XPower Powerpack
400 Plus and XPower
Powerpack 400 R
Owner’s Guide
About Xantrex
Xantrex Technology Inc. is a world-leading supplier of advanced power electronics
and controls with products from 50 watt mobile units to 2.5 MW utility-scale systems
for wind, solar, batteries, fuel cells, microturbines, and backup power applications in
both grid-connected and stand-alone systems. Xantrex products include inverters,
battery chargers, programmable power supplies, and variable speed drives that
convert, supply, control, clean, and distribute electrical power.
Trademarks
XPower Powerpack 400 Plus and XPower Powerpack 400 R is a trademark of
Xantrex International. Xantrex is a registered trademark of Xantrex International.
Other trademarks, registered trademarks, and product names are the property of their
respective owners and are used herein for identification purposes only.
UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY INC.
(“XANTREX”)
(a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF
ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER
DOCUMENTATION.
(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES, COSTS OR
EXPENSES, WHETHER SPECIAL, DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL,
WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH
INFORMATION WILL BE ENTIRELY AT THE USER’S RISK; AND
(c) REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH,
ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE
TRANSLATION, THE ACCURACY CANNOT BE GUARANTEED. APPROVED XANTREX
CONTENT IS CONTAINED WITH THE ENGLISH LANGUAGE VERSION WHICH IS POSTED AT
WWW.XANTREX.COM.
Date and Revision
August 2006 Revision C
Part Number
975-0162-01-01
Product Numbers
XPower Powerpack 400 Plus (FGA) 852-1900
XPower Powerpack 400 R (FGA) 852-1900-01
Contact Information
Telephone: 1 800 670 0707 (toll free North America)
1 360 925 5097 (direct)
Fax:1 800 994 7828 (toll free North America)
1 360 925 5143 (direct)
Email:customerservice@xantrex.com
Web:www.xantrex.com
About This Guide
Purpose
The purpose of this Owner’s is to provide explanations and
procedures for installing, operating, maintaining, and
troubleshooting the XPower Powerpack 400 Plus and
XPower Powerpack 400 R.
The Guide provides safety guidelines, detailed planning and
setup information, as well as information about operating and
troubleshooting the unit.
Conventions Used
The following conventions are used in this guide.
WARNING
Warnings identify conditions that could result in personal
injury or loss of life.
CAUTION
Cautions identify conditions or practices that could result in
damage to the product or to other equipment.
Important: These notes describe an important action item
or an item that you must pay attention to.
Note: These notes describe additional information which
may add to your understanding of how to use the product.
i
About This Guide
References to XPower Powerpack
In this guide, both the XPower Powerpack 400 Plus and the
XPower Powerpack 400 R (with radio and air compressor)
are referred to as XPower Powerpack when the information
applies to both models. However, when the information is
specific to one model, then reference is made specifically to
the XPower Powerpack 400 Plus or to the XPower Powerpack 400 R.
Related Information
You can find more information about Xantrex Technology
Inc. as well as its products and services at
www.xantrex.com.
ii975-0162-01-01
Important Safety Instructions
The XPower Powerpack 400 Plus and XPower Powerpack
400 R generate a type of AC power similar to a normal
household wall outlet. Operating the XPower Powerpack
incorrectly or misusing it may damage the equipment or
create hazardous conditions for the user.
Important: Before using your XPower Powerpack 400 Plus and
XPower Powerpack 400 R, be sure to read and save these safety
instructions.
Warnings and Cautions
WARNING: Limitations on Use
The XPower Powerpack 400 Plus and XPower Powerpack
400 R are not intended for use in connection with life support
systems or other medical equipment or devices.
WARNING: Shock hazard. Keep away from
children.
The XPower Powerpack generates the same potentially lethal AC
power as a normal household wall outlet. Do not insert foreign
objects into the AC Outlet, the DC Power Socket, the Jump-Start
Cable Port, or the ventilation holes. Do not expose this product to
water, rain, snow, or spray.
Do not open the XPower Powerpack except to replace the internal
battery. Have a qualified technician complete any service work.
iii
Important Safety Instructions
Figure i
iv975-0162-01-01
Basic Safety
Important Safety Instructions
WARNING: Explosion hazard
Do not use this product where there are flammable fumes or gases,
such as in the bilge of a gasoline- powered boat, or near propane
tanks. Do not use this product in an enclosure containing
automotive-type lead acid batteries. These batteries, unlike the
sealed AGM battery in XPower Powerpack, vent explosive
hydrogen gas which can be ignited by sparks from electrical
connections.
When working on electrical equipment, always ensure someone is
nearby to help you in an emergency.
WARNING: Heated surface
Ensure at least 2" (5 cm) air space is maintained on all sides of the
XPower Powerpack. During operation, keep away from materials
that may be affected by high temperatures such as blankets, pillows
and sleeping bags.
WARNING: Fire hazard
Never allow jump-start cables’ red and black clamps to touch each
other or another common metal conductor. This could cause
damage to the unit and/or create a sparking/explosion hazard.
Always disconnect the jump-start cables from the unit after use and
clip the plastic guard over the jump-start cable port.
WARNING: Fire hazard
Jump-start cable clamps must be connected positive to positive (red
clamp to battery “+”) and negative to negative (black clamp to
battery “-”). A reverse polarity connection (positive to negative)
may cause damage to the unit and/or create a sparking/explosion
hazard.
WARNING: Fire hazard
The jump-start feature is designed for short term operation only—
less than 4 seconds. Operating the jump-start feature for more than
4 seconds may cause damage to the unit. Allow the XPower
Powerpack to cool down for at least 3 minutes after each jumpstart.
975-0162-01-01v
Important Safety Instructions
WARNING: Risk of explosion, fire or burns
The battery terminals exposed at the Jump-Start Cable Port have
enough energy present to cause a spark, creating an explosion
hazard, or to cause burns if a metal object contacts both terminals.
Always clip the plastic guard over the Port when not in use.
WARNING: Fire hazard
Do not leave the compressor unattended while operating. The
compressor is designed for short term operation only. Operation of
the compressor over an extended period of time will cause the
compressor unit to overheat and may cause damage. Allow the
compressor to cool down for 10 minutes after each 10 minutes of
continuous operation.
CAUTION
Do not connect any AC appliance with the neutral conductor
connected to ground to the XPower Powerpack.
CAUTION
Do not expose the XPower Powerpack to temperatures over 104 °F
(40 °C).
Precautions When Working With Batteries
WARNING: Explosion and fire hazard
1. Follow all instructions published by the battery
manufacturer and the manufacturer of the equipment in
which the battery is installed.
2. Make sure the area around the battery is well-ventilated.
3. Never smoke or allow a spark or flame in vicinity of the
engine or batteries.
vi975-0162-01-01
Important Safety Instructions
4. Be careful not to drop a metal object on the battery or
allow a metal tool to simultaneously touch the positive
and negative cable ends or battery terminals. It might
spark or short-circuit the battery or other electrical parts
and cause an explosion.
5. Remove personal metal items such as rings, bracelets,
necklaces, and watches when working with batteries.
Batteries produce a short-circuit current high enough to
weld a ring or other similar objects to metal, causing a
severe burn.
6. If you need to remove a battery, always remove the
positive terminal from the battery first. Make sure all
accessories are off so you don’t cause an arc.
7. Someone should be within range of your voice, or close
enough to come to your aid when you work near
batteries.
8. Have plenty of fresh water and soap nearby in case
battery acid contacts skin, clothing, and eyes.
9. Wear complete eye protection and clothing protection.
Avoid touching your eyes while working near batteries.
10. If battery acid contacts skin or clothing, wash
immediately with soap and water. If acid enters your
eyes, immediately flood them with running cold water for
at least twenty minutes and get medical attention
immediately.
11. Keep a supply of baking soda on hand in the area of the
batteries. Baking soda neutralizes lead-acid battery
electrolyte.
975-0162-01-01vii
Important Safety Instructions
Precautions for Using Rechargeable
Appliances
CAUTION
The output of the inverter is non-sinusoidal.
Most rechargeable battery-operated equipment uses a
separate charger or transformer that is plugged into an AC
receptacle and produces a low voltage charging output.
Some chargers for rechargeable batteries can be damaged if
connected to the XPower Powerpack 400 Plus and XPower
Powerpack 400 R.
Do not use the following with the XPower Powerpack 400
Plus and XPower Powerpack 400 R:
•Small battery-operated appliances like flashlights, razors,
and night lights that can be plugged directly into an AC
receptacle to recharge.
•Some chargers for battery packs used in hand power
tools. These affected chargers display a warning label
stating that dangerous voltages are present at the battery
terminals.
: If you are unsure about using your rechargeable appliance
Note
with the XPower Powerpack, contact the equipment manufacturer
to determine the rechargeable appliance’s compatibility with the
modified sine wave (non-sinusoidal) AC waveform.
viii975-0162-01-01
Contents
Important Safety Instructions
Warnings and Cautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - iii
Precautions When Working With Batteries- - - - - - - - - - - - - - - vi
Precautions for Using Rechargeable Appliances - - - - - - - - - - viii
Easy-to-use and designed for years of reliable service, the
XPower Powerpack can run many AC appliances and 12 volt
DC appliances whenever you need power for work or play, at
home or on the road.
XPower Powerpack:
•Powers 115 volt AC appliances
•Powers 12 volt DC appliances
•Jump-starts vehicle engines
•Provides lighting for emergency use
•Inflates tires and small sports equipment with a 250 psi
air compressor.
In addition, the XPower Powerpack 400 R comes with:
•An AM/FM radio with digital alarm clock.
Comprehensive Protection
Automatic Overload
The XPower Powerpack has built-in protection against output
overload. If you connect an appliance that draws more than
320 W to the AC Outlet(s), or one which draws excessive
surge power, the power to the AC Outlet automatically shuts
off. The unit will reset automatically after the loads are
removed and the unit cools down.
The DC Socket is protected by a thermal switch that monitors
the temperature of the socket. If an overload condition occurs
while using the DC Socket, the excessive temperature will
shut down the power to the Socket.
1-1
Introduction
Overheating
The XPower Powerpack is protected from overheating. If the
inverter exceeds a safe temperature, power to the AC Outlet
and DC Socket automatically shuts off. It will reset
automatically after the unit cools down.
Low Battery Protection
Low battery protection protects the internal battery from
excessive discharge and possible damage. When the AC
ON/OFF switch is turned on, an audible alarm alerts you
Outlet
when the internal battery is nearly discharged (11.0Vdc) and
the unit turns off at 10.5 Vdc.
CAUTION
When using only the DC Socket to power your loads, be sure to
turn the AC Outlet O
Low Battery Alarm will sound and will alert you to a low battery
condition. Failure to turn the AC Outlet O
when using the DC Socket can allow the unit to be over-discharged
which can destroy the battery. Over-discharging the battery in this
manner will void the unit’s warranty.
N/OFF switch to ON. This ensures that the
N/OFF Switch to ON
Jump-Start Cables Safety Fuse
The XPower Powerpack comes with a user-replaceable
250 A fuse to protect the unit and vehicle battery from
damage through reverse polarity and short-circuit conditions.
1-2975-0162-01-01
2Features
Chapter 2 describes the main features of the XPower
Powerpack. We recommend that you familiarize yourself
with these features before operating the unit.
Contents
Your XPower Powerpack package includes the items shown
in Figure 2-1.
If any of these materials are missing or are unsatisfactory in
any way, please contact Customer Service, see Appendix
WA .
Figure 2-1
Package Contents
2-1
Features
XPower Powerpack Features
Front Panel
DC Socket
Cover
1
Control Panel
6
7
AC Outlet
Cover
4
3
5
8
2
Figure 2-2
2-2975-0162-01-01
Front Panel Enlargement
Feature Description
DC Power Socket can:
1
•Power 12 volt DC auto, RV, or marine appliances.
•Recharge
using the DC Charging Cable.
Two AC Outlets are standard 3-prong outlets supplying 120 Vac
2
power for running AC appliances.
XPower Powerpack Features
XPower Powerpack from a 12 V outlet in a vehicle
3
4
5
6
7
8
Not
shown
AC Outlet
ON/OFF switch turns power on and off to the AC
Outlets. The switch illuminates when the switch is turned on and
power becomes available at the AC outlets.
Digital Display displays the inverter’s Output Power in W or
Battery Charge status in %FULL.
The Charging Status light illuminates and blinks when the XPower
Powerpack starts charging using the AC Charger. The light will
illuminate solid when the battery has reached it’s full charge.
This light only works when the unit is being charged using the
3.5mm Charger Input Socket in the storage compartment of the
unit. This light does not illuminate when charging through the DC
Socket.
Battery Charge % light illuminates (green) when Battery Charge
information is displayed on the Digital Display.
Output Power (W) light illuminates (green) when Output Power
information is displayed on the Digital Display.
Display Function button provides the means for alternating
between showing the Output Power or the Battery Charge on the
Digital Display. This button also turns the power to the display ON
or OFF to conserve power.
Audible Alarm (inside the unit) sounds in the event of an overtemperature condition or a low battery condition. This feature only
works when the AC Outlet On/Off Switch is in the ON position.
See “Control Panel Operation” on page 3–16 for detailed
instructions on using the Control Panel.
975-0162-01-012-3
Features
Storage Compartment
6
5
Figure 2-3
Storage Compartment
FeatureDescription
AC Charger lets you recharge the XPower Powerpack from a
1
standard AC wall outlet and can only be used to recharge the
internal battery of the XPower Powerpack. The charger can be
stored in AC charger compartment or in the Accessory Bag.
4
2
3
XPower Powerpack 400 R shown.
1
2
3
4
5
Charger Input Socket for use with the AC Charger supplied.
External, Replaceable Fuse is rated at 250 A, 32 V. Located
behind fuse cover.
Red “emergency” light cover lens holder. XPower Powerpack
400 R models only.
AC Charger compartment may be used for storing the AC
Charger.
Compressor Nozzle Adaptor compartment
6
Can be used instead of the Accessory Bag for storing the adapter
nozzles.
2-4975-0162-01-01
XPower Powerpack Features
Radio (XPower Powerpack 400 R only)
3
10
4
9
See “Using the Radio: XPower Powerpack 400 R” on page 3–28.
Figure 2-4
1
Back
Back Panel Radio Enlargement
2
11
12
FeatureDescriptionFeatureDescription
17
FM antennaMinutes set button
5
6
7
8
28
39
410
511
612
Frequency indicator lightVolume dial
Power O
Time set button
FF buttonAlarm set button
Alarm clock O
button
N/OFF
Tuning dialAM band button/O
Hours set buttonFM band button/ON
N
See “Radio Operation” on page 3–29 for detailed instructions
for using the radio features.
975-0162-01-012-5
Features
Air Compressor
IMPORTANT:
250 psi Maximum.
1
Nozzle Adapters:
4
2
3
Small Nozzle Adapter
Large Nozzle Adapter
1 Sports Needle Adapter
Figure 2-5
Air Compressor Features
FeatureDescription
1
2
3
4
O
N/OFF switch turns the compressor unit on and off.
Pressure gauge shows the PSI (lbs/in2)
Valve connector with connector hose
Nozzle Adapters
(one Large and Small Nozzle adapter, 1 sports needle adapter)
2-6975-0162-01-01
XPower Powerpack Features
Emergency Light and Jump-Start Port
3
1
2
4
Figure 2-6
Emergency Light and Jump-start Port
FeatureDescription
1
2
5 W incandescent light illuminates for about 30 hours when the
battery is fully charged.
Light
ON/OFF Switch (400 Plus)
Light
ON/OFF/Pulse Switch (400R)
Jump-Start Cable Port supplies high power DC current. The
cables connect to the Jump-Start Cable Port when jump-starting a
3
vehicle’s battery or when connecting an external battery to the
XPower Powerpack. The jump-start cable connection is designed
so that the cables cannot be inserted incorrectly into the Jump-Start
Cable Port.
4
Plastic Guard for covering Jump-Start Cable Port.
975-0162-01-012-7
Loading...
+ 57 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.