

17 901578817 Strainer...................................................................................................................... 1

18 901301802 O-Ring ....................................................................................................................... 1

19 a 504258742 Plug ........................................................................................................................... 1

19 b 580024166 Plug ........................................................................................................................... 1

20 b 580024167 Pin (Top Indicator) ..................................................................................................... 1

21 b 901301816 Bolt ............................................................................................................................ 2

504259763 Gasket Kit (Includes Items 16, 18) ............................................................................ 1

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 75880
b S/N PENDING PER ECN 75880 ⇒

2-13

P10227 12-00

FLYWHEEL AND TORQUE CONVERTER

2-14

P10227 12-00

FLYWHEEL AND TORQUE CONVERTER

ITEM PART NO. DESCRIPTION QTY

1 580000141 Flywheel .................................................................................................................... 1

1 580000991 Spacer ..................................................................................................... .................. 1

2 505972560 Washer ...................................................................................................................... 1

3 505959555 Capscrew................................................................................................................... 6

4 520035895 Housing ..................................................................................................................... 1

5 911378400 Cover ......................................................................................................................... 1

6 449001160 Capscrew................................................................................................................... 3

7 449022018 Lockwasher ............................................................................................................... 3

8 900005257 Pin ............................................................................................................................. 2

9 505970543 Capscrew................................................................................................................... 6

10 940102909 Washer ...................................................................................................................... 6

11 a 504298717 Torque Converter (No. 3.15)...................................................................................... 1

11 b 580018266 Torque Converter (No. 3.15)...................................................................................... 1

12 504298718 Plate .......................................................................................................................... 1

13 502566902 Washer ...................................................................................................................... 6

14 449001241 Capscrew................................................................................................................... 1

15 502566901 Washer ...................................................................................................................... 1

16 505969515 Bolt ...................................................................... ...................................................... 4

17 505970574 Washer ...................................................................................................................... 3

18 501702901 Sealant ...................................................................................................................... AR

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 73478
b S/N PENDING PER ECN 73478 ⇒

2-15

P10807 07-98

ENGINE MOUNT

2-16

P10807 07-98

ENGINE MOUNT

ITEM PART NO. DESCRIPTION QTY

1 449001230 Capscrew................................................................................................................... 2

2 505970501 Washer ...................................................................................................................... 2

3 505970584 Washer ...................................................................................................................... 2

4 505970577 Cup ............................................................................................................................ 2

5 505970515 Isolator....................................................................................................................... 2

6 505970535 Spacer ..................................................................................................... .................. 2

7 505970556 Bumper ...................................................................................................................... 2

8 505966562 Washer ...................................................................................................................... 2

9 449022013 Lockwasher ............................................................................................................... 8

10 909882405 Nut............................................................................................................................. 2

11 505970521 Spacer ....................................................................................................................... AR

12 505970530 Bracket (LH) ...................................... ........................................................................ 1

13 505970508 Bracket (RH) ...................................................................................... ........................ 1

14 505959591 Capscrew................................................................................................................... 8

2-17

NOTES

2-18

SECTION 3

3 EXHAUST SYSTEM

CONTENTS

SECTION 3

EXHAUST SYSTEM

DESCRIPTION PAG E

EMISSION CONTROLS

GASOLINE AND LPG

⇒S/N PENDING PER ECN 75880 (LPG)..................................................................................................... 3-4

EXHAUST

TWO WAY CATALYTIC CONVERTOR.............................................................................................................. 3-8

MANIFOLDS......................................................................................................................................................... 3-2

MUFFLER AND EXHAUST PIPES....................................................................................................................... 3-6

LPG WITH LOW EMISSIONS

S/N PENDING PER ECN 75875⇒ ............................................................................................................. 3-12

VERTICAL EXHAUST ........................................................................................................................................ 3-10

3-1

P10808 08-00

MANIFOLDS

3-2

P10808 08-00

MANIFOLDS

ITEM PART NO. DESCRIPTION QTY

1 a 505959543 Bracket (LPG) ...........................................................................................................1

1 b 580021306 Bracket (LPG) ...........................................................................................................1

1 c 580024229 Bracket (LPG) (Closed Loop) ................................................................................... 1

2 900559852 Nut ............................................................................................................................. 4

3 901295820 Gasket ....................................................................................................................... 1

4 505960582 Hose (Gasoline)......................................................................................................... 1

5 a 505959594 Manifold ..................................................................................................................... 1

5 b 504258754 Manifold (Intake) ........................................................................................................ 1

6 a 901849814 Stud...................................................................................................................... 2

6 b 504258755 Stud...................................................................................................................... 2

7 505959558 Clamp ........................................................................................................................ 3

8 505959552 Cap ............................................................................................................................ 1

9 901295811 Bolt ............................................................................ ................................................ 2

10 901296801 Manifold (Exhaust)..................................................................................................... 1

11 901276803 Nut............................................................................................................................. 6

12 901296804 Gasket ....................................................................................................................... 1

13 901276809 Stud...................................................................................................................... 4

14 901290828 Bolt ...................................................................... ...................................................... 2

15 b 912189300 Gasket ....................................................................................................................... 1

504259763 Gasket Kit (Includes Items 3, 12) .............................................................................. 1

FOOTNOTES:
a ⇒ S/N A875B-10760X
b S/N A875B-10761X ⇒
c S/N A875B-13150Y ⇒ INC. 12121-13135

3-3

P10809 08-00

EMISSION CONTROLS
(GASOLINE AND LPG)
(⇒S/N PENDING PER ECN 75880 (LPG))

3-4

P10809 08-00

EMISSION CONTROLS
(GASOLINE AND LPG)

(⇒S/N PENDING PER ECN 75880 (LPG))

KEY:
A: Gasoline
B: LPG

QTY

ITEM PART NO. DESCRIPTION AB

1 504258743 Valve.................................................................................................................. 1 ..

1 504259757 Valve.................................................................................................................. .. 1

2 505960582 Hose ..................................................................................................................1 ..

3 505960569 Hose ..................................................................................................................1 ..

4 520041841 Hose ..................................................................................................................1 ..

5 505959558 Clamp ................................................................................................................ .. 2

5 505959558 Clamp ................................................................................................................ 6..

6 900549883 Hose .................................................................................................................... 1

7 505960531 Cap .................................................................................................................... .. 1

3-5

P10027 08-00

MUFFLER AND EXHAUST PIPES

3-6

P10027 08-00

MUFFLER AND EXHAUST PIPES

ITEM PART NO. DESCRIPTION QTY

1 505973514 Muffler (Type GS and LPS)........................................................................................ 1

1 505973538 Muffler ....................................................................................................................... 1

2 057092500 Clamp ........................................................................................................................ 2

3 016388300 Clamp ........................................................................................................................ 1

4 449001138 Capscrew................................................................................................................... 2

5 909882404 Nut ............................................................................................................................. 2

6 900063101 Washer ...................................................................................................................... 2

7 449021006 Washer ...................................................................................................................... 2

8 905733100 Cushion ..................................................................................................................... 4

9 505966589 Tube........................................................................................................................... 1

10 505973501 Tube........................................................................................................................... 1

11 449022016 Lockwasher ............................................................................................................... 4

12 449015014 Nut............................................................................................................................. 4

13 912189300 Gasket ....................................................................................................................... 1

14 504240716 Tube........................................................................................................................... 1

15 505966508 Capscrew................................................................................................................... 2

16 505966580 Spring ........................................................................................................................ 2

17 505966594 Seal ........................................................................................................................... 1

18 505966542 Spacer ....................................................................................................................... 1

19 580020695 Adapter...................................................................................................................... 1

3-7

P13268 09-02

EXHAUST
(TWO WAY CATALYTIC CONVERTOR)

3-8

P13268 09-02

EXHAUST

(TWO WAY CATALYTIC CONVERTOR)

ITEM PART NO. DESCRIPTION QTY

1 505973596 Muffler ....................................................................................................................... 1

2 057029500 Clamp ........................................................................................................................ 3

3 580023078 Exhaust Pipe ............................................................................................................. 1

4 449001138 Capscrew................................................................................................................... 2

5 909882404 Nut ............................................................................................................................. 2

6 900063101 Washer ...................................................................................................................... 2

7 449021006 Washer ...................................................................................................................... 2

8 905733100 Cushion ..................................................................................................................... 4

9 505966589 Tube........................................................................................................................... 1

10 505966501 Tube........................................................................................................................... 1

11 505966594 Seal ........................................................................................................................... 1

12 505966542 Spacer ....................................................................................................................... 1

13 912189300 Gasket ....................................................................................................................... 1

14 580020695 Adapter...................................................................................................................... 1

15 449015014 Nut............................................................................................................................. 4

16 505966508 Capscrew................................................................................................................... 2

17 505966580 Spring ........................................................................................................................ 2

18 580012728 Plug ........................................................................................................................... 1

18 580030554 Washer................................................................................................................. 1

3-9

P10228 08-00

VERTICAL EXHAUST

3-10

P10228 08-00

VERTICAL EXHAUST

ITEM PART NO. DESCRIPTION QTY

1 504240717 Tube........................................................................................................................... 1

2 505968587 Exhaust Pipe ............................................................................................................. 1

3 449001023 Capscrew................................................................................................................... 3

4 449022013 Lockwasher ............................................................................................................... 3

5 449021006 Washer ...................................................................................................................... 3

6 057092500 Clamp ........................................................................................................................ 1

7 504240785 Fastener .................................................................................................................... 3

8 504240715 Cover (Counterweight Exhaust) ................................................................................ 1

9 504804729 Cover (LPG) .............................................................................................................. 1

9 916522400 Cover (Gasoline) .......................................................................................................1

3-11

P12163 10-00

MUFFLER AND EXHAUST PIPES
(LPG WITH LOW EMISSIONS)
(S/N PENDING PER ECN 75875⇒)

3-12

P12163 10-00

MUFFLER AND EXHAUST PIPES

(LPG WITH LOW EMISSIONS)

(S/N PENDING PER ECN 75875⇒)

ITEM PART NO. DESCRIPTION QTY

1 580016565 Muffler ....................................................................................................................... 1

2 580019850 Catalytic Converter ....................................................................................................1

3 580015545 Bracket ...................................................................................................................... 1

4 449001138 Capscrew................................................................................................................... 2

5 900063101 Washer ...................................................................................................................... 2

6 905733100 Cushion ..................................................................................................................... 4

7 449021006 Washer ...................................................................................................................... 2

8 909882404 Nut ............................................................................................................................. 2

9 580015801 Tube........................................................................................................................... 1

10 057092500 Clamp .......................................... .............................................................................. 2

11 580020060 Nut............................................................................................................................. 2

12 449022017 Lockwasher ............................................................................................................... 2

13 580015804 Gasket ....................................................................................................................... 1

14 449015014 Nut............................................................................................................................. 4

15 449022016 Lockwasher ............................................................................................................... 4

16 524139863 Tube........................................................................................................................... 1

17 580023137 Tube........................................................................................................................... 1

18 912189300 Gasket ....................................................................................................................... 1

19 580020695 Adapter...................................................................................................................... 1

20 505966542 Spacer ....................................................................................................................... 1

21 505966594 Seal ........................................................................................................................... 1

22 504226218 Lubricant.................................................................................................................... AR

23 505966580 Spring ........................................................................................................................ 2

24 505966508 Capscrew................................................................................................................... 2

25 580012728 Plug ........................................................................................................................... 1

26 580027572 Nut............................................................................................................................. 4

27 504240715 Cover (Counterweight) .............................................................................................. 1

28 504240785 Fastener .................................................................................................................... 3

29 580020062 Exhaust Pipe (Type LPS)........................................................................................... 1

30 580015803 Gasket ....................................................................................................................... 1

3-13

NOTES

3-14

SECTION 4

4 COOLING SYS

TEM

CONTENTS

SECTION 4

COOLING SYSTEM

DESCRIPTION PAG E

RADIATOR AND HOSES

S/N A875B-0738⇔S/N PENDING PER ECN 95530-01................................................................................... 4-8

⇒S/N A875B-07838 ......................................................................................................................................... 4-6

RADIATORS AND HOSES

S/N PENDING PER ECN 95530-01⇒ ............................................................................................................ 4-10

WATER PUMP

⇒S/N A875B-12120Y INC. 13136-13149......................................................................................................... 4-2

S/N A875B-12121Y⇒ EXC. 13136-13149 ....................................................................................................... 4-4

4-1

P10229 08-00

WATE R PUMP
(⇒S/N A875B-12120Y INC. 13136-13149)

4-2

P10229 08-00

WATE R PUMP

(⇒S/N A875B-12120Y INC. 13136-13149)

ITEM PART NO. DESCRIPTION QTY

1 900559852 Nut ............................................................................................................................. 3

2 901577823 Idler ........................................................................................................................... 1

3 505959558 Clamp ........................................................................................................................ 3

4 504256792 Screw......................................................................................................................... 1

5 901302839 Bolt ............................................................................ ................................................ 2

6 901302840 Stud ........................................................................................................................... 1

7 901579803 Seal ........................................................................................................................... 1

8 901302844 Fan ............................................................................................................................ 1

9 901579810 Pipe ........................................................................................................................... 1

10 901302814 Cover ......................................................................................................................... 1

11 901282847 Thermostat ................................................................................................................ 1

12 901282846 Gasket.................................................................................................................. 1

13 504256796 Pipe ........................................................................................................................... 1

14 901579807 Hose........ .................................................................................................................. 1

15 901579806 Hose........ .................................................................................................................. 1

16 901579818 Clip ............................................................................................................................ 1

17 901579824 Bracket ...................................................................................................................... 1

18 504258725 Clip ....................................................................................................................... 1

19 901579825 Hub....................................................................................................................... 1

20 901579827 Shaft..................................................................................................................... 1

21 505960539 Clamp .......................................... .............................................................................. 1

22 520045020 Pulley......................................................................................................................... 1

23 901579811 Pipe ........................................................................................................................... 1

24 504258737 Screw......................................................................................................................... 3

25 901579805 Gasket ....................................................................................................................... 1

26 901096876 Seal ........................................................................................................................... 1

27 901579802 Seal ........................................................................................................................... 1

28 901302807 Plate .......................................................................................................................... 1

29 901579833 Gasket ....................................................................................................................... 1

30 901302821 O-Ring ....................................................................................................................... 1

31 901579804 Seal ........................................................................................................................... 1

32 901579801 Pump Assembly.........................................................................................................1

33 . . . . . Impeller.................................. .................................................................................... 1

34 . . . . . Shaft .......................................................................................................................... 1

35 901302808 Pulley......................................................................................................................... 1

504259763 Gasket Kit (Includes Items 7, 12, 25, 27, 29-31) ....................................................... 1

4-3

P12227 08-00

WATE R PUMP
(S/N A875B-12121Y⇒ EXC. 13136-13149)

4-4

P12227 08-00

WATE R PUMP

(S/N A875B-12121Y⇒ EXC. 13136-13149)

ITEM PART NO. DESCRIPTION QTY

1 900559852 Nut ............................................................................................................................. 2

2 901292819 Capscrew................................................................................................................... 2

3 505959558 Clamp ........................................................................................................................ 3

4 901301818 Screw......................................................................................................................... 1

5 901302834 Bolt ............................................................................ ................................................ 1

6 520045099 Spacer ..................................................................................................... .................. 1

7 901579803 Seal ........................................................................................................................... 1

8 901302844 Fan ............................................................................................................................ 1

9 505960521 Pipe ........................................................................................................................... 1

10 901302814 Cover ......................................................................................................................... 1

11 580024168 Thermostat ................................................................................................................ 1

12 901282846 Gasket.................................................................................................................. 1

13 505960514 Pipe ........................................................................................................................... 1

14 505960550 Hose........ .................................................................................................................. 1

15 505960588 Hose........ .................................................................................................................. 1

16 901579818 Clip ............................................................................................................................ 1

17 901302824 Bracket ...................................................................................................................... 1

18 901282830 Lock Ring .............................................................................................................1

19 901302804 Hub....................................................................................................................... 1

20 901282827 Shaft..................................................................................................................... 1

21 505959558 Clamp .......................................... .............................................................................. 1

22 520045021 Pulley......................................................................................................................... 1

23 901302811 Pipe (Inlet) ................................................................................................................. 1

24 900526814 Capscrew................................................................................................................... 3

25 505960579 Pump......................................................................................................................... 1

26 901302807 Plate ..................................................................................................................... 1

27 901096876 Seal ...................................................................................................................... 1

28 901302845 Gasket.................................................................................................................. 1

29 901302846 Gasket.................................................................................................................. 1

30 901302821 O-Ring.................................................................................................................. 1

31 901579802 Seal ...................................................................................................................... 1

32 . . . . . Seal ...................................................................................................................... 1

33 . . . . . Impeller ................................................................................................................ 1

34 . . . . . Shaft ....................................................................................................................1

35 . . . . . Pulley ...................................................................................................................1

901579801 Pump Assembly (Includes Items 7, 25-35)................................................................ 1

504259763 Gasket Kit (Includes Items 7, 12, 25, 28-30, 32) ....................................................... 1

4-5

P10230 06-00

RADIATOR AND HOSES
(⇒S/N A875B-07838)

4-6