Xylem AC1683B User Manual

INSTRUCTION MANUAL
SECTION 360A
REVISION B
INSTALLER: PLEASE LEAVE THIS MANUAL FOR THE OWNER’S USE.
AC1683
Marlow Cast Iron Swimming Pool Pumps
3B28EC – 3B32EC
Pump Model: _________________________________________
Spec. No. ____________________________________________
Serial No. _____________________________________________
Seal No. ______________________________________________
This safety alert symbol will be used in this manual and on the pump instructions decal to draw attention to safety related instructions. When used, the safety alert symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! FAILURE TO FOLLOW THESE INSTRUC­TIONS MAY RESULT IN A SAFETY HAZARD.
SAFETY INSTRUCTIONS
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WARRANTY
WARRANTY – Company warrants title to the product(s) and, except as noted with respect to items not of Company’s manufacturer, also warrants the product(s) on date of shipment to Purchaser, to be of the kind and quality described herein, and free of defects in workmanship and material.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANT­ABILITY AND FITNESS, AND CONSTITUTES THE ONLY WARRANTY OF COMPANY WITH RESPECT TO THE PRODUCT(S).
If within one year from date of initial operation, but not more than eighteen months from date of shipment by Company of any item of product(s), Purchaser discovers that such item was not as warranted above and promptly notifies Company in writing thereof, Company shall remedy such nonconfor­mance by, at Company’s option, adjustment or repair or replacement of the item and any affected part of the product(s). Purchaser shall assume all responsibility and expense for removal, reinstallation, and freight in connection with the foregoing remedies. The same obligations and conditions shall extend to replacements parts furnished by Company hereunder. Company shall have the right of disposal of parts replaced by it.
ANY SEPARATELY LISTED ITEM OF THE PRODUCT(S) WHICH IS NOT MANUFACTURED BY THE COMPANY IS NOT WARRANTED BY COMPANY and shall be covered only by the express warranty, if any, of the manufacturer thereof.
THIS STATES PURCHASERS EXCLUSIVE REMEDY AGAINST COMPANY AND ITS SUPPLIERS RELATING TO THE PRODUCT(S), WHETHER IN CONTRACT OR IN TORT OR UNDER ANY OTHER LEGAL THEORY, AND WHETHER ARISING OUT OF WARRANTIES, REPRESENTATIONS, INSTRUC­TIONS, INSTALLATIONS OR DEFECTS FROM ANY CAUSE. Company and its suppliers shall have no obligation as to any product which has been improperly stored or handled, or which has not been operated or maintained according to instructions in Company or supplier furnished manuals.
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RECOMMENDED PRECAUTIONS
1. All electrical wiring of the motor installation, repair and service must be done by a licensed electrician in accordance with applicable electrical codes.
2. No modifications, additions or deletions should be made to the pump, without prior approval of the factory.
3. Pump designed for swimming pool service only. Consult factory for any other applications.
4. Motors driving the pumps may operate at high temperatures and to avoid burns – keep hands off the motor shell, etc.
5. After servicing a pump, always re-install the safety devices as originally found prior to disassembly.
6. Local electrical codes may require use of a Ground Fault Circuit Interrupter (GFCI) on circuits supplying power to pool equipment. Marlow recommends the use of a GFCI on
all installations.
OPERATING INSTRUCTIONS
GENERAL
This pump was designed for the purpose of being used as a circulation pump for swimming pools. For other applications, consult the manufacturer.
Our shipping container has been specifically designed to prevent transit damage. Any damage should be carefully noted on the delivery ticket and a claim filed promptly with the carrier.
LOCATION
Locate the pump as close as possible to the pool (never more than 8 feet above pool water level). Install on a rigid foundation, preferably 2" or more above ground level. Pro­vide the necessary space around the pump for future inspection and servicing of the unit. We recommend a louvered housing to protect exposed motors from the sun and rain. Allow for ventilation. Housing should clear the motors by a minimum of 10" at all points.
INSTALLATION
1. Suction line should be as large as the suction port of the pump. All piping must be air tight. If possible keep all suction lines below pool water level until just before the pump. Suction lines should slope toward the pump.
The threads of pipe fittings screwed into the pump body must be sealed with acceptable pipe thread compound.
2.It is recommended that pipe unions be installed on the suction and discharge pipes close to the pump. Thus, the pump-motor assembly may be removed with ease for service and storage.
3. Tighten the pump fittings only as much as it is required to insure a tight connection (two turns past hand tight is sufficient). Excessive torque (more than 30-foot pounds) is unnecessary and may damage the pump.
4.The weight of the piping should be supported indepen­dently and not carried by the pump.
ROTATION
The pump is specifically designed to rotate in a counter clockwise direction when viewing the motor from the pump suction. Three-phase motors can rotate in either direction. Momentarily, start or bump the motor to check the rotation of the pump shaft. Interchanging any two leads of a three­phase motor will reverse the rotation.
PRIMING
Fill the pump tank with water before starting. This may be done through the strainer cover. This is necessary to allow pump to prime and to
prevent permanent damage. Except in
freezing weather always keep liquid in the pump tank. No further lubrication of the pump end is necessary including the seal assembly. If flow does not start within five minutes, stop motor and determine cause (see Trouble Guide on page
7). Be sure all suction and discharge valves are open when
the pump is running. Operating the pump with a closed valve in the system can cause pump damage.
MAINTENANCE
The strainer built into the pump should be inspected and cleaned daily. These strainers are easy to clean. Loosen the hand knob(s) and remove the strainer cover to expose the strainer basket. Remove the basket and clean. Inspect the cover gasket; if damaged, replace. Install the strainer cover,
CAUTION: READ CAREFULLY
The performance of Marlow pumps is based upon clear, cold, fresh water with suction conditions as shown on the performance curve. If used to pump other liquids, pump performance may differ from rated performance based on the different specific gravity, temperature, viscosity, etc. of the liquid being pumped. A standard pump may not be safe for pumping all types of liquids, such as toxic, volatile or chemical liquids, or liquids under extreme temperatures or pressures. Please consult Marlow catalogs as well as local codes and general references to determine the appropriate pumps for your particular application. Since it is impossible for us to anticipate every application of a Marlow pump, if you plan to use the pump for a non-water application,
consult Marlow beforehand to determine whether such application may be proper or safe under the circumstances. Failure to do so could result in property damage or personal injury.
CONGRATULATIONS
You are now the owner of a Marlow pump. This pump was carefully inspected and subjected to
final performance tests before releasing for shipment. In order to achieve maximum performance,
please follow the simple instructions in this manual.
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