Xerox 4090 User Manual

Xerox 4050/4090/4450/4650 Laser Printing Systems Operator Guide
XEROX
April 1995 720P94000
Xerox Corporation 701 S. Aviation Boulevard El Segundo, CA 90245
© 1993, 1994, 1995 by Xerox Corporation. All rights reserved. Copyright protection claimed includes all forms and matters of
copyrightable material and information now allowed by statutory or judicial law or hereinafter granted, including without limitation, material generated from the software programs which are displayed on the screen, such as icons, screen displays, looks, etc.
Printed in the United States of America Publication number: 720P94000 Xerox® and all Xerox products mentioned in this publication are
trademarks of Xerox Corporation. Products and trademarks of other companies are also acknowledged.
Changes are periodically made to this document. Changes, technical inaccuracies, and typographic errors will be corrected in subsequent editions.
This document was created on the Xerox 6085 Professional Computer System using VP software. The typeface is Optima.

Laser safety

Notices

The Xerox 4050/4090/4450/4650 Laser Printing Systems (LPS) are certified to comply with laser performance standards set by the U.S. Department of Health, Education, and Welfare and by IEC 825 for non-U.S. markets as a Class 1 laser product. This is a class of laser products that does not emit hazardous radiation. This is possible only because the laser beam is inaccessible during all modes of customer operation.
WARNING: Use of controls or adjustments, or performances other than specified herein, may result in hazardous radiation exposure.

Operational safety

Your Xerox equipment and supplies are designed and tested to meet strict safety requirements. These requirements include safety agency examination, approval, and compliance with established environmental standards. Attention to the following notes ensures the continued safe operation of your equipment.
U.S. only: If you need any additional safety information concerning the equipment or if you need Xerox-supplied materials, call the following toll-free number: 1-800-828-6571.
Always:
Connect equipment to a properly grounded power source receptacle. If in doubt, have the receptacle checked by a qualified electrician.
WARNING: Improper connection of the equipment grounding conductor can result in electrical shock.
Place equipment on a solid support surface with adequate strength for the weight of the machine.
Use materials and supplies designed specifically for your Xerox equipment.
WARNING: Use of unsuitable materials may result in poor performance and can possibly create a hazardous condition.
Never:
Move or relocate the printer or the system controller without first contacting Xerox for approval.
Use a ground adaptor plug to connect equipment to a power resource receptacle that lacks a ground connection terminal.
XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE iii
NOTICES
Ozone information
Attempt any maintenance function that is not specifically described in this guide.
Remove any covers or guards that are fastened with screws. There are no operator-serviceable areas within these covers.
Override or “cheat” electrical or mechanical interlock devices.
Use supplies or cleaning materials for other than their intended purposes.
Operate the equipment if unusual noises or odors are noticed. Disconnect the power cord from the power source receptacle and call your Xerox service representative to correct the problem.
This product produces ozone during normal operation. The ozone produced is dependent on copy volume and is heavier than air. Providing the proper environmental parameters as specified in the Xerox installation intructions ensures that concentration levels meet safe levels.
Radio communication
U.S. only: If you need additional ozone information, request the
Xerox publication, Ozone, by calling Xerox Product Safety at the following toll-free number: 1-800-828-6571.
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules, for U.S. markets, and with the EEC 82/449 standard for VDE 08791 Class A device, for non-U.S. markets. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
CAUTION: This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with this guide, may cause harmful interference to radio communications. Operation of this equipment in a residental area is likely to cause harmful interference that users are required to correct at their own expense.
iv XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE

Table of contents

Notices iii

Laser safety iii Operational safety iii Ozone information iv Radio communication iv

Introduction xi

Document conventions xi Related publications xii Printing color jobs xiii

1. Overview 1-1

Primary operator tasks 1-1 LPS features 1-2
4050 LPS 1-3 4090 LPS 1-3 4650 LPS 1-3 4450 LPS 1-3
System components 1-4
System controller 1-4
Optional components 1-5
Printer 1-5
System controller options 1-7 Print job sources 1-9 Basic system functions 1-10
Function keys 1-10
Commands 1-11

2. Setting up the LPS 2-1

Powering up the LPS 2-1

3. Setting up print job sources 3-1

9-track magnetic tapes 3-1
Write protection of 9-track magnetic tapes 3-2 18-track cartridge tapes 3-2
Loading an 18-track cartridge tape 3-3 Loading and unloading a floppy diskette from the system controller 3-4
XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE v
TABLE OF CONTENTS
Using the 9-track magnetic tape drive 3-5
Control panel switches 3-6
Powering on the tape drive 3-9
Loading a 9-track tape 3-9
Placing a tape online to the LPS 3-11
Taking a tape offline from the LPS 3-12
Unloading a tape 3-12
Powering off the tape drive 3-12 Using the 18-track 180 Cartridge Tape System 3-13
Locating CTS components 3-14
Powering on the 180 CTS 3-17
Loading a tape 3-17
Loading a 1/4-inch cartridge tape 3-18
Placing a tape online to the LPS 3-18
Unloading a tape 3-19
Taking a tape offline from the LPS 3-20
Powering off the CTS 3-20 Receiving offline jobs 3-20 Communicating with the channel-attached host 3-21
Placing the LPS online 3-21
Taking the LPS offline 3-21 Communicating through the Shared Disk Interface processor 3-22 Communicating through the host interface processor 3-22
Starting HIP 3-22
Selecting a communication mode 3-22
Changing hosts 3-23
Placing HIP online 3-23
Taking HIP offline 3-24
4. Printing jobs 4-1
Printing task flow overview 4-1 Setting up feeder trays 4-2 Setting up output trays 4-2 Printing samples 4-3 Starting a print job 4-4
Starting an offline or online print job 4-4
Starting a print job through HIP 4-5
Selecting reports within a job 4-6
Printing multiple copies of large jobs 4-6 Checking job and printer status 4-7
Checking printer status 4-7
vi XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE
TABLE OF CONTENTS
Checking the HIP job queue status 4-8
Checking job status 4-10 Managing print jobs 4-11
Aborting a print job 4-11
Ending a print job 4-12
Interrupting a print job 4-12
What to do when the system stops printing 4-12
Resuming an interrupted print job 4-13
Stopping a HIP print job 4-13
5. Print job maintenance 5-1
Adding dry ink 5-1 Adding stitcher wire 5-3 Adjusting form alignment 5-3 Changing paper size 5-6 Loading feeder trays 5-6 Selecting feeder trays 5-10
Understanding clusters 5-10
Displaying cluster status 5-12
Setting current trays 5-13
Modifying current trays 5-14
Redefining the preferred trays 5-14
Assigning all system trays to a cluster 5-14
Changing the stock in a tray assigned to an active cluster 5-15
Error conditions 5-15
Using the FEED command 5-16 Selecting output trays 5-17
Changing the output tray specification while the job is
printing 5-18 Unloading output trays 5-19
Unloading dual stacker trays 5-19
Unloading the stitcher/stacker tray 5-20
Unloading the sample tray 5-20
6. Printer maintenance 6-1
Adding fuser lubricant 6-1 Cleaning the 9-track magnetic tape drive 6-4 Changing the 1/4-inch cartridge tape drive 6-9 Cleaning the diskette drive 6-10 Cleaning exterior surfaces 6-11 Copying and backing up files 6-11
Copying files 6-11
XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE vii
TABLE OF CONTENTS
Handling diskettes 6-15
Formatting a diskette 6-16 Replacing the pressure roll wiper 6-17 Setting the time and date 6-24
Time and status display 6-25
7. Shutting down the LPS 7-1
Powering off the system 7-1
Online 7-1
Offline 7-2
8. Solving problems 8-1
Aid to problem solving 8-1 9-track magnetic tape drive on the controller cabinet problems 8-1
Responding to 9-track magnetic tape drive error messages 8-1
Additional diagnostic tests 8-3 Paper jams 8-4
Clearing area 1A 8-6
Clearing area 2A 8-7
Clearing areas 3 through 5 8-7
Clearing areas 6 and 6A 8-10
Clearing area 7 8-11
Clearing areas 8 and 9 8-12
Clearing areas A and B 8-13 Paper misfeeds 8-15
Frequent paper misfeeds 8-16 Stitcher/stacker problems 8-18 Blank display 8-20 Rasterization messages 8-20 Printer fails to respond to the system controller 8-20 System rollover 8-21
System rollover recovery 8-21 Power loss 8-22
Basic recovery procedure 8-22
Recovery in an online system 8-23 Calling for service 8-23
Using the PROBLEM command before placing a service call 8-23
Information to have at hand when calling 8-24
Appendices
A. Paper A-1 B. Meter reading and reporting B-1
viii XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE
TABLE OF CONTENTS
Glossary GLOSSARY-1 Index INDEX-1
XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE ix

Document conventions

Introduction

The Xerox 4050/4090/4450/4650 Laser Printing Systems Operator
Guide provides step-by-step instructions on operating and caring
for your Xerox 4050/4090/4450/4650 Laser Printing System (LPS).
It is designed as a reference tool to help you with printer setup,
all facets of printing, maintenance, and other general tasks that
are part of an operator's job; therefore, it should be kept near
the printer and readily available.
Refer to the Xerox 4450 Mid-Range Printer Product Reference for
information specific to the 4450 mid-range printer.
This reference is intended for users who have some experience
using Xerox laser printing systems.
This reference uses the following conventions:
BOLD BLUE Uppercase bold blue text indicates required characters, values, or
keywords.
... Ellipses indicate that you can repeat a parameter or option, or list
a series of parameters or options.
bold Bold is used for emphasis. Bolded characters also indicate user
input.
black italics Lowercase black italics are used for variable information.
TERMINAL FONT Terminal or monospace font is used to represent text that
displays on the system screen.
The carat character represents a required space.
UPPERCASE Uppercase letters are used for command names.
Enter The word “enter” indicates that you type the requested user
input, then press the Return key.
CAUTION: Cautions alert you to an action that could damage
hardware or software.
WARNING: Warning alert you to conditions that may affect the
safety of people.
XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE xi
INTRODUCTION
Related publications
You can find additional information related to the Xerox
4050/4090/4450/4650 LPS in the following publications.
Publication Number
Xerox 4050/4090/4450/4650 LPS Master Index 720P94030 Xerox 4050/4090/4450/4650 LPS Product
Reference Xerox 4050/4090/4450/4650 LPS Bypass
Transport Instructions, V3.5/3.8 Xerox 4050/4090/4450/4650 LPS Bypass
Transport Operator Training Guide Flipcharts Supplement
Xerox 4050/4090/4450/4650 LPS Bypass Transport Operator Training Guide Supplement
Xerox 4050/4090/4450/4650 LPS System Administration Guide
Xerox 4050/4090/4450/4650 LPS Installation Planning
Xerox 4050/4090/4450/4650 LPS Operator Command Summary
Xerox 4050/4090/4450/4650 LPS Command Reference
Xerox 4050/4090/4450/4650 LPS Operator Training Guide
Xerox 4050/4090/4450/4650 LPS Operator Training Guide Flipcharts
720P94060
720P22320
720P22340
720P22330
720P94010
720P92990
720P93050
720P94020
720P22070
720P22080
Xerox 4050/4090/4450/4650 LPS Print Description Language (PDL) Reference
Xerox 4050/4090/4450/4650 LPS System Administration Quick Reference Card
Xerox 4050/4090/4450/4650 LPS Forms Creation Guide
Xerox 4050/4090/4450/4650 LPS Forms Creation Quick Reference Card
Xerox 4050/4090/4450/4650 LPS Message Guide
Xerox 4050/4090/4450/4650 LPS Print Description Language (PDL) Quick Reference Card
Xerox Dynamic Document Interface Command Summary
Xerox Dynamic Document Interface Operator Guide
720P94090
720P93090
720P93990
720P93100
720P93020
720P93090
720P13680
720P13670
xii XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE
Printing color jobs
INTRODUCTION
If your 4050/4090/4450/4650 LPS runs software version V3.8 or
XDDI, print jobs you create with color commands print in black
and shades of gray. Remember the following when printing
color jobs on your LPS:
You must recompile forms that use color commands.
You must print the job you created with color commands to verify that the colors meet your requirements. Applications build color sets differently, resulting in color variation on the LPS. If the print job does not meet your color specifications, adjust your color command selection, and retry the print job.
If your color print job calls for a solid color to print on a black background, the LPS prints the entire job as solid black.
XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE xiii

Primary operator tasks

1. Overview

This chapter describes the standard and optional components of the Xerox 4050/4090/4650 Laser Printing Systems (LPS), as well as the tasks you will perform in your function as operator.
Table 1-1 provides an overview of the major tasks you perform as printer operator and describes how these tasks fit into the process of printing a job on the 4050/4090/4450/4650 LPS.
Table 1-1. Operator task flow overview
Tasks
Set up the system Set up print job
source
Offline jobs 1. Load the job tape. 3 “Loading a 9-track tape”
Online jobs 1. Establish communication with
Run the print job 1. Set up feeder tray. 4 “Setting up feeder trays”
Procedure
1. Power on the system.
2. Place the appropriate tape drive online.
the host:
Channel-attached host:
Place the LPS online.
Network environment:
Start HIP.
2. Set up output trays. 4 “Setting up output bins”
3. — Allow the job to be
queued.
Chapter and section
2 “Powering up the LPS”
3 “Loading an 18-track cartridge tape” 3 “Placing a tape online”
3 “Communicating with the channel-
attached host”
3 “Communicating through the host
interface processor”
4 “Managing print jobs”
— Cancel the job.
XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE 1-1
4 “Managing print jobs”
OVERVIEW
Table 1-1. Operator task flow overview (continued)
Tasks Procedure
4. Print a sample, if desired: —Change paper size if
Chapter and section
4
. “Printing samples”
5. “Changing paper size”
necessary.
—Change form alignment if
5. “Adjusting form alignment”
necessary.
5. Start the job. 4. “Starting a print job”
6. Check job and queue status. 4. “Checking job and printer status”
7. Manage print jobs and
4. “Managing print jobs”
queues.
Maintain print jobs Add paper. 5. “Loading feeder trays” (perform if requested
Add dry ink. 5. “Adding dry ink”
by the controller)
Remove output from the
5. “Unloading output trays”
output bin.
Add stitcher wire. 5. “Adding stitcher wire”
Maintain the printer
Various tasks:
6. “Printer maintenance”
—Clean tape and disk drives.
(perform at periodic intervals)
—Copy and back up files. —Reset the date and time.
LPS features
The Xerox 4050, 4090, 4450, and 4650 Laser Printing Systems are versatile, high-performance printing systems. They enable host mainframe computers and network-connected devices (such as workstations and graphic scanners) to produce documents incorporating graphics, forms, logos, signatures, and fonts. Available fonts range in size from 4 points to 24 points, in all four orientations (portrait, inverse portrait, landscape, inverse landscape) and many publishing typefaces to meet your printing requirements. In addition to the standard set of fonts that is delivered with the LPS, Xerox Font Services can develop custom fonts.
With the 4050, 4090, 4450, and 4650, management information systems and data processing environments have a high­performance printer in which built-in intelligence eliminates the need for the host computer to store and manage document resources.
1-2 XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE
4050 LPS
4090 LPS
OVERVIEW
The 4050 prints at a rate of up to 50 pages per minute with a resolution of 300 dots per inch (dpi). Two 50 MB system disks come standard on your 4050, with expansion available of up to 200 MB. It has 8 MB of standard font memory, which is expandable to 16 MB.
Systems with an HPSCSI board and running XDDI software can support a shared disk, which can send jobs through a front end host. This feature allows the host to send PostScript, PCL5, LCDS, and text files at high speed to the printer through an HPSCSI adapter.
The 4090 prints at a rate of up to 92 pages per minute with a resolution of 300 dpi. Systems running software version 3.5 have two standard 170 MB system disks. Two additional 170 MB disks or 380 MB disks are available, for expansion of up to 1,100 MB. Systems running software version 3.8 come standard with either two 170 MB or two 182 MB system disks, with optional expansion of up to 1,124 MB. Your 4090 has 64 megabits of font memory, which is expandable to 128 megabits.
4650 LPS
4450 LPS
Systems with an HPSCSI board and running XDDI software can support a shared disk, which can send jobs through a front end host. This feature allows the host to send PostScript, PCL5, LCDS, and text files at high speed to the printer through an HPSCSI adapter.
The 4650 prints at a rate up to 50 pages per minute with a resolution of 600 dpi. The 4650 accepts both 300 dpi and 600 dpi jobs. Systems running version 3.5 software come with two standard 170 MB system disks. Two additional 170 MB disks or 380 MB disks are available, for expansion of up to 1,100 MB. Systems running software version 3.8 come with either two 170 MB or two 182 MB standard system disks, with optional expansion of up to 1,124 MB. Your 4090 has 64 megabits of font memory, which is expandable to 128 megabits.
Refer to the Xerox 4450 Mid-Range Printer Product Reference for information specific to the 4450 mid-range printer.
XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE 1-3
OVERVIEW
System components
The 4050/4090/4450/4650 LPS consist of two base components shown in figure 1-1. Your system may also have optional components. This section helps you identify both the standard and optional components in your system.
Figure 1-1. LPS base components

System controller

1 System controller 2 Printer
You interact with the system through the components of the system controller shown in figure 1-2. The system controller also contains the central processing unit and the system disks.
The configuration of the 4050 LPS system controller is slightly different than the 4090/4650 system controller. When viewed from the front, the terminal sits on top of the left side of the 4050 system controller, and on top of the right side of the 4090/4650 system controller. Figure 1-2 shows the 4090/4650 system controller.
Figure 1-2. System controller
1 Terminal 2 System controller panel 3 Diskette drive
1-4 XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE
Optional components

Printer

OVERVIEW
The system controller panel shown in figure 1-3 contains important controls for operating the printer.
Figure 1-3. System controller panel
There are several hardware options available for your LPS to increase productivity. This section presents each option.
The printer has two stacker options: the dual stacker shown in figure 1-4 and the stitcher/stacker shown in figure 1-5.
Figure 1-4. Printer with the dual stacker option
The dual stacker offers a choice of two separate output trays. The stitcher/stacker offers the ability to staple sets.
XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE 1-5
OVERVIEW
Figure 1-5. Printer with the stitcher/stacker option
Both stacker options also provide a sample tray for additional limited output. The sample tray receives sample prints, rejected pages, and transparencies.
The printer has two feed trays, shown in figure 1-5. Your LPS may also have an optional high-capacity feeder, which adds two feed trays to your system for a total of four feeder trays.
The printer control console shown in figure 1-6 displays important messages, attention signals, and information about the setup of your system. The printer control console also contains a graphic mimic of the system for finding the location of paper jams.
Figure 1-6. Printer control console
1. Message display
2. Graphic display
3. Information button
4. Print quantity display
5. Stop button
6. Continue button
7. Wire percentage indicator
8. Feeder tray indicators
9. Sample button
10. Power on/off switch Message display: Shows printer status and simple operating and
maintenance instructions.
1-6 XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE
OVERVIEW
Graphic display: Shows the area of the printer that requires attention.
Information button: Press this button for information when i is displayed on the message display. While i continues to display, you can receive further information by pressing the button.
Print quantity display: Displays the number of prints completed. Printer fault messages (such as L152) display here as well.
Stop button: Pressing this button halts printing. Continue button: Pressing this button resumes printing. Wire Percentage indicator: Displays the amount of stitcher wire
remaining on the spool (stitcher/stacker output module configurations only).
Feeder Tray indicators: Indicates the feeder trays selected and the paper size loaded.
Sample button: Pressing this button causes the printer to deliver a print sample to the sample tray of the next image waiting in the queue.
Power on/off switch: This switch is for Service personnel only for switching the printer module power off and on.

System controller options

This section provides an overview of the optional tape drives your system may have.
9-track reel-to-reel magnetic tape drive
The 9-track magnetic tape drive can be added to the system controller as an alternative to online operation. The drive uses 9­track 1,600 bits per inch (bpi) phase encoded (PE) and 6,250 bpi group code recording (GCR) encoded magnetic tapes.
Figure 1-7. 9-track reel-to-reel magnetic tape unit
9-track magnetic tape drive
XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE 1-7
OVERVIEW
18-track cartridge tape system (180 CTS)
The 18-track cartridge tape system (180 CTS) offers alternative or additional offline capability for inputting print and nonprint data to the LPS. It reads and writes IBM- and ANSI-compatible 1/2­inch/13 mm tape in the 18-track IBM 3480 data format.
Figure 1-8. 18-track cartridge tape system
1 Single transport configuration 2 Dual transport configuration
1/4-inch cartridge tape drive
The 1/4-inch cartridge (QIC) tape drive is also mounted within the system controller cabinet. This unit provides an alternative source for loading and backing up user files and loading or unloading fonts to the system disks.
The capacity of the 1/4-inch cartridge tape drive is either 320 MB or 525 MB, depending on the choice of DC6320 or DC6525 tape cartridges. Both tapes are 1/4-inch cartridge ANSI compatible, and they can be used interchangeably without hardware or software recognition.
High-capacity feeder
The high-capacity feeder (HCF) is an option that can be added to your printer. This option increases efficiency and allows you to use specialized applications. The LPS base configuration includes two feeder trays (feeder trays 1 and 2). The HCF option provides two additional feeder trays (feeder trays 3 and 4), increasing the feeder capacity by approximately 2,000 sheets.
1-8 XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE
Figure 1-9. LPS with high-capacity feeder
1 HCF 2 Feeder tray 3 3 Feeder tray 4
Bypass transport
OVERVIEW
The bypass transport option enables third-party finishing equipment to connect to your LPS. For more information about the bypass transport, refer to the Xerox 4050/4090/4450/4650 LPS
Bypass Transport Instructions.
Figure 1-10. Printer with bypass transport
Print job sources
Your LPS can process print jobs from a variety of sources. Print job sources can be divided into two main categories: online and offline. Your LPS may have either one or both connection types.
The shared disk option on the 4090/4050 is realized through an HPSCSI adapter which can be installed inside the system controller. This adapter allows the printer to receive PostScript,
XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE 1-9
OVERVIEW
Basic system functions

Function keys

PCL5, LCDS, and text format files from the front end adapter at high speed.
To process online jobs through a network connection or through a direct channel connection, your system is equipped with an interface appropriate for the connection. The interface is mounted inside the system controller cabinet. If you are unsure of the interfaces installed in your system, consult your system administrator.
Offline jobs are run from data stored on magnetic tape. You use one or both of the tape drives discussed previously in this chapter to process offline jobs with your LPS.
You use special function keys and command syntax to operate the LPS.
<ALT> Activates the extended (alternate) characters in the green
keyboard. You must hold down the key.
<BACKSPACE> Deletes the character to the left of the cursor.
<CAP LOCK> Makes all characters you enter uppercase (all caps). This key
toggles on and off.
<CLEAR SCREEN> Clears all data from the screen and the display memory. The
cursor returns to column 1, line 1, in the upper-left corner of the screen.
<CON> Resumes (continues) processing.
<CTRL><E> Deletes the character highlighted by the cursor.
<CTRL><X> Deletes the current line.
<CTRL><Z> Clears all data from the screen and the display memory. The
cursor returns to column 1, line 1, in the upper-left corner of the screen.
<DELETE> Deletes the character to the left of the cursor.
<ENTER> Executes commands entered at the command line.
<HOME> Moves the cursor to the beginning of the current line.
<JOB STATUS> Displays status information about the print job. There can be a
delay of a few seconds before the status displays.
1-10 XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE
OVERVIEW
<LEFT ARROW> Moves the cursor left one space.
<LINE DELETE> Deletes the current line.
<PRINTER STATUS> Displays printer status information. There can be a delay of a few
seconds before the status displays.
<RIGHT ARROW> Moves the cursor right one space.
<SAMPLE> Sends a sample of the next page to be printed to the sample
tray. Does not interrupt printing.
<SHIFT> Activates the symbols on the upper portion of the numeric keys,
such as punctuation and special characters.
<SPACE BAR> Inserts a space at the cursor position.
<STOP> Halts processing temporarily.

Commands

<TAB> Moves the cursor eight spaces to the right.
You enter commands at the command line of the system controller. The LPS accepts your commands whenever the following prompt displays:
READY FOR COMMANDS
For a command to be recognized by the system, you must do the following:
1. Enter the command in the format specified by the system.
2. Press <ENTER> to execute. If you make an error entering a command, the system displays
the following message:
OS2710 Invalid command. Re-enter.
1. Verify the command syntax: — Keyword is correct
— All required parameters are included — Parameters are correct — Parameter values are valid — Commas are in place for all parameters skipped.
2. Enter the command again.
Commands are not case-sensitive. You can enter them using lowercase, uppercase, or a combination of the two.
The command syntax is made up of the following two elements:
Keywords
Parameters.
XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE 1-11
OVERVIEW
Keywords
All commands begin with a keyword. This word sends a specific instruction to the system (for example, SAMPLE).
You can enter keywords in any of the following ways:
Full spelling (for example, SAMPLE)
Abbreviation (for example, SAM)
Three or more characters, up to the full command (for example, REALLOC for REALLOCATE).
A few commands begin with more than one keyword (for example, PQA STA). Exceptions to this are I, O, A (for INPUT, OUTPUT, and ALL) and Q for QUEUE.
Other exceptions to keywords are words for CARTRIDGE and TAPE. CAR and TAP are reserved and cannot be used as file names.
Parameters
Most parameters are optional. You use them to refine commands. For example, the “I” in STOP I specifies input processing. Likewise, the “O” in STOP O specifies output processing.
If you use more than one parameter, follow these guidelines:
Separate each parameter with a comma (for example, PQA CONTINUE,2,S).
Do not include spaces around the commas.
Enter parameters in the order specified for that command.
If you want to omit a parameter, you must enter a comma in its place (for example, PQA CONTINUE,,S). The default value set for the omitted parameter is then used.
For more information about commands, refer to the Xerox 4050/4090/4450/4650 LPS Command Reference.
1-12 XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE

Powering up the LPS

2. Setting up the LPS

This chapter describes the procedures for powering up and logging onto the system.
Follow this procedure to power up the system.
1. Select local or remote control of the system.
Press the Local button on the system controller panel to use the internal power supply, or press the Remote button to use a remote power supply. Contact your system administrator if you are not sure what power supply to use.
2. Press the System Power On button. Either the Local status indicator or the Remote status
indicator lights show the power supply you selected (refer to step 1).
The Power On indicator lights. A cursor appears on the system controller display for about
15 seconds while the system completes its initial diagnostic tests, then READY $ appears on the display. There may be a delay of up to 80 seconds before the $ appears.
3. Boot the operating system software. Your system may be set up to boot automatically after
powering on. This control is set by the system administrator. In this case, you do not need to boot the operating system software.
If your system does not boot automatically, enter <B> at the system controller keyboard.
XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE 2-1
SETTING UP THE LPS
When the booting process is complete, the system controller displays the following messages:
XEROX 4090
LASER PRINTING SYSTEM
Version V4 Revision X.X
Copyright 1991, 1992, 1993,1994 Xerox Corporation. All rights reserved.
Disk ID = system name JAN 3, 1994 15:06:16
When initialization is complete, the system displays the ready message:
OS1000 READY FOR COMMANDS
4. Log on to the system. Logging on to security level 1 is automatic. This security
level is usually appropriate for an operator. However, if you want to enter the SETTIME command, you must log on to security level 2.
To log on to level 2, enter the LOGON command: LOGON 2 [,password] Your system administrator must provide you with the
password for security level 2. For more information about logging on, refer to the Xerox 4050/4090/4450/4650 LPS Command Reference.
After powering on, allow four to seven minutes for the printer to warm up. When the printer is ready, you hear a tone, and the system displays the following message on the printer control console:
READY--JOB START WILL BE DELAYED 20-40 SECONDS FOR PRINT QUALITY ADJUSTMENT
2-2 XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE

3. Setting up print job sources

You can transmit print jobs to the system from one of four sources:
From a magnetic tape. This is known as an offline job source. The system supports 18-track cartridge tape, 9-track (1600/6250 bpi) 1/2-inch and 1/4-inch cartridge tape, and 9­track magnetic tape formats to print offline jobs:
— Mount the tape on the appropriate tape drive. Refer to
the “9-track magnetic tapes” or “18-track cartridge tapes” section in this chapter.
— Establish communication between that tape drive and the
controller. Refer to the “Receiving offline jobs” section in this chapter.
From a channel-attached host computer. This is known as an online job source. Refer to the “Communicating with the channel-attached host” section in this chapter.
From a network connection through the host interface processor. This is also an online job source. Refer to the “Communicating through the host interface processor” section in this chapter.
9-track magnetic tapes
From a front end host (such as a Sun SPARCstation 10) and Entire® APPLICATION software using the shared disk option to print files.
Improper handling of 9-track tapes can cause damage to tapes and to tape drives, which can result in unreadable data. Observe the following guidelines when handling 9-track tapes:
Do not allow dust, dirt, or smoke to come in contact with the tapes, tape storage area, or tape drives.
Do not touch the tape beyond the first few feet on the reel.
Do not place tapes near electric motors or other devices that generate electromagnetic energy.
Do not pull on the tape at the end of a reel. Wind tape off the supply reel by turning the reel at the hub.
Make sure that the components of a tape drive are clean and dry before mounting the tape.
Store tapes vertically in racks in a clean, climate-controlled environment. If the temperature or humidity of the tape storage environment differs from the printer environment, condition tapes for 24 hours in the printer environment before using them.
XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE 3-1
SETTING UP PRINT JOB SOURCES

Write protection of 9-track magnetic tapes

Write protected 9-track magnetic tapes have a removable write­enable ring that fits into the inside of the reel, as shown in figure 3-1. Removing the write-enable ring prevents the system from writing data onto the tape. This protects the data on the tape from accidental erasure.
Figure 3-1. 9-track magnetic tape write protection In most cases, you do not need to write data to a tape when
running print jobs, so it is not necessary to have the write-enable ring installed.
18-track cartridge tapes
Improper handling of cartridge tapes can cause damage to tapes and to tape drives, which can result in unreadable data. Observe the following guidelines when handling cartridge tapes:
Inspect each cartridge for obvious damage before inserting it into the cartridge tape drive.
Always remove cartridges from the tape drive before powering off the drive.
Store cartridges vertically in racks in a clean, climate­controlled environment. If the temperature or humidity of the tape storage environment differs from the printer environment, condition the cartridges for 24 hours in the printer environment before using them.
Never attempt to open the cartridge, remove the tape from the cartridge, or force open the feed slot door.
Do not expose the cartridges to extreme heat, humidity, or direct sunlight.
Do not place tapes near electric motors or other devices that generate electromagnetic energy.
Do not attempt to clean a cartridge with anything other than a dry, lint-free cloth.
If the leader block comes off a cartridge tape, repair the cartridge using a leader block repair kit before loading it.
Do not attempt to insert a cartridge if its label is peeling off. Peel the old label completely off and replace it with another label.
3-2 XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE
SETTING UP PRINT JOB SOURCES
Do not write on a tape cartridge label while it is on the cartridge. If you want to change a label, write a new label, remove the old label, and replace it with the new label.
Write protection of cartridge tapes
An 18-track cartridge tape has a thumbwheel on the side of the cartridge for write protection, as shown in figure 3-2. Write protection prevents the system from writing data onto the tape. This protects the data on the tape from accidental erasure.
Figure 3-2. 18-track cartridge tape write protection To enable write protection (prevent data from being erased), turn
the thumbwheel so that the white dot is showing in the window.
Loading an 18-track cartridge tape
To disable write protection (allow data to be written to the tape), turn the thumbwheel so that the white dot is not showing in the window.
In most cases, you do not need to write data to a tape when running print jobs, so it is safer to enable write protection before loading tapes.
Follow these steps to load a 18-track cartridge tape:
1. Inspect the cartridge for visible damage. For more specific information on checking for signs of
damage, refer to the guideline for handling tapes at the beginning of this section.
CAUTION: Loading a damaged tape can damage the tape drive and result in data loss.
XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE 3-3
SETTING UP PRINT JOB SOURCES
2. Hold the cartridge with the smooth side on top and the leader block toward the drive.
3. Insert the cartridge into the entry slot and slide it all the way into the drive opening until it stops.
CAUTION: When you insert a cartridge, never force it.
Loading and unloading a floppy diskette from the system controller
Follow these steps to load and unload a floppy diskette:
1. Before inserting a floppy diskette into the floppy diskette drive, make sure the lever is in the open (horizontal) position. Insert the floppy diskette, label side up, until the jacket is solidly against the stops. Move the lever clockwise to the closed (vertical) position.
1 Lever 2 Floppy diskette drive 3 Floppy diskette
3-4 XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE
2. To remove the floppy diskette from the diskette drive, move the lever counterclockwise to the open position. The floppy diskette should pop out slightly. Place the diskette in its protective envelope.
Using the 9-track magnetic tape drive
Another optional 9-track magnetic tape drive resides in a cabinet on top of the controller. Figure 3-3 shows the basic parts of this component.
Figure 3-3. 9-track magnetic tape drive components
SETTING UP PRINT JOB SOURCES
1 Control panel
At the upper-left corner are the touch-sensitive switches that direct the magnetic tape drive. Some tape drive commands may also be keyed in at the keyboard. Each of these switches is described in the “Control panel switches” section.
2 Power switch
The main power switch (circuit breaker) is at the upper-right corner of the tape deck. In the OFF position (the 0 side pressed), the input AC voltage is removed from the tape drive power supply. In the ON position (the 1 side pressed), the transport is powered on by reapplying the input AC voltage.
3 File reel
The file reel (supply reel) is mounted onto the upper hub. The tape may be either a job tape or a scratch tape for diagnostics.
3a Hub latch 3b Hub latch release button 4 Fixed reel
The fixed reel is the one permanently attached to the tape transport. Sometimes known as the machine reel, it functions as a take-up reel for the tape supply.
XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE 3-5
SETTING UP PRINT JOB SOURCES
5a and 5b Air bearings
Two air bearing sensor assemblies (upper [b] and lower [a] air bearings) are used to guide the tape across the magnetic head on an air cushion and to measure air pressure reflection. The pressure signal is processed by the control system, which maintains constant tape velocity and air pressure by changing the reel motor speed whenever appropriate.
6 Magnetic head assembly
This assembly consists of a read/write head and an erase head. The dual-gap read/write head unit is designed to perform the read/write functions in a 9-track format. It allows a write-to-tape operation, a read-only operation, or a read­after-write operation. During a write operation, a full-width erase head erases the tape while it moves forward before the tape passes over the write head.
7 Erase head 8 BOT/EOT assembly
Located next to the magnetic head assembly, this assembly optically detects the beginning-of-tape (BOT) and the end-of­tape (EOT) markets. Photosensors detect light reflected from the BOT and EOT markers on the tape so that the tape drive can recognize starting and stopping areas.

Control panel switches

9 Tape cleaner
The cleaner consists of two blades and a vacuum port to strip unwanted particles off the tape surface. It is designed so that the first blade cleans the tape in the forward direction and the second cleans it in the reverse direction. The vacuum port removes the unwanted particles from that area.
10 File protect sensor (not shown)
This sensor consists of a reflective ring around the file (supply) hub and a photosensor next to it that are used to detect the presence or absence of the write-enable ring on the file reel.
11 Cover interlock (not shown)
There is an interlock associated with the door latch as a safety device. The tape unit can be operated only when the door is closed.
Two types of functions are controlled by the switches on the control panel: operator and maintenance. Switches to the left of the two-digit LED display are the operator functions, and switches to the right of the display are for maintenance functions. When the magnetic tape drive is online to the printer, maintenance functions do not work. Figure 3-4 shows the control panel switches.
3-6 XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE
SETTING UP PRINT JOB SOURCES
Figure 3-4 Control panel switches
Logic Off switch and indicator
If pressed while the magnetic tape drive is powered on, logical power (the DC power to the circuit boards) is removed. The indicator light comes on to signal a standby power condition.
Logic On switch and indicator If pressed while the circuit breaker is on and the magnetic
tape drive is in a standby power condition, the logical power (the DC power to the circuit boards) is returned to the magnetic tape drive.
File protect indicator The file protect indicator is lit when the write-enable ring in
the magnetic tape reel is absent. When this indicator is on, data cannot be written to or erased from the tape.
BOT indicator The BOT indicator is lit when the tape is positioned at the
BOT marker (a reflective band on the tape indicating the beginning of data).
Load/Rewind switch If the magnetic tape drive is powered on and a tape
threaded, press the Load/Rewind switch to initiate tape loading. If the tape has already been loaded and threaded, press the Reset switch and then the Load/Rewind switch to rewind the tape to the BOT marker.
Note: Following the load or rewind operation, the unit automatically sets to 25 inches per second (ips) start/stop mode and positions the tape accordingly. The rewind rate is 75 ips.
XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE 3-7
SETTING UP PRINT JOB SOURCES
Unload switch If a tape is loaded, press the Reset switch and then the
Unload switch to unload the tape completely from the fixed reel and the tape path. If a tape is threaded but not loaded, pressing the Unload switch causes the tape to slowly unload to the supply reel.
On Line switch and indicator If a tape is loaded, press the On Line switch to place the
magnetic tape drive online to the system controller. The indicator lights whenever the magnetic tape drive is online. The magnetic tape drive must be online to the printer to receive data from magnetic tape or to respond to entered tape commands.
Reset switch and indicator The Reset indicator is lit whenever a magnetic tape drive
error condition occurs or at the completion of a diagnostic test. Press the Reset switch to take the magnetic tape drive offline from the printer. Tape motion stops, and error status is cleared.
You must also press the Reset switch, taking the unit offline to use other touch-sensitive switches (such as the Unload and Rewind). Only entered tape control commands are accepted when the magnetic tape unit is online to the printer.
Note: Some control faults require a power-off/power-on sequence to clear. Refer to the Xerox 4850/4890 HighLight Color LPS Message Guide for additional information.
High-density indicator The high-density indicator is lit whenever the magnetic tape
drive is operating in the group code recording (GCR) mode. GCR refers to the specific density of data as it is recorded on the tape, which is measured in bits per inch (bpi). The tape drive operates in 1600 bpi Phase Encoded (PE) or 6250 bpi (GCR) modes. The default for writing is 1600 bpi. There is no default for reading because the system checks the speed and reads it accordingly.
Two-digit LED display When in offline diagnostic test mode, the diagnostic test
numbers and results of the microdiagnostic or exerciser routines display. When the reset indicator lights, a diagnostic fault code or an online operational failure code displays.
Diagnostics indicator The diagnostics indicator is lit when the magnetic tape drive
is in diagnostic test mode.
Test switch When the magnetic tape drive is not online, press the test
switch to enter diagnostic test mode. If the magnetic tape drive is online, there is no response because the maintenance/diagnostic functions do not operate in the online mode.
3-8 XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE
SETTING UP PRINT JOB SOURCES
Step switch When the magnetic tape drive is in diagnostic test mode,
press the Step switch to advance diagnostic test numbers. If the magnetic tape drive is online, there is no response because the maintenance and diagnostic functions do not operate in the online mode.
Execute switch When the magnetic tape drive is in diagnostic test mode,
press the Execute switch to start the diagnostic test indicated by the numbers in the two-digit display window. If the magnetic tape drive is online.
CE switch This switch aids the service representative with special
diagnostics. If the magnetic tape drive is online, there is no response because the maintenance/diagnostic functions do not operate in the online mode.
CAUTION: This switch is used for higher-level diagnostics, which only a service representative can interpret. Improper use could cause incorrect status codes and responses, or information on the magnetic tape could be destroyed.

Powering on the tape drive

Loading a 9-track tape

Follow these steps to power on the tape drive:
1. Open the tape transport door. The power switch is located in the upper-right corner of the tape deck.
2. Press down the side of the Power switch marked 1.
Follow these steps to load a 9-track tape:
1. Press the large button in the center of the supply hub (the latch release) to unlock the hub. Place the job tape reel firmly on the hub, with the read/write ring side (if applicable) facing away from you.
XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE 3-9
SETTING UP PRINT JOB SOURCES
2. Press the file reel latch until it clicks, to relatch the hub and lock the reel in place.
3. Carefully unwind about 3 to 4 feet (1 meter) of tape from the reel. Loosely drape it over the top of the upper air bearing. Leave some slack between the reel and the air bearing.
CAUTION: When handling the tape, try to touch only the edges and never handle the tape beyond the BOT reflective strip. You could damage or destroy data beyond that point.
4. Insert the tape sideways into the slot between the head covers. Gently guide it beneath the lower air bearing and drape it over the top of the fixed reel.
CAUTION: Make sure that the tape is correctly positioned over all tape path components or tape damage may occur.
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SETTING UP PRINT JOB SOURCES
5. Insert your index finger through one of the holes in the fixed reel to hold the leading edge of the tape firmly against the center of the reel. Wind the reel clockwise until the tape laps over enough of itself to be secured to the reel.

Placing a tape online to the LPS

6. Once the tape is secured, continue to wind the reel in the clockwise direction to gently take up the remaining slack in the tape path. The tape is now threaded but not loaded.
7. Close the door to load the tape. Note: Until you close the door, the cover interlock in its
electrical sensing system continues to disable the command switches on the operator control panel.
8. Press the Load Rewind switch on the operator control panel. The BOT indicator lights as soon as the beginning of the tape is found.
Note: If the tape drive cannot find the BOT within 25 feet (7.62 meters) in the forward direction, it reverses to search for it. If the tape drive cannot find the BOT in either direction, it stops, and an error status code appears in the two-digit LED display on the operator control panel.
You must now place the tape drive online to the LPS.
Follow these steps to place a tape online:
1. Press the On Line switch to place the unit online to the system controller. The switch may be pressed while the loading operation is in progress. When the online indicator lights, loading is complete. The tape is now threaded and loaded. You are ready to start jobs.
Note: If the online indicator does not light when you press the switch, refer to the “9-track magnetic tape drive on the controller cabinet problems” section of the “Solving problems” chapter.
2. If your LPS is connected to both a 9-track magnetic tape drive and an 18-track cartridge tape system, you must tell the printing system which tape drive you intend to use. You do
XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE 3-11
SETTING UP PRINT JOB SOURCES

Taking a tape offline from the LPS

Unloading a tape

this by entering MTU 0 or MTU 1. The unit number is assigned to the tape drive at installation by a service representative. Check with your service representative or your system administrator if you are unsure of the number assigned to your 9-track magnetic tape drive.
CAUTION: To avoid writing on an unprotected tape by mistake, always enter your tape drive choice before beginning a job.
Press the Reset switch on the control panel to place the unit offline to the system controller.
A tape may be unloaded either manually or automatically (by a keyboard command).
Unloading a tape manually
1. Press the Reset switch on the control panel to take the transport offline from the system controller.
2. Press the Unload switch. The tape rewinds onto the file reel until the end clears the fixed reel and the tape path.
Tape unloading is performed at low speed. If there is a considerable amount of tape on the fixed reel and you want to unload it more quickly, first press the Load Rewind switch and then the Unload switch.
Note: Pressing only the Load Rewind switch causes the tape to rewind at the faster rate, but it stops at the BOT marker instead of completely clearing the tape path.
3. Open the door and press the large button in the center of the supply hub to unlatch it and release the tape reel. Remove the reel.
4. Close the door to prevent dust accumulation.
Unloading a tape by using the keyboard commands
When the tape drive is online to the system controller, you can perform the unload operation through the keyboard. As a safety precaution, the system ignores the TAPE UNLOAD command while a job is printing.
1. Enter TAPE UNLOAD. The tape rewinds completely back onto the supply reel.
2. Remove the file reel by following steps 3 and 4 of the “Unloading a tape manually” procedure, above.

Powering off the tape drive

Once you have unloaded and removed the tape from the transport, press down the side of the Power switch marked 0. (The Power switch is in the upper-right corner of the tape deck.)
3-12 XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE
Using the 18-track 180 Cartridge Tape System
The 18-track 180 Cartridge Tape System (CTS) is an alternative to the 9-track magnetic tape drive. It also provides additional offline capability. It reads and writes to IBM- and ANSI­compatible 1/2-inch tape in the 18-track IBM 3480 data format. Like the 9-track magnetic tape drive, the CTS can be used as a source for the loading and backing up of non-printing files (such as forms and fonts) to and from the system disks, as well as providing an input source for print jobs.
The 18-track CTS uses standard 1/2-inch chromium dioxide cartridge tapes. Tape loading is fully automatic as soon as the tape is inserted into the feed slot and the door is closed. The 18-track CTS may be ordered with one or two tape transports. If only one is ordered initially, a second may be added at a later date. Figure 3-5 shows both the single and dual transport CTS.
Figure 3-5. 18-track CTS
SETTING UP PRINT JOB SOURCES
XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE 3-13
SETTING UP PRINT JOB SOURCES

Locating CTS components

Figure 3-6 shows the components of the CTS. Figure 3-6. Components of the CTS
1 Tape transport
The tape transport is where the tape is processed (read/write functions) and includes the status and control panel. You can have one or two tape transports in your cartridge.
2 Power control panel
A description of the switches on the control panel, shown in figure 3-7, is provided below.
Figure 3-7. Control panel switches
1 Emergency Power Off (EPO) switch
Pressing the EPO switch starts an uncontrolled power down that can result in lost data and system problems. Once you press the EPO switch, you must place a service call, because only a service representative can restore power to the system.
3-14 XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE
SETTING UP PRINT JOB SOURCES
2 Power on/off switch
Under normal circumstances, the power switch is used to power the tape system on and off. When you put the power switch in the off position, you start an orderly power-down process. When a situation exists that threatens the safety of an individual or the equipment, you can press the EPO switch. The green indicator on the upper half of the power switch lights when the tape drive is powered on.
3 Feed slot
The feed slot is where cartridges are inserted for loading. An elevator behind it lowers cartridges to their operating position and raises them again to the feed slot for you to remove when completed. The door must be closed before the elevator can work. The Unload button is used to open this door whenever the transport is neither processing a tape nor in a ready mode (ready indicator light is not lit). The tape drive stays cleaner when the feed slot door is kept closed, whether or not there is a tape loaded.
4 Status and control panel
There is a status and control panel for each tape transport. Located above the transport, it contains the message window, three LED message lights, a ready indicator light, and three tape drive control buttons.
Status and control panel components
Figure 3-8 shows the status and control panel.
Figure 3-8. Status and control panel components
1 Ready indicator light
This indicator lights when you press the Ready button, and the transport is ready to read and write tapes. While this light is on, the tape drive ignores the Rewind and Unload buttons if they are pressed.
2 Ready button
Pressing the Ready button enables the read/write functions of the tape drive. Pressing it again disables the read/write functions. If the cartridge tape system is the only magnetic tape device connected to your LPS, pressing the Ready button on puts the tape drive online. Pressing the Ready button again takes it offline. The CTS does not allow you to use the Unload or Rewind buttons while it is in the ready
XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE 3-15
SETTING UP PRINT JOB SOURCES
mode. While the tape drive is ready and online to the LPS, you must enter the TAPE UNLOAD and REWIND commands.
3 Unload button
If a tape is loaded, pressing the Unload button causes the tape drive to completely rewind the tape into the cartridge and deliver the cartridge back to the feed slot for removal. The tape drive ignores the Unload button as long as the drive is in the ready mode (when the ready light is on). Alternatively, you can enter the TAPE UNLOAD command when the tape drive is online to the LPS.
Note: If the feed slot door is closed but no tape is in the drive, the door opens when you press the Unload button, regardless of whether or not the ready light is on.
4 Rewind button
If the tape system is powered on and a cartridge is loaded, pressing the Rewind button rewinds the tape to the BOT marker. The tape drive ignores this button while it is in the ready condition (when the ready light is on). Alternatively, you can enter the TAPE REWIND command when the tape drive is online to the system.
5 Message window
The 10-character message window is where the transport displays status messages. Some messages contain 4-digit status codes that refer to common problems. Others explain what the tape drive is currently doing; for example, unloading, rewinding, or cleaning. Figure 3-9 shows what you see while a cleaning tape is being run.
Figure 3-9. Message window
6 Offline light
When this yellow rectangle is lit and you can see the word OFFLINE, the transport is offline from the LPS.
7 Operator light
When this red rectangle is lit and you can see the word OPERATOR, the transport needs operator assistance. A problem exists that must be handled before the transport can continue. A message appears in the message window indicating what to do or providing you with a status message for your service representative.
3-16 XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE

Powering on the 180 CTS

SETTING UP PRINT JOB SOURCES
8 Select light
When this green rectangle is lit and you can see the word SELECT, this transport is selected for operation. Once it is operating, the light blinks on and off as it is receiving instructions from the controller.
Follow these steps to power on the 180 CTS:
1. Locate the power control panel on the lower-left side of the font door.
2. Press the Power switch to the ON position by pressing down on the side marked 1.
The CTS goes through a series of self-tests and initialization. While it is going through this process, the following message displays:
*SELFTEST*
Then the following messages display:
DOWNLOAD O, TESTING O, TEST DONE, FUNCTIONAL.

Loading a tape

Note: In the “download” and “testing” messages, the
number may be 0, 1, 2, or 3, depending on how many tape transports you have. These are the numbers assigned to each transport by the service representative when your system is installed. The numbers are used only by the service representative.
3. When the tape system has completed its initialization or boot process, a single asterisk (*) appears in the message window. The transport is now ready for you to load a tape and place the CTS online to your LPS.
Follow these steps to load a tape:
1. As soon as the asterisk appears in the message window, you can load a tape. Carefully insert the cartridge into the feed slot, with the label side up and the latch in the right corner (away from you).
When you insert the cartridge, the red operator light comes on, and the following message displays:
XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE 3-17
SETTING UP PRINT JOB SOURCES
CLOSE DOOR
2. Close the feed slot door by gently pulling down the handle until the door latches shut.
The operator light goes off, and the following message displays if the file is unprotected:
READY U
The following message displays if the file is protected:
READY F

Loading a 1/4-inch cartridge tape

Placing a tape online to the LPS

Follow these steps to load a 1/4-inch cartridge tape:
1. Locate the 1/4-inch cartridge tape drive, mounted in the system controller cabinet next to the floppy disk drive.
2. Press the cover release button. The tape drive door partially opens.
3. Manually open the door completely.
4. Insert the cartridge (label facing to the left) into the feed slot.
5. Close the tape drive door. The tape loads automatically. If the tape has loaded properly, the LED indicator light is
green. If the LED indicator light is flashing red, the tape has not
loaded properly. Refer to the “Solving problems” chapter, or see your system administrator.
Follow these steps to place a tape online:
1. If the following message displays, press the Ready button to enable the read/write mode:
NT READY U or NT READY F
The ready indicator light comes on, and the nt ready message changes to ready.
If you have only the cartridge tape system for your system, you are now ready to print jobs. Your system is automatically online to the LPS as long as the ready indicator light is on.
3-18 XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE

Unloading a tape

SETTING UP PRINT JOB SOURCES
2. If your LPS is connected to both a 9-track magnetic tape drive and an 18-track cartridge tape system, you must specify the tape drive. You do this by entering MTU 0 or MTU 1. The 0 and 1 are assigned to each tape drive at installation by a service representative. Check with your service representative or your system administrator if you are not sure if 0 or 1 was assigned to your 18-track CTS.
Note: This is not necessarily the same number you see in the message display window of each cartridge tape transport when the cartridge tape system is powered on and goes through its testing and downloading routines.
CAUTION: To avoid writing on an unprotected tape by mistake, always enter your tape drive choice before beginning a job.
Now that your tape drive is loaded and online to the LPS, you are ready to print jobs.
Follow these steps to unload a tape:
1. When the EOT is reached or a job is completed, the transport rewinds and unloads the cartridge. The feed slot door opens automatically. When it does, carefully remove the cartridge.
To remove a tape at any other time, first press the Ready button to take the transport out of the read/write mode. The ready indicator light must be off.
2. Press the Unload button on the transport status and control panel.
If the tape needs to be rewound before unloading, the following message displays during that process:
REWINDING
The following message displays for the few seconds required to return the cartridge to the feed slot and open the door:
UNLOADING
Note: To use the TAPE UNLOAD command from the keyboard, the tape drive must be online to the LPS.
3. When the feed slot door opens and the cartridge is unloaded, remove the tape cartridge carefully.
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SETTING UP PRINT JOB SOURCES

Taking a tape offline from the LPS

Powering off the CTS

Receiving offline jobs
Any time the ready indicator light is off, the CTS is offline from the LPS.
Press the Ready button once so that the ready indicator light goes off. The following message displays if a cartridge tape is still in the drive:
NT READY U or NT READY F
If there is no tape in the drive, a single asterisk (*) appears.
Once you have unloaded and removed the tape cartridge from the transport, press down the side of the power switch marked
0.
Before printing offline jobs, you must identify the tape drive where you mounted the tape containing the print job.
If your system is equipped to process offline jobs, you may have a 9-track magnetic tape drive, a 180 CTS, or your system may have both. These are your print job sources for offline jobs.
Your system may also be equipped with a 1/4-inch cartridge tape drive. This is not a source for print jobs.
The system recognizes two keywords for specifying the tape drive where the job tape is mounted: TAPE and CARTRIDGE. You must identify the physical tape drive assigned to each of these keywords. You identify the device using the SUB DEVICE command. For example, if you are using a cartridge you would enter a substitute device command, such as SUB DEV SFCTS FOR TAPE.
The TAPE keyword applies to 9-track magnetic tape drives. Your system has only one option for a 9-track magnetic tape drive, so you do not need to identify the physical device for this keyword. If an open reel tape drive is installed in your system, the TAPE keyword identifies this device by default.
The CARTRIDGE keyword applies to cartridge tape drives. Your system has two options for a cartridge tape drive: the 18-track 180 CTS (1/2-inch cartridge tape drive), and the 1/4-inch cartridge tape drive. The 1/4-inch cartridge tape drive is not a source for print jobs, but it may be identified for copying and backing up files.
If only one of these tape drive options is installed in your system, you do not need to identify the physical device for the CARTRIDGE keyword.
If both cartridge tape drives are installed in your system, you must identify the drive using the SUB DEVICE command.
3-20 XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE
To identify the 18-track 1/2-inch cartridge tape drive with the CARTRIDGE keyword, enter the following command:
SUB DEV SFCTS FOR CAR
To identify the 9-track cartridge tape drive and the 1/4-inch cartridge tape drive with the CARTRIDGE keyword, enter the following command:
SUB DEV SCTS FOR CAR
The device specification remains in effect until you enter a new SUB DEVICE command. For more information about the SUB DEVICE command, refer to the Xerox 4850/4890 HighLight Color LPS Command Reference.
Communicating with the channel-attached host
A system that is channel attached to a host can receive data from the host in online mode. Before data can be sent to the printer, both the printer operator and the host operator must issue commands to place the LPS online to the host.
All system operations and maintenance tasks can be performed while the printing system is online. However, you may be asked to take the system offline for service or other purposes, and to bring it back online when ready to resume operation.
SETTING UP PRINT JOB SOURCES

Placing the LPS online

Taking the LPS offline

Follow these steps to place the LPS online:
1. Enter ONLINE. The system responds by displaying:
OS0030 System is “ON-LINE” OS1000 READY FOR COMMANDS
2. Enter START and begin normal job processing. Until a START command is entered, the LPS is in an online
but not ready state, and the host does not transmit any data.
3. Request the host operator to vary the system online. For more information on starting print jobs, refer to the
“Printing jobs” chapter.
Follow these steps to take the system offline:
1. Request the host operator to drain or purge the output from the host to the LPS, then vary the system offline at the host.
2. Press <JOBS STATUS> to determine if the system is idle.
3. If the job queue is empty, enter OFFLINE, or ENDJOB followed by OFFLINE.
Entering the ENDJOB command prints any pages remaining in the print file. Then press <JOBS STATUS> again to verify that the queue is empty. Enter the OFFLINE command.
XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE 3-21
SETTING UP PRINT JOB SOURCES
4. Enter CONTINUE I or press <CON>. The following message displays:
OS0040 System is “OFF-LINE”
Communicating through the Shared Disk Interface processor
Follow these steps to place the Shared Disk Interface (SDI) online to the system:
1. Enter SDI to put SDI online and start it.
2. Send the jobs from the front end.
For more information, refer to the Xerox Shared Disk Option Operator Guide.
Communicating through the host interface processor
The system can communicate with hosts that are not channel­attached, in a range of communication environments, or with other networked devices through the host interface processor (HIP) software. All you have to know is the interface or mode you use to communicate with the host or network. A brief description of each mode is provided in the “Selecting a communication mode” section later in this chapter. For more information, refer to the Xerox 4050/4090/4450/4650 LPS
Command Reference.

Starting HIP

Selecting a communication mode

To start HIP, enter HIP. This is an abbreviated way of entering the commands HIP
ONLINE and HIP START, and is the routine method of starting the HIP task. After you enter the HIP command, the following messages display:
HP0010 HOST INTERFACE PROCESSOR loaded OS1000 READY FOR COMMANDS 15:52:21 HP1210 HOST ONLINE, ACCEPTING ALL JOBS OS1000 READY FOR COMMANDS 15:52:23.
If the host is not online and not responding, the following message displays every 15 seconds until the host comes online or HIP is terminated.
HP1240 HOST NOT RESPONDING
For a complete explanation of all the HIP options available, refer to the Xerox 4050/4090/4450/4650 LPS Command Reference.
Enter HIP HOST, specifying the communication mode.
HIP HOST {871|DMR|XNS|XPF|XPS}
3-22 XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE

Changing hosts

SETTING UP PRINT JOB SOURCES
When you enter this command, you can specify one of the following:
871—Identifies a host in an SNA/SDLC or BSC environment.
DMR—Identifies a VAX/VMS host in a DDCMP environment.
XNS—Identifies a network environment.
XPF—Identifies an IBM host in an MVS/XA or an MVS/ESA environment.
XPS—Identifies Xerox Print Services (XPS) Manager as the printer front end to other hosts. (This option is available in XDDI only.)
If your LPS interfaces with only one host, then HIP automatically performs this function each time it is loaded.
Follow these steps to change hosts:
1. Make sure HIP is loaded and offline. Refer to the “Starting HIP” section above and “Taking HIP
offline” section later in this chapter, if you are uncertain how to perform either task.

Placing HIP online

2. Enter HIP HOST, as described in the previous section, to select a new mode.
If HIP is not offline or if the system is not idle, the command is rejected, and one or more of the following messages display:
HP2020 SELECTED HOST NOT PRESENT ON SYSTEM HP2400 HIP INTERFACE MUST BE OFFLINE. ENTER HIP OFFLINE HP7100 CANNOT CHANGE HOST WHILE JOBS ARE PENDING OR ACTIVE
For the system to receive files, you must place the interface online. Enter HIP ONLINE [ALL]:
The ALL parameter specifies that both print and nonprint files are accepted; otherwise, only print files are accepted. As print jobs are received, they are entered into the HIP job queue before being entered into the Queue Manager queue.
One of the following messages displays:
HP1210 HOST ONLINE. Accepting ALL jobs. HP1220 HOST ONLINE. Accepting print jobs only. HP2010 No HOST selected. HP2030 ALL not allowed at current LOGON level. HP0200 Failed to go ONLINE.
ONLINE ALL is accepted in logon level 2 and above for all hosts except for XNS hosts. HIP is always in ONLINE ALL mode for XNS hosts.
If the selected host is not online and responding, the following message displays every 30 seconds until the host comes online or the online request is terminated using HIP OFFLINE command:
HP1240 HOST not responding.
XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE 3-23
SETTING UP PRINT JOB SOURCES

Taking HIP offline

Note: You may find that HIP is stopped. In that case, enter HIP STA or HIP START. The system responds with
COMMANDS.
OS1000 READY FOR
To take HIP offline and stop it from accepting files from the host, enter HIP OFFLINE.
The system response is delayed to the end of the current file if a file is being transmitted. The following messages display:
HP1200 OFFLINE pending End Of Transmission. HP1207 OFFLINE pending end of current active XNS session. HP1230 HOST OFFLINE.
The following are reasons the message HP1230 HOST OFFLINE occurs:
If an XNS transmission error occurs, the HIP requests retransmission of data starting with the data packet following the last successfully received packet. If the packet cannot be successfully retransmitted, the request is aborted and the session with the client is terminated.
The HIP also terminates an XNS session (and aborts a print request if one is in progress for that session) if it is expecting data from a client but has not received a packet from that client in 40 seconds.
If HIP has not received a packet within 60 seconds after the last packet was received, it attempts to determine if an interface problem exists. To do this, it broadcasts requests for Clearinghouse and Time servers on the net. If HIP does not receive any responses, it assumes an interface problem has occurred. To correct this problem, HIP takes the interface offline (to reset the controller) and attempts (up to five times) to bring the interface back online.
3-24 XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE

Printing task flow overview

4. Printing jobs

This chapter explains the procedures for setting up paper trays, processing a print job, and checking print status displays.
The following table shows the sequence of tasks involved in overseeing a print job.
Table 4-1. Printing task flow overview
Tasks Set up print job
source
Offline jobs 1. Load the job tape. 3 “Loading an 18-track cartridge tape”
Online jobs 1. Establish communication with the
SDI jobs 1. Set the SDI online.
Run the print job 1. Set up feeder tray. 4 “Setting up feeder trays”
Procedure Chapter and section
3 “Using the 9-track magnetic tape
drive”
2. Place the tape drive online. 3 “Receiving offline jobs”
host:
Channel-attached host:
Place the LPS online.
Network environment:
Start HIP.
2. Start SDI.
3. Send the job from the front end.
3 “Communicating with the channel-
attached host”
3 “Communicating through the host
interface processor”
3 “Communicating through the Shared
Disk Interface processor”
2. Set up output trays. 4 “Setting up output trays”
3. Print a sample, if desired: 4 “Printing samples” — Change paper size,, if
necessary.
— Change form alignment, if
necessary.
4. Start the job. 4 “Starting a print job”
5. Check job and queue status. 4 “Checking job and printer status”
XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE 4-1
5 “Changing paper size”
5 “Adjusting form alignment”
PRINTING JOBS
Table 4-1. Printing task flow overview (continued)
Task Procedure Chapter Maintain print jobs
(perform if requested by the controller)
Add paper.
Add dry ink.
Remove output from the output tray.
Add stitcher wire. 5 “Adding stitcher wire”
Setting up feeder trays
5 “Loading feeder trays” 5 “Adding dry ink”
5 “Unloading output trays”
Each job may have its own paper feeding requirements, including the paper size, color, or stock type. A single job may require several different paper stocks. When a job is ready to print, you must set up the feeder trays so that the job can feed the proper paper stocks.
1. Determine the paper stock requirements of the job. The paper stock requirements are coded into the job by the
person who created the job. The job may designate a specific paper tray loaded with a certain paper stock. This is called a cluster. This specification is the preference of the person who coded the job.
Setting up output trays
When a job is ready for printing, the system displays messages indicating the paper stock to load in specific trays according to the cluster. You have the option of loading the trays according to these specifications or overriding them.
2. Once you have determined which stocks to load in specific trays, you must load them with the correct stock.
In most cases, output is delivered to the stacker trays in automatic switching mode if the dual stacker is installed on your system, or to the only output tray on the stitcher/stacker if it is installed. You may need to redirect the output to a specific tray or to the sample tray for one of the following reasons:
One of the output trays has malfunctioned
The job is printing on transparencies, in which case it must be directed to the sample tray.
4-2 XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE
Printing samples
PRINTING JOBS
You can obtain sample prints of the following:
Forms, logos, graphic images, or fonts for reference when creating jobs. Programmers at your site may ask you to sample these files.
Programmers may request using the HARDCOPY command to sample non-color graphic image files because it provides more detailed information about the file. For more information on the HARDCOPY command, refer to the Xerox 4050/4090/4450/4650 LPS Command Reference.
The current job while the job is running. You can use sample prints to check print quality and form alignment before printing the entire job.
The test alignment pattern to check print quality and form alignment when no job is pending.
To sample a form, logo, graphic image, or font file, or to sample pages from a job that is temporarily suspended, enter the sample command:
SAMPLE [{filename}[,S
filename
The name of the file to sample, including the file extension. Example: SAMPLE SAMPLE.FRM,D,2,INKS=‘BLUE’
|D]
[S
S prints the sample pages in simplex mode; D prints the sample pages in duplex mode.
[copies]
The number of copies of the sample pages to print.
Follow these steps to sample pages from the current job while the job is running:
1. Verify that the job is more than three pages long. If the job is less than three pages, the system cannot deliver
sample pages.
2. Do one of the following: press <SAMPLE> on the keyboard, press the Sample button on the printer control console, or enter the SAMPLE command with no parameters.
The system delivers sample pages to the sample tray. When you sample pages from a job in progress, the system reprints the sampled pages and delivers them to the current output tray to maintain the integrity of the output.
|D][,copies]
XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE 4-3
PRINTING JOBS
Starting a print job

Starting an offline or online print job

Before starting a print job, make sure the system is set up properly for that job. Follow the steps in the “Printing task flow overview” at the beginning of this chapter.
You start a print job by entering the START command at the system controller keyboard. The procedure for starting an offline or online print job differs from the procedure for starting a print job in the HIP queue.
The job descriptor entry (JDE) contains information the system needs to print the job, including the form data, fonts, name and location of the data file, and so forth. The JDE may be stored in a job descriptor library (JDL) file. The person who programmed the job provides the names of these files.
The JDE file must reside on the system disk. You may need to first copy the JDE file and any other necessary non-data files (such as fonts and forms) to the system disk before starting the job. Refer to the “Copying and backing up files” section of the “Printer maintenance” chapter).
The job data may be read off a magnetic tape (for offline jobs) or sent through the host channel (for channel-attached host online jobs). When you enter the START command, the system looks for the data file specified in the JDE on the physical tape drive, selected when setting up the print job source in the case of offline jobs, or in the host channel. Refer to the “Receiving offline jobs” section in the “Setting up print job sources” chapter.
Enter the START command:
START [[jdename][,[jdlname][,S|M [,REPORTS:r1,r2...][INTERPRESS]]]
jdename
The name of the JDE containing the job information. The jdename is usually provided by the person who created the job.
jdlname
The name of the JDL file containing the JDE specified in the first parameter. The jdlname is usually provided by the person who created the job.
]
[S|M
This option pertains to print jobs on tape or cartridge (offline) only.
S
Specifies single report mode, which processes only one report at a time. Use this mode when changes must be made to the job specification from one job to the next.
][,copies]
M (default)
Specifies multiple report mode, which processes all reports without stopping.
copies
The number of copies of each report requested.
4-4 XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE
[REPORTS:r1,r2...]
The numbers of specific reports within the job you want to print, or the form name you want to use.
You may print selected reports for offline jobs only. To specify selected reports, enter REPORTS: followed by the numbers of the selected reports in the order you want to print them. For example:
START 21,POWGRP,M,2,REPORTS:1,3-5,2
This example command requests that the system print reports number one, then three through five, then two.
If no REPORTS: parameter is specified, all reports are printed. You can also select specified reports after the START
command by interrupting the print job and entering the SPACE n REPORTS command. Refer to the “Selecting reports within a job” section later in this chapter for more information.
INTERPRESS
The INTERPRESS parameter is valid for offline jobs only. Specifies that you are submitting data in Interpress format
from tape or cartridge. For example:
PRINTING JOBS

Starting a print job through HIP

START 21,POWGRP,M,2,,INTERPRESS
To start or continue jobs in the HIP internal queue, enter the HIP START command:
HIP START [DUMP][job
-ids]
DUMP
Starts the job specified in the job-ids parameter (or the next job in the HIP queue if no job-id is specified) using the START command parameters in the DUMPJOB command in the HIP file. The system prints one job only. After the job finishes, HIP issues a HIP STOP command.
job-ids
One or more job id numbers of the jobs you want to print. If you do not specify a job id, the system prints all jobs in the
HIP queue in the order shown in the queue. If you do specify one or more job ids, the system moves
those jobs to the head of the job queue and submits them for printing. When these jobs finish printing, the system submits all remaining jobs in the queue in the order stored.
Jobs that have already been submitted may not be specified in the job-ids parameter. If a job id you specify is invalid for any reason, the system displays the following message:
HP1150 Cannot start job(s): n [...]
Check the START command you entered to verify that you typed the job id correctly. If so, the job is probably already in progress.
XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE 4-5
PRINTING JOBS

Selecting reports within a job

You can only select specific reports within a job for offline jobs. If you have not yet entered the START command for the job, you
can specify the reports to print and their order in the START command. Refer to the section, “Starting an offline or online print job,” earlier in this chapter.
Follow these steps if you entered the START command but the job has not started printing:
1. Enter SPACE n REPORTS, replacing n with the number of reports to skip. You can move forward by entering a positive value for n, or backward by entering a negative value for n.
2. Press <CON> to continue.
Follow these steps if you entered the START command and the job is already printing:
1. Interrupt the print job by doing one of the following: press <STOP> on the keyboard, the Stop button on the printer control console, or enter STOP at the keyboard.
2. Enter SPACE n REPORTS, replacing n with the number of reports to skip.

Printing multiple copies of large jobs

Offline jobs When a report in an offline job is too large to fit on one tape,
Online jobs If the system cannot store the entire report on the system disk
You can move forward by entering a positive value for n, or backward by entering a negative value for n.
3. Press <CON> to continue.
When multiple copies of a report are printed in collated mode, the system processes all pages of the first copy from first to last, then repeats the process for each additional copy requested. The mode (collated or noncollated) is specified by the person who created the job.
you may be prompted to mount and unload each tape once for each copy. The system displays the following message:
OS2020 Mount next volume 'CONTINUE I' when ready
The person who created the job may have split the report into smaller parts that fit onto a single tape. This eliminates the need to mount and unload tapes for each copy; however, the segments of each report must be assembled by hand when printing is complete.
and multiple copies of the report are requested, the system displays the following messages:
0S6300 Current report saturates disk. Enter option: CONTINUE I - CONTINUE MULTICOPY MOD PRINT 1 - PRINT ONE COPY OF CURRENT REPORT ENDJOB - PRINT ALL COPIES SO FAR, END ABORT O - ABORT CURRENT REPORT ABORT - ABORT CURRENT JOB
4-6 XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE
Checking job and printer status
PRINTING JOBS
Enter one of the following commands: CONTINUE I
Continues multicopy printing in sections. When printing is complete, assemble the copies of the report manually.
PRINT 1
Prints only one complete copy of the report. Additional copies can be printed by resubmitting the job from the host once for each copy desired.
ENDJOB
Prints the pages already formatted by the system and ends the job.
ABORT O
Cancels the current report and starts to print the next report.
ABORT n
Cancels the current job. (n is the current job number.)

Checking printer status

You can obtain status information on the job currently printing, the job queue, or the printer.
When you press <PRINTER STATUS> or enter the PSTATUS command, the system displays the current status of the feeder and stacker trays. You may request status information either before or during a print job. If the system controller is occupied with nonprint functions, it ignores the request.
Figure 4-1. Printer status display
Paper trays: Output Trays:
Feed Tray Select: AUTO Tray 1 8.5 X 11 IN USE Tray 1 IN USE Tray 2 8.5 X 14 READY Tray 3 8.5 X 11 READY Tray 4 8.5 X 11 READY
Stitcher: READY
Xerographic Mode:BLACK Dry Ink Color:BLACK
Attention light: ENABLED, STEADY
Blade: DISABLED
Darkness (Lightest=1, Darkest=7) Black 4
XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE 4-7
PRINTING JOBS

Checking the HIP job queue status

You can review the current status of your job by entering the following command:
HIP SHOW JOBS [parameter]
This command displays the current status of the selected jobs in the HIP jobs queue as well as the current status of the HIP processor. The format of the display depends on the parameter.
The following parameter options are available: ABORTED Displays all jobs that have been aborted ACTIVE Displays all jobs in the active state: QUEUED,
ACTIVE, OQUEUED, or PRINTING. ALL Displays all jobs in all queues. CANCELLED Displays all jobs that have been cancelled. COMPLETED Displays all jobs in a completed state:
PRINTED, STORED, SEND, or ABORTED. CONTINUE Continues a previously requested display if all
jobs in the queue were not displayed. PAGE[n] Divides the queue up to 20 jobs, which are
ordered from the oldest completed job to
newest completed job received. PENDING Displays all jobs in the pending state:
PENDING or RECEIVING (but not submitted
to the operator communications subsystem
(OCS)). PRINTED Displays the jobs in the printed state:
PRINTED or TRUNCATED. SUMMARY Displays a summary of the job queue.
Job queue display
The job queue display screen consists of two lines of header information, up to 20 lines of jobs status information, and a message indicating the end of the display. If there are fewer than 20 jobs in the selected state, only that number displays. If there are more than 20 jobs in the selected state, all jobs are not shown, and the following message displays:
HP2145 Enter 'HIP SHOW JOBS CONTINUE' for more.
In this case, enter HIP SHOW JOBS CONTINUE to display the additional jobs. The format of a normal display screen is shown in figure 4-2.
4-8 XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE
PRINTING JOBS
Figure 4-2. HIP job status display
Host:XNS: READY HIP: STARTED Filemode: All Jobs
JID# Host name Received Status Job# Time
1 HLCA016 - Bl 13:16:28 Completed 485 13:18:18 2 HLCA016 - Bl 13:16:37 Completed 486 13:19:04 3 HLCA051 - Fa 13:16:49 Completed 487 13:20:30 4 HLCA051 - Fa 13:17:12 Completed 488 13:21:53 5 HLCA052 - Fa 13:17:33 Completed 489 13:23:07 6 HLCA052 - Fa 13:17:55 Completed 490 13:24:12 7 HLCA053 - Fa 13:18:20 Printing 491 13:23:42 8 HLCA054 - Fa 13:18:44 Active 492 13:24:34
HP1110 End of job display.
The following are the descriptions of the status messages for the HIP job queue display:
RECEIVE The job is currently being received. SENDING The job is currently being sent. PENDING The job is waiting to be sent. QUEUED The job is in the OCS job queue waiting to
be processed. ACTIVE The job is being processed by input or
output. OQUEUED The input phase is complete, and the job is
queued for printing. PRINTING The input phase is complete, and printing is
in progress. TRUNCATED The transfer was ended before completion. COMPLETED The job was completed normally. STORED The file was stored in a permanent file
directory. SENT The file was successfully sent to the host. ABORTED The job was aborted using an HIP or OCS
ABORT command. HOSTABORT The job was aborted using the host
command. REJECTED The transfer from the host to the OEM was
rejected. CANCELLED The transfer was cancelled by a host restart. Note: If the status message shows TRUNCATED, the data
transfer may have ended before it completed. Check the output and resend the job if necessary.
XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE 4-9
PRINTING JOBS

Checking job status

To check on the status of jobs while they are printing, press <JOBS STATUS> or enter the following JOBS command:
JOBS [QUEUE|ALL|n|MULTIPLE] [attribute][BRIEF|CLASSIC|FULL]
QUEUE
Displays all reports queued for printing (waiting in line to be processed).
ALL
Displays all reports queued for printing and the status of up to 100 completed reports.
n
Displays the status of all reports queued for printing, held, active, or printing to the specified number (n) of completed reports. The number entered must be less than 100.
MULTIPLE
Displays all jobs requiring multiple primaries that are currently in the queue. The MULTIPLE selection is unique to XDDI.
[attribute] stitch
Displays all reports that require stitching.
# entry-string
Displays entries that match the specified entry-string.
pstring
Displays all reports that require the specified primary.
state-name
Displays all reports that match the specified name, for example, JOBS HELD or JOBS QUEUED.
pstring & stitch
Displays all entries that require stitching.
pstring ! stitch
Displays all entries that require stitching.
cluster - xxxxx
Displays all entries with a cluster name matching the one specified.
For a more detailed description of the attributes, refer to the “System commands” chapter in the Xerox 4050/4090/4450/4650 LPS Command Reference.
BRIEF
Displays entries in the brief display format.
CLASSIC
Displays the individual entries in the traditional format.
FULL
Displays entries in the expanded display format.
The SHOW QUEUE STATUS command displays the number of MULTIPLE and STITCH jobs.
4-10 XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE
Managing print jobs

Aborting a print job

PRINTING JOBS
For various reasons, you may need to stop the print job that is currently running. You can interrupt a job and then resume printing where it left off, or you can cancel a job.
You can use the ABORT command to stop a job or a report that is either printing or being processed for printing. The CANCEL command is identical to the ABORT command, and you can use it interchangeably with the ABORT command.
ABORT Enter this command with no parameters to abort any currently
active nonprint task such as FDL or PDL processing. However, if a job is being input or is printing, the ABORT command must have a parameter, otherwise the following message displays:
OS1190 Invalid parameter, command ignored
ABORT O Enter this command to abort the report that is printing. The
system displays the following message:
OS1820 OUTPUT processing is aborting current report.
Printing continues with the next report.
ABORT I This command aborts the report currently being processed for
printing (in the input phase). It is typically used in response to an error message, where you are given the choice of continuing or aborting a specific report after a problem has been identified. In response to an ABORT I command, the following message displays:
OS1800 INPUT processing aborting.
ABORT job-id To abort a specific job, enter ABORT job-id, where job-id is the
job number for that job. This command aborts all reports of the specified job that have not printed.
RESET When RESET is used, all jobs in the queue are deleted and have
to be resent from the host. RESET stops all processing in the system, including accounting. Therefore, you should use RESET only if the ABORT command fails to produce the desired results.
If you enter the RESET command, the following message displays:
RESET WILL CLEAR JOB QUEUE CONFIRM WITH 'Y' OR 'N'
If you enter Y, all processing stops, and all jobs in the queue are cleared.
CAUTION: The RESET command can cause substantial data loss. Do not use the RESET command without first checking with your system administrator.
XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE 4-11
PRINTING JOBS

Ending a print job

Interrupting a print job

STOP command If you enter the STOP command, the following messages display:
With the stitcher/stacker output configuration, a few sheets are held in the stitching tray when you enter RESET. These sheets are released when the next print job begins.
The ENDJOB command signals to the system that the current print job is the last job coming from the host. All formatted pages in the output queue are printed. This command can only be used in online mode.
If you need to interrupt a job during printing for any reason, do one of the following: use one of the three variations of the STOP command (STOP, STOP I, or STOP O), press <STOP> on the keyboard, or press the Stop button on the printer control console. It is important to understand the difference among these variations.
OS0510 INPUT stopped OS0500 OUTPUT stopped
This command stops both input and printing.
STOP I command If you enter the STOP I command, the following message
displays:
OS0510 INPUT stopped
This command stops input, but printing continues until output catches up with input.
STOP O command If you enter the STOP O command, the following message
displays:
OSO500 OUTPUT stopped
This command stops the printing, but input continues.
<STOP> key The <STOP> key on the keyboard stops both input and
printing, just like the STOP command.
Stop button The Stop button on the printer control console stops only the
printing, just like the STOP O command. Input is not affected.

What to do when the system stops printing

The LPS may stop printing because all jobs being held in the queue require an unavailable resource. A series of messages appear indicating that the reports that cannot be printed are being held in the queue.
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Resuming an interrupted print job

CONTINUE command If you enter the CONTINUE command, the following message
CONTINUE I command If you enter the CONTINUE I command, the following message
PRINTING JOBS
Enter JOBS ALL FULL to display the reports being held in the queue. An asterisk appears next to the attribute that is causing the job to be held. Using this information, take the appropriate corrective action: change the color dry ink, substitute inks, disable stitching, and so forth.
If a print job has been interrupted, either by you, by the software, or by a condition such as a misfeed or low paper, use the CONTINUE command when you are ready to resume. This section describes the variations of this command.
display:
OS0010 Resuming INPUT OS0020 Resuming OUTPUT
Both input and printing resume.
displays:
CONTINUE O command If you enter the CONTINUE O command, the following message
Continue button If you press the Continue button on the printer control console,

Stopping a HIP print job

OS0010 Resuming INPUT
Input resumes, but printing does not.
displays:
OS0020 Resuming OUTPUT
Printing resumes, but input does not.
<CON> key If you press <CON>, both input and printing resume, as if you
entered the CONTINUE command.
only printing resumes, not input. Pressing the Continue button acts as a CONTINUE O command.
To stop HIP from submitting jobs for processing, enter the following command:
HIP STOP
Jobs already submitted for processing are not affected.
XEROX 4050/4090/4450/4650 LPS OPERATOR GUIDE 4-13

Adding dry ink

5. Print job maintenance

This chapter describes the tasks you perform to maintain the quality of printed copies from your LPS.
When the dry ink supply is low, the system displays a message on the printer control console. Add dry ink at your earliest convenience. If you do not add dry ink in a timely manner, the printer eventually stops.
Note: Do not discard damaged, unused dry ink bottles. Return the bottles to Xerox for exchange (or credit in the U.S.).
Follow these steps to add dry ink:
1. Open the middle and left printer doors.
2. Locate the appropriate dry ink area.
3. Spread a drop cloth on the floor under the dry ink area.
1. Cartridge handle
2. Green handle
4. Pull the empty dry ink bottle towards you until it stops.
The bottle is recapped as you pull it back onto its lid. CAUTION: If there is still dry ink in the bottle, the ink may
spill as you move the bottle back onto its lid.
5. Lift the green handle to the unlatched position. Remove the
empty bottle and discard it.
6. Rotate the new dry ink bottle at least 10 times to thoroughly
mix the contents.
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7. Insert the new bottle into the printer, pushing the bottle well
into the recess.
1. Cartridge handle
2. Paper seal
8. Move the green handle to the latched position to secure the
lid of the cartridge.
9. Slide the cartridge all the way into the printer.
10. Hold the cartridge in place with one hand, and remove the
white paper seal by pulling it toward you with the other hand. Discard the seal and the drop cloth.
Note: If any dry ink gets on your hands, wash them with soap and cold water. Heat sets the ink permanently. If any dry ink gets on your clothes, brush them with a dry paper towel or a stiff-bristled brush. If this does not remove the ink immediately, launder with detergent and cold water. Dry cleaners should be told that the spot is dry ink for a copy machine so they will not use a solvent that sets the stain.
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Adding stitcher wire
PRINT JOB MAINTENANCE
Contact your service representative if the stitcher is out of wire. This should seldom happen since the representative checks the wire supply on each service call and replaces the spool as needed.
The Wire Percentage indicator, located on the printer control console, displays the approximate percentage of stitcher wire remaining on the spool. The service representative can set the display to flash at a predetermined percentage to warn you that you are running low on stitcher wire. When the spool is empty, the printer stops, the print quantity display shows the fault message L152, and the message display shows the following message:
STITCHER IS OUT OF WIRE OR SPOOL NOT ROTATING PRESS?
i
When i is pressed again, the following message displays:
TRAINED OPERATOR CHECK WIRE MANAGEMENT SYSTEM PRESS
i
When i is pressed once more, the following message displays:
Adjusting form alignment
IF UNABLE TO FIX, PRESS CONTINUE TO RESUME WITHOUT STITCHING
i
The system controller displays the following message:
0S3050 Stitcher is out of wire
followed by:
0S2000 Enter 'CONTINUE O' to resume printing
If you continue the job without replacing the wire, the sets will print normally without being stapled. The stitcher status reported in the printer status display will be
OUT OF WIRE.
Form alignment refers to the position of the printed image on the page. In some cases, the form prints correctly, but its position on the page is skewed from top to bottom or from side to side. You adjust the form alignment when:
The alignment is incorrect because the printer needs
adjustment. The alignment of your system is exceptionally accurate and very rarely needs adjustment. You can use this procedure to temporarily correct the problem until the printer is serviced.
A job has been coded incorrectly. If you adjust the
alignment for a specific form, remember to restore the alignment to its original settings when the job is completed.
Follow these steps to change the form alignment:
1. Check the current alignment settings by entering ALIGN.
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The system displays a message showing the current settings for the horizontal skew value (measured in dots) and the vertical skew value (measured in scan lines):
OS1380 Alignment is 36 scan lines and 0 dots.
Write down these values so that you can restore the alignment to the normal settings, if necessary.
2. Print a sample page for reference. If you suspect that the
form is not aligned properly because the printer needs adjustment, print the alignment test pattern form. Enter the ALIGN command as follows:
ALIGN,,TEST
The alignment test pattern form is the only reliable way of checking printer adjustment.
If you are adjusting the alignment to correct a problem with a specific form, you do not need to print the test pattern form. Use a sample page from the job for reference.
3. Determine the adjustment necessary.
If you are correcting a problem with the printer adjustment, use a ruler to measure the horizontal and vertical skew on the alignment test pattern form. The test image should be centered on the page.
If you are correcting a problem with a specific form, use a ruler to measure the horizontal and vertical skew on that form.
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Refer to the test pattern form shown in this procedure. Note that the test form is in landscape orientation. You must measure horizontal and vertical skew values according to the orientation shown on the test pattern form.
4. Convert the measurements to dot and scan line values.
Horizontal skew is measured in dots. One inch is equal to 300 dots. Convert your measurement to dots by multiplying inches by 300. Refer to the test pattern form for the correct orientation of the image to the page. To move the image to the right, add dots to the current value (determined in step
1). To move the image to the left, subtract dots. You cannot enter a negative number.
Vertical skew is measured in scan lines. One inch is equal to 300 scan lines. Convert your measurement to scan lines by multiplying inches by 300. Refer to the test pattern form for the correct orientation of the image to the page. To move the image toward the bottom of the page, add scan lines to the current value (determined in step 1). To move the image up, subtract scan lines. You cannot enter a negative number.
5. Change the alignment values by entering the following
ALIGN command:
ALIGN scans,dots,[TEST]
scans
Specifies the number of scan lines (across a portrait page or down a landscape page) in dots. The range is 1 to 296, inclusive.
dots
Specifies the number of dots along each scan line (up a portrait page or across a landscape page) in dots. The range is 0 to 1499, inclusive.
[TEST]
Prints the alignment test pattern form with the new alignment values.
6. Verify the new form alignment by repeating steps 2 and 3. If
the form alignment is correct, continue printing jobs. If the alignment needs further adjustment, repeat steps 4 and 5.
7. Continue printing jobs.
If you have set the alignment for one particular job, print only that job.
If you have set the alignment for one particular job, restore the form alignment settings to the original values. Enter the ALIGN command using the original values determined in step 1.
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Changing paper size
Loading feeder trays
When you change to 8.5 by 14 inch paper after an extended run of 8.5 by 11 inch or A4 paper, run 20 copies of the test pattern to clean the fusing system. Enter the following command:
SAMPLE TEST.FRM,20
If you fail to do this before starting the first print job, the first 20 pages of the job are of poor quality.
The LPS provides the following displays for monitoring the condition of each feeder tray:
The green indicator lights on the outside of each tray provide a graphic display of how much paper is left in each feeder tray. Each light in the display represents about 125 sheets of 20 pound/80 gsm paper.
Messages appear on the system controller display and on the printer control console when trays containing required stock become low. The graphic display on the printer control console shows the location of empty feeder trays.
The following occurs when a feeder tray containing a required stock becomes low:
If the required stock is available in another tray, the printer switches to that tray. You may load the first tray while the printer is feeding from the backup tray.
If the required stock is not available in another tray, the printer stops and displays a message requesting that you load paper.
If the backup feeder tray paper supply becomes low, the system displays a message indicating which tray needs to be loaded. You may load this tray while the printer is feeding from the backup tray.
You may load trays while jobs are printing, provided that the printer is not currently feeding from that tray.
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Follow these steps to load paper for all feeder trays, whether dual or high capacity:
1. Check the Ready to Open indicator on the feeder tray door.
If it is not lit, press the Tray Unlock switch and wait for the Ready to Open indicator to light before opening the feeder tray.
2. Lift and pull out on the blue bar along the top of the feeder tray.
Slide the tray all the way out for best access and ease of loading.
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3. Press the bright green lever in the direction of its arrow to unlatch the paper feeder assembly.
CAUTION: Attempting to move the lever in any other direction could break it.
Remove any partially fed paper from the feeder assembly and discard it. Transparencies and other stiff materials should not be discarded unless they are damaged.
4. Remove any paper remaining in the tray and set it aside to be placed on top of the new paper.
5. Slide the length guide toward the rear of the printer.
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6. Load paper in the tray.
Carefully position the paper in the right-front corner. Avoid fanning the paper unless you are loading predrilled paper.
Do not load paper above the MAX line on the length guide; too much paper in the paper tray could result in paper misfeeds.
7. Pull the length guide forward to touch the back of the paper stack.
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8. Relatch the paper feeder assembly by pressing the green dot until the assembly clicks into position.
9. Slide the tray into the printer until it latches. You are ready to resume printing.
Selecting feeder trays
Understanding clusters
The system provides two feeder trays (1 and 2) as part of the base configuration. Two additional feeder trays are available with the high-capacity feeder option (trays 3 and 4). You have the option of selecting any of the trays individually or as a single grouping of several trays, called a cluster.
Clusters provide a means of feeding specific paper stock to a print job. A cluster is a group of related paper trays. The trays assigned to a cluster usually contain the same size and type of paper. This allows common stock to feed from more than one tray.
Clusters are usually set up and named by the person who programs the print job. The cluster name consists of 1 to 6 alphanumeric characters, beginning with an alphabetic character. The name can represent the type of stock used in the job. The cluster definition and the name allow the system to locate the feeder trays with the correct paper stock to use for a specific job. Clusters allow you to use more than one size of paper within a job and to use groups of trays within a job as if they were only one tray.
Based on messages from the system, you load the correct stock into the feeder trays and identify the stock in each tray. The system then selects the stock as required by the print job. It does this by selecting a feeder tray for each page by checking the cluster name and paper size associated with the page.
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Matching paper size to image size
Commands to change paper size are written into the print jobs when they are created. The system checks the paper size required for the job against the paper size currently being used. If the sizes do not match, one of the following series of messages displays:
OS2260 Paper in selected tray too large. Change if desired OS2000 Enter 'CONTINUE O' to resume printing
OS2261 Paper in selected tray too small. Change paper OS2000 Enter 'CONTINUE O' to resume printing
OS2262 Paper in cluster xxxxxx is too large. OS2000 Enter 'CONTINUE O' to resume printing
OS2263 Paper in cluster xxxxxx is too small. OS2000 Enter 'CONTINUE O' to resume printing
You can either change the paper in the selected tray (or cluster), or switch to another tray so that it is loaded with the correct paper size.
Note: If necessary, you can print on paper that is too large, but the printer does not allow you to print on paper that is too small. If you specified a paper size larger than the paper size loaded in the current tray, you must change the paper, select another tray with the correct size, abort the report, or space over pages until you reach a page that is the correct size for the paper in the tray.
Paper sizing and clusters
Different trays within a cluster can hold different size paper. An A in the ASIZ column of the cluster display on your system controller display indicates whether a cluster can contain trays of different sizes.
CLUSTER NAME ASIZ -----PREFER----- -----CURRENT----- -----STATUS----­WHITE A 1 2 1 2 HAS TRAYS
The person who codes the job using the above cluster tells the printer how to make the automatic sizing choices. Depending on how the job was coded, the printer either stops, asks you to correct a tray sizing problem and enter CONTINUE O, or makes its own selections. For example, if a mismatch occurs where the paper is larger than the paper specified in the job, the printer continues to print on any paper that is the size it needs or larger. If you encounter any problems related to paper sizing and clusters, contact your lead operator or systems specialist.
Current trays and preferred trays
Current trays in a cluster are those loaded with the correct stock. The CLU command establishes or deletes current trays for a cluster. Preferred trays in a cluster are those recommended when the cluster was created. The CLP command defines or deletes preferred trays for a cluster.
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PRINT JOB MAINTENANCE

Displaying cluster status

You can display the current trays in a cluster, confirm the preferred trays recommended by the cluster, or override them and choose another specific cluster or tray to use for feeding paper to a job.
A cluster remains in the cluster database while it has at least one preferred tray. You can still use a cluster after its preferred trays are deleted, provided you assign at least one current tray to the cluster. When those current trays are reassigned or deleted, the cluster is deleted from the database.
You can display the status of any cluster or tray associated with a cluster. A cluster is active when at least one tray contains the stock specified for the cluster, and you have established that tray as a current tray. A cluster is inactive when no tray is loaded with the stock specified for the cluster. Both types of clusters are in use when they are called by a job that finds trays defined for the cluster. A cluster is missing when it is called by a job that cannot find either a preferred or current tray defined for that cluster.
To display information about all clusters or information based on the preferred trays in a cluster, enter the following CLP command:
CLP [cluster-name|tray-number]
[cluster-name|tray-number]
cluster-name
Displays cluster information about the specified cluster only. Omit this parameter to display information about all clusters.
tray-number
Displays all clusters having the specified tray number as a preferred tray.
To display information about clusters based on the current trays in a cluster, enter the following CLU command:
CLU [cluster-name|tray-number]
[cluster-name|tray-number]
Displays cluster information about the specified cluster only. Omit this parameter to display information about all clusters having current trays.
tray-number
Displays all clusters having the specified tray number as a current tray.
The following sample shows the cluster display format. If CLU was used, only the first four lines display.
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PRINT JOB MAINTENANCE
CLUSTER ASIZ --PREFER-- --CURRENT-- --STATUS--
MAIN A 1 1 HAS TRAYS
AUX A 2 2 HAS TRAYS
AUTO 1 2 3 4 1 2 3 4 HAS TRAYS
WHITE A 1 2 IS DEFINED
RED 3 IS DEFINED
CLUSTER—The name of the cluster.
ASIZ (auto size)—An A in this column indicates that the cluster can have multiple sizes of paper.
PREFER—The trays defined by the programmer as the recommended trays in which to load the stock for greatest efficiency.
CURRENT—The trays, if any, that you loaded with the requested stock of the cluster and defined as the current trays for that cluster.
STATUS:
Setting current trays
— HAS TRAYS displays for an active cluster (loaded with
stock).
— IS DEFINED displays for an inactive cluster (not loaded
with stock).
— UNDEFINED displays when a job calls a missing cluster
(no preferred or current trays defined). The cluster cannot be used until you define it.
Follow these steps to confirm preferred trays:
1. Load the required stock into the feeder tray (or trays) requested by the screen prompt.
2. Enter CLU cluster-name SET. This command notifies the system that the cluster is loaded
exactly as specified by the defined preferred trays. The cluster status is updated to show that the preferred trays are also the current trays. If the cluster name is omitted, the definition of the current tray is updated with the preferred definition for each active cluster.
Follow these steps to override preferred trays:
1. Load the required stock into your chosen feeder tray (or trays).
2. Enter CLU cluster-name tray-number and press <ENTER>, for example, CLU RED 3. To assign more than one tray, separate each tray number by a comma, for example, CLU RED 1,2,3.
The cluster status is updated to show the current trays you have just assigned to the cluster.
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PRINT JOB MAINTENANCE

Modifying current trays

Redefining the preferred trays

3. Enter CLU and press <ENTER> to verify that your chosen trays are removed from the current set of any clusters where trays were previously assigned.
To set current trays without removing trays from another active cluster:
Add /NR to the end of any CLU command you use to assign specific trays to a cluster, for example, CLU RED 3,4/NR.
To add trays: Enter CLU cluster-name + tray-number and press <ENTER>,
for example, CLU RED +4. To delete trays: Enter CLU cluster-nametray-number and press <ENTER>,
for example, CLU RED -4 .
To define preferred trays:

Assigning all system trays to a cluster

Enter CLP cluster-name + tray-number and press <ENTER>, for example, CLP RED 3. To assign more than one tray, separate each tray number by a comma, for example, CLP RED 1,2,3.
To add trays: Enter CLP cluster-name + tray-number and press <ENTER>,
for example, CLP RED +4. To delete trays: Enter CLP cluster-name - tray-number and press <ENTER>, for
example, CLP RED -4. To turn autosize on: Enter CLP cluster-name /A, followed by any other parameters
you need to redefine the cluster, and press <ENTER>; for example, CLP RED/A, +4.
To turn autosize off: Enter CLP cluster-name /-A, followed by any other parameters
you need to redefine the cluster, and press <ENTER>; for example, CLP RED/ -A +4.
To add all feeder trays in your printing system to a cluster, key in ALL at the end of any CLU or CLP command you use to define or modify a cluster, for example, CLP WHITE ALL.
To delete all the system trays from a cluster, key in -ALL at the end of the command, for example, CLU RED -ALL.
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Changing the stock in a tray assigned to an active cluster

Follow these steps to avoid feeding a job the wrong stock:
1. Lower the tray to prevent its selection before the change of stock is complete.
2. Enter the necessary CLU command to add the tray to the new stock cluster. This step also removes the tray from the cluster feeding the job that is still running.
3. Load the tray with the new stock.
If you are changing the paper stock in response to a system prompt, enter CLU cluster-name SET.
Points to note when redefining clusters
In some sites, access to the CLP command may be restricted.
When you assign a current tray to a cluster, that tray is automatically deleted from the list of current trays for any other cluster where it was previously assigned. This can result in the previous cluster being deleted if all of its current trays are reassigned, and it has no preferred trays assigned to it. You can avoid this situation by always maintaining preferred trays for all clusters or by using the /NR parameter (keeping the following point in mind).
PRINT JOB MAINTENANCE

Error conditions

Exercise caution when using the SET and NR parameters because one tray can easily be assigned to more than one cluster by mistake. To avoid that situation, use the following commands only during printing:
— CLU cluster-name SET — CLU SET — CLU cluster-name SET/NR — CLU SET/NR.
Tray overlap This condition occurs when the same current trays have been
assigned to more than one cluster. You must remedy the problem by reassigning the current trays.
Sizing error The current trays in the cluster contain paper of different sizes,
but autosize is not set for the cluster. Enter CLP cluster-name /A to turn autosize on.
The printer cycles up again only after each of these errors is remedied.
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PRINT JOB MAINTENANCE

Using the FEED command

The choice of feeder trays for each job can be established either as part of the job setup or by you, the operator. When you are using the FEED command to select feeder trays, keep the following points in mind:
The MAIN cluster is predefined as tray 1, the AUX cluster as tray 2, and the AUTO cluster as all the trays physically present in the printer. However, all of these clusters may have been redefined at installation. You can also override these definitions with the CLUSTER (CLU) and CLP commands.
The FEED 1 and FEED MAIN commands will not have the same result, even if the main cluster consists of only tray 1.
Remember to enter the FEED MAIN command after a change of shift or after the printer is serviced. A previous operator or a service representative may have instructed the LPS to use a specific tray or cluster to override all the tray specifications within the jobs you start. The FEED MAIN command returns control to the printer.
Use the following FEED command to select a tray, cluster name, or cluster mode (MAIN, AUX, and AUTO):
FEED [MAIN|AUX|AUTO|tray-number|cluster-name]
(no parameters)
If the printer is in FEED MAIN or FEED AUX mode, the command with no parameters toggles to the other of these two modes. If the printer is not in one of these two modes, the command has no effect.
MAIN
Feeds from the MAIN cluster and gives the printer control of paper sources to ensure that all sheets from a designated stock name are fed from the assigned cluster.
AUX
Feeds from the AUX cluster and overrides the feed source specified in the job.
AUTO
Feeds from the AUTO cluster.
tray-number
Feeds from a specified feed tray until you enter another FEED command. This command overrides the feed source specified in the job.
cluster-name
Feeds from a specified feed tray until you enter another FEED command. This command overrides the feed source specified in the job.
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Selecting output trays
PRINT JOB MAINTENANCE
Use the SELECT command to specify where the system delivers the printed output. If your LPS has the dual stacker configuration, your choices are tray 1, tray 2, or the sample tray. If your printer has a stitcher/stacker, your choices are tray 1 or the sample tray.
You may specify that the output be directed to a single tray, or you may specify automatic switching. With the automatic switching feature enabled, the printer switches to the other tray when the current tray becomes full. Automatic switching is the default mode set when the printer is powered on.
Transparencies must be delivered to the sample tray. To change the output tray specification, enter the following
SELECT command:
SELECT tray-designation[,SAMPLE]
tray-designation
AUTO
Selects automatic switching mode. SELECT AUTO means that bins 1 and 2 are identical as far
as the user is concerned and that either may be used, provided it is empty when you start a job.
If SELECT AUTO is entered when a Bypass Transport output device is attached to the printer, the following message displays:
OS1295 Destination trays not configured for this command
TRAY
Selects the sample tray. If you want to specify an alternate sample tray, refer to
the description of the SAMPLE parameter below.
tray-number
Selects a specific tray by the tray number or by entering E for the Bypass Transport output device. With the stitcher/stacker, tray 1 is the only valid tray number. The following command example instructs the system to use tray 1 as the output tray:
SELECT 1 The following command example instructs the system to
use Bypass Transport output device as the output tray: SELECT E The following command example instructs the system to
use stitcher stacker as the output tray. SELECT 1
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SAMPLE
If you want to specify an alternative sample tray, enter the tray number as the tray designation, followed by the SAMPLE parameter. Use this option when the other output is more than 100 pages or when the sample tray is not functioning properly. The following command example instructs the system to use tray 1 as the sample tray. Do not use this option when printing transparencies.
SELECT 1,SAMPLE The Bypass Transport output device cannot be used as the
sample tray. If SELECT 2,SAMPLE is entered when a Bypass Transport and
bin 2 are attached to the printer, the following message displays:
OS1295 Destination trays not configured for this command.

Changing the output tray specification while the job is printing

You can change the output tray specification while a job is printing. This allows you to unload output trays before they become full. Make sure that the other output tray is empty before redirecting output.
There are two ways of changing the output tray specification while a job is printing:
Enter the SELECT command at the system controller.
Press the tray selection button next to the tray to receive the printed output. This option is available only on the dual stacker.
When redirecting output while the job is printing, you may specify that the system completes the current report before switching trays. This option prevents a report from being split between two trays.
To keep reports together in the output tray, enter SEPARATE. Enter the command before the tray is full. The switch takes place as soon as the current report has finished printing.
To cancel the SEPARATE command, enter SEPARATE OFF.
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Unloading output trays

Unloading dual stacker trays

PRINT JOB MAINTENANCE
You can unload output trays while the system is printing. When a stacker tray is full, the following occurs:
The Tray Full indicator lights on the appropriate stacker tray (applies to dual stacker only).
A message displays on the printer control console that indicates which output tray is full.
In automatic switching mode, the system automatically switches over to the second tray (if it is empty) when one tray is full (applies to the dual stacker only).
If only one tray was selected or if both output trays are full, the printer stops.
The picture on the graphic display shows the location of the full tray.
Follow these steps to unload dual stacker trays:
1. Raise the scuffer arm.
2. Remove the stack of prints.
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Unloading the stitcher/stacker tray

3. If the printer has stopped, resume printing by pressing the Continue button on the printer control console, or press <CON> on the keyboard.
Follow these steps to unload the stitcher/stacker tray:
1. Lift the black handle on the outside of the tray. Ease the tray out slowly to prevent it from falling or breaking.

Unloading the sample tray

1. Tray handle
2. Stacker arms
The tray slides down, then moves up. Make sure you let the tray slide all the way out before removing the paper.
A false tray-full condition occurs when you remove small stapled sets without pulling out the tray. The counter is not reset, causing the printer to stop before the tray is actually full.
2. Close the tray by sliding it back under the stacker arms. The tray clicks and slides back into place.
3. If the job is not complete, printing should resume automatically when the tray is replaced.
If it does not, press the Continue button on the printer control console or press <CON> on the keyboard.
You can have your service representative adjust your LPS so that printing automatically continues when the stitcher/stacker tray is unloaded and replaced.
The following occurs when 70 sheets are in the sample tray:
A message appears on the printer control console.
An audible tone sounds.
If you do not empty the tray before it reaches full capacity (100 sheets), the printer stops, and a message appears instructing you to empty the sample tray and press the Continue button to resume printing.
Follow these steps to unload the sample tray:
1. Remove the prints.
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2. If the printer has stopped, resume printing by pressing the Continue button on the printer control console, or press <CON> on the keyboard.
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Adding fuser lubricant

6. Printer maintenance

This chapter contains procedures for the tasks you must perform to maintain your LPS.
When the sensor in the reservoir detects a low level of lubricant, the following message displays on the printer control console:
LOW ON FUSER LUBRICANT
Once the lubricant runs out, the printer stops, and the following message displays on the printer control console:
FUSER LUBRICANT CONTAINER IS EMPTY
Printing cannot resume until you add fuser lubricant. Follow these steps to add fuser lubricant:
1. Open the right printer door.
2. Place a drop cloth on the floor under the fuser area. WARNING: The fuser area can reach temperatures of
approximately 370°F (188°C). Exercise care to prevent burns when working in this area.
3. Open the fuser drawer.
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a. Locate the fuser drawer and move the green lever (A)
counterclockwise.
b. Grasp the green handle on the fuser drawer (B) and pull
it out until it stops.
4. Locate the fuser reservoir.
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WARNING: Fuser lubricant contains silicone, which can cause eye irritation upon contact. Wash your hands with soap and water after you finish this procedure.
5. Fill the fuser lubricant reservoir. a. Remove the reservoir cap by turning it counterclockwise. b. Open a tube of fuser lubricant. Snip the end of the tube
if it has not been opened before. CAUTION: The orange float that indicates the lubricant
level, may stick to the reservoir wall. Be careful not to overfill the reservoir or an overflow of lubricant may occur.
c. Carefully squeeze the fuser lubricant into the reservoir
until the orange float reaches the top of the reservoir, or until you see the oil reach the top edge below the fuser cap. The reservoir may require up to two tubes of lubricant.
d. Dispose of any empty lubricant tubes and the drop cloth
in a trash receptacle. If there is any lubricant left in a
tube, cap the tube and store it for future use. e. Replace the reservoir cap by turning it clockwise. WARNING: If any fuser lubricant is spilled onto the floor, it
must be removed immediately. Fuser lubricant spills cause the floor to be slippery.
6. Close the fuser drawer.
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a. Release the fuser drawer by pressing down on the green
latch (A).
b. Push the fuser drawer in until it latches in place.
7. Close the printer doors. The system clears the fuser lubricant message after the
printer doors are closed.
8. Wash your hands to remove any fuser lubricant.
Cleaning the 9-track magnetic tape drive
You should clean the 9-track magnetic tape drive every day, or after eight hours of operation. To achieve continued reliability and low maintenance, follow the procedure accurately.
All the 9-track magnetic tape transport components that you need to clean regularly are located on the tape deck. These components include:
Magnetic head assembly
EOT/BOT sensor
Tape cleaner
Air bearings.
In addition, you should check and clean the face of the tape deck, the reel hubs, and the cover door daily. This section contains each of these procedures.
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1. Upper air bearing
2. Tape cleaner
3. BOT/EOT block
4. Erase head
5. Magnetic read/write head
6. Lower air bearing
PRINTER MAINTENANCE
The cleaning supplies necessary to complete these tasks are described in this chapter where appropriate.
WARNING: Cleaning solutions evaporate very quickly and give off vapors that may be irritating. For these reasons, it is important to keep the container tightly closed when not in use and to use it only in well ventilated areas. If you have sensitive skin, you may want to use gloves. Prolonged contact with skin should always be avoided.
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Cleaning the reel-to-reel magnetic tape drive
Follow these steps to clean the 9-track magnetic tape unit:
1. Remove the two plastic dust covers that protect the magnetic head components by placing your fingers on the edges of the covers and pulling them out from the face of the tape deck.
2. Clean the magnetic head using a soft, lint-free cloth, lightly moistened with the head cleaning solution. Wipe the magnetic head working surface in the same direction that the tape travels during data recording (forward).
CAUTION: Wiping in the wrong direction could scratch and damage the head.
Also, wipe the areas around the magnetic head to remove any dirt that the tapes may leave.
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3. To clean the EOT/BOT sensor, lightly moisten a swab with the head cleaning solution. As the figure below shows, use the swab to remove any dirt or oxide that may have collected on the sensor surfaces and reflective strip.
4. To clean the tape cleaner, use the swab prepared for the EOT/BOT sensor. Carefully go over the tape cleaner blades with it to remove any dirt that may have collected.
WARNING: The blades are razor sharp. Keep your fingers away from them.
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5. Use a swab that you have lightly moistened with head cleaning solution to clean the air bearings. You may continue to use the same swab, as long as its cleaning surfaces appear to be clean and effective. Make sure that all areas are cleared of any oxide or dirt buildup. Use a small mirror, if one is available, to inspect the inner edge of the guides.
6. Replace the plastic dust covers for the magnetic head components by pressing them back into the positions from which you removed them (refer to step 1). Insert the two locating pins on each segment into holes in the face of the tape deck, and reposition the dust covers.
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7. To clean the reel hubs, wipe the three hub pads using a clean, lint-free cloth that you have lightly moistened with the head cleaning solution.
8. Wipe down the face of the tape deck, the inside and outside of the dust covers, and the front door with a clean, lint-free cloth lightly moistened with any cleaning fluid that is safe for plastic or painted surfaces. Regular cleaning prevents the accumulation of dust and dirt which can transfer to the tape components.
CAUTION: Incorrect cleaning fluids remove paint and damage cover surfaces. Make sure that any fluid used is safe for water-based paint and plastics. The transport cleaning solution is not safe for them and should be used only to clean the tape drive components.
Cleaning the 1/4-inch cartridge tape drive
The 1/4-inch cartridge tape drive heads should be cleaned at least once a week. If you use the drive for eight hours or more per day, then you should clean the drive daily. The process is simple and requires very little time.
1. If there is a cartridge in the tape drive, remove it.
2. Insert the cleaning cartridge into the tape drive and close the door.
Cleaning begins automatically once the cartridge is inserted.
3. Allow the tape to run for approximately 30 seconds.
4. Remove the cartridge.
Replace the foam pad on the cleaning cartridge after it has been used three times. The cleaning cartridge can be used approximately 100 times.
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PRINTER MAINTENANCE
Cleaning the diskette drive
The diskette drive should be cleaned once each month. To clean it, you must have the cleaning kit. This kit contains two cleaning disks for double-sided diskette drives and a bottle of solution.
1. Make sure the system is powered on. There must be power to the diskette drive to perform this
procedure.
2. Apply a small amount of the cleaning solution to the cleaning disk. Apply just enough solution to saturate the area exposed in each of the two large cutouts.
3. Insert the prepared cleaning disk, label side up, into the diskette drive until the jacket is solidly against the stops, just as you would insert a diskette.
4. Move the drive lever into the closed position (clockwise) and allow the diskette drive to run for at least 30 seconds.
CAUTION: You may run the cleaning disk for more than 30 seconds, but never more than 5 minutes. Excessive use causes premature wear to the heads.
5. Move the drive lever to the open position (counterclockwise).
6. Remove the cleaning disk.
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Cleaning exterior surfaces
PRINTER MAINTENANCE
7. Check off the usage on the label and replace it in its protective envelope. Store it with the bottle of solution in the cleaning kit box for future use. Do not use the cleaning disk more than the number of times you can make checks on the label.
Clean the display with a soft, lint-free cloth dampened with a glass, lens, or mirror cleaner. Do not spray the liquid directly onto the display since it may cause damage.
Although the keyboard may seldom need to be cleaned, the exterior surfaces of the system controller and printer should be cleaned daily, if possible. Clean the keyboard and exterior surfaces with a mild household detergent poured or sprayed onto a cloth lightly dampened with water. Do not saturate the cloth; just dampen it. Liquids must not be allowed to drip onto anything electrical or mechanical. For the same reason, never spray or pour the cleaner directly onto the keyboard or the exterior surfaces of the system.
Copying and backing up files

Copying files

You may need to copy files from one magnetic storage media to another or to back up files onto a floppy diskette or a 1/4-inch cartridge tape.
This section contains procedures for copying files and for all operator tasks related to using the floppy diskette drive.
This section describes the procedure for copying files. You can copy files to or from any of the magnetic media (floppy diskette, 1/4-inch tape, 9-track magnetic tape, or 18-track cartridge tape) in your system, including the system disk, which cannot be removed.
If you are unfamiliar with the procedure for loading a particular medium, refer to the section of this guide named in the step.
1. Load the source tape or diskette. The source tape or diskette contains the file or files to copy.
If the source file is on the system disk, you do not need to load the source.
For more information about loading 9-track magnetic tapes and 18-track cartridge tapes, refer to the “Setting up print job sources” chapter.
2. Load the target tape or diskette. You copy the file or files from the source media to the target
tape or diskette. If the target media is the system disk, you do not need to load the source.
If you are copying files onto a diskette, and the diskette has
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not been formatted, you must format the diskette. Refer to the “Formatting a diskette” section later in this chapter.
For more information about loading 1/4-inch cartridge tapes, 9-track magnetic tapes and cartridge tapes, refer to the “Setting up print job sources” chapter.
3. Enter the COPY command. Use the appropriate substep described below, depending on the source and target media.
a. To copy files from an unlabeled tape to the system disk,
enter the following command:
COPY TAPE|CAR [EBCDIC
|ASCII] [disk-id] file-id
TAPE|CAR
Specifies the tape drive where the file is located. Use TAPE if the file is on an open-reel tape, or CAR if the tape is on a cartridge tape. Use the SUB DEVICE command to identify the cartridge tape drive assigned to the CAR keyword, if there is more than one cartridge tape drive on your system (refer to the Xerox 4050/4090/4450/4650 LPS Command Reference).
[EBCDIC
|ASCII]
Identifies the format of the source tape. [disk-id] Identifies the system disk to which the file is written
(DP1:, DP1:, DP2:, or DP3:). You do not need to enter this parameter.
file-id
Specifies the full name of the file to copy (including its extension).
b. To copy files from the system disk to an unlabeled tape,
enter the following command:
COPY TAPE|CAR WRITE [EBCDIC
|ASCII] [disk-id] file-
id
TAPE|CAR
Specifies the tape drive to which you want to write the file. Use TAPE if the file is on a 9-track tape, or CAR if the file is on a 18-track cartridge tape. Use the SUB DEVICE command to identify the cartridge tape drive assigned to the CAR keyword if there is more than one cartridge tape drive on your system. (Refer to the Xerox 4050/4090/4450/4650 LPS Command Reference.)
[EBCDIC
|ASCII]
Identifies the format of the tape to be written.
[disk-id]
Identifies the system disk containing the file (DP0:, DP1:, DP2:, or DP3:). You do not need to enter this parameter.
file-id
Specifies the full name of the file to copy (including its extension).
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