®
MODEL A-100NV
Variable Speed
Peristaltic Injector Pump
Operating Manual
R
Blue-White
Industries, Ltd.
5300 Business Drive
Huntington Beach, CA 92649
Phone: 714-893-8529 FAX: 714-894-9492
E mail: sales@blue-white.com or techsupport@blue-white.com
Website: www.blue-white.com
USA
A-100NVPage 2
TABLE OF CONTENTS
1.....Introduction....................................................................................2
2.....Specifications ............ .............. .............. .............. .............. ..............3
3.....Features .............................................................. .............. ..............3
4.....Unpacking .. .............. .............. .............. ..........................................3
5.....Installation.. .............. .............. .............. .............. .............. ..............4
5.1..Mounting location ........................... .............. .............. ..............4
5.2..Input power connections ................. .............. .............. ..............5
5.3..External Input signal connections ... .............. .............. ..............6
5.4..How to install the tubing and fittings.........................................8
6.....How to operate the A-100N ...........................................................9
6.1..Description of Pump Output Adjustment Controls ....................9
6.2..Mode 1 - Manually Adjusting the output...................................10
6.3..Mode 2 - 4-20 mA input.... .............. .............. .............. ..............10
6.4..Mode 3 - 0-10 VDC input .............. .............. .............. ..............12
6.5..Mode 4 - Frequency/Pulse (Hz) input........................................14
7.....Alarms ........ .............. .............. .............. .............. ............................16
7.1..TFD - Tube Failure Detection system............ .............. ..............16
7.2..FVS - Flow verification System ................................................17
8.....How to maintain the pump .... .............. .............. .............. ..............18
8.1..Routine inspection and cleaning................................................18
8.2..How to clean and lubricate the Pump ........................................18
8.3..500 hour service warning timer ....... .............. .............. ..............18
8.4..How to replace the pump tube ......... ..........................................19
Replacement parts drawing... ........................................................20
Replacement parts list............ .............. .............. .............. ..............21
Warranty information.......................... .............. .............. ..............22
Authorized service centers..... .............. ..........................................23
1.0 Introduction
Congratulations on purchasing the A-100NV variable speed Peristaltic
Metering Pump. The A-100NV is designed to inject chemicals into piping
systems. The pump has been tested by NSF International for use with 12
½% Sodium Hypochlorite. The A-100NV is equipped with external input
control circuitry which allows the pumps output to be externally controlled
by either a 4-20mA input signal, a 0-10V DC input signal or a pulsed
frequency input signal.
A-100NV Page 3
2.0 Specifications
Maximum Working Pressure 100 psig / 6.9 bar (most models)
Maximum Fluid Temperature 130 F / 54 C
Ambient Temperature Range 14 to 110 F / -10 to 43 C
Duty Cycle Continuous
Maximum Solids 50% by volume
Maximum Viscosity 5,000 Centipoise
Maximum Suction Lift up to 30 ft. water
Power Requirements 108/130Vac 60Hz 40 Watts,
Dimensions 6-1/8” H x 10-1/8” W x 9” D
Weight 12 lb.
3.0 Features
!
Peristaltic Pump Tube does not require valves.
!
Self priming under maximum pressure. Cannot vapor lock.
!
High outlet pressure capability of 100 psig (most models).
!
High inlet suction lift capability of 30 feet.
!
Patented Tube Failure Detection (TFD) system.
!
Patented pump tube assembly design.
!
Includes Flow Verification System (FVS) - sensor sold separately.
!
1 amp alarm relay (dry contact).
!
Alarm and Service alert icon displays.
!
Corrosion proof Valox housing.
!
Tamper resistant electronic control panel cover.
o o
o o
208/250Vac 40Hz 40 Watts,
208/250Vac 60Hz 45 Watts
4.0 Unpacking
Your pump package should contain the following:
1 - Injector pump with 2 pump tube assemblies
1 - suction tube strainer
1 - ceramic tubing weight
1 - 5’ Length of clear PVC suction tubing
1 - 5’ Length of opaque LLDPE discharge tubing
1 - Injection fitting with internal back-flow check valve
1 - Mounting hardware kit
Page 4
CAUTION: Proper eye and skin protection must be
worn when installing and servicing the pump.
A-100NV
5.0 Installation
CAUTION: Proper eye and skin protection must be
worn when installing and servicing the pump.
Note: All diagrams are strictly for guideline purposes only. Always consult
an expert before installing the pump into specialized systems. The pump
should be serviced by qualified persons only.
5.1 Mounting Location
Choose an area located near the chemical supply tank, chemical injection
point and electrical supply. Although the pump is designed to withstand
outdoor conditions, a cool, dry, well ventilated location is recommended.
Install the pump where it can be easily serviced.
!
Mount the pump to a secure surface or wall using the enclosed hardware.
Wall mount to a solid surface only. Mounting to drywall with anchors is not
recommended.
!
Mount the pump close to the injection point. Keep the outlet (discharge)
tubing as short as possible. Longer tubing increases the back pressure at the
pump tube.
!
Your solution tank should be sturdy. Keep the tank covered to reduce
fumes. Do not mount the pump directly over your tank. Chemical fumes
may damage the unit. Mount the pump off to the side or at a lower level
than the chemical container.
!
Mounting the pump lower than the chemical container will gravity feed the
chemical into the pump. This “flooded suction” installation will reduce
output error due to increased suction lift. You must install a shut-off valve,
pinch clamp or other means to halt the gravity feed to the pump during
servicing.
!
Be sure your installation does not constitute a cross connection with the
drinking water supply. Check your local plumbing codes.
Floor Mount
Drill .156 Dia. (5/32)
For Self-Tap Screw
#10 X 1” Phillips Steel
4 Places
3-1/2”
INJECTOR MOUNTING
Wall Mount
7-5/8”
7-3/8”
Drill .156 Dia. (5/32)
For Self-Tap Screw
#10 X 1” Phillips Steel
Note: For wall-mounting, drill & thread into
solid wood only.
8-3/16”
2 Places
WARNING: Risk of electric shock.
A-100NV
Injection / Check valve
with 1/4” and 1/2” male
pipe threads.
Mount in upward position
to prevent trapped gasses
in the injection fitting.
Ceramic Weight
TYPICAL INSTALLATION
Discharge
Tube
Suction
Tube
Chemical
Container
with cover
Strainer
RUN
STANDBY
1-MANUAL
VARIABLESPEEDPUMP
PRIME
RESETSERVICE
MODE
%SPEED
1000
ALARM
FIELD
2-4-20mA
RUN
1
PROGRAM
VDC
mA Hz
STAND-BY
Wall or shelf mount
PRIME
MINIMUM
SERVICE
MAXIMUM
DIGIT MODE
away from the top of the
DISPLAY
PROGRAM
INPUTMODES
3-0-10VDC 4-PULSE(Hz)
solution tank. Chemical
fumes can damage the
unit.
Page 5
R
PARTS LOCATOR DRAWING
9
Control Cover
1
8
Junction Box
Rear Plate
Pumptube
Assembly
Rotor
Assembly
1
9
2
DIGITALTIMER PUMP
RUN
STANDBY
PRIME
RESETSERVICE
2-4-20mA
1-MANUAL
Slide Clamps**
FIELD
PROGRAM
INPUTMODES
3-0-10VDC 4 - PULSE (Hz)
Control
DIGIT MODE
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
DISPLAY
Pumphead
Cover
Pumphead
5.2 Input Power Connections
WARNING: Risk of electric shock.
! Be certain to connect the pump to the proper supply voltage. Using the
incorrect voltage will damage the pump and may result in injury. The
voltage requirement is printed on the pump serial label.
! Jumper pins on the circuit board are factory preset for the correct voltage.
See page 7 Circuit Board Connections diagram for details.
! The pump is supplied with a ground wire conductor and a grounding type
attachment plug (power cord). To reduce the risk of electric shock, be
certain that the power cord is connected only to a properly grounded,
grounding type receptacle.
Note: When in doubt regarding your electrical installation, contact a
licensed electrician.
6.0
Page 6
A-100NV
5.3 External Input Signal Connections
The A-100NV will accept any one of three different types of external input
signals; 4-20 mA , 0-10 VDC, or frequency. The 4-20mA and 0-10 VDC
loops must be powered. Two types of frequency inputs, AC sine waves
(magnetic coils type outputs) and Digital Square waves (Hall Effect signals,
contact closures), are acceptable. A jumper plug located on the circuit board
is factory pre-set for AC sine wave signals, the jumper must be repositioned when digital square wave signals are being used. See page 7,
“Hz input jumper settings”
All wiring connections are to be made inside of the junction box located on
the side of the A-100NV. A liquid-tite connector is supplied and should be
used for the external signal cable. The signal input wires are color coded to
the type of signal being used.
SIGNAL INPUT/OUTPUT WIRE COLOR CODES
INPUT TYPE
4-20 mA
0-10 VDC
AC sine wave, TTL, CMOS
CONTACT (10v @ 2 mA max)
HALL EFFECT, NPN
ALARM RELAY
connect 2-conductor plug to either
normally open (NO) (factory default)
or normally closed (NC) side of receptacle.
1 AMP MAX @ 125VAC (24VDC)
FLOW VERIFICATION SENSOR
MOTOR ON SIGNAL
5-20V DC open collector output
closed while motor is energized
ORANGE (+) (non-powered) & BLACK (-)
WIRE COLOR CODE
BLUE (+) (non-powered) & BLACK (-)
WHITE (+) & BLACK (-)
RED (+) & WHITE (-)
PURPLE & PURPLE
RED/WHITE (+ 20VDC)
BLACK (-)
YELLOW (signal)
BROWN (+) & BLACK (-)
PADDLEWHEEL SENSOR SIGNAL INPUT WIRING
BLUE-WHITE
PADDLEWHEEL
SENSOR TYPE
MODEL FH
HALL EFFECT SENSOR
MODEL FC
AC SINE WAVE SENSOR
PADDLEWHEEL SENSOR
WIRE COLOR CODE
RED (+)
BLACK (-)
BARE (signal)
RED (+)
BLACK (-)
PUMP INPUT
WIRE COLOR CODE
RED (+ 20VDC)
BLACK (-)
WHITE (signal)
WHITE (+)
BLACK (-)
A-100NV
CIRCUIT BOARD CONNECTIONS
EXTERNAL INPUT CABLE
ACCEPTABLE CABLE JACKET RANGE:
YELLOW (verification sensor input)
BROWN (motor-on contact output)
PURPLE X2 (alarm relay contacts)
.118 - .255 INCH
.( 3,0 - 6,5 MM)
RED (+20VDC)
BLACK (Ground)
BLUE (4-20 mA input)
ORANGE (0-10 VDC input)
WHITE (frequency input)
Page 7
ALARM OUTPUT
(CONTACT CLOSURE)
normally open (NO)
(factory default)
TUBE FAILURE SENSOR
PROBE INPUT
2 Grey wires pump head sensors.
RED (+)
DC
MOTOR
BLACK (-)
Ground (green)
JUNCTION BOX
LIQUID-TIGHT
CONNECTOR
MOTOR
MOTOR
BLACK (-)
RED (+)
AC LINE
NEUTRAL
202
C
N
ON
PR BEO
1AMP
250VAC
AC LINE
HOT
Earth Ground (green)
Hz INPUT JUMPER SETTINGS
Located under connector
AC sine waves
Jumper Not Installed
(open - factory default)
INPUT SIGNAL CONNECTOR
Digital square waves
Jumper Installed
7 wire bundle
AC LINE VOLTAGE SETTINGS
0
1
1
0
230 VAC
1
1
One Jumper Installed
on center position
(ends open)
TS
THERMAL SWITCH
.187 push tab connectors
PROTECTOR FUSE
1 Amp, 250 Volt AC
(Littlefuse #239001
or Equivalent)
2 conductors
Two Jumpers Installed
Hot
Common
Input
Power
115 VA C
on end positions
(no open pins)
AC
Page 8
CAUTION: Proper eye and skin protection must be
worn when installing and servicing the pump.
A-100NV
5.4 How To Install the Tubing and Fittings
CAUTION: Proper eye and skin protection must be
worn when installing and servicing the pump.
! Inlet Tubing - Locate the inlet fitting of the Pump Tube. Remove the tube
nut. Push the clear PVC suction tubing onto the compression barb of the
fitting. Use the tube nut to secure the tube. Hand tighten only.
! Strainer - Trim the inlet end of the suction tubing so that
the strainer will rest approximately two inches from the
bottom of the solution tank. This will prevent sediment
from clogging the strainer. Slip the ceramic weight over the
end of the suction tube. Press the strainer into the end of
the tube. Secure the ceramic weight to the strainer. Drop
the strainer into the solution tank.
! Outlet Tubing - Locate the outlet fitting of the Pump
Tube. Remove the tube nut. Push the opaque outlet
(discharge) tubing onto the compression barb of the fitting.
Use the tube nut to secure the tube. Hand tighten only.
Keep outlet tube as short as possible.
Pump Head
Tubing
Suction 3/8"
Ceramic
Weight
Foot
Strainer
Outlet Adapter
Inlet Adapter
VARIABLESPEED PUMP
MODE
%SPEED
1000
ALARM
FIELD
RUN
STANDBY
PRIME
RESETSERVICE
PROGRAM
INPUTMODES
2-4-20mA
1-MANUAL
1
VDC
mA Hz
SERVICE
DIGIT MODE
3-0-10VDC 4-PULSE (Hz)
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
DISPLAY
! Injection/Check Valve Fitting Installation - The
Injection/Check valve fitting is designed to install directly
into either 1/4” or 1/2” female pipe threads. This fitting will
require periodic cleaning, especially when injecting fluids
that calcify such as sodium hypochlorite. See section 7.0.
Install the Injection/Check valve directly into the piping
system. To prevent trapped gasses, install the fitting in an
upward direction. Use Teflon thread sealing tape on the pipe
threads.
Push the opaque outlet (discharge) tubing onto the compression barb of the Injection/Check valve fitting. Use the tube
nut to secure the tube. Hand tighten only.
A-100NV
6.0 How To Operate The A-100NV
6.1 Description of Pump Output
Adjustment Controls
panel door by sliding the upper and lower slide
clamps to the left.
!
RUN/STANDBY Button -
4
Press to start and stop the pump. The ARROW
next to the word RUN will light when in the run
mode. The ARROW next to the word STAND-BY
will blink when in the stand-by mode.
4
Press to clear ALARM.
4
When pressed with the FIELD Button, initiates a 99 second prime cycle
which temporarily overrides the mode setting and runs the pump motor at
100% speed. The ARROW next to the word PRIME will blink.
4
When pressed with the DIGIT button, resets the 500 hour service warning
timer to zero.
4
When pressed with the MODE button, initiates the programming mode.
The ARROW next to the word PROGRAM will blink.
!
FIELD Button -
4
In the programming mode, selects the digit to be changed.
4
When pressed with the DIGIT button, initiates the Flow Verification
Sensor feature and allows programming the alarm delay from 1-256
seconds.
!
DIGIT Button -
4
In the programming mode, increases the selected digit.
4
When pressed with the MODE Button, toggles the display from % motor
speed to input signal value.
!
MODE Button -
4
Used to select one of four operating modes.
Mode 1 - Manual Adjustment (external input disabled)
Mode 2 - 4-20mA input
Mode 3 - 0-10VDC input
Mode 4 - Frequency (Hz) input
- Open the control
VARIABLE SPEED PUMP
% SPEED
1000
RUN
STANDBY
PRIME
RESET SERVICE
2 - 4-20mA
1-MANUAL
MODE
ALARM
FIELD
PROGRAM
INPUT MODES
Page 9
1
VDC
mA Hz
SERVICE
DIGIT MODE
DISPLAY
3 - 0-10VDC 4- PULSE (Hz)
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
VARIABLESPEED PUMP
1
MODE
VDC
mA Hz
%SPEED
1000
ALARM
SERVICE
DIGIT MODE
FIELD
RUN
STANDBY
PRIME
DISPLAY
RESETSERVICE
PROGRAM
INPUTMODES
3-0-10VDC 4- PULSE (Hz)
2-4-20mA
1-MANUAL
SLIDE CLAMP
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
Page 10
6.2 OPERATING MODE 1 - Output adjusted
manually -
In this mode, the pump’s motor speed is adjusted
manually using the front panel touch pad. The motor
speed can be adjusted from 0-100%. To adjust the
speed:
4
Set the pump for mode 1. Press the MODE button
until MODE 1 is shown on the LCD display. The
%SPEED icon will light. The large 3-DIGIT LCD
will indicate the currently programmed percentage of
speed.
4
Enter the programming mode. At the same time,
press the RUN/STANDBY button and the MODE
button. A blinking ARROW will point to the word
PROGRAM indicating the program mode has been
activated.
4
Press the FIELD button to select the digit to program.
The digit will blink when selected.
4
Press the DIGIT button to change the selected digit.
4
Repeat until all digits are programmed.
4
To exit the programming mode, press the
RUN/STANDBY button and the MODE button at the
same time. The arrow next to the word PROGRAM will
disappear.
[
NOTE: If while in the program mode no buttons are
pressed within 20 seconds, the circuitry will automatically return to the run mode, without saving changes
A-100NV
RUN MODE 1
RUN
1
MODE
% SPEED
100
PROGRAM MODE 1
constant speed % setting
MODE
% SPEED
000
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
RUN
1
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
6.3
OPERATING MODE 2 - Output adjusted
by 4-20 mA input signal
-
In this mode, the pump’s motor speed is adjusted
automatically based on the value of the 4-20 mA input
signal. Any motor speed can be assigned to either the
minimum or maximum milliamp input values.
However, the programmed minimum mA value
must be less than the programmed maximum mA
value. The ALARM and SERVICE icons will blink
if the programming is in error. To assign the minimum
and maximum motor speed and the minimum and
maximum mA input signal values:
4
Set the pump for mode 2. Press the MODE button
until MODE 2 is shown on the LCD display. The
%SPEED or mA icon will light depending on the
current display setting. The large 3-DIGIT LCD will
indicate the current motor speed or the current mA
RUN MODE 2
2
MODE
mA
04.0
RUN
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
A-100NV
input value.
4
Enter the programming mode. At the same time,
press the RUN/STANDBY and MODE buttons. A
blinking ARROW will point to the word PROGRAM
indicating the program mode is activated. A blinking
ARROW will point to the word MINIMUM indicating
the minimum value is ready to be programmed. The %
SPEED icon will blink indicating the percentage of
speed is ready to be programmed.
4
Enter the motor speed at the minimum mA input
signal value. Press the FIELD button to select the
digit to program. The digit will blink when selected.
4
Press the DIGIT button to change the selected digit.
4
Repeat until all digits are programmed.
4
Press the mode button. The % SPEED icon will stop
blinking and the mA icon will blink indicating the
minimum mA value is ready to be programmed. The
currently programmed minimum value is shown on
the 3-DIGIT LCD.
4
Enter the minimum mA input signal value. Note: this
value must be less than the maximum mA input signal
value. Press the FIELD button to select the digit to
program. The digit will blink when selected.
4
Press the DIGIT button to change the selected digit.
4
Repeat until all digits are programmed.
4
Press the mode button. The Ma icon will stop blinking
and the % SPEED icon will blink. The ARROW next
to the word MAXIMUM will blink indicating the
maximum value is ready to be programmed. The
currently programmed maximum motor speed value is
shown on the 3-DIGIT LCD.
4
Enter the motor speed at the maximum mA input
signal value. Press the FIELD button to select the
digit to program. The digit will blink when selected.
4
Press the DIGIT button to change the selected digit.
4
Repeat until all digits are programmed.
4
Press the mode button. The % SPEED icon will stop
blinking and the mA icon will blink indicating the
maximum mA value is ready to be programmed. The
currently programmed maximum value is shown on
the 3-DIGIT LCD.
4
Enter the maximum mA input signal value. Note: this
value must be greater than the minimum mA input
signal value. Press the FIELD button to select the digit
to program. The digit will blink when selected..
4
Press the DIGIT button to change the selected digit.
Page 11
PROGRAM MODE 2
% speed at the minimum input
MODE
% SPEED
000
PROGRAM MODE 2
minimum input value
MODE
mA
04.0
PROGRAM MODE 2
% speed at the maximum input
MODE
%SPEED
100
PROGRAM MODE 2
maximum input value
MODE
mA
20.0
RUN
2
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
RUN
2
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
RUN
2
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
RUN
2
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
4
Repeat until all digits are programmed.
4
Press the mode button. Programming is complete.
4
To exit the programming mode, press the
RUN/STANDBY button and the MODE button at the
same time. The PROGRAM arrow will disappear.
Example 1
4 mA = 0% OUTPUT
20 mA = 100% OUTPUT
100
75
MODE 2 PROGRAMMING EXAMPLES
Example 2
4 mA = 100% OUTPUT
20 mA = 0% OUTPUT
100
75
A-100NVPage 12
Example 4
4 mA = 20% OUTPUT
20 mA = 50% OUTPUT
100
75
Pump Motor Speed (%)
50
25
0
4
6
8
Milliamp input (mA)
16
14
12
10
-
50
25
Pump Motor Speed (%)
0
6
8
4
Milliamp input (mA)
6.4
OPERATING MODE 3 - Output adjusted
16
20
18
14
12
10
by 0-10VDC input signal
In this mode, the pump’s motor speed is adjusted
automatically based on the value of the 0-10VDC
input signal. Any motor speed can be assigned to
either the minimum or maximum DC input signal
values. However, the programmed minimum VDC
value must be less than the programmed maximum
VDC value. The ALARM and SERVICE icons will
blink if the programming is in error. To assign the
minimum and maximum motor speed and the
minimum and maximum VDC input signal values:
4
Set the pump for mode 3. Press the MODE button
until MODE 3 is shown on the LCD display. The %
SPEED or VDC icon will light depending on the
current display setting. The large 3-DIGIT LCD will
indicate the current motor speed or the VDC input
value.
4
Enter the programming mode. At the same time,
press the RUN/STANDBY and MODE buttons. A
blinking ARROW will point to the word PROGRAM
indicating the program mode is activated. A blinking
ARROW will point to the word MINIMUM indicating
the minimum value is ready to be programmed. The %
SPEED icon will blink indicating the percentage of
speed is ready to be programmed.
50
25
Pump Motor Speed (%)
20
18
0
6
8
4
Milliamp input (mA)
16
20
18
14
12
10
RUN MODE 3
RUN
3
MODE
00.0
PROGRAM MODE 3
% speed at the minimum input
MODE
% SPEED
000
VDC
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
RUN
3
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
A-100NV Page 13
4
Enter the motor speed at the minimum VDC input
signal value. Press the FIELD button to select the
digit to program. The digit will blink when selected.
4
Press the DIGIT button to change the selected digit.
4
Repeat until all digits are programmed.
4
Press the mode button. The % SPEED icon will stop
blinking and the VDC icon will blink indicating the
minimum VDC value is ready to be programmed. The
currently programmed minimum value is shown on
the 3-DIGIT LCD.
4
Enter the minimum VDC input signal value. Note:
this value must be less than the maximum VDC input
signal value. Press the FIELD button to select the digit
to program. The digit will blink when selected.
4
Press the DIGIT button to change the selected digit.
4
Repeat until all digits are programmed.
4
Press the mode button. The VDC icon will stop
blinking and the % SPEED icon will blink. The
ARROW next to the word MAXIMUM will blink
indicating the maximum value is ready to be programmed. The currently programmed maximum
motor speed value is shown on the 3-DIGIT LCD.
4
Enter the motor speed at the maximum VDC input
signal value. Press the FIELD button to select the
digit to program. The digit will blink when selected.
4
Press the DIGIT button to change the selected digit.
4
Repeat until all digits are programmed.
4
Press the mode button. The % SPEED icon will stop
blinking and the VDC icon will blink indicating the
maximum VDC value is ready to be programmed. The
currently programmed maximum value is shown on
the 3-DIGIT LCD.
4
Enter the maximum VDC input signal value. Note:
this value must be greater than the minimum VDC
input signal value. Press the FIELD button to select
the digit to program. The digit will blink when
selected.
4
Press the DIGIT button to change the selected digit.
4
Repeat until all digits are programmed.
4
Press the mode button. Programming is complete.
4
To exit the programming mode, press the
RUN/STANDBY button and the MODE button at the
same time. The PROGRAM arrow will disappear.
PROGRAM MODE 3
minimum input value
RUN
3
MODE
00.0
PROGRAM MODE 3
% speed at the maximum input
MODE
% SPEED
100
PROGRAM MODE 3
maximum input value
MODE
10.0
VDC
VDC
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
RUN
3
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
RUN
3
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
Page 14
6.5
OPERATING MODE 4 - Output adjusted
by frequency (Hz) input signal
-
In this mode, the pump’s motor speed is adjusted
automatically based on the frequency (Hz) of the input
signal. Any motor speed can be assigned to either the
minimum or maximum Hz input signals. However,
the programmed minimum Hz value must be less
than the programmed maximum Hz value. The
ALARM and SERVICE icons will blink if the
programming is in error. To assign the minimum and
maximum motor speed and the minimum and
maximum Hz input signal values:
4
Set the pump for mode 4. Press the MODE button
until MODE 4 is shown on the LCD display. The %
SPEED or Hz icon will light depending on the current
display setting. The large 3-DIGIT LCD will indicate
the current motor speed or the Hz input value.
4
Enter the programming mode. At the same time,
press the RUN/STANDBY and MODE buttons. A
blinking ARROW will point to the word PROGRAM
indicating the program mode is activated. A blinking
ARROW will point to the word MINIMUM indicating
the minimum value is ready to be programmed. The %
SPEED icon will blink indicating the percentage of
speed is ready to be programmed.
4
Enter the motor speed at the minimum Hz input
signal value. Press the FIELD button to select the
digit to program. The digit will blink when selected.
4
Press the DIGIT button to change the selected digit.
4
Repeat until all digits are programmed.
4
Press the mode button. The % SPEED icon will stop
blinking and the Hz icon will blink indicating the
minimum Hz value is ready to be programmed. The
currently programmed minimum value is shown on
the 3-DIGIT LCD.
4
Enter the minimum Hz input signal value (to the
nearest 10 Hz). Note: this value must be less than the
maximum Hz input signal value. Press the FIELD
button to select the digit to program. The digit will
blink when selected.
4
Press the DIGIT button to change the selected digit.
4
Repeat until all digits are programmed.
4
Press the mode button. The Hz icon will stop blinking
and the % SPEED icon will blink. The ARROW next
to the word MAXIMUM will blink indicating the
maximum value is ready to be programmed. The
A-100NV
RUN MODE 4
RUN
4
MODE
000
PROGRAM MODE 4
% speed at the minimum input
MODE
% SPEED
000
PROGRAM MODE 4
minimum input value
MODE
000
PROGRAM
Hz
STAND-BY
PRIME
MINIMUM
MAXIMUM
RUN
4
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
RUN
4
PROGRAM
Hz
STAND-BY
PRIME
MINIMUM
MAXIMUM
A-100NV Page 15
currently programmed maximum motor speed value is
shown on the 3-DIGIT LCD.
4
Enter the motor speed at the maximum VDC input
signal value. Press the FIELD button to select the
digit to program. The digit will blink when selected.
4
Press the DIGIT button to change the selected digit.
4
Repeat until all digits are programmed.
4
Press the mode button. The % SPEED icon will stop
blinking and the Hz icon will blink indicating the
maximum Hz value is ready to be programmed. The
currently programmed maximum value is shown on
the 3-DIGIT LCD.
4
Enter the maximum Hz input signal value (to the
nearest 10 Hz). Note: this value must be greater than
the minimum Hz input signal value. Press the FIELD
button to select the digit to program. The digit will
blink when selected.
4
Press the DIGIT button to change the selected digit.
4
Repeat until all digits are programmed.
4
Press the mode button. Programming is complete.
4
To exit the programming mode, press the
RUN/STANDBY button and the MODE button at the
same time. The PROGRAM arrow will disappear.
PROGRAM MODE 4
% speed at the maximum input
RUN
4
MODE
%SPEED
82.5
PROGRAM MODE 4
minimum input value
MODE
620
PROGRAM
STAND-BY
PRIME
MINIMUM
MAXIMUM
RUN
4
PROGRAM
Hz
STAND-BY
PRIME
MINIMUM
MAXIMUM
MODE 4 PROGRAMMING EXAMPLES
Example 1
0Hz=0%OUTPUT
1000 Hz = 100% OUTPUT
100
75
50
25
Pump Motor Speed (%)
0
0
600
200
400
Frequency input (Hz)
800
1000
Example 2
0 Hz = 100% OUTPUT
1000 Hz = 0% OUTPUT
100
75
50
25
Pump Motor Speed (%)
0
200
0
400
Frequency input (Hz)
600
800
1000
Example 3
0 Hz = 10% OUTPUT
270 Hz = 75% OUTPUT
100
75
50
25
Pump Motor Speed (%)
0
200
0
400
Frequency input (Hz)
600
800
1000
A-100NVPage 16
7.0 ALARMS -
7.1 TFD - Tube Failure Detection system - The A-100NV is equipped
with a Tube Failure Detection System which is designed to stop the pump
and provide a contact closure output in the event the pump tube should
rupture and chemical enters the pump head. This patented system is capable
of detecting the presence of a large number of chemicals including Sodium
Hypochlorite (Chlorine), Hydrochloric (muriatic) Acid, Sodium Hydroxide,
and many others. The system will not be triggered by water (rain, condensation, etc.) or silicone oil (roller and tubing lubricant). If the system has
detected chemical, the pump tube must be
replaced and the pump head and roller
assembly must be thoroughly cleaned.
Press the RUN/STAND-BY and FIELD
buttons at the same time (prime mode), to
remove the pump tube. Thoroughly clean
the pump head and roller assembly. Press
the RUN/STAND-BY button to reset the
system.
Confirm Chemical Detection - To determine if your chemical will be
detected by the system, remove the pump tube and roller assembly. Place a
small amount of the chemical in the bottom of the pump head - just enough
to cover the sensors. Turn on the pump. If the TFD system detects the
chemical, the pump will stop after a five second confirmation period and
the ALARM icon will light on the display. If the TFD system does not
detect the chemical, the pump will continue to run after the confirmation
period. Carefully clean the chemical out of the pump head being sure to
remove all traces of chemical from the sensor probes. Press the
RUN/STAND-BY button to clear the alarm condition and restart the pump.
Contact Closure Alarm Output - A contact closure output (relay) is
provided with the TFD system. The relay can be configured for normally
open (factory default) or normally closed operation by properly positioning
the connector plug on the circuit board (see page 7).
Tubing failure
Chemical
OPERATING
FLOW RANGE
(ml/min)
A-100NV Page 17
7.2 FVS - Flow Verification System The A-
- (sensor sold separately)
100NV is equipped with a Flow Verification System which is designed to
stop the pump and provide a contact closure output in the event the sensor
does not detect chemical during pump operation. This could indicate a
clogged injection fitting, empty chemical solution tank, worn pump tube,
loose tubing connection, etc.
To allow the pump to clear any gasses that may have accumulated during
stopper operation (such as with chlorine), an alarm delay time value from 1256 seconds must be programmed (An alarm delay value of 000 seconds
disables the FVS system). The pump will stop, and the alarm mode
activated, if no pulses are received by the pump and the alarm delay time
period has ended. Press the STAND-BY button twice to clear the alarm and
restart the pump. The Flow Verification Sensor is sold as an optional
accessory.
Confirm the FVS flow range - The Flow
Verification Sensor (FVS) will only function
within its operating range. Sensor model FV100-6V has an operating range of 30-300
ml/min (1-10 oz/min). If the pump’s output is
less than 30 ml/min (0.5 ml/sec), the sensor
will not detect chemical and a signal will not
be sent to the pump.
SENSOR
MODEL
NUMBER
FV-100-6V
FV-200-6V
FV-300-6V
FV-400-6V
FV-500-6V
FV-600-6V
OPERATING
FLOW RANGE
(ml/min)
30-300
100-1000
200-2000
300-3000
500-5000
700-7000
Install the FVS Flow Sensor - The Flow Verification Sensor (FVS) should
be installed on the inlet (suction) side of the pump tube. The sensor includes
a PVC tubing insert, located inside the sensor’s female thread connection,
that is designed to seal the sensor onto the pump tube inlet adapter. Thread
the sensor onto the pump tube until the tubing insert is snug against the
pump tube inlet fitting - do not over-tighten.
Connect the red/white, black, and white wires from the sensor to the red,
black, and yellow wires located in the pump’s junction box. See page 7.
Outlet Adapter
DIGITALTIMER PUMP
RUN
MODE
1
PROGRAM
VDC
mA Hz
FVS Sensor
STAND-BY
PRIME
1000
MINIMUM
ON-T
TOT-TSECMINHR DAY
ALARM
TFD
FVS
SERVICE
MAXIMUM
DIGIT MODE
FIELD
RUN
STANDBY
PRIME
DISPLAY
RESETSERVICE
PROGRAM
INPUTMODES
3-0-10VDC
2-4-20mA
1-MANUAL
4-0-1000 Hz
5-PULSE (BATCH)
Inlet Adapter
Contact Closure Alarm Output - A contact closure output (relay) is
provided with the FVS system. The relay can be configured for normally
open (factory default) or normally closed operation by properly positioning
the connector plug on the circuit board (see page 7).
Page 18
CAUTION: Proper eye and skin protection must be
worn when installing and servicing the pump.
A-100NV
8.0 How to Maintain the Pump
CAUTION: Proper eye and skin protection must be
worn when installing and servicing the pump.
8.1 Routine Inspection and Maintenance
The pump requires very little maintenance. However, the pump and all
accessories should be checked weekly. This is especially important when
pumping chemicals. Inspect all components for signs of leaking, swelling,
cracking, discoloration or corrosion. Replace worn or damaged components immediately.
Cracking, crazing, discoloration and the like during the first week of
operation are signs of severe chemical attack. If this occurs, immediately
remove the chemical from the pump. Determine which parts are being
attacked and replace them with parts that have been manufactured using
more suitable materials. The manufacturer does not assume responsibility
for damage to the pump that has been caused by chemical attack.
8.2 How to Clean and Lubricate the Pump
The pump will require occasional cleaning and lubricating. The amount
will depend on the severity of service.
]
When changing the pump tube assembly, the pump head chamber, roller
assembly and pump head cover should be wiped free of any dirt and debris.
]
The pump head cover bearing may require grease periodically. Apply a
small amount of grease (Aeroshell aviation grease #5 or equivalent) when
necessary.
]
Although not necessary, 100% silicon lubrication may be used on the
roller assembly and tube assembly.
]
Periodically clean the injection/check valve assembly, especially when
injecting fluids that calcify such as sodium hypochlorite. These lime
deposits and other build ups can clog the fitting, increase the back pressure
and interfere with the check valve operation.
]
Periodically clean the suction strainer.
]
Periodically inspect the air vents located under the motor compartment
and on the rear panel. Clean if necessary.
8.3 500 Hour Service Warning Timer
The A-100NV is equipped with a tube life warning timer. After approximately 500 hours of accumulated running time, the SERVICE icon will light.
This is a reminder that the pump tube is nearing its minimum life expectancy and should be replaced. Your actual tube life will depend on many
factors such as the chemical used, back pressure, temperature, viscosity,
and motor RPM.
A-100NV
8.4 How to Replace the Pump Tube
The pump tube assembly will eventually break if not replaced. The tube has
been designed for a minimum service life of 500 hours. However, the life
of the tube is affected by many factors such as the type of chemical being
pumped, the amount of back pressure, the motor RPM, temperature and
others. The pump tube assembly must be inspected and replaced regularly.
Remove the Old Pump Tube - The pump roller assembly spins in a
counter clockwise direction. The pump head inlet (suction) side is located
at the bottom of the pump and the outlet (discharge) is located at the top of
the pump head.
+ Release any pressure that may be in
the discharge tubing.
Outlet Adapter
+ Disconnect the suction and discharge
tubes from the pump tube.
+ Remove the pump head cover.
+ With the pump running, pull the inlet
fitting out of the pumphead. Guide the
tube counter clockwise away from the
rollers. Pull the outlet fitting out of the
pump head.
Inlet Adapter
Install the New Pump Tube - Be sure the pump head chamber is clean and
free of any debris.
Remove and inspect the roller assembly. Be sure the rollers spin freely. If
required, apply a small amount of grease to the pump head cover bearing.
+ With the pump running, insert the inlet (suction) side of the Pump Tube
fitting into the pump head.
+ Carefully guide the Pump Tube into the pump head. Stretch the tube
slightly and insert the outlet (discharge) fitting into the upper retaining slot
in the pump head.
+ Place the clear cover on the pump head and secure with three screws.
Pump Head
VARIABLESPEED PUMP
RUN
STANDBY
PRIME
RESETSERVICE
1-MANUAL
MODE
%SPEED
1000
ALARM
FIELD
2-4-20mA
Page 19
RUN
1
PROGRAM
VDC
mA Hz
STAND-BY
PRIME
MINIMUM
SERVICE
MAXIMUM
DIGIT MODE
DISPLAY
PROGRAM
INPUTMODES
3-0-10VDC 4 - PULSE (Hz)
Page 20
17
REPLACEMENT PARTS DRAWING
20
BRUSH KIT
1
2
3
22
21
42
23
6
25
24
26
27
12
4
5
54
7
18
8
19
14
A-100NV
53
52
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10
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2
3
11
1
4
28
29
30
31
40
13
15
16
36
46
37
49
39
38
45
48
A-100NV
A-008-2 Gearbox, 30 Rpm 1
A-008-3 Gearbox, 45 Rpm 1
A-008-4 Gearbox, 60 Rpm 1
25 90010-222 Wire, Motor ground, Digital Timers, Green 1
26 A-008-1 Gearbox, 14 Rpm 1
Item Part No Description Qty
Page 21
REPLACEMENT PARTS LIST
A-008-5 Gearbox, 125 Rpm 1
27 76001-488 Pumphead, A-100N w/TFD sensors 1
A-002N-6T Pump Tube, .37 O.D., Compression Barb Type 1
A-002N-7T Pump Tube, .43 O.D., Compression Barb Type 1
28 C-324N Screw, Pumphead, 10-32 X .50 Phil Pan Black 4
29 A-031 Spacer, Rotor 1
30 A-002N-4T Pump Tube, .25 O.D., Compression Barb Type 1
31 C-330-6 Nut, Tube Compression Type, .37 O.D. Tubing 2
36 C-335-6 Tubing, Outlet, .37 O.D. X 5ft, Polyethylene 1
37 C-334-6 Tubing, Inlet, .37 O.D. X 5ft, Clear PVC 1
71000-350 Roller Assembly -7 tubes (black rollers) 1
38 C-346 Weight, Inlet Tubing, Ceramic 1
39 C-342-2 Strainer, Inlet Tube, Polypropylene 1
40 71000-159 Roller Assembly -4, -6 tubes (white rollers) 1
41 90012-245 Label, A-100NV front panel controls 1
42 90011-074 Washer, #8 splitlock 2
45 71000-156 Cover, Pumphead With Sleeve Bearing 1
46 76001-003 Bearing, Sleeve, Pumphead Cover 1
48 90011-160 Screw, Pumphead Cover, 8-32 X .62 Cap 3
49 A-014N-6A InjValve Assy, .5-.25 MPT X .37OD Tube 1
52 90007-515 Bushing, Junction Box Connector, Alum. 1
53 76001-254 Junction Box A-100NV 1
54 90011-129 Screw, Cover, 6-32 X .25 Phil Pan SS Black 2
55 71000-133 Cover, Junction Box with Gasket and Label 1
56 90008-199 Connector Liquid-tight 1
Item Part No Description Qty
A-023N-V-230 Circuit board A-100NV 220V/230V 1
71000-176 Power Cord, 220v50hz, Digital Models 1
71000-177 Power Cord, 230v60hz, Digital Models 1
1 71000-489 Enclosure Back Plate With Gasket, Valox 1
2 90011-094 Washer, Mounting, #10 Stainless 2
3 90011-091 Mounting Screw, #10 X 1.0” Phillips Steel 4
4 76001-001 Tubing Spacer A-100N digital 2
5 90010-036 Wire Nut, Blue 1
6 90006-580 Gasket, Enclosure Back Plate 1
7 A-023N-V-115 Circuit board A-100NV 115V 1
8 90010-235 Fuse, A-100NV Circuit Board, 1A 250VAC 1
9 71000-175 Power Cord, 115v60hz, Digital Models 1
10 70000-589 Cord Inlet Bushing 1
11 90003-559 Mounting Feet, Rubber 4
12 76001-000 Slide Clamp, Enclosure Rear 1
13 76000-999 Slide Clamp, Enclosure Front 1
14 76001-253 Enclosure A-100NV 1
70002-251 Gearmotor, 30 Rpm, 24V DC 1
70002-252 Gearmotor, 45 Rpm, 24V DC 1
70002-253 Gearmotor, 60 Rpm, 24V DC 1
70002-254 Gearmotor, 125 Rpm, 24V DC 1
15 90006-579 Gasket, Enclosure Front 1
16 90002-191 Door, Electronic Controls Cover 1
17 70002-250 Gearmotor, 14 Rpm, 24V DC 1
18 90010-246 Wire set w/plug, Alarm relay 1
19 90010-245 Wire set w/plug, TFD sensor 1
N/s 90010-247 Wire set w/plug, input signals 1
20 C-1814N-4 Motor Brush kit (2 ea), 24V DC 1
21 90011-023 Screw, Motor, 8-32 x .50 2
22 90010-244 Motor, 24V DC 1
23 90011-024 Screw, Green Ground, 8-32 x .25 1
24 90011-078 Washer, Ground Screw, #8 Star 1
Page 22 A-100NV
LIMITED WARRANTY
Your new pump is a quality product and is warranted to be free of defects as set
down in this policy. All parts, including rubberized goods, and labor are covered
under warranty for 90 days from the date of purchase. Used peristaltic pump
tube assemblies are not warranted. Parts, excluding rubberized goods, are
covered under warranty for 12 months from the date of purchase.
Warranty coverage does not include damage to the pump that results from
misuse, carelessness, abuse or alteration. Only the repair or the replacement of
the pump is covered. Blue-White Industries does not assume responsibility for
any other loss or damage.
Warranty status is determined by the pump’s serial label and the sales invoice or
receipt. The serial label must be on the pump and the pump must be
accompanied by the sales invoice or receipt to obtain warranty coverage. The
warranty status of the pump will be verified by Blue-White or a factory
authorized service center.
Please be advised; injection and metering devices are not intended as a means of
treating water to render it suitable for human consumption. When used as
hypochlorinators, they are meant to destroy bacteria and algae contamination,
before it’s removal by filtration. Acid and soda injectors are used for PH control
(balance). Blue-White injectors are factory tested with water only for pressure
and performance. Installers and operators of these devices must be well
informed and aware of the precautions to be taken when injecting various
chemicals -especially those considered hazardous or dangerous.
Should it become necessary to return an injector for repair or service, you must
attach information regarding the chemical used as some residue may be present
within the unit which could be a hazard to service personnel.
Blue-White Industries will not be liable for any damage that may result by the
use of chemicals with their injectors and it’s components. Thank you.
PROCEDURE FOR IN WARRANTY REPAIR
Carefully pack the pump to be repaired, include the foot strainer and
injection/check valve fitting. Enclose a brief description of the problem as well
as the original invoice or sales receipt showing the date of purchase. The receipt
will be returned with the unit. Prepay all shipping costs. COD shipments will
not be accepted. Warranty service must be performed by the factory or an
authorized service center. Damage caused by improper packaging is the
responsibility of the sender.
Page 23A-100NV
AUTHORIZED SERVICE CENTERS
ARKANSAS American Pump
BT Environmental, Inc 7580-A W. Tennessee St. NORTH CAROLINA
Bill Thomason Tallahassee, FL 32304 Southern Industrial Sales
225 Castleberry Street 904-575-9618 1903 Herring Avenue
Hot Springs, AR 71902 Wilson, NC 27893
501-624-3837 919-237-2500
CALIFORNIA (NORTHERN) Del Ray Beach, FL 33444
Howard E. Hutching co.
(Repair Center)
7190 Penryn Plaza
Penryn, CA 95663 814-838-2034
Pool-Tech, Inc.
3471 Mt. Diablo Blvd.
Lafayette, CA 94549 Picard Chemical
415-284-1400 1670 S. Congress Avenue
Swimco Electric Co.
753 Camden Avenue 605-343-7716
Campbell, CA 95008
408-378-2607 TENNESSEE
CALIFORNIA (SOUTHERN) Pompano Beach, FL 33060
Blue-White Industries
(Repair Center)
5422 Business Drive
Huntington Bch. CA 92649
714-893-8529
COLORADO
Denver Winpump
655 Depew Street
Lakewood, CO 80214-2494
303-233-1121
CONNECTICUT
Cronin-Cook & Associates
24 West Road
Vernon, CT 06066
203-875-0544
FLORIDA
AAA Electric Motor Services
1131 N.E. 45th Street
Ft. Lauderdale, FL 33334
305-772-7501
All American Pool & Patio NEW YORK
2021 Curry Ford Road
Orlando, FL 32806
407-898-8722
Rice Pump & Motor Repair
5788 N. Powerline Road
Ft. Lauderdale FL 33309
305-776-6049
Del Ray Electric
11 N.E. 2nd Avenue
407-278-3976
Jerry Lee Chemical Co.
3407 W. Old Fairfield Drive
Pensacola, FL 32505
904-432-9929
W. Palm Beach, FL 33406
407-965-3434
V.J. Mini & Son, Inc.
1581 N. Dixie Highway
305-946-0920
ILLINOIS
Mullarkey Associates
(Repair Center)
12346 S. Keeler Ave. 13700 Hwy. 90 West
Alsip, IL 60658 San Antonio, TX 78245
708-597-5558 512-677-8400
MARYLAND EGCO Industries
Century Pool Service, Inc 8505 Director Row
5020 Nicholson Court, #201 Dallas, TX 75247
Kensington, MD 20895 214-631-6885
301-231-8999
NEVADA Robert Shelton
Swim-In Enterprises, Inc. 1011 Oakmead Drive
1314 S. Main Street Arlington, TX 76011
Las Vegas, NV 89104 817-640-6188
702-384-4223
Sherwood Specialties, Inc.
412 Smith Street
Rochester, NY 14608
716-546-1211
PENNSYLVANIA
Armor Electric, Inc.
1425 Selinger Avenue
Erie, PA 16505
SOUTH DAKOTA
Son-Aqua Distributing
Jim Robinson
2447 W. Main Street
Rapid City, SD 57702
Rock City Machine
307 3rd Avenue South
Nashville, TN 37201
615-244-1371
TEXAS
Alamo Water Refiners
Miracle Water Cond. Co.
R
Blue-White
Industries, Ltd.
5300 Business Drive
Huntington Beach, CA 92649
Phone: 714-893-8529 FAX: 714-894-9492
E mail: sales@blue-white.com or techsupport@blue-white.com
Website: www.blue-white.com
# 80000-381 Rev. 3/8/2006
USA
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