Yale CPE, CPEF Operating And Maintenance Manual

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Page 1

Electric Chain Hoist Series CPE

Mod. CPE/F Capacity 1600 kg - 5000 kg

Yale

electric

Operating and Maintenance Manual

Spare Parts Catalog

Yale Industrial Products GmbH

P. O. Box 10 13 24 • D-42513 Velbert, Germany Am Lindenkamp 31 • D-42549 Velbert, Germany Tel. 2051-600-0 • Fax 2051-600-127

Ident.-No. 09900069 / 10.02

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Yale

electric

Yale Electric Chain Hoist CPE

Trolley

Travel motor

Suspension pin retainer

Suspension pin

Roll pin

Chain end stop

Load chain 11 x 31

Electric control

Centre traverse

Chain hoist

Buffer

Bottom block

Pendant control

Safety latch

Load hook

Technical data electric chain hoist Technical data electric trolley

Model

CPE 16-8 CPEF 16-8

CPE 20-8 CPEF 20-8

CPE 25-5 CPEF 25-5

CPE 30-5 CPEF 30-5

CPE 32-4 CPEF 32-4

CPE 40-4 CPEF 40-4

CPE 50-2 CPEF 50-2

Capacity

[kg]

1600 1

2000 1

2500 1

3000 1

3200 2

4000 2

5000 2

Number of chain

falls

Motor

rating ED

[%]

40 / 20

25 / 15

40 / 20

25 / 15

40 / 20

25 / 15

40 / 20

Motor

[kW]

2,3

2,3 / 0,5288 / 2

2,8

2,8 / 0,7

2,3

2,3 / 0,5255 / 1,25

2,8

2,8 / 0,755 / 1,25

2,3

2,3 / 0,5244 / 1

2,8

2,8 / 0,7

2,3

2,3 / 0,52

Lifting

speed(s)

[m/min]

8 / 2

4 / 1

2,5

2,5 / 0,6

FEM

group

1 Am

1 Bm

1 Am

1 Bm

1 Am

1 Bm

1 Am

Beam

widths

[mm]

98 -180

180 - 300

98 -180

180 - 300

98 -180

180 - 300

98 -180

180 - 300

98 -180

180 - 300

98 -180

180 - 300

98 -180

180 - 300

Min.

curve

radius

1800

Travel

speed(s)

[m/min]

11 / 2,8

Fig. 1

Motor

[kW]

0,37

0,3 / 0,094040 / 20

0,37

0,3 / 0,094040 / 20

0,37

0,3 / 0,094040 / 20

0,37

0,3 / 0,094040 / 20

0,37

0,3 / 0,094040 / 20

0,37

0,3 / 0,094040 / 20

0,37

0,3 / 0,094040 / 20

Motor

rating ED

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Yale Electric Chain Hoist CPE

Yale

electric

TABLE OF CONTENTS PAGE

1. GENERAL INFORMATION 3

2. OPERATING INSTRUCTIONS 3

2.1 Correct operation 3

Maximum capacity 3 Danger zones 3 Attaching the hoist / trolley 3 Temperature range 4 Regulations 4 Maintenance / repair 4

2.2 Incorrect operation 4

2.3 Initial operation 4

Inspection before initial operation 4 Inspection before starting work 4 Inspection of load chain 4 Inspection of chain end stop 4 Inspection of chain reeving 4 Inspection of suspension and load hooks 5 Attaching the load 5 Inspect the traverse (for trolleys) 5 Check adjustment of trolley width 5

3. ASSEMBLY 5

3.1 Inspection before assembly 5

3.2 Electric chain hoist with hook suspension (Standard version) 5

3.3 Electric chain hoist with trolley 5

Assembly of the trolley 6

2.4 Electrical connection 6

Preparation 6 Mains supply connection 6

1. GENERAL INFORMATION

Attention: All users must read these operating instructions

carefully prior to the initial operation. These instructions are intended to acquaint the user with the hoist / trolley and enable hime to use it to the full extent of its intended capabilities. The operating instructions contain important information on how to handle the hoist / trolley in a safe, correct and economic way. Acting in accordance with these instructions helps to avoid dangers, reduce repair costs and downtime and to increase the reliability and lifetime of the hoist / trolley.

Anyone involved in doing any of the following work with the hoist / trolley must read the operating instructions and act accordingly:

• operation, including preparation, trouble shooting and

cleaning

• maintenance, inspection, repair

• transport

Apart from the operating instructions and the accident prevention act valid for the respective country and area where the hoist / trolley is used, also the commonly accepted regulations for safe and professional work must be adhered to. Every unit leaving the factory is furnished with a test certificate that shows the serial number of the hoist / trolley . This certificate has to be filed together with the inspection manual (see page 30).

The continuous sound level at the place of work is equal to 73 dB. The measurements were taken at a distance of 1 m from the hoist at 9 positions in accordance with DIN 45635, precision class 2.

4. FUNTIONAL TEST AFTER ASSEMBLY 6

5. OPERATION 7

Installation, service, operation 7 Traversing the trolley 7 Attaching the load 7 Lifting / lowering the load 7 Emergency stop 7

6. SERVICE 8

6.1 Daily checks 8

6.2 Regular inspections, service and testing 8

6.3 Load chain 9

Lubricating the load chain 9 Inspecting the load chain for wear 9 Replace the load chain 9 1-strand design 9 2-strand design 9

6.4 Load and suspension hooks 10

6.5 Trolleys 10

6.6 Electric chain hoist in general 10

6.7 Overload protection device 10

6.8 Gearbox 10

Check oil level 10 Oil change 10 Disassembly and reassambly 11

6.9 Maintenance of the motor 11

Motor 11 Disc brake 11

2. OPERATING INSTRUCTIONS

2.1 Correct operation

Maximum capacity

• The Yale electric chain hoist model CPE is designed to lift and lower loads up to the rated capacity. The lifting capacity indicated on the hoist / trolley is the maximum safe working load which must not be exceeded.

Danger zones

• Do not lift or transport loads while personnel are in the danger zone.

• Do not allow personnel to pass under a suspended load (see Fig. 2)

• After lifting or tensioning, a load must not be left unattended for a longer period of time.

• Start moving the load only after

Fig. 2

Attaching the hoist / trolley

• The operator must ensure that the hoist / trolley is attached in a manner that does not expose himself or other personnel to danger by the hoist, trolley , chain(s) or the load.

it has been attached correctly and all personnel are clear of the danger zone.

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Yale Electric Chain Hoist CPE

Temperature range

• The hoist / trolley can be operated in ambient temperatures between -10

C und +50O C. Consult the manufacturer in

case of extreme working conditions.

Note: At ambient temperatures below 0

C check the brake

is not frozen.

Regulations

• The accident prevention act and/or safety regulations of the respective country for using manual and electric hoists must be strictly adhered to. In Germany these are VBG 8, VBG 9, VBG 9a, ZH 1/25, ZH 1/27, and VDE 0100 resp. VDE 0130.

Maintenance / Repair

• In order to ensure correct operation, not only the operating instructions, but also the conditions for inspection and maintenance must be complied with. If defects are found stop using the hoist / trolley immediately.

Attention: Before starting work on electrical components switch OFF the main current switch and secure it against unintentionally being switched back on.

2.2 Incorrect operation

• Do not exceed the rated capacity of the hoist / trolley.

• Do not use the hoist / trolley for the transportation of people (Fig. 3)

• Welding on hook and load chain is strictly forbidden. The load chain must never be used as a ground connection during welding (Fig. 4).

Fig. 3

Fig. 4

• Avoid side pull, i.e. side load on either housing or bottom block (Fig. 5). Lift only when the load chain froms a straight line between both hooks.

• The load chain must not be used for lashing purposes (sling chain) (Fig. 6).

• Do not knot or shorten the load chain by using bolts, screws, screwdrivers or other devices (Fig. 7). Do not repair chains installed in the hoist.

• Do not remove the saftety latch from the suspension or load hooks (Fig. 8).

• Do not use the chain end stop as an operational limit device (see Fig. 1 - chain end stop).

• Do not throw the hoist hoist or trolley down. Always place it properly on the ground.

Fig. 5

Fig. 6

Fig. 8Fig. 7

2.3 Initial operation

Inspection before initial operation

Each hoist / trolley must be inspected prior to initial operation by a competent person and any failures be removed. The inspection is visual and functional and shall establish that the hoist is safe and has not been damaged by incorrect transport or storage. Inspections should be made by a representative of the manufacturer or the supplier although the company can assign its own suitably trained personnel. Inspections are instigated by the user.

Inspection before starting work

Before starting work inspect the hoist / trolley, chains and all load bearing components every time for visual defects. Furthermore test the brake and make sure that the load and hoist / trolley are correctly attached by carrying out a short work cycle of lifting and lowering resp. travelling in both directions. Selection and calculation of the proper suspension point and beam construction are the responsibility of the user.

Inspection of load chain

Inspect the chain for sufficient lubrication any visually check for external defects, deformations, superficial cracks, wear or signs of corrosion.

Inspection of chain end stop

The chain end stop must be connected to the free (idle) chain strand (see Fig. 1 - chain end stop).

Inspection of chain reeving

All units with two or more chain strands should be inspected prior to initial operation for twisted or kinked chains. The chains of 2-strand hoists may be twisted if the bottom block was rolled over (Fig. 9).

Inspection of suspension and load hooks

Inspect suspension and load hooks for deformations, damage, cracks, wear or signs of corrosion.

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Attaching the load

The load must always be seated in the saddle of the hook. Never attach the load to the tip of the load hook. This also applies to the suspension hook (Fig. 10).

Fig. 9

Fig. 10

Inspect the traverse (for trolleys)

Inspect the traverse for correct assembly and visually check for external defects, deformations, superficial cracks, wear or signs of corrosion. Especially make sure that the roll pins are properly fitted to the centre traverse (Fig. 12).

Check adjustment of trolley width

On chain hoists without suspension hook (CPE-VTP/G/E) check that the clearance between the trolley wheel flange and the beam outer edge is equal on both sides and within the tolerances given (see page 6, 2. - 3.). Enlarging the clearances, e.g. to enable the trolley to negotiate tighter curves, is forbidden.

3. ASSEMBLY

No. Description 1Crossbar 2 Hex. nut 3 Washer 4Centre traverse 5 Round nut

Roll pins

No. Description 6Side plate 7Trolley wheel 8Roll pin 9 Locknut

3.1 Inspection before assembly

- Check for transport damage

- Check for completeness

- Check that the capacity indication on hoist and bottom block match.

3.2 Electric chain hoist with hook suspension (Standard version)

The suspension hook is connected to the hoist with two suspension pins. Independent of how the hoist is reeved the load hook must always hang vertically under the suspension hook. In 1-strand configuration the suspension hook is to be installed centred on the marking "1/1", in 2-strand configuration centred on the marking "2/1" (see Fig. 11). Attention: Secure the two suspension pins with locking plate after assembly. Selection and calculation of the suitable suspension point and beam construction are the responsibility of the user.

2/1

Fig. 12

3.3

Electric chain hoist with trolley

The trolleys are supplied pre-assembled for beam width A or B (see table below). This is indicated on the name-plate. Before installation ensure that the trolley width is correct for the intended carrying beam.

Beam Flange Flange range width thickness

mm mm

min max max

Fig. 11

1/1

A98180 27

B 180 300 27

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Yale Electric Chain Hoist CPE

Assembly of the trolley (see Fig. 12)

1.) Unscrew the locking nuts (item 9) and hex. nuts (item 2) from the crossbars (item 1) and remove both side plates (item 6) from the trolley.

2.) Measure the flange width of the beam (see Fig. 1 1 - measurement "b").

3.) Adjust measurement "B" between the shoulders of the round nuts (item 5) on the threaded crossbars (item 1). Ensure that the 4 bores in the round nuts face towards the outside. Adjust the measurement "B" to equal measure- ment "b" plus 4 mm. Measurement "A" must be 2 mm on either side and the suspension traverse (item 4) must be centred between the round nuts.

4.) Replace one side plate (item 6): Replace one side plate ensuring that the roll pins (item 8)

engage into one of the bores in the round nuts. To achieve this it may be necessary to rotate the round nuts slightly .

5.) Replace the washers (item 3) and tighten the hex. nuts (item 2). Screw on the locknuts (item 9) fingertight and tighten a further 1/4 to 1/2 turn. Attention: The locknuts must always be fitted.

6.) Loosely replace the second side plate (item 6) on the crossbars (item 1). The washers (item 3), hex. nuts (item2) and locknuts (item 9) can be fitted loosely .

7.) Raise the complete pre-assembled trolley to the carrying beam.

3.4 Electrical connection Attention

Work at electrical installations may be carried out by electrical experts only. The local regulations have to be strictly observed, in Germany DIN 7100 / VDE 0100 and DIN 57113 / VDE 0113.

Preparation

• Before beginning work on electrical components the mains current switch must be switched OFF and secured against unintentionally being switched back on.

• Before connecting the chain hoist ensure that the electrical data on the nameplate match the local supply specifications.

• The mains supply cable must be an insulated cable with 4 flexible leads. The ground (earth) lead must be longer than the live leads. For wire cross-section and fusing see table on page 7.

• The length of the pendant control cable is determined by working conditions. Attach the tension relief wire in a manner that the pendant control cable hangs load-free.

• Wiring and terminal connecting diagrams are included with the hoist.

Mains supply connection

1.) The mains supply cable must be connected to the electric chain hoist before it is connected to the mains supply.

2.) On chain hoists with an electric trolley (CPE-VTE) the three phases of the mains supply are to be connected to

the terminal strip within the terminal box on the trolley. The ground/earth wire is to be connected to the special ground/ earth connection within the terminal box of the chain hoist.

8.) Engage the second side plate (item 6) ensuring that the roll pins (item 8) engage into one of the bores in the round nuts (item 5). To achieve this it may be necessary to rotate the round nuts slightly .

9.) Tighten the hex. nuts (item 2) on the second side plate. Tighten the locknuts (item 9) fingertight and then a further 1/4 to 1/2 turn. Attention: The locknuts must always be fitted.

10.) By traversing the trolley check the following:

• that a clearance of 2 mm is maintained on each side between the trolley wheel flanges and the beam outer edge.

• that the suspension traverse is centred below the beam.

• that all 4 locknuts (item 9) are fitted.

11.) Model CPE-VTG only: To fit the hand chain position the slot on the outer edge of the hand chain wheel below the chain guide. Place any one link of the endless hand chain vertically into the slot and turn the hand chain wheel until the link has passed the chain guides on both sides. Attention: Do not twist the hand chain when fitting. Geared trolleys are moved by pulling the hand chain.

3.) On chain hoists without electric trolley the mains supply and the ground/earth wire are to be connected to the terminal strip within the terminal box of the chain hoist.

4.) After removing the terminal box cover, connect the wiring as shown on the wiring diagram label inside the terminal box cover.

Attention: On hoists with direct control the ground/earth wire should always be connected according to the wiring diagram. Should the mains supply source not provide a ground (earth) connection please consult the manufacturer.

5.) After replacing the terminal box cover, connect the other end of the supply cable to the mains supply .

6.) Check the motor's direction of rotation. The wiring diagram included has been drawn for a normal,

clockwise rotating installation.Should the user's mains supply not fulfil these requirements, e.g. the hoist lowers when lift is selected (or vice versa) switch the unit OFF immediately and exchange two of the three phase connections in the mains connection.

Attention: Under no circumstances may the wiring in the pendant

control be tampered with.

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Model P

CPE 16 CPE 25 CPE 32 CPE 50

CPE 20 CPE 30 CPE 40

Model P

CPEF 16 CPEF 25 CPEF 32 CPEF 50

CPE 20 CPE 30 CPE 40

all data for 400V, 3 Phase, 50 Hz * for direct control ( for low voltage contactor control = 10A )

[kW]ED[%]

2,3 40 4,7 5,3 16* 1,5 1,5 2,5

2,8 25 4,7 6,4 16* 2,5 2,5 -

[kW]

0,58/2,3 20/40 1,8/4,4 3,3/5,5 16* 1,5 2,5 2,5

0,7/2,8 15/25 1,8/4,4 4,0/6,8 16* 2,5 2,5 -

[%]

a/In

[A]

a/In

4. FUNCTIONAL CHECK AFTER ASSEMBLY

Prior to operating the hoist, grease the trolley pinions (manual geared and electric trolleys) and lubricate the load chain when it is not under load (see page 8). Before the hoist is put into regular service, following additional inspections must be made:

• Are all screwed connections on hoist and trolley tight and are all locking devices in place and secure?

• Are the end stops on the trolley runway in place and secure?

• Is the chain drive correctly reeved?

• Is the chain end stop correctly fitted to the loose end of the load chain?

• All units equipped with two or more chain strands should be inspected before initial operation for twisted or kinked chains. The chains of 2-strand hoists may be twisted if the bottom block is rolled over.

• Perform an operation cycle without load. The chain should move in a steady , smooth way. Check the function of the overload device by raising the bottom block against the hoist body (max. 5 sec.).

• Check the brake function when lifting and lowering. The braking distance must not be more than 50 mm.

• Traverse the trolley (if available) the complete length of the trolley runway ensuring that the 2 - 4 mm lateral clearance between the trolley wheel flange and the beam outer edge is maintained at all times. Check that beam end stops are positioned correctly and secure.

5. OPERATION

In addition to the recommendation in section 1, following rules must be strictly maintained to ensure the safe operation of the hoist:

Installation, service, operation

Users delegated to install, service or independently operate the hoist must have had suitable training and be competent.

Fuse

(slow)

[A] 0-50 m 50-100 m 100-150 m

[A]

Fuse

(slow)

[A] 0-50 m 50-100 m 100-150 m

Wire cross section in mm

for cable length

Wire cross section in mm∆

for cable length

Users are to be specifically nominated by the company and must be familiar with all relevant safety regulations.

Traversing the trolley

Plain trolleys: Pull on the load chain of the hoist. Attention: Never pull on the pendant control cable. Geared trolleys: By operating the trolley hand chain. Electric trolleys: By operating the 4- resp. 3-button. For trolleys with two speeds: The first stage of button depression activates the slow speed, further depression activates the fast speed. Use the slow speed for short periods only. Consider the braking distance of the trolley. Do not use the beam end stops as operational limit devices

Attaching the load

Attach the load to the hoist using only approved and certified slings or lashing devices. Never use the load chain as sling chain. The load must always be seated in the saddle of the hook. Never attach the load to the tip of the hook. Never remove the safety latch from suspension or load hooks.

Lifting / lowering the load

The load is lifted by depressing the 5-button, it is lowered by depressing the 6-button. For hoists with two speeds: The first stage of button depression activates the slow speed, further depression activates the faster speed. Use the slow speed for short periods only. Do not use the chain end stop as operational limit device.

Emergency stop

All movement can be immediately halted by depressing the red, mushroom shaped button on the pendant control. Attention: Operating the red emergency button does NOT automatically disconnect the mains supply to hoist or trolley. To release the emergency stop, rotate the button in an anti- clockwise direction.

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Yale Electric Chain Hoist CPE

6. SERVICE

• Service and inspections may only be carried out by a competent person.

• The inspection must determine that all safety devices are present and fully operational and covers the condition of the hoist, lifting gear , accessories and supporting con- structions.

• The service intervals and inspections noted are for normal working conditions. Adverse working conditions, e.g. heat or chemical environments, can dictate shorter periods.

•The Yale electric chain hoists conform to FEM group 1Am resp. 1Bm in accordance with FEM 9.511. This results in a theoretical service lifetime of 800 resp. 400 operating hours under full load. This is equivalent to 10 years under normal operating conditions. After this period the hoist requires a general overhaul. Further information is con- tained in VBG 9 resp. FEM 9.755.

6.1 Daily checks

1.) Visually check the pendant control switch and cable for

damage.

2.) Check that the brake funtions correctly.

3.) Check that the overload safety device functions correctly.

4.) Electric chain hoists with trolley:

- Check that the trolley runway is free from obstructions

- Check that the end stops on the trolley runway are fitted and secure.

6.2 Regular inspections, service, testing

According to national and international safety regulations hoisting equipment must be inspected at least annually by a competent person. Adverse working conditions, e.g. heat or chemical environments, can dictate shorter periods. The commissioning and inspection details can be noted on the test certificate delivered with the hoist or on page 30 of this manual. Repairs may only be carried out by specialist workshops that use original Yale spare parts.

Attention: Tests must - as far as possible - be carried out in an unloaded condition and the hoist / trolley currentless.

Inspection and Maintenance

electrical installation and power supply

Pendant control and support wire

Lubricate load chain

Check for wear in chain drive

Check function of overload device

Check function of brake

Inspect chain bolts for cracks

Inspect suspension and load hook for cracks and deformation

Check screwed connections for tightness

Inspect trolley components for cracks and deformation

Check oil level

Oil change

Inspect motor and transmission of hoist

Inspect motor and transmission of trolley

Lubricate geared trolley drive

Initial checks Periodical checks

during commissioning

• •

•• •

••• •

••

•• •

after 50 operating hours

after 200 operating hours

•• •

••

daily

after 200 operating hours

annually

•

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Yale Electric Chain Hoist CPE

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6.3 LOAD CHAIN

The Yale load chain is grade 80 chain with the dimensions 11 x 31 mm. The CPE electric hoists are specially designed to use this type of chain. For this reason only chains that have been approved by the manufacturer may be used in these hoists.

Lubricating the load chain

The load chain is to be lubricated before initial operation and every 3 months but the latest after 200 operating hours. Adverse working conditions, e.g. excessive dust or con- tinued heavy duty can dictate shorter periods between lubrication.

• Before the chain is lubricated it must be cleaned. Flame cleaning is forbidden. Use only cleansing methods and agents that do not corrode the chain material. Avoid cleansing methods that can lead to hydrogen brittleness, e.g. spraying or dipping chain in caustic solvents. Also avoid surface treatments that can hide cracks and flaws or other surface damage.

• The chain must be lubricated in a no-load condition so that lubricant can enter between the links, e.g. by dipping in oil.

• Motor oil of the voscosity 100, e.g. Shell Tonna T68 can be used to lubricate the chain. For very dusty applications use a dry lubricant.

Inspecting the load chain for wear

Load chains must be inspected every 3 months or the latest after 200 operating hours (see VBG 8 § 27 or local regu- lations).

Visually inspect the chain over its full length for defor- mation, cracks, flaws, elongation, wear or corrosive pitting.

Link chains must be replaced when the nominal thickness "d" on any part of the chain has been reduced by more than 10% or when the pitch "t" is elongated by more than 2% or over 11 pitches (11 x t) by 2%. Nominal dimensions and wear limits are shown in the following table.

Chains that do not fulfil all requirements must be replaced immediately.

Link chain 11 x 31 grade 80

Inspection

Length over 11 pitches

Length of 1 pitch t 31 32

Mean thickness

d = Nominal thickness d1, d2 = Actual value

d1 + d

dm = 0,9 d

Dimen-

< =

sion

11⋅t

1+d2

11 x t

Nominal value

[mm]

341 347

11,3 10,2

Wear limit

[mm]

Replace the load chain 1-strand design

1. Disassemble bottom block Remove the circlip with suitable pliers. Raise the swivel tube in the direction of the chain and tap out the chain bolt with a drift. Attention: Do not damage the chain bolt bore.

2. Remove the chain end stop. Remove the 2 screws. The chain is now free.

3. Fitting the new chain Cut the second to last link open on the loose end of the load chain to form a "C". Remove the last link and connect the new chain. The new chain must be fitted so that the welds on the standing links face towards the chain guide and away from the load sheave. Operate the hoist in the lowering direction to feed the chain through the hoist.

4. Fitting lower block and chain end stop Slide the end buffers over the loose ends of the load chain and refit bottom block and chain end stop. The chain end stop must be fitted so that at least 1 link remains free (see Fig. 1)

5. Before initial operation lubricate the unloaded chain and test all hoist functions under no-load condition.

2-strand design

1. Remove the chain anchor bolt The chain anchor bolt is situated on the underside of the hoist body. With an Allen key remove the grub screw that serves as locking device. Tap out the chain anchor bolt with a drift from the other side. Attention: Do not damage anchor bolt or bore.

2. Pull the load chain through the bottom block and remove the chain end stop.

3. Fitting the new chain Cut the second to last link open on the loose end of the load chain to form a "C". Remove the last link and connect the new chain. The new chain must be fitted so that the welds on the standing links face towards the chain guide in the housing. Operate the hoist in the lowering direction to feed the chain through the hoist.

4. Replace chain end stop Slide the buffer pad over the loose end of the load chain and refit the chain end stop ensuring that at least 1 link remains free (see Fig. 1).

5. Fitting the chain anchor bolt Inspect the chain anchor bolt for flaws, cracks or burrs. Enter the last link of the other load chain end into the slot in theunderside of the hoist body . Attention: The chain must not be twisted. Now enter the chain anchor bolt through the side bore. Move the last link back and forth while entering the chain anchor bolt to ensure that it is not trapped and damaged by the anchor bolt. Secure the anchor bolt with the grub screw.

6. Assemble the bottom block Check the idler sheave for damage. Position the load chain over the idler sheave ensuring that the welds on the standing links face away. Grease the needle bearings in the bottom block halves. Place the load hook assy in the slot provided in one of the bottom block halves and push the complete unit onto the idler sheave. Ensuring that the buffer pad is situated correctly in its groove replace the second bottom block half and secure with the screws.

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Yale Electric Chain Hoist CPE

7. Functional test All units with two or more chain strands must be inspected before every operation for twisted or kinked chains. Chains on 2-strand units may become twisted if the bottom block is rolled over. If a strand is twisted disconnect it from the hoist and re-thread it correctly . In some cases it may be necessary to remove the last link.

8. Before initial operation lubricate the unloaded chain and test all hoist functions under a no-load condition.

6.4 Load and suspension hooks

Inspect the hooks for deformation, damage, surface cracks, wear and signs of corrosion as required but at least annually. Adverse working conditions may dictate shorter periods. Hooks that do not fulfill all requirements must be replaced immediately, W elding on hooks to compensate for wear or damage is not permissible. Hooks must be replaced when the mouth of the hook has opened more than 10% (Fig.14) or the nominal value of other dimensions has decreased by 5% due to wear . Nominal dimensions and wear limits are shown in the following table.

CPE 16 / 20 CPE 25 / 30 CPE 32 / 40 / 50

Inspection Dim. Nominal Wear Nominal Wear

value limit value limit

mm mm mm mm

Hook saddle b

Hook saddle h

Hook opening a

24 22,8 29,5 28

35 33,2 44,5 42,3

43 47,3 54 59,4

6.5 Trolleys

In particular check following parts:

• Side plate For cracks or deformation in particular around the areas of screwed connections.

• Trolley wheels Visually check for cracks and wear on trolley wheel flanges. Grease the transmission.

• Crossbars In particular around threaded areas for cracks.

• Fasteners Check nuts, screws and locking devices for tightness.

6.6 Electric chain hoist in general

In particular check following parts:

• Threaded connections in general Check all nuts, screws and locking devices for tightness.

• Chain container Ensure the chain container is securely fastened. Check for cracks or wear.

• Suspension pins (Connection between hoist and suspension hook resp. trolley) Check for cracks or wear. Ensure all safety devices are in place and secure.

6.7Overload protection device

The overload protection device ( slipping clutch) is factory set to 110% ± 10% of the rated capacity and can be checked by lifting a suitable load. If the device slips at the rated capacity load it can be adjusted as follows (see Fig. 19):

• Unscrew the threaded pin (9) which locks the straining screw (45).

• Increase the moment of friction by turning the straining screw (45) in clockwise direction.

• Re-check the adjustment with a suitable load.

• Lock the straining screw (45) with the threaded pin (9).

6.8 Gearbox

The gearbox is practically maintenance-free. Service is therefore reduced to changing the oil.

Oil change

The oil (approx. 0,3 l) is to be changed every 5 years or at the latest after 400 operating hours. Disassemble the gear cover (51) by removing the cylinder screws (52) and unscrew the screw plug (44). Place the hoist horizontally and turn so that the oil can drain from the fill hole into a suitable container (approx. 30 minutes). Replenish the gearbox oil. W e recommend a mineral oil viscosity class ISO-VG 460, e.g. FINA GIRAN L 460. Finally re-adjust the overload protection device.

Fig. 14

Disassemble the gearbox

Attention: The gearbox has oil lubrication

1. Pull the coupling (50) of f the gear shaft (35). Loosen

screws (52) and remove gearbox cover (51).

2. Remove screw plug (44) and seal (45).

3. Place gearbox upside down and drain oil from the fill

hole into a suitable container .

4. Loosen threaded pin (47), remove ball (46) and

unscrew fixing screw (42).

5. Remove cup springs (41).

Page 11

Yale Electric Chain Hoist CPE

Yale

electric

6. Loosen locking screw (38) and remove locking bolt (39).

7. Loosen snap ring (37), remove bearing plate (33) and ball bearing (36). Remove snap ring (34) and press ball bearing (36) out of bearing plate (33). Remoove snap ring (37) from gear shaft (35).

8. Remove friction discs (28) and ring gear (29).

9. Remove planet gears (32), needle bearings (31), stop washers (30) as well as planet gear carrier assy (27) and pinion (26). Pull out gear shaft (35).

10. Remove threaded pin (17).

11. Press out remaining gears in the housing (1) in direction of the flange. Light blows with a rubber hammer in axial direction onto the rim of the housing (flange side) may be helpful to loosen the bearing race (15).

12. Remove planet gears (25), needle bearings (24) and stop washers (23) from planet gear carrier (22).

13. Pull planet gear carrier (22) and pinion (21) out of planet gear carrier (3).

14. Remove ball bearing (20) and bearing race (15) from planet gear carrier (3).

15. Remove snap ring (11) from planet gear carrier (3) and

press out planet gear shaft (10).

16. Remove planet gears (7), needle bearings (8), stop

washers (6) and spacer rings (9).

15. Remove bearing (5) and packing rings (4).

After cleaning, inspection and replacement of all worn parts re-assembly can be started.

Parts subject to wear are: stop washers (6, 23, 30), needle bearings (8, 24, 31), O-rings and packing rings (4, 16, 18,

43) as well as the seal (45).

Reassemble the gearbox

Reassemble the gearbox in the reverse order strictly in accordance with the sectional drawing. Special care should be taken for clean and correct instal- lation of planet gears (7) with needle bearings (8) in equal sorting and stop washers (6) as well as spacer rings (9) in the planet gear carrier (3). The friction discs (28) on either side of the ring gear (29) must be installed oil-soaked (leave in oil for 1 hour before installation). The exact adjustment of the overload device is only possible when the hoist is completely reassembled. Pre- adjustment of the cup spring (41) is made with the fixing screw (42). After the exact adjustment has been made, the fixing screw (42) is secured by means of the ball (46) and the threaded pin (47).

6.9 MOTOR

Motor

Under normal conditions the motor is practically main- tenance-free. Every 2.1/2 years the bearings are to be inspected, cleaned and repacked half-full with grease. We recommend K 3 N / KL 3 N DIN 51825 / DIN 51502.

Disc brake

Service to the disc brake is reduced to checking and adjust- ing the brake air gap. The disc brake air gap should be between 0,2 and 0,6 mm (this guarantees a short reaction time and low noise emission). When the wear and tear of the brake lining comes down to the point where the max. possible air gap has finally been reached, it is indispen- sible to carry out a re-adjustment of the brake (the max. permissible air gaps are shown in the table below).

3.1 Remove fan guard M14.

3.2 Loosen binding screws B14.

3.3 Remove O-ring B62 , insert spacer blocks B40 between armature disc B42 und adhesive plate B16 (thickness of the spacer blocks is to be found in the table below).

3.4 Tighten screws B31, or - in case of two shaft extensions

- nut B35 to an extent as to permit the removal of the spacer blocks B40.

3.5 Evenly tighten the binding screws B14. Please tighten first screw placed opposite of the fitting key (for the permissible torque consult the table below).

3.6 Tighten screw B31 once more.

3.7 Remove spacer blocks B40.

3.8 Put on fan guard M14.

3.9 Make a test run for checking the brake funtion.

Attention: Do not allow the brake friction pads to come into contact with lubricant or similar.

Fig. 15

1234567 891011

Type Nominal Fan B43 Spacer Air gap Pressure Tightening Tightening Adhesive Threaded Quantity

brake with brake block max. spring B9 torque torque plate pin of fitting

torque lining B40 (mm) (mm) colour for B14 for B6 B16 B71 plate B11

EBF 20,2 Nm WS 5907 - 0,6 no colour 7 - 9 Nm 7 + 0,5 Nm no M 5x80 0

Page 12

Yale

electric

Yale Electric Chain Hoist CPE

Fig. 16: Hoist body

Page 13

Yale Electric Chain Hoist CPE

Yale

electric

Yale Part No.

No. 16 20 25 30 32 40 50

Item Description Qty. CPE / F CPE / F CPE / F CPE / F CPE / F CPE / F CPE / F

1 Housing half - motor side 1 0608972 0608972 0608972 0608972 0608972 0608972 0608972

2 - gearbox side 1 0608974 0608974 0608974 0608974 0608974 0608974 0608974

1-11 Main frame assy.10609449 0609449 0609449 0609449 0609449 0609449 0609449

3 Chain guide 1 0608976 0608976 0608976 0608976 0608976 0608976 0608976

4 Chain stripper 1 0608978 0608978 0608978 0608978 0608978 0608978 0608978

5 Load sheave 1 0609374 0609374 0609374 0609374 0609374 0609374 0609374

6 Roll pin 2 9134001 9134001 9134001 9134001 9134001 9134001 9134001

7 Straight pin 2 9124169 9124169 9124169 9124169 9124169 9124169 9124169

- 2 speeds 1 0600117 0600117 0600117 0600117 0600117 0600117 0600117

8 Straight pin 2 9124111 9124111 9124111 9124111 9124111 9124111 9124111

9 Ball bearing 1 9151106 9151106 9151106 9151106 9151106 9151106 9151106

11 Cyl. screw 2 9102254 9102254 9102254 9102254 9102254 9102254 9102254

12 Brake motor - 1 speed 1 0600116 0600116 0600116 0600116 0600116 0600116 0600116

10 Cyl. screw 1 9102253 9102253 9102253 9102253 9102253 9102253 9102253

13 Planetary gear 1 0609678 0609678 0608814 0608814 0609678 0609678 0608814

14 Hex. screw 8 9101660 9101660 9101660 9101660 9101660 9101660 9101660

15 Suspension bolt 2 0609388 0609388 0609388 0609388 0609388 0609388 0609388

16 Bolt locking device 1 0609448 0609448 0609448 0609448 0609448 0609448 0609448

17 Cyl. screw 2 9102150 9102150 9102150 9102150 9102150 9102150 9102150

18 Screw plug 2 9110007 9110007 9110007 9110007 9110007 9110007 9110007

19 Screw plug 1 9192000 9192000 9192000 9192000 9192000 9192000 9192000

20 Screw plug 1 9192003 9192003 9192003 9192003 9192003 9192003 9192003

21 Screw plug 1 9192002 9192002 9192002 9192002 9192002 9192002 9192002

23 Safety latch kit 1 0408671 0408671 0408671 0408671 0408672 0408672 0408672

22-23 Suspension hook assy .10609393 0609393 0609393 0609393 0609517 0609517 0609517

- 2 speeds 1 0609615 0609998 0609457 0609745 0609615 0609999 0609457

25 Identity plate - 1 speed 1 0609614 0609996 0609456 0609744 0609614 0609997 0609456

26 Grooved nail 2 9128004 9128004 9128004 9128004 9128004 9128004 9128004

- Capacity decal 1 0609694 0600002 0609695 0609696 0609682 06000001 0609511

- Nameplate 2 0609692 0609692 0609692 0609692 0609692 0609692 0609692 29 Chain anchor bolt 1 ----0608855 0608855 0608855

Page 14

Yale

electric

Yale Electric Chain Hoist CPE

1- strand

Fig. 17: Bottom blocks

CPE / F 16 CPE / F 20

Item D escription Qty. CPE / F 25

No. CPE / F 30

1-8 Bottom block assy. 1600 kg 1 0609684

Bottom block assy. 2000 kg 1 0609993 Bottom block assy. 2500 kg 1 0609677 Bottom block assy. 3000 kg 1 0609909

1-2 Load hook assy.10408430

2 Safety latch kit10408671 3 Load hook coupling 1 0608851

4 Swivel tube 1600 kg 1 0609683

Swivel tube 2000 kg 1 0600003 Swivel tube 2500 kg 1 0609399 Swivel tube 3000 kg 1 0609908

5 Ball set (15 pcs. Ø 5) 1 0404767 6 Threaded pin 1 9114030 7 Snap ring 1 9139020 8 Chain bolt 1 0608855 9 Buffer 1 0609734

10-14 Chain end st op assy.10609995

10 Chain end stop half20608867 11 Cyl. screw 1 9102019 12 Lockwasher 1 9122032 13 Hex. nut 1 9115014 14 Buffer 1 0609734

2- strand

CPE / F 32

Item D escription Qty. CPE / F 40

No. CPE / F 50

15-23 Bottom block assy. 3200 kg 1 0609681

Bottom block assy. 4000 kg 1 0609994 Bottom block assy. 5000 kg 1 0609510

15 Swivel half 2 0609495 16 Idler sheave 1 0609505 17 Buffer 1 0601704

18 Capacity plate 3200 kg 2 0609682

Capacity plate 4000 kg 2 0600001 Capacity plate 5000 kg 2 0609511

19 Grooved nail Ø 3 x 4 8 9128004 20 Cyl. screw 2 9102053 21 Hex. nut 2 9115118 22 Needle bearing 2 9153083 23 Spacer 2 9121218

24-28 Load hook assy.10408434

25 Safety latch kit10408672

26-28 Crosshead assy. 1 0404850

27 Ball set (16 pcs. Ø 6) 1 0404799 28 Threaded pin 1 9114184

29 Load chain (specify length) 6109488

Page 15

Yale Electric Chain Hoist CPE

Yale

electric

Fig. 18: Chain Container

Item Description Qty. Yale Part No.

No. all models

1 Chain container assy

2 Cyl. screw 1 9102255 3 Hex. nut 1 9115098

for 13 m linear chain length 1 6109467

for 21 m linear chain length 1 6109468

Page 16

Yale

electric

Fitted with Loctite 243

Yale Electric Chain Hoist CPE

Prior to assembly soak in oil for 1 hour

5900-6000 N

Pre-tension

of cup spring

Secure with Loctite 243

(after completion of clutch adjustment)

Transmission oil

0,3 kg

Fina Geran L460

Fig. 19: Gearbox

Page 17

Yale Electric Chain Hoist CPE

Yale

electric

Item Description Qty. Model

No. CPE 30-5

- Planet gearbox assy. 1 0600230 1 Gearbox housing 1 0600237 2 Ring 1 0600238 3 Planet gear carrier 1 0600239 4 Packing ring 1 9172110

5 Bearing 1 9150043 6 Stop washer 6 9153043 7 Planet gear 3 0600240 8 Needle bearing 6 9153090 9 Spacer ring 3 0600241

10 Planet gear shaft 3 0600242 11 Snap ring 1 9129070 13 Ring 1 0600243 14 Snap ring 1 9129071 15 Bearing race 1 0600244

16 O-ring 1 9171352 17 Threaded pin 1 9114134 18 Packing ring 1 9172112 19 Washer 1 9121234 20 Ball bearing 1 9151101

Item Description Qty. Model

No. CPE 30-5

27.2 Planet gear shaft 3 0600253 28 Friction disc 2 0600254 29 Ring gear 1 0600255 30 Stop washer 3 9153043 31 Needle bearing 3 9153090

32 Planet gear 3 0600171 33 Bearing plate 1 0600256 34 Snap ring 2 9130034 35 Gear shaft 1 0600257 36 Ball bearing 1 9150043

37 Snap ring 2 9129029 38 Locking screw 1 0600258 39 Locking bolt 1 0600259 40 O-ring 1 9171169 41 Cup spring 4 9120041

42 Fixing screw 1 0600260 43 O-ring 1 9171170 44 Screw plug 1 9110052 45 Seal 1 9179004 46 Ball 1 9159011

21 Pinion 1 0600245 22 Planet gear carrier assy. 1 0600246

22.1 Carrier disc 1 0600247

22.2 Planet gear shaft 3 0600248 23 Stop washer 3 9153043

24 Needle bearing 3 9153090 25 Planet gear 3 0600249 26 Pinion 1 0600250 27 Planet gear carrier assy. 1 0600251

27.1 Carrier disc 1 0600252

Attention: When ordering spare parts always indicate serial number and mfg. year of hoist

47 Threaded pin 1 9114136 48 Fitting plate 1 9121056 50 Coupling 1 0608879 51 Gear box cover 1 0600262

52 Screw 4 9102019

Page 18

Yale

electric

Yale Electric Chain Hoist CPE

Fig. 20: Motor

Item Description Qty.

No. 1-speed 2-speed

- Motor assy. 1 0600116 0600117 1 .. Stator 1 0600185 0600196 2 .. Rotor 1 0600186 0600197 3 .. Bearing plate, A-side 1 0600187 0600187 4 .. Bearing plate, B-side 1 0600188 0600188

7 .. Fan cover 1 0600189 0600189 8 .. Terminal box assy. 1 0600190 0600190

(board, box, box cover box seal)

9 .. Rectifier 1 0600110 0600110

16 .. Armature disc 1 0600113 0600113 17 .. Brake fan 1 0600112 0600112 18 .. Fitting parts set for mounting1 0600194 0600194

the brake ( brake spring, O-ring, cap screw , washers, fitting key)

CPE CPEF

19 .. Manual brake release system

(optional) 1 0600195 0600195

Attention: When ordering spare parts always indicate serial number and mfg. year of hoist

Page 19

Yale Electric Chain Hoist CPE

15 + 18

Yale

electric

Fig. 22: Contactor control

Item Description Qty. Yale Part No.

No. all models

1 Housing 1 0609810 2 Mounting plate 1 0609792 3 Screw 4 9108018 4Reversing starter 1 0609558 5 Screw 4/8* 9107005

6 Transformer 1 0719737 7 Fine-wire fuse 1 9190126 8 Screw 4 9107032 9 Fuse carrier 2 0609808

10 Fine-wire fuse 2 9190128

11 Terminal 6/7* 0609811 12 PE conductor terminal 2 0609812

Name tag 110609813 Name tag 210609814 Name tag 310609815

Item Description Qty. Yale Part No.

No. all models

15 Screw fitting 3 9184082 16 Screw fitting 1 9184081 17 Counter-nut 1 9184085 18 Counter-nut 3 9184086 19 Plate 1 0609788

20 Screw 2 9103013 21 Washer29121001 22 Cyl. screw 4 9107023 23 Connecting cable (CPE only) 1* 0609828

Connecting cable (CPEF only) 1* 0609829

24 Rope clamp20605355 25 Tension relief wire 1 0609561 26 Control cable (CPE only) 1 0606562

Control cable (CPEF only) 1* 0609563

27 Control switch (CPE only) 1 0609566

Name tag 410609816 Name tag L1 1 0609817 Name tag L2 1 0609818 Name tag L3 1 0609819 Name tag PE 1 0609820

Name tag 3 0609821 Name tag F5 1 0609822 Name tag F6 1 0609823

Control switch (CPEF only) 1 0609567

28 Wiring diagram (CPE only) 1 0609571

Wiring diagram (CPEF only) 1 0609572 29 Tape 5 9181113 30 Fastener 1 0608882

31 Hex. Screw 1 9101661 32 Washer19121006 33 Contactor 1* 0609574

Page 20

Yale

electric

Yale Electric Chain Hoist CPE

Fig. 23: Direct control

Item Description Qty.

No. 1-speed 2-speed

1 Pendant control assy

with emergency stop 1 0609454 0609455 2 Control cable (specify length) - 9062407 9062407 3Wiring diagram 1 0609631 0609632 4 Clamp 2 0605355 0605355

5Screw fitting 1 9184082 9184082 6Screw fitting 1 9184084 9184084 7Fastener 1 0608882 0608882 8 Hex. screw 1 9101661 9101661 9 Washer19121006 9121006

10 Strain relief (specify length) - 9093001 9093001

CPE CPEF

Page 21

Yale Electric Chain Hoist CPE

Yale

electric

Fig. 24: Pendant switch for direct control

tem Description Qty.

No. 1-speed 2-speed

- Pendant control assy . with emergency stop 1 0609454 0609455

1 Contact element 1 0609686 0609687 2 Carrier for contact element 1 0609965 0609965 3 Lowering button DN 1 0609966 0609967

Lifting button UP 1 0609968 0609969

4 Contact element emerg. stop 1 0609978 0609978 5 Emergency stop button 1 0609977 0609977 6 Rubber bushing 1 0609970 0609970 7 Loop for tension re lief device 1 0609971 0609971 8 Clamping piece 1 0609972 0609972

9Interlocking lever 1 0609973 0609973 10 Front housing 1 0609974 0609974 11 Rear housing 1 0609975 0609975

CPE CPEF

Page 22

Yale

electric

Yale Electric Chain Hoist CPE

Fig. 25: Pendant switch for contactor control

tem Description Qty. No. 1-speed 2-speed

- Pendant control assy . with emergency stop 1 0609566 0609567

1 Contact element 1 0609980 0609981 2 Emergency stop button 1 0609984 0609984 3 Lowering button DN 1 0609985 0609986

Lifting button UP 1 0609987 0609988

4 Contact element emerg. stop 1 0609982 0609983

CPE CPEF

Page 23

Yale Electric Chain Hoist CPE

Yale

electric

Fig. 26: Plain Trolley

tem Description Qty. Yale Part No. No. all models

1Side plate10559163 2Side plate10559167 3Roll pin 4 9134120 4Crossbar - beam range A 2 0559169

Crossbar - beam range B 2 0559170

5 Round nut 4 0559168 6Washer 4 9121213 7 Hex. nut 4 9115156

Item Description Qty. Yale Part No.

No. all models

8 Locking nut 4 9115155 9Trolley wheel 4 0508210

10 Ball bearing 8 9151079

11 Snap ring 4 9129003

12 Identity plate 1 0559869

13 Grooved nail49128004 14 Centre traverse 1 0559353 15 Roll pin 2 9134002

Page 24

Yale

electric

Yale Electric Chain Hoist CPE

Fig. 27: Geared trolley drive (for other parts see Fig. 26)

tem Description Qty. Yale Part No.

No. all models

1 Geared trolley wheel 2 0508214 2 Ball bearing 8 9151079 3 Snap ring 4 9129003 4 Support 1 0508229 5 Spacer tube 1 0719111

6 Lockwasher 4 9122016 7 Hex. screw 2 9101050 8 Bushing 1 0102503 9 Spacer 4 9121205

Item Description Qty. Yale Part No.

No. all models

10 Hand chain guide 1 0558062

11 Hex. screw 2 9101014 12 Hex. nut 2 9115148 13 Drive shaft 1 0719671 14 Roll pin 1 9134052

15 Hand chain wheel 1 0558061 16 Hand chain (specify length) 4307654 17 Connecting link 1 0404733

18 Side plate 1 0559165

Page 25

Yale Electric Chain Hoist CPE

Yale

electric

Fig. 28: Electric trolley drive (for other parts see Fig. 26)

tem Description Qty. Yale Part No. No. all models

1 Geared trolley wheel 2 0508214 2 Ball bearing 8 9151079 3 Snap ring 4 9129003 4 Worm gear 1 0719764 5 Flange 1 0719371

6Drive shaft 1 0719372 7Fitting key 1 9131072 8 Needle bearing 1 9153077 9 Snap ring 1 9129016

10 Hex screw 4 9101170

11 Lockwasher 4 9122003

12 Roll pin 1 9134080

Item Description Qty. Yale Part No.

No. all models

13 Hex. nut 2 9101014 14 Lockwasher 2 9122004 15 Spacer 7 9121215 16 Pinion 1 0719373 17 Snap ring 1 9123038

18 Screw fitting 1 9184082 19 Brake motor - 1 speed 1 0609586

- 2 speeds 1 0609587 20 Reducing sleeve 1 0719868 21 Bushing 1 0719870

22 Hex. screw 4 9101439 23 Side plate 1 0559165

Page 26

Yale

electric

Yale Electric Chain Hoist CPE

Fig. 29: Pendant switch for electric hoist with electric trolley (direct and contactor control)

Pendant switch for direct control Pendant switch for contactor control

Item Description Qty. Hoist 1G Hoist 2G Hoist 2G Hoist 1G Hoist 1G Hoist 2G Hoist 2G Hoist 1G

No. Trolley 1G Trolley 2G Trolley 1G Trolley 2G Trolley 1G Trolley 2G Trolley 1G Trolley 2G

1-18 Control switch assy . 1 0609610 0609611 0609832 0609833 0609612 0609613 0609806 0609807

1 Contact element hoist 1 0609686 0609687 0609687 0609686 0600032 0600034 0600034 0600032

Contact element hoist 1 - - - - 0600033 - - 0600033

2 Contact element trolley 1 0600022 0600029 0600022 0600029 0600032 0600034 0600032 0600034

Contact element trolley1 ----0600033 - 0600033 -

3  -button DN, hoist 1 0600023 0600030 0600030 0600023 0600023 0600030 0600030 0600023 4  -button UP, hoist 1 0600024 0600031 0600031 0600024 0600024 0600031 0600031 0600024 5  -button LEFT, trolley 1 0600023 0600030 0600023 0600030 0600023 0600030 0600023 0600030 6  -button RIGHT, trolley 1 0600024 0600031 0600024 0600031 0600024 0600031 0600024 0600031

7 Contact element em. stop 1/2* 0609978 0600032

8-10 Housing assy. without

contacts and buttons 1 0600028 0600035 8 Front housing 1 on request 9 Housing centre part 1 on request

10 Rear housing 1 on request

11 Rubber bushing 1 0600025 12 Clamping piece 1 0609972 13 Interlocking lever 2 0609973 14 Dust cap 1 0600026 15 Rubber bushing support 1 0600027 16 Emergency stop bu tton 1 0609977

* for contactor control only 1G = 1 speed; 2G = 2 speeds

Page 27

Yale Electric Chain Hoist CPE

Yale

electric

Zuleitung

trolley

Cable conductor

hoist

Fig. 30: Contactor control CPE/F with VTE/F

Item Description Qty. Yale Part No.

No. all models

1Plate 1 0719732 2 Screw 2 9103005 3 Housing 1 0719722 4 Mounting plate 1 0719721 5 Screw 4 9108018

6Screw fitting 4 9184082 7 Counter-nut 4 9184086 8Contactor 2 0609558 9 Screw 8 9107005

10 Transformer 1 0719760

11 Screw 4 9107011 12 Fine-wire fuse 1 9190129 13 Fuse terminal 2 0609808 14 Fine-wire fuse 2 9190130 15 Terminal 8 0609811

16 Ground terminal 2 0609812 17 Name tag 110609813

Name tag 210609814 Name tag 310609815 Name tag 510609848

Item Description Qty. Yale Part No.

No. all models

Name tag 3 0609821 Name tag F5 1 0609822 Name tag F6 1 0609823

18 Wiring diagram CPE+VTE 1 0609854

Wiring diagram CPEF+VTE 1 0609856

Wiring diagram CPE+VTEF 1 0609855

Wiring diagram CPEF+VTEF 1 0609853 19 Identity plate 1 0719680 20 Control switch CPE+VTE 1 0609612

Control switch CPEF+VTE 1 0609806

Control switch CPE+VTEF 1 0609807

Control switch CPEF+VTEF10609613 21 Control cable (for 3 m lift) 1 0609899 22 Strain relief cord (2,4 m) 1 9093001 23 Rope clamp20605355

24 Tape (specify length) 9181113 25 S-hook 1 0717029 26 Support 1 0719742 27 Cyl. screw 1 9102026 28 Lockwasher 1 9122031

Name tag 610609849 Name tag L1 1 0609817 Name tag L2 1 0609818 Name tag L3 1 0609819 Name tag PE 1 0609820

* only CPEF + VTEF

29 Cable conductor trolley10609898 30 Cable conductor hoist 1 0609897 31 Screw 4 9107023 32 Contactor (2nd speed only) 1/2* 0609574 33 Power supply cable 1 -

Page 28

Yale

electric

Yale Electric Chain Hoist CPE

Zuleitung

Cable conductor trolley

Cable conductor hoist

Fig. 31: Direct control CPE/F with VTE/F

Item D escription Qty. Yale Part No.

No. all models

1Plate 1 0719741 2 Screw 2 9103005 3 Housing 1 0609878 4 Screw 4 9107023 5Carrier 1 0609877

6 Screw 2 9108018 7Screwed fitting 3 9184082 8 Counter-nut 3 9184086 9Screwed fitting 1 9184088

10 Counter-nut 1 9184087

11 Terminal 11 0609811 12 Ground terminal 2 0609812 13 Name tag 110609813

Name tag 210609814 Name tag 310609815

Name tag 410609816 Name tag 510609848 Name tag 910609872 Name tag 10 1 0609873 Name tag 11 1 0609874

Item D escription Qty. Yale Part No.

No. all models

15 Wiring diagram CPE + VTE 1 0609882

Wiring diagram CPEF + VTE 1 0609883 Wiring diagram CPE + VTEF 1 0609884 Wiring diagram CPEF + VTEF 1 0609885

15 Name plate 1 0719680

17 Control switch CPE + VTE 1 0609610

Control switch CPEF + VTE 1 0609832 Control switch CPE + VTEF 1 0609833 Control switch CPEF + VTEF 1 0609611

18 Control cable for 3 m lift 1 0609890

19 Strain relief cord (2,4 m) 1 9093001 20 Clamp 2 0605355 21 Tape (specify length) 9181113 22 S-hook 1 0717029 23 Support 1 0719742

24 Cyl. screw 1 9102026 25 Lockwasher 1 9122031 26 Cable conductor trolley 1 0609879 27 Cable conductor hoist 1 0609888 28 Power supply cable 1 ---

Name tag L1 1 0609817 Name tag L2 1 0609818 Name tag PE 1 0609819 Name tag 3 0609821

Control cable (m) CPE+VTE 1 9062403 Control cable (m) CPEF+VTEF 1 9062403 Strain relief cord (specify length) 9093001

Page 29

Yale Electric Chain Hoist CPE

Yale

electric

Page 30

Yale

electric

Yale Electric Chain Hoist CPE

Inspection Chart

Inspection before initial operation:

by:

Date of initial operation:

Regular Inspections

Date Findings Repair Test

Date by *

* competent person

Page 31

Yale Electric Chain Hoist CPE

EC DECLARATION OF CONFORMITY

Yale

electric

in accordance with Machinery Directive 98/37/EEC (Appendix II A)

We,

Yale Industrial Products GmbH

D-42549 Velbert, Am Lindenkamp 31

hereby declare, that the design, construction and commercialized execution of the below mentioned machine complies with the essential health and safety requirements of the EC Machinery Directive. The validity of this declaration will cease in case of any modification or supplement not being agreed with us previously. Furthermore, validity of this declaration will cease in case that the machine will not be operated correctly and in accordance with the operating instructions and/or not be inspected regularly.

Machine description: Electric chain hoist CPE/ F

Mod. CPE/F 16-8, Mod. CPE/F 20-8, Mod. CPE/F 25-5, Mod. CPE/F 30-5, Mod. CPE/F 32-4, Mod. CPE/F 40-4, Mod. CPE/F 50-2

Capacity 1600 - 5000 kg

Machine type: Electric chain hoist Serial number: from manufacturing year 1/95

(Serial numbers for the individual capacities/models are registered in the production book with the remark CE-sign)

Relevant EC Directives: EC Machinery Directive 98/ 37/EEC

Transposed harmonised standards in particular: EN 292, part 1 (safety of machines)

EN 292, part 2 (safety of machines) EN 349 (safety of machines) EN 818, part 1 (round link chain) EN 818, part 4 (round link chain)

Transposed (either complete FEM 9.671; DIN 5684 (Lastketten) or in extracts) national FEM 9.681 (Fahrmotoren) standards and technical FEM 9.682 (Hubmotoren) specifications in particular: FEM 9.755 (Betriebsdauer)

FEM 9.511 (Triebwerkseinstufung) DIN 15018 (Krane) DIN 15400 (Lasthaken für Hebezeuge) DIN 15404 (Lasthaken für Hebezeuge) VDE 0100 / Teil 726; VDE 0113 / EN 60204 BGV D6 (Krane) BGV D8 (Winden, Hub- und Zuggeräte) VBG 9.a (Lastaufnahmemittel) ZH 1/27 (Prüfung von Kranen) ZH1/25 (Prüfung von Hubgeräten)

Quality assurance: DIN EN ISO 9001 (Certificate Registration No.: 151)

Date / Manufacturer’s authorized signature: 20.09.2002 ________________________

Identification of the signee: Dipl.-Ing. Andreas Oelmann

Manager Quality Assurance

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Yale

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Yale Electric Chain Hoist CPE

Quality engineered and performance tested - recognisably

Yale CPE, CPEF Operating And Maintenance Manual

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