Yale GLP050TG, GLP060TG, GP050TG, GP060TG Parts Manual
PARTS MAN UAL
GLP 050 TG, GLP 060 TG, GP 050 TG,
GP 060 TG
(A875)
Yale Materials Handling Corporation
1400 Sullivan Drive
Caller No. 12011
Greenville, NC 27834-2011
P/N 520371744
©YaleCorp.
10/2002
MODEL NOMENCLATURE
NOTE:
This parts manual contains alternate pages for certain assemblies. The truck model code can be used to determine
many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and serial number
are stamped into the nameplate. See Identification of Truck Serial Number on Page xii for further information.
SECTIONS
1 GENERAL TRUCK
2 ENGINE ASSEMBLY
3 EXHAUST SYSTEM
4 COOLING SYSTEM
5 FUEL SYSTEM
6 ELECTRICAL SYSTEM
7 TRANSMISSION
8 DRIVE AXLE
9 STEERING SYSTEM
10 BRAKE SYSTEM
11 HYDRAULIC SYSTEM
12 LIFTING MECHANISM
13 ATTACHMENTS AND HEADER HOSE GROUP
14 OPTIONS
15 FIELD CONVERSION KITS
16 NUMERICAL INDEX
17 USER SUPPORT INFORMATION
This Parts Manual is divided into 17 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
GENERAL INFORMATION
6
ALPHABETICAL INDEX
DESCRIPTION PAG E N O .
A
ABBREVIATIONS QUICK REFERENCE SHEET ................................................................................................... ix
AIR CLEANER AND M OUNTING
⇒S/N A875B-10761 ....................................................................................................................................... 5-40
S/N A875B-10761⇔S/N A875B-13057Y........................................................................................................ 5-42
S/N A875B-13058⇒ ....................................................................................................................................... 5-44
ALPHABETICAL INDEX............................................................................................................................................ i
ALTERNATOR ...................................................................................................................................................... 6-6
TYPE GS AND LPS .......................................................................................................................................... 6-8
AMBER FLASHING BEACON............................................................................................................................ 14-6
AUDIBLE ALARM ..................................................................................................................................................... 14-1
B
BRAKE ............................................................................................................................................................... 10-2
BRAKE LINES .................................................................................................................................................. 10-1
BRAKE PEDAL LINK
AGE .................................................................................................................................. 10-8
,15-2
0
C
CAMSHAFT AND VALVES................................................................................................................................... 2-8
CARBURETOR
GASOLINE...................................................................................................................................................... 5-22
LPG
CLOSED LOOP
S/N A875B-10761⇒ ................................................................................................................................5-32
OPEN LOOP
S/N A875B-10761⇒ ................................................................................................................................5-28
⇒S/N A875B-3166...................................................................................................................................... 5-24
S/N A875B-3166⇔S/N A875B-10761......................................................................................................... 5-26
CARRIAGE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-50
TWO STAGE FULL FREE-LIFT ............................................................................ ........................................ 12-70
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 12-18
CONTROL VALVE.............................................................................................................................................. 15-3
FOUR FUNCTION ........................................................................................................................................ 11-48
⇒S/N A875B-2678W ........................................................................................................................................ 7-8
S/N A875B-2679W⇒ ...................................................................................................................................... 7-12
THREE FUNCTION ...................................................................................................................................... 11-44
CONVERTER
LPG
⇒S/N A875B-10761.................................................................................................................................... 5-38
COUNTERWEIGHT ........................................................................................................................................... 1-12
CRANKSHAFT AND PISTONS............................................................................................................................ 2-6
CYLINDER BLOCK .............................................................................................................................................. 2-2
CYLINDER HEAD ................................................................................................................................................ 2-4
i
GENERAL INFORMATION
DESCRIPTION PAG E NO.
D
DIFFERENTIAL
D/B 07/1998⇒ ................................................................................................................................................ 7-26
⇒D/B 07/1998 ............................................................................... ................................................................. 7-22
DISTRIBUTOR ..................................................................................................................................................... 6-4
DRIVE AXLE ........................................................................................................................................................ 8-2
DRIVE TIRE AND FENDER GP 050 TG............................................................................................................ 15-2
DRIVE TIRE AND FENDER GP 060 TG............................................................................................................ 15-3
DRIVE, TURN, AND SIDE LIGHTS.................................................................................................................... 14-8
DUEL FUEL........................................................................................................................................................ 15-4
E
ELECTRICAL ..................................................................................................................................................... 6-14
COWL ............................................................................................................................................................. 6-26
ENGINE ............................................................................................................................................................ 6-2
LPG WITH LOW EMISSIONS
S/N A875B-12121Y⇒ EXC. 1 3136-13149 .................................................................................................. 6-18
TYPE GS AND LPS ........................................................................................................................................ 6-24
EMISSION CONTROLS
GASOLINE AND LPG
⇒S/N PENDING PER ECN 75880 (LPG)..................................................................................................... 3-4
ENGINE MOUNT................................................................................................................................................ 2-16
ENGINE SHUTDOWN SYSTEM........................................................................................................................ 6-22
EXHAUST
TWO WAY CATALYTIC CONVERTOR.............................................................................................................. 3-8
F
FIRE EXTINGUISHE
FLOW VALVE ................................................................................................................................................... 11-22
FLYWHEEL AND TORQU
FOOT DIRECTIONAL C
FOOT DIRECTIONAL C
FORK
GP/GLP 050 TG.............................................................................................................................................. 1-20
GP/GLP 060 TG.............................................................................................................................................. 1-21
FORWARD AND REVERSE
⇒S/N T080M-04189 ....................................................................................................................................... 7-
S/N T080M-04190⇔S/
S/N T080M-04776⇒ ....................................................................................................................................... 7-
FRAME AND FLOORPLAT
FREE LIFT
THREE S TAGE FULL FRE
GP/GLP 060 TG ........................................................................................................................................ 12-36
GP/GPL 050 TG ........................................................................................................................................ 12-32
TWO STAGE FULL FREE-
GP/GLP 050 TG ........................................................................................................................................ 12-58
GP/GLP 060 TG ........................................................................................................................................ 12-60
FREE-LIFT CYLINDER
THREE S TAGE FULL FREE
GP/GLP 050 TG ........................................................................................................................................ 12-46
R ..................................................................................................................................... 14-18
E CONVERTER ........................................................................................................ 2-14
ONTROL PEDAL ......................................................................................................... 5-52
ONTROL PEDAL LINKAGE......................................................................................... 5-50
CLUTCH
16
N T080M-04775 ......................................................................................................... 7-18
20
ES..............................................................................................................................1-4
E-LIFT
LIFT
-LIFT
ii
GENERAL INFORMATION
DESCRIPTION PAG E N O .
F (continued)
GP/GLP 060 TG ........................................................................................................................................ 12
TWO STAGE FULL F
GP/GLP 050 TG ........................................................................................................................................ 12
GP/GLP 060 TG ........................................................................................................................................ 12-
FUEL
GASOLINE AND LPG
⇒S/N A875B-1314
LPG
S/N A875B-13150Y
FUEL LOCK FILTER A
LPG
⇒S/N A875B-10761
FUEL SYSTEM
GASOLINE........................................................................................................................................................ 5-8
LPG
⇒S/N A875B-10761
S/N A875B-10761⇔
WITH LOW EMISSIONS
S/N A875B-13150⇒ I
GASOLINE AND LPG ........................................................................................................................................ 15-3
GENERAL TRUCK ............................................................................................................................................... 1-2
GOVERNOR
GASOLINE AND LPG
⇒S/N A875B-13149 EXC. 12121-13135 .................................................................................................... 5-18
LPG
S/N A875B-13150⇒ INC. 12121-13135 ..................................................................................................... 5-20
REE-LIFT
9Y ................................................................................................................................... 5-4
⇒ ................................................................................................................................... 5-6
SSEMBLY
.................................................................................................................................... 5-36
.................................................................................................................................... 5-10
S/N A875B-13149Y .................................................................................................... 5-12
NC. 12121-13135 .................................................................................................. 5-14
G
-48
-66
68
H
HEADER HOSE
THREE S TAGE FULL FREE-LIFT
S/N B508V-24130⇒, S/N B563V-09116⇒ ............................................................. .................................. 13-24
⇒S/N B508V-24130, ⇒S/N B563V-09116 ............................................................................................... 13-20
TWO STAGE FULL FREE-LIFT
S/N B509V-03723⇒, S/N B564V-05762⇒ ............................................................. .................................. 13-32
⇒S/N B509V-03723, ⇒S/N B564V-05762 ............................................................................................... 13-28
TWO STAGE LIMITED FREE-LIFT
S/N B507V-03172⇒, S/N B562V-02418⇒ ............................................................. .................................. 13-16
⇒S/N B507V-03172, ⇒S/N B562V-02418 ............................................................................................... 13-12
HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT GP/GLP 050 TG ............................. 15-7
HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT GP/GLP 060 TG ............................. 15-8
HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT GP/GL P 050 TG ............................... 15-10
HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT GP/GL P 060 TG ............................... 15-12
HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT GP/GLP 050 TG ........................... 15-5
HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT GP/GLP 060 TG ........................... 15-6
HOOD................................................................................................................................................................... 1-8
HOOD LINER ..................................................................................................................................................... 1-10
iii
GENERAL INFORMATION
DESCRIPTION PAG E NO.
H (continued)
HOW TO FIND THE D
HOW TO USE THE IL
HYDRAULIC PUMP
DOUBLE GEAR
⇒S/N A875B-0510
S/N A875B-5101⇒
SINGLE GEAR
⇒S/N A875B-0510
S/N A875B-5101⇒ E
HYDRAULICS
S/N A875B-10872⇒
⇒S/N PENDING PER E
S/N PENDING PER EC
IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS.................................. xiv
IDENTIFICATION OF MAST SERIAL NUMBER ................................................................................................... xiii
IDENTIFICATION OF TRUCK SERIAL NUMBER.................................................................................................. xii
INNER MAST
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-24
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-54
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-6
INSTRUMENT CLUSTER .................................................................................................................................. 6-28
INTEGRAL SIDE-SHIFT CARRIAGE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 13-42
TWO STAGE FULL FREE-LIFT .................................................................................................................... 13-40
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 13-38
INTEGRAL SIDE-S HIFT CYLINDER ............................................................................................................... 13-36
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
TWO AND THREE STAGE FULL FREE-LIFT
GP/GLP 060 TG ........................................................................................................................................ 13-46
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 13-44
TWO, THREE AND FOUR STAGE FULL FREE-LIFT
GP/GLP 050 TG ........................................................................................................................................ 13-45
INTERMEDIATE MAS T
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-22
ESIRED PART NUMBER..................................................................................................... xi
LUSTRATED PARTS MANUAL ............................................................................................ xi
1 INC. 5165, 5284, 5403 , 5540................................................................................... 11-18
EXC. 5102-5139 ........................................................................................................ 11-20
1 INC. 5165, 5284, 5403 , 5540................................................................................... 11-14
XC. 5102-5139 ........................................................................................................ 11-16
..................................................................................................................................... 11-10
CN 76000 ................................................................................................................. 11-2
N 76000⇔S/ N A875B-10872 .................................................................................... 11-6
I
L
LABEL AND PLATE LOCATION......................................................................................................................... 1-15
LIFT
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-8
LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT
GP/GLP 050 TG ........................................................................................................................................ 12-12
GP/GLP 060 TG ........................................................................................................................................ 12-15
LIFTING EYES ................................................................................................................................................... 14-2
LIGHTS..................................................................................................................................................................... 14-14,15-2
LOAD BACKREST WELDMENT ........................................................................................................................ 1-18
iv
GENERAL INFORMATION
DESCRIPTION PAG E N O .
L (continued)
LOW NOISE ....................................................................................................................................................... 1-32
M
MAIN CYLINDER
THREE S TAGE FULL FREE-LIFT
GP/GLP 050 TG ........................................................................................................................................ 12-40
GP/GLP 060 TG ........................................................................................................................................ 12-44
TWO STAGE FULL FREE-LIFT
LEFT HAND, GP/GLP 050 TG .................................................................................................................. 12-62
LEFT HAND, GP/GLP 060 TG .................................................................................................................. 12-64
RIGHT HAND, GP/GLP 050 TG................................................................................................................ 12-63
RIGHT HAND, GP/GLP 060 TG................................................................................................................ 12-65
MAIN LIFT
THREE S TAGE FULL FREE-LIFT
GP/GLP 050 TG ........................................................................................................................................ 12-26
GP/GLP 060 TG ........................................................................................................................................ 12-30
TWO STAGE FULL FREE-LIFT ............................................................................ ........................................ 12-56
MANIFOLD VALVE
S/N A875B-15479Y⇒ INC. 15474-15476....................................................................................................... 7-15
MANIFOLDS......................................................................................................................................................... 3-2
MAST INSTALLATION...................................................................................................................................... 11-26
MAST TILT GP/GLP 050 TG .............................................................................................................................. 15-4
MAST TILT GP/GLP 060 TG .............................................................................................................................. 15-4
MASTER CYLINDER ......................................................................................................................................... 10-6
MASTER PART SHEET CROSS-REFERENCE ................................................................................................... xvi
MIRROR ............................................................................................................................................................. 15-3
MUFFLER AND EXHAUST PIPES....................................................................................................................... 3-6
LPG WITH LOW EMISSIONS
S/N PENDING PER ECN 75875⇒ ............................................................................................................. 3-12
O
OIL PUMP AND FILTER..................................................................................................................................... 2-12
OUTER MAST
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-20
TWO STAGE FULL FREE-LIFT ............................................................................ ........................................ 12-52
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-4
P
PARKING BRAKE LEVER
PUMP DRIVE ..................................................................................................................................................... 7-28
RADIATOR ......................................................................................................................................................... 15-3
RADIATOR AND HOSES
S/N A875B-0738⇔S/N PENDING PER ECN 95530-01................................................................................... 4-8
⇒S/N A875B-07838 ......................................................................................................................................... 4-6
RADIATORS AND HOSES
.................................................................................................................................. 10-4
R
v
GENERAL INFORMATION
DESCRIPTION PAG E NO.
R (continued)
S/N PENDING PER
REGULATOR
CLOSED LOOP
S/N A875B-10761
OPEN LOOP
S/N A875B-10761
ROTATING BEACON
SEAT
FULL SUSPENSION
SHEET 1 OF 2
S/N PENDING PER ECN 92036-07⇒..................................................................................................... 1-24
SHEET 2 OF 2
S/N PENDING PER ECN 92036-07⇒..................................................................................................... 1-26
NON-SUSPENSION ....................................................................................................................................... 1-30
SEMI-SUSPENSION
⇒S/N PENDING PER ECN 92036-07 ........................................................................................................1-22
SUSPENSION WITH HIP RESTRAINT.......................................................................................................... 1-28
SHIFT LINKAGE
⇒S/N A875B-10943X ....................................................................................................................................... 9-8
S/N A875B-10944X⇒ ..................................................................................................................................... 9-10
SIDE-SHIFT CARRIAGE
GP/GLP 050 TG.............................................................................................................................................. 13-2
GP/GLP 060 TG.............................................................................................................................................. 13-6
SIDE-SHIFT CYLINDER ............................................................................... ................................................... 13-10
STARTER
GASOLINE AND LPG
⇒S/N A875B-6003...................................................................................................................................... 6-10
S/N A875B-6004⇒ ...................................................................................................................................... 6-12
STEERING AXLE ............................................................................................................................................... 9-16
STEERING CONTROL UNIT
S/N PENDING PER ECN 76000⇒ ................................................................................................................. 9-14
⇒S/N PENDING PER ECN 76000 ................................................................................................................. 9-12
STEERING CYLINDER...................................................................................................................................... 9-18
STEERING POD
S/N PENDING PER ECN 76000⇒ ................................................................................................................... 9-4
⇒S/N PENDING PER ECN 76000 ................................................................................................................... 9-2
STROBE LIGHT ............................................................................................................................................... 14-12
ECN 95530-01⇒............................................................................................................ 4-10
⇒.................................................................................................................................... 5-34
⇒.................................................................................................................................... 5-30
.......................................................................................................................................... 14-4
S
T
TAN K
LPG................................................................................................................................................................. 5-16
THROTTLE LINKAGE
S/N A875B-10761⇒ ....................................................................................................................................... 5-48
⇒S/N A875B-10761 ....................................................................................................................................... 5-46
TILT CYLINDER ............................................................................................................................................... 11-24
TIMING GEAR COVER AND OIL PAN............................................................................................................... 2-10
vi
GENERAL INFORMATION
DESCRIPTION PAG E N O .
T (continued)
TIRE AND WHEEL
DRIVE WHEEL
GP/GLP 050 TG ............................................................................................................................................ 8-
GP/GLP 060 TG ............................................................................................................................................ 8-8
STEER WHEEL
GP/GLP 050 TG .......................................................................................................................................... 9-2
GP/GLP 060 TG .......................................................................................................................................... 9-2
TRANSMISSION
1 OF 2............................................................................................................................................................... 7-2
2 OF 2............................................................................................................................................................... 7-6
TRANSMISSION COO
⇒S/N A875B-19844
S/N A875B-19845Z
TUBE EXTENSION TW
TUBE EXTENSION TW
VALVE ATTACH I N G PARTS
FOUR FUNCTION
S/N A875B-10872⇒ .................................................................................................................................. 11-40
⇒S/N A875B-10872.................................................................................................................................. 11-36
THREE FUNCTION
S/N A875B-10872⇒ .................................................................................................................................. 11-32
⇒S/N A875B-10872.................................................................................................................................. 11-28
VERTICAL EXHAUST ........................................................................................................................................ 3-10
LING
Z ..................................................................................................................................... 7-30
⇒ ..................................................................................................................................... 7-32
O STAGE AND THREE STAGE FULL FREE-LIFT ....................................................... 15-4
O STAGE LIMITED FRE E-LIFT.................................................................................... 15-4
V
6
0
2
W
WATER PUMP
⇒S/N A875B-12120Y INC. 13136-13149......................................................................................................... 4-2
S/N A875B-12121Y⇒ EXC. 13136-13149 ....................................................................................................... 4-4
WIRE HARNESS
CHASSIS
GASOLINE AND LPG
S/N A875B-5026⇔S/N A875B-10760 ..................................................................................................... 6-40
LPG
S/N A875B-10761⇔S/N PENDING PER ECN 95530-01 ....................................................................... 6-42
S/N PENDING PER ECN 95530-01⇒ ..................................................................................................... 6-44
⇒S/N A875B-5025...................................................................................................................................... 6-38
COWL
S/N PENDING PER ECN 76000⇒ ............................................................................................................. 6-36
⇒S/N PENDING PER ECN 76000 ............................................................................................................. 6-32
ENGINE
⇒S/N A875B-03165.................................................................................................................................... 6-46
S/N A875B-03166⇒ .................................................................................................................................... 6-48
ENGINE SHUTDOWN SYSTEM .................................................................................................................... 6-50
INSTRUMENT CLUSTER............................................................................................................................... 6-30
LPG
S/N A875B-10761⇒ .................................................................................................................................... 6-52
vii
GENERAL INFORMATION
DESCRIPTION PAG E NO.
W (continued)
LPG ENGINE
CLOSED LOOP
S/N A875B-1212
1Y⇒ EXC. 13136-13149 .............................................................................................. 6-54
viii
GENERAL INFORMATION
ABBREVIATIONS QUICK REFERENCE SHEET
Listed below are abbreviations used in parts manuals to denote the following expressions:
TERM DEFINITION TERM DEFINITION
Amp Amperes
AR As Required
BDI Battery Discharge Indicators
BWI Brush Wear Indicator
CE Communicator End
CRE Corrosive Environment
D/B Date Break
dbA Decibel "A" Scale
DE Drive End
ECM Electronic Control Module
ECN Engineering Change Notice
EEPROM Electrically Erasable Programmable
Read Only Memory
EPROM Electrically Programmable Read Only
Memory
FRE Freezer Environment
in. inches
LPG Liquefied Petroleum Gas
MAP Manifold Absolute Pressure
mm
millimeters
MSTS Microprocessor Spark Timing System
NPT National Pipe Threads
O/S Oversize
PTO Power Tak e Off
RPM Revolutions per Minute
S/N Serial Number
TMM Truck Management Module
UL Type D Diesel-Powered Safety Rating
UL Type DS Diesel-Powered Safety Rating
UL Type E Battery-Powered Safety Rating
UL Type EE Battery-Powered Safety Rating
UL Type ES Battery-Powered Safety Rating
UL Type G Gasoline-Powered Safety Rating
UL Type GS Gasoline-Powered Safety Rating
UL Type LP Gas-Powered Safety Rating
UL Type LPS LP Gas-Powered Safety Rating
U/S Undersize
UL Underwriters Laboratory
VVolts
ix
GENERAL INFORMATION
HOW TO U SE THE ILLUSTRATED PARTS MANUAL
This parts manual describes and illustrates assemblies,
subassemblies, and detail parts needed for service
replacement.
The different constructions are indicated by keys and
footnotes. The callouts correspond to descriptions
found on the next page.
x
HOW TO FIND THE DESIRED PART NUMBER
GENERAL INFORMATION
WHEN THE PART NUMBER AND THE NEXT
HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part
required. Turn to the Sections Page. Choose the
general area of reference most likely to include
the part.
2. Turn to the section you chose. Use the Section
Table of Contents to determine the assembly which
would normally contain the part required. Then
locate the part on the assembly breakdown page.
WHEN THE PAR
AND THE NEXT
KNOWN:
3. Determine the assembly the required part is used
on. Turn to the Alphabetical Index on Page i.
4. Locate the assembly the required part is used on
and turn to the page indicated for that assembly.
Then locate the part on the assembly breakdown
page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Num
part numbe
part as ind
GENERAL:
The assembly breakdowns include part numbers,
descriptions, quantities required, keys and
footnotes to help in selecting correct parts.
6. Five peri
indicate
Separate
figure. A
hand fol
DESCRIP
7. Keys are
assembl
Select t
and the c
requir
indica
8. Indent
column
subpar
previo
subpar
odsinthePARTNO.column(.....)
that the part is either Not Serviced
ly or there is a reference to another
figure reference is denoted by a pointing
lowed by a parts page number in the
TION column (☞7A56)
used to show two or more similar
ies, RH and LH assembly parts, etc.
he appropriate key, "A", "B", "C", "D", or "E"
orresponding quantity column to find the
ed parts. Two periods in the QTY column (..)
te that the part is not used for that assembly.
ed descriptions under the DESCRIPTION
are used to indicate assemblies and
ts of assemblies. In the example on the
us page, BEARING CAP (Item 2) is a
tofthemajorassemblyCASE.
T NUMBER IS NOT KNOWN
HIGHER ASSEMBLY IS
erical Index on Page 16-1 to find the
r. Turn to the page listed and locate the
icated by the item number.
9. Quantities shown are for one assembly. The
quantities of the subpart BEARING CAP are
indicated as two and two. This means two per
CASE assembly.
10. Serial number breaks identify the most current
parts information and are shown as follows:
⇒ S/N A810N-2639
Indicates last serial number affected.
S/N A810N-2640 ⇒
Indicates the first serial number affected.
S/N A810N-1553 ⇔ S/N A810N-3291
Indicates a range of serial numbers affected.
ECN numbers for pending serial numbers are
shown to allow for the inclusion of the most current
parts information and are identified as follows:
⇒ S/N Pending Per ECN 63243
Indicates a pending serial number for last unit
affected.
S/N Pending Per ECN 63243 ⇒
Indicates a pending serial number for first unit
affected.
Date breaks a
occurred but
was not recor
based on the E
follows:
⇒ D/B 3/00
Indicates th
within that
D/B 3/00 ⇒
Indicates th
within that m
D/B 3/00 ⇔ D/B
Indicates a r
item affecte
Contact your local dealer for Yale lift trucks for
serial number information for items with a ECN or
adatebreak.
ORDERING PARTS:
When ordering replacement parts, give the unit serial
number, part number, name of part and quantity
required.
For any fur t
ordering, c
onsult your local dealer for Yale lift trucks.
re used to indicate when a change
a subsequent serial number break
ded. This is an arbitrary date usually
CN release and are identified as
at a change occurred sometime
month for the item affected.
at a change occurred sometime
onth for the item affected.
4/00
ange of production dates of the
d.
her information on parts, service, or
xi
GENERAL INFORMATION
IDENTIFICATION OF TRUCK SERIAL NUMBER
NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first let
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final let
The letters "
For pending serial numbers contact your local dealer for Yale lift trucks.
ter and three numbers indicate the truck unit code.
ter indicates the year of manufacture starting with "A" in 1957 and 1980.
I", "O", and "Q" will not be used.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
xii
GENERAL INFORMATION
IDENTIFICATION OF M AST SERIAL NUMBER
(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Yale lift trucks.
LIFT EQUIPMENT IDENTIFICATION
1. Fork part number, capacity rating, plant code
letter, and date of manufacture are stamped
approximately six inches below the top of most
forks.
2. The carriage group number is stamped on the
right hand side of the top crossmember (pin type)
or on the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.
3. The mast identification number has a unit code,
a letter indicating the plant of manufacture, and
a serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.
4. Tilt and lift cylinder group numbers are stamped
on the cylinder shell.
Always refer to the group, serial, or part number
when ordering service parts.
Modification of masts and carriages by SPED
(Special Products Engineering Department) are
identified by a model prefix code beginning with
the letter "S". contact your dealer for Yale lift trucks
for information on these assemblies.
xiii
GENERAL INFORMATION
IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS
(1) and (2) The first letter and three numbers indicate the attachment unit co de.
(3) The second letter indicates the plant of manufacture.
(4) The four or fi
For pending production sequence numbers contact your local dealer for Yale lift trucks.
ve digit number indicates the production sequence number.
Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to
identify the attachment.
Always refer to the group, serial, or part number when ordering service parts.
Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department)
are identified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for
information on these assemblies.
xiv
GENERAL INFORMATION
MASTER PART SHEET CROSS-REFERENCE
NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after
the description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of
the parts pages.
EXAMPLE:
ITEM PART NO. DESCRIPTION QTY
31 505965530 Steering Cylinder (☞ 6E67)..................................................................................... 1
32 504224261 Pin............................................................................................................................ 4
Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on.
PART S HE ET PAG E N O .
P10026 ............................... 1-30
P10027 ................................. 3-6
P10055 ............................... 7-26
P10144 ............................. 11-14
P10149 ............................. 11-18
P10150 ............................. 11-26
P10157 ............................. 11-44
P10158 ............................. 11-48
P10159 ............................... 12-4
P10159 ............................... 12-6
P10159 ............................... 12-8
P10160 ............................. 12-18
P10161 ............................. 12-20
P10161 ............................. 12-22
P10161 ............................. 12-24
P10161 ............................. 12-26
P10161 ............................. 12-30
P10161 ............................. 12-32
P10161 ............................. 12-36
P10165 ............................. 12-50
P10170 ............................. 12-12
P10170 ............................. 12-15
P10174 ............................. 12-40
P10174 ............................. 12-44
P10175 ............................. 12-46
P10175 ............................. 12-48
P10176 ............................. 12-52
P10176 ............................. 12-54
P10176 ............................. 12-56
P10176 ............................. 12-58
P10176 ............................. 12-60
P10188 ............................. 12-62
P10188 ............................. 12-63
P10188 ............................. 12-64
P10188 ............................. 12-65
P10189 ............................. 12-66
PART SHEET PAGE NO.
P10189 ............................. 12-68
P10191 ............................. 12-70
P10194 ............................... 13-2
P10195 ............................... 13-6
P10197 ............................. 13-10
P10199 ............................. 13-12
P10201 ............................. 13-20
P10203 ............................. 13-28
P10211 ................................. 1-2
P10212 ................................. 1-4
P10213 ............................... 1-10
P10214 ............................... 1-12
P10218 ............................... 1-18
P10223 ................................. 2-2
P10223 ................................. 2-4
P10223 ................................. 2-6
P10223 ................................. 2-8
P10223 ............................... 2-10
P10226 ............................... 6-26
P10227 ............................... 2-14
P10228 ............................... 3-10
P10229 ................................. 4-2
P10230 ................................. 4-6
P10231 ............................... 5-24
P10232 ............................... 1-20
P10232 ............................... 1-21
P10233 ............................... 5-10
P10234 ............................... 5-38
P10235 ................................. 6-2
P10237 ................................. 6-8
P10239 ............................... 6-30
P10241 ............................... 6-38
P10242 ............................... 6-46
P10245 ................................. 7-2
P10246 ............................... 7-16
P10248 ............................... 7-28
PART SHEET PAGE NO.
P10249 ............................... 7-30
P10250 ................................. 8-2
P10252 ............................... 10-4
P10253 ............................. 10-10
P10254 ................................. 9-2
P10258 ................................. 8-6
P10259 ............................... 9-20
P10292 ............................... 5-52
P10293 ............................... 11-2
P10294 ............................. 11-22
P10297 ............................... 1-14
P10483 ............................... 5-46
P10484 ............................... 5-50
P10499 ................................. 6-4
P10800 ............................... 1-22
P10801 ............................... 1-32
P10802 ................................. 1-8
P10803 ............................... 9-16
P10804 ............................... 9-22
P10805 ................................. 8-8
P10806 ............................... 2-12
P10807 ............................... 2-16
P10808 ................................. 3-2
P10809 ................................. 3-4
P10810 ................................. 5-4
P10811 ................................. 5-8
P10812 ............................... 5-16
P10813 ............................... 5-18
P10815 ............................... 5-36
P10816 ............................... 5-40
P10817 ................................. 6-6
P10818 ............................... 6-10
P10819 ............................... 6-24
P10821 ................................. 7-8
P10822 ................................. 9-8
P10824 ............................... 10-6
xv
GENERAL INFORMATION
PART S HE ET PAG E N O .
P10825 ............................... 10-8
P10826 ............................... 9-18
P10827 ............................... 9-12
P10828 ............................. 11-24
P10829 ............................. 11-28
P10830 ............................. 11-36
P10831 ............................... 14-2
P10835 ............................. 14-16
P10836 ............................. 14-18
P10837 ............................... 6-28
P10844 ............................... 5-22
P10936 ............................. 13-16
P10937 ............................. 13-32
P10938 ............................. 13-24
P10991 ............................. 14-14
P11050 ............................... 1-28
P11061 ............................... 14-8
P11063 ............................... 14-4
P11064 ............................. 14-12
P11127 ............................... 6-12
P11161 ............................... 5-26
P11167 ............................. 11-16
P11171 ............................. 11-20
P11500 ............................... 6-14
P11811 ............................... 6-40
P11830 ................................. 4-8
PART S HE ET PAG E N O .
P11858 ............................... 6-32
P11861 ................................. 9-4
P11862 ............................... 9-10
P11864 ............................... 6-36
P11866 ............................... 11-6
P11867 ............................... 5-30
P11882 ............................... 9-14
P11949 ............................... 1-24
P11950 ............................... 1-26
P11981 ............................... 5-48
P11990 ............................... 5-12
P11991 ............................... 5-28
P11992 ............................... 5-42
P12106 ............................... 6-42
P12107 ............................... 6-48
P12108 ............................... 6-52
P12163 ............................... 3-12
P12167 ............................. 11-10
P12168 ............................. 11-32
P12169 ............................. 11-40
P12192 ............................... 5-14
P12193 ............................... 6-18
P12216 ............................... 5-32
P12217 ............................... 5-34
P12227 ................................. 4-4
P12230 ............................... 5-20
PART SHEET PAGE NO.
P12235 ................................. 5-6
P12580 ............................. 13-38
P12581 ............................. 13-40
P12582 ............................. 13-42
P12583 ............................. 13-36
P12584 ............................. 13-44
P12585 ............................. 13-45
P12586 ............................. 13-46
P13081 ............................... 6-22
P13084 ............................... 6-50
P13153 ............................... 14-6
P13161 ............................... 10-2
P13178 ............................... 5-44
P13208 ............................... 7-32
P13267 ............................... 6-44
P13268 ................................. 3-8
P13271 ............................... 4-10
P13280 ................................. 7-6
P13281 ............................... 7-15
P13282 ............................... 7-18
P13283 ............................... 7-20
P13284 ............................... 7-22
P13285 ............................... 6-54
P13286 ............................... 7-12
xvi
SECTION 1
1 GENERAL TRUCK
CONTENTS
SECTION 1
GENERAL TRUCK
DESCRIPTION PAG E
COUNTERWEIGHT ........................................................................................................................................... 1-12
FORK
GP/GLP 050 TG.............................................................................................................................................. 1-20
GP/GLP 060 TG.............................................................................................................................................. 1-21
FRAME AND FLOORPLATES.............................................................................................................................. 1-4
GENERAL TRUCK ............................................................................................................................................... 1-2
HOOD................................................................................................................................................................... 1-8
HOOD LINER ..................................................................................................................................................... 1-10
LABEL AND PLATE LOCATION......................................................................................................................... 1-15
LOAD BACKREST WELDMENT ........................................................................................................................ 1-18
LOW NOISE ....................................................................................................................................................... 1-32
SEAT
FULL SUSPENSION
SHEET 1 OF 2
S/N PENDING PER ECN 92036-07⇒ ..................................................................................................... 1-24
SHEET 2 OF 2
S/N PENDING PER ECN 92036-07⇒ ..................................................................................................... 1-26
NON-SUSPENSION ....................................................................................................................................... 1-30
SEMI-SUSPENSION
⇒S/N PENDING PER ECN 92036-07 ........................................................................................................1-22
SUSPENSION WITH HIP RESTRAINT.......................................................................................................... 1-28
1-1
P10211 08-00
GENERAL TRUCK
1-2
P10211 08-00
GENERAL TRUCK
ITEM PART NO. DESCRIPTION QTY
1 ..... Fork(☞ P10232, P10232) ....................................................................................... 2
2 . . . . . Load Backrest (
3 . . . . . Mast-Two Stage Limited Free-Lift (
3 . . . . . Mast-Two Stage Full Free-Lift (
3 . . . . . Mast-Three Stage Full Free-Lift (
4 . . . . . Operator Seat (
5 . . . . . Overhead Guard (
6 ..... ThrottlePedal(
7 . . . . . Floorplates/Cowl (
8 . . . . . Counterweight (
9 . . . . . Steer Axle (
10 .. . .. DriveAxleAssembly(
11 . . . . . Label and Plate Location (
☞ P10218) ...................................................................................... 1
☞ P10159) ........................................................ 1
☞ P10176) .............................................................. 1
☞ P10161) ........................................................... 1
☞ P10800, P11949, P11950, P11050, P10026) ............................ 1
☞ P10212) .................................................................................. 1
☞ P10483, P11981) ........................................................................ 1
☞ P10212) .................................................................................. 1
☞ P10214) ..................................................................................... 1
☞ P10803) ............................................................................................ 1
☞ P10250) ............................................................................ 1
☞ P10297) ..................................................................... AR
1-3
P10212 06-00
FRAME AND FLOORPLATES
1-4
P10212 06-00
FRAME AND FLOORPLATES
ITEM PART NO. DESCRIPTION QTY
1 505968580 Overhead Guard (Raised) ......................................................................................... 1
1 505974518 Overhead Guard (Standard)...................................................................................... 1
2 504262755 Capscrew................................................................................................................... 8
3 904310409 Washer ...................................................................................................................... 8
4 505972586 Nut ............................................................................................................................. 4
5 520053804 Nut ............................................................................................................................. 4
6 505970553 Capscrew................................................................................................................... 6
7 ce 504240966 Cover ......................................................................................................................... 1
7 cf 524141550 Cover ......................................................................................................................... 1
7 be 524138905 Cover ......................................................................................................................... 1
7 bf 524141551 Cover......................................................................................................................... 1
8 504241782 Plug ........................................................................................................................... 12
9 504241783 Plug ........................................................................................................................... 5
10 504241784 Plug ........................................................................................................................... 4
11 e 504240727 Frame ........................................................................................................................ 1
11 f 524141542 Frame ........................................................................................................................ 1
12 g 520045006 Mount ........................................................................................................................ 4
12 h 580011994 Mount ........................................................................................................................ 4
13 931006914 Capscrew................................................................................................................... 4
14 449021010 Washer ...................................................................................................................... 4
15 505966562 Washer ...................................................................................................................... 4
16 505970579 Nut............................................................................................................................. 2
17 504315706 Sound Liner ............................................................................................................... 1
18 900001242 Handle ....................................................................................................................... 1
19 505972576 Plug ........................................................................................................................... 2
20 c 504240766 Floorplate .................................................................................................................. 1
20 c 504241791 Floorplate (Low Noise) .............................................................................................. 1
21 c 504240787 Floor Mat (Low Noise) ............................................................................................... 1
21 c 504240990 Floor Mat ..................................................................................... .............................. 1
22 a 505973529 Fender (RH)............................................................................................................... 1
22 d 505973563 Fender (RH)............................................................................................................... 1
22 d 505973576 Fender (LH) ............................................................................................................... 1
22 a 505973595 Fender (LH) ............................................................................................................... 1
23 a 505973505 Fender (LH) ............................................................................................................... 1
23 a 505973508 Fender (RH)............................................................................................................... 1
23 d 505973509 Fender (RH)............................................................................................................... 1
23 d 505973598 Fender (LH) ............................................................................................................... 1
24 449001302 Capscrew................................................................................................................... 8
25 449022013 Lockwasher ............................................................................................................... 12
26 900001254 Bar............................................................................................................................. 12
27 504071785 Washer ...................................................................................................................... 4
28 449015044 Nut............................................................................................................................. 4
29 449001015 Capscrew................................................................................................................... 4
30 504262754 Washer ...................................................................................................................... 8
31 c 520036895 Storage Compartment ............................................................................................... 1
32 b 524139616 Floorplate (RH) .......................................................................................................... 1
33 504060774 Screw......................................................................................................................... 2
34 b 504315702 Floorplate .................................................................................................................. 1
34 b 504315705 Floorplate (Low Noise) .............................................................................................. 1
1-5
P10212 06-00
FRAME AND FLOORPLATES
ITEM PART NO. DESCRIPTION QTY
35 b 504315708 Floor Mat ................................................................................................................... 1
35 b 504315736 Floor Mat (Low
Noise) ...............................................................................................
1
FOOTNOTES:
a Dual Tire
b Foot Direction
c Forward and Rev
al Control Pedal
erse Shift Lever
d Wide Tire
e ⇒ S/N PENDING PE
f S/N PENDING PER
R ECN 76000
ECN 76000 ⇒
g ⇒ D/B 07/1998
h D/B 07/1998 ⇒
1-6
NOTES
1-7
P10802 04-00
HOOD
1-8
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