Owners Guide
XPower Powerpack
300 and 300 PLUS
About Xantrex
Xantrex Technology Inc. develops, manufactures and markets leading advanced
power electronic and control products for the Distributed, Mobile, and
Programmable Power markets. The company’ s enabling technology converts raw
electrical power from any central, distributed, or backup power source into highquality power required by electronic and electrical equipment. Its products are
sold under the Xantrex, Trace, Heart and Statpower brands.
Trademarks
XPower is a trademark of Xantrex International. Xantrex is a registered
trademark of Xantrex International.
Other trademarks, registered trademarks, and product names are the property of
their respective owners and are used herein for identification purposes only.
© May 2002 Xantrex International. All rights reserved.
Notice of Copyright
XPower™ Powerpack 300 and 300 Plus Owner’s Guide
© May 2002 Xantrex International. All rights reserved.
Disclaimer
UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY
INC. (“XANTREX”)
(a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR
SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN
ITS MANUALS OR OTHER DOCUMENTATION.
(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE,
WHETHER DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH
MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY
SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S RISK.
Date and Revision
May 2002, Revision 1
Part Number
445-0170-01-01
Contact Information
Phone 1-800-670-0707 (toll free in North America)
1-604-420-1585 (outside North America)
Fax: 1-800-994-7828 (toll free in North America)
1-604-420-1591 (outside North America)
Email: CustomerService@Xantrex.com
Web: www.xantrex.com
About This Guide
Conventions Used
The following conventions are used in this guide.
WARNING
Warnings identify conditions that could result in
personal injury or loss of life.
CAUTION
Cautions identify condi tions or pract ices that cou ld
result in damage to the XPower™ Powerpack unit
or to other equipment.
Important: These notes describe an important action item
or an item that you must pay attention to.
Note
: Notes describe additional information which may
add to your understanding of how to use the XPower
Powerpack.
About This Guide
References to XPower Powerpack
In this guide, both the XPower Powerpack 300 and the
XPower Powerpack 300 Plus (with the air compressor) are
referred to as XPower Powerpack when the information
applies to both models. However, when the information is
specific to one model, then reference is made specifically to
the XPower Powerpack 300 or to the XPower Powerpack
300 Plus.
Related Information
You can find more information about Xantrex Technology
Inc. as well as its products and services at www.xantrex.com
iv
Important Safety Information
The XPower Powerpack generates a similar type of AC
power as a normal household wall outlet. Operating the
XPower Powerpack incorrectly or misusing it may damage
the equipment or create hazardous conditions for the user.
Important: Before using your XPower Powerpack, be sure to
read and save these safety instructions.
Warnings and Cautions
WARNING: Shock hazard. Keep Away
from Children.
The XPower Powerpack generates the same potentially
lethal AC power as a normal household wall outlet. Do
not insert foreign objects into the AC Outlet, the DC
Power Socket, the Jumper Cable Port, or the ventilation
holes. Do not expose this product to water, rain, snow,
or spray.
Do not open the XPower Powerpack except to replace
the internal battery. Have a qualified technician
complete any service work.
CAUTION
Do not connect any AC appliance with the neutral
conductor connected to ground t o the X Pow er Pow erp ack.
v
Warnings and Cautions
CAUTION
Do not expose the XPower Powerpack to temperatures
over 104 °F (40 °C).
WARNING: Explosion hazard
Do not use this product where there are flammable fumes
or gases, such as in the bilge of a gasoline powered boat,
or near propane tanks. Do not use this product in an
enclosure containing automotive-type lead acid batteries.
These batteries, unlike the sealed AGM battery in
XPower Powerpack, vent explosive hydrogen gas which
can be ignited by sparks from electrical connections.
When working on electrical equipment, always ensure
someone is nearby to help you in an emergency.
WARNING: Heated surface
Ensure at least 2 inches (5 cm) air space is maintained on
all sides of the XPower Powerpack. During operation,
keep away from materials that may be affected by high
temperatures such as blankets, pillows and sleeping bags.
CAUTION
The jump-start feature is designed for short term operation
only—less than 4 seconds. Operating the jump-start
feature for more than 4 seconds may cause damage to the
unit. Allow the XPower Powerpack to cool down for 3–4
minutes after each jump start.
CAUTION: XPower Power pack 300 Plus
The compressor is designed for short term op erat ion onl y.
Operating the compressor over an extended per iod of time
will cause the compressor unit to overheat and may cause
damage. Allow the compressor to cool down for 10
minutes after each 10 minutes of continuous operation.
vi
Precautions When Working With Batteries
Precautions When Working With
Batteries
WARNING: Explosion and Fire Hazard
1. Follow all instructions published by the battery
manufacturer and the manufacturer of the equipment in
which the battery is installed.
2. Make sure the area around the battery is well ventilated.
3. Never smoke or allow a spark or flame in vicinity of the
engine or batteries.
4. Be careful not to drop a metal object on the battery or
allow a metal tool to simultaneously touch the positive
and negative cable ends or battery terminals. It might
spark or short-circuit the battery or other electrical parts
and cause an explosion.
5. Remove personal metal items such as rings, bracelets,
necklaces, and watches when working with a lead-acid
battery. A lead-acid battery produces a short circuit
current high enough to weld a ring or other similar
objects to metal, causing a severe burn.
6. If you need to remove a battery, always remove the
positive terminal from the battery first. Make sure all
accessories are off so you don’t cause an arc.
7. Someone should be within range of your voice, or close
enough to come to your aid when you work near a leadacid battery.
8. Have plenty of fresh water and soap nearby in case
battery acid contacts skin, clothing, and eyes.
9. Wear complete eye protection and clothing protection.
Avoid touching your eyes while working near batteries.
vii
Precautions for Using Rechargeable Appliances
10. If battery acid contacts skin or clothing, wash
immediately with so ap and wa ter. If aci d ente rs your ey e,
immediately flood it with running cold water for at least
twenty minutes and get medical attention immediately.
11. Keep a supply of baking soda on hand in the area of the
batteries. Baking soda neutralizes lead-acid battery
electrolyte.
Precautions for Using Rechargeable
Appliances
Most rechargeable battery-operated equipment uses a
separate charger or transformer that is plugged into an AC
receptacle and produces a low voltage charging output.
Some chargers for rechargeable batteries can be damaged if
connected to the XPower Powerpack.
Do not use the following with the XPower Powerpack:
• Small battery-operated appl iances lik e flashlig hts, raz ors,
and night lights that can be plugged directly into an AC
receptacle to recharge.
• Some chargers for battery packs used in hand power
tools. These affected chargers display a warning label
stating that dangerous voltages are present at the battery
terminals.
viii
Note
:
If you are unsure ab out us ing y our rechargeable appliance
with the XPower Powerpack, contact the equipment manufacturer
to determine the rechargeable appliance’s compatibility with the
modified sinewave AC waveform of the XPower Powerpack.
Contents
Important Safety Information
Warnings and Cautions- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - v
Precautions When Working With Batteries - - - - - - - - - - - - - - - vii
Precautions for Using Rechargeable Appli ances - - - - - - - - - - - viii
1Introduction
About the XPower Powerpa ck - - - - - - - - - - - - - - - - - - - - - - - - - 1
Comprehensive Protection - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
2Features
Materials List - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3
XPower Powe rpack Features - - - - - - - - - - - - - - - - - - - - - - - - - - 4
Front Panel Detail - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4
Air Compressor (XPower Powerpack 300 Plus only)- - - - - - - - - - 6
Right Side View - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
Left Side View - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8
Accessories- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9
3Operation
Operating C onditions and Guidelines - - - - - - - - - - - - - - - - - - - 11
Choosing a L ocation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12
Using XPower Powerpack for the First Time - - - - - - - - - - - - - - 13
Recharging with the AC Charger - - - - - - - - - - - - - - - - - - - - - - 13
Operating A C Appliances - - - - - - - - - - - - - - - - - - - - - - - - - - - 14
Understanding AC Appliances - - - - - - - - - - - - - - - - - - - - - - 14
ix
Contents
Operating an AC Appliance - - - - - - - - - - - - - - - - - - - - - - - - 16
Operating 12 Volt DC Appli ances - - - - - - - - - - - - - - - - - - - - - 17
Jump-starting a Vehicle Engine - - - - - - - - - - - - - - - - - - - - - - - 19
Using the Air Compressor: XPower Powerpack 300 Plus- - - - - - 21
Inflating Tires- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21
Inflating Small Sports Equipment - - - - - - - - - - - - - - - - - - - - 22
Connecting to an External Ba ttery - - - - - - - - - - - - - - - - - - - - - 23
4Maintenance
Battery Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25
Recharging the XPower Powerpack Battery- - - - - - - - - - - - - - - 26
Recharging with the AC Charger- - - - - - - - - - - - - - - - - - - - - 27
Recharging with the DC Charging Cable - - - - - - - - - - - - - - - 28
Recharging with a Generator’s Regulated 12 Volt DC Outlet- - 29
Recharging From a Solar Panel - - - - - - - - - - - - - - - - - - - - - - 30
Replacing th e Internal Battery - - - - - - - - - - - - - - - - - - - - - - - - 30
Battery Life - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 30
Obtaining a Replacement Battery - - - - - - - - - - - - - - - - - - - - 31
Replacing th e Battery - - - - - - - - - - - - - - - - - - - - - - - - - - - - 32
Replacing th e Fluorescent Tubes - - - - - - - - - - - - - - - - - - - - - - 34
Replacing th e External Fuse - - - - - - - - - - - - - - - - - - - - - - - - - 34
5 Troubleshooting
Common Problems - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 36
Buzz in Audio Equipment - - - - - - - - - - - - - - - - - - - - - - - - - 36
Television Interference - - - - - - - - - - - - - - - - - - - - - - - - - - - 36
Troubleshooting Reference - - - - - - - - - - - - - - - - - - - - - - - - - - 36
6 Specifications
Electrical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - 41
Physical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 43
x
7 Warranty and Product Information
Warranty Information- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 45
Returning a Product - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 47
Out of Warranty Service - - - - - - - - - - - - - - - - - - - - - - - - - - - - 48
Contacting Xantrex Customer Service- - - - - - - - - - - - - - - - - - - 49
Contents
xi
xii
Introduction
1
About the XPower Powerpack
Thank you for purchasing the XPower™ Powerpack.
Easy to use and designed for years of reliable service, the
XPower Powerpack can run many AC appliances and 12
volt DC appliances whenever you need power for work or
play, at home or on the road.
XPower Powerpack:
• Powers 115 volt AC appliances
• Powers 12 volt DC appliances
• Jump-starts vehicle engines
• Provides fluorescent lighting for emergency use
In addition, the XPower Powerpack 300 Plus with air
compressor inflates tires and small sports equipment.
1
Comprehensive Protection
Comprehensive Protection
Automatic overload
The XPower Powerpack has built -in protectio n against output
overload. If you connect an appliance to the AC Outlet that
draws more than 250 watts, or one which draws excessive
surge power, the power to the AC Outlet automatically shuts
off.
Overheating
The XPower Powerpack is protected fr om overhea ting. If the
inverter exceeds a safe temperature, power to the AC Outlet
automatically shuts off.
Low Battery Protection
Low battery protection protects the internal battery from
excessive discharge and possible damage. When the AC
Outlet On/Off swit ch is turned on , an audible ala rm alerts you
when the internal battery is nea rly dis char ged (10.7 volts DC)
and the unit turns off at 10.0 volts DC.
Jump-start Cables Safety F eature and R everse P olarity De tection
The XPower Powerpack has a special jump-start safety
feature that eliminates the sparking that sometimes occurs
when the jump-start cables are connected to a battery. The
XPower Powerpack can also detect a reverse polarity
connection and notifies you with an audible alarm and a
Battery Clips Connected Improperly (red light).
The battery to be jump-started must have a terminal voltage
of at least 4 volts in order to work with the XPower
Powerpack.
2
Features
2
Materials List
Your XPower Powerpack package includes these items:
❐ XPower Powerpack 300 or XPower Powerpack 300 Plus
❐ Owner’s Guide
❐ AC Charger
❐ DC Charging Cable
❐ Jump-start Cables
❐ Accessory bag
The XPower Powerpack 300 Plus also includes:
❐ Two nozzle adaptors for the compressor
❐ One sports needle adaptor for the compressor
If any of these materials are missing or are unsatisfactory in
any way, please contact Customer Service. See “Contacting
Xantrex Customer Service” on page 49 of this guide.
Chapter 2 describes the main features of the
XPower Powerpack. Xantrex recommends
that you familiarize yourself with these
features before operating the unit.
3
XPower Powerpack Features
XPower Powerpack Features
Front Panel Detail
①①①①
②②②②
④④④④
③③③③
Feature Description Note
①①①①
4
Battery Level indicators
illuminate when you press the
Battery Status button.
• 4 lights indicates full charge
• 3 lights indicates 3/4 charge
• 2 lights indicates 1/2 charge
• 1 light (red light): the battery is
discharged (empty) and must
be recharged promptly.
Battery Level indicators are
accurate only when the
XPower Powerpack has been
disconnected from all
appliances and all charging
sources for fifteen minutes.
Feature Description Note
Front Panel Detail
②②②②
③③③③
④④④④
Battery Status Button indicates
the charge state of the battery.
Recharge Indicator illuminates
only when the battery is being
recharged through the Charger
Input Socket and not through the
DC Charging Cable. The light is
amber when charging, and green
when the battery is fully charged.
Vehicle Jump-Start Features
• Reverse Polarity Alarm
sounds and the Battery Clips
Connected Improperly (red
light) illuminates when the
jump-start cables are
incorrectly connected to the
battery terminals.
• Battery Clips Connected
Properly (green light)
illuminates if jump-start cables
are correctly connected to the
positive and negative terminals
of the vehicle battery being
boosted.
Battery Level indicators are
inaccurate if you press the
Battery Status Button while
the XPower Powerpack is
running an appliance or is
being recharged.
Recharging with the AC
Charger is a true “plug-in-andforget” charging method.
Xantrex recommends leaving
the AC Charger connected
when the XPower Powerpack
is stored.
XPower Powerpack can detect
a reverse polarity condition
(caused by incorrectly
connecting the jump-start
cables to a battery) and
automatically stops the flow
of current.
The jump-start safety feature
prevents sparking at the
battery terminals and prevents
potential damage to your
vehicle’s electrical system.
The battery to be jump-started
must have a terminal voltage
of at least 4 volts in order to
work with the XPower
Powerpack.
Not
shown
Audible alarm (inside the unit)
sounds in the event of overheating,
low battery protection, an d reverse
polarity jump-start connection.
5
Air Compressor (XPower P owe rpac k 300 Plus only)
Air Compressor (XPower Powerpack 300
Plus only)
②②②②
③③③③
Feature Description
①①①①
②②②②
③③③③
④④④④
On/Off swi tch turns the compressor unit on and
off.
Pressure gauge shows the PSI (lb/in
Nozzle Adaptor Compartment
Valve connector with connector cord
④④④④
OFF
ON
①①①①
2
)
6
Right Side View
①①①①
②②②②
③③③③
④④④④
⑤⑤⑤⑤
Feature Description
Right Side View
①①①①
②②②②
③③③③
④④④④
⑤⑤⑤⑤
DC Power Socket can:
• Power 12 volt DC auto, RV or marine
appliances
• Recharge XPower Powerpack from a 12 volt
outlet in a vehicle using the DC Charging
Cable
AC Outlet On/Off switch illuminates when
switch is turned On.
AC Outlet is a standard 3-prong out l et s upp lyi ng
115 volts AC power fo r running an AC a ppliance.
Charger Input Socket for use with the AC
Charger supplied.
External replaceable fuse is a 40 amp 32 VDC
automotive blade-type fuse which is available at
many automotive parts stores.
7
Left Side View
Left Side View
Feature Description
①①①①
②②②②
②②②②
③③③③
①①①①
②②②②
③③③③
8
Fluorescent lights illuminate for about 25 hours
when the battery is fully charged.
Light On/Off Switch has three settings: Of f, One
Light, and Two Lights.
Jumper Cable Port supplies high power DC
current. The jump-start cables connect to the
Jumper Cable Port when boosting a vehicle’s
starting battery or when connecting an external
battery to the XPower Powerpack. The jump-start
cable connection is designed so that the jumpstart cable cannot be inserted incorrectly into the
Jumper Cable Port.
The jump-start safety feature prevents sparki ng at
the battery terminals and prevents potential
damage to your vehicle’s electrical system.
Accessories
Accessories
⑤⑤⑤⑤
①①①①
Feature Description
①①①①
②②②②
AC Charger lets you recharge the XPower
Powerpack from a standard AC wall outlet and can
only be used to recharge the internal battery of the
XPower Powerpack.
Jump-start cables provide a special jump-start
safety feature. This feature enables the XPower
Powerpack jump-start ability only if the XPower
Powerpack detects that the cables are connected to a
battery correctly. If the cables are connected to a
battery incorrectly, an alarm sounds and the Battery
Clips Connected Improperly (red light) illuminates.
②②②②
③③③③
④④④④
③③③③
④④④④
⑤⑤⑤⑤
DC Charging Cable lets you recharge the XPower
Powerpack from a 12 volt system in a car, SUV, RV
or a boat.
Accessory bag
Nozzle packet (XPower Powerpack 300 Plus only)
contains 3 nozzles adaptors (not shown) in the Nozzle
Adaptor Compartment.
9
10
Operation
3
Chapter 3 explains how to operate the
XPower Powerpack efficiently. This chapter
covers:
• Recharging the XPower Powerpack for
first time use
• Operating AC appliances and 12 volt DC
appliances
• Jump-starting a vehicle engine
• Connecting to an external battery for
additional run time
• Using the compressor on the XPower
Powerpack 300 Plus
Operating Conditions and Guidelines
CAUTION
Read all operating instructions before operating the
XPower Powerpack.
11
Choosing a Location
CAUTION
Do not use the XPower Powerpack to operate any AC
appliances or 12 volt DC appliances while recharging
with the AC Charger.
The AC Charger may fail if AC appliances or 12 volt
DC appliances are operated while the AC Charger is
connected.
CAUTION
The XPower Powerpack is not intended for use as a UPS
(Uninterruptible Power Supply).
Choosing a Location
WARNING: Fire or explosion
The XPower Powerpack contains components that tend
to produce arcs or sparks. To prevent fire or explosion,
do not operate the XPower Powerpack in compartments
containing batteries or flammable materials, or in
locations that require ignition-protected equipment.
:
12
The XPower Powerpack should be operated onl y in a location
that meets these requirements:
Dry Do not allow water or other l iquids to dr op or splash
on the XPower Powerpack.
Cool Ambient air temperature should be between 32 ºF
and 104 ºF (0 ºC and 40 ºC)—the cooler the better
within this range.
Ventilated Leave at least 2 inches (5 cm) clearance around the
XPower Powerpack for air flow. Ensure that the
ventilation openings are not obstructed.
Safe Do not operate the unit in the same compartment as
batteries or in any compartment capable of storing
flammabl e liquids like gasoline.
Protected
from battery
gases
Do not operate the unit where it will be exposed to
battery gases. These gases are very corrosive, and
prolonged exposure will damage the XPower
Powerpack.
Using XPower Powerpack for the First Time
Using XPower Powerpack for the First
Time
n
Important: Prior to operating your AC appliance or
12 volt DC appliance, ensure that the battery of the
XPower Powerpack is fully charged. If the battery has
been fully discharged, recharging with the AC Charger
may take up to 40 hours.
Be sure to rech arge t he XPower Powerpack immediately a fter
purchase. The easiest way to recharge the XPower
Powerpack is to use the AC Charger. See “Recharging with
the AC Charger” on page 13.
If you are interested in other options for recharging, see
“Recharging the XPower Powerpack Battery” on page 26.
If you keep the XPower Powerpack in storage, the battery
will discharge over time. Remember to recharge the battery
every three months to keep the XPower Powerpack
operational.
Recharging with the AC Charger
Note: The Battery Level indi cators are only accur ate when
the XPower Powerpack has been disconnected from all
appliances and all charging sources for fifteen minutes.
Recharging with the AC Charger is a true “plug-in-andforget” charging method. Xantrex recommends leaving the
AC Charger connected when the XPower Powerpack is
stored.
To recharge with the AC Charger:
1. Disconnect any 12 volt DC appliances.
2. Turn the AC Outlet On/Off switch to Off, and turn the
fluorescent light off.
13
Operating AC Appliances
3. Plug the AC Charger into a standard AC wall outlet.
4. Insert the AC Charger cable end into the Charger Input
Socket.
The Recharge indicator changes from amber to green
when charging is complete (about 40 hours if the battery
is completely discharged).
Important:
Powerpack assumes that there is 120 volts at the AC wall outlet. If
the voltage is less than 120 volts AC, it may take more than 40
hours to full recharge the XPower Powerpack. If, after 40 hours of
charging, the Recharge indicator is still amber and not green,
continue to charge the unit for another 15 hours. The battery will
be fully charged even if the Recharge indicator is still amber.
Note:
reduces to a maintenance charge mode, and the XPower
Powerpack may be left permanently connected to the AC Charg er .
Once fully charged, the charging current automatically
The 40 hour charging time for theXPower
Operating AC Appliances
Understanding AC Appliances
AC appliances are rated by how much electrical power (in
watts) they consume. XPower Powerpack can power most
appliances within its rating (250 watts 2.1 amps).
Some appliances may be damaged if they are connected to
the XPower Powerpack. See “Precautions for Using
Rechargeable Appliances” on page viii.
14
Some appliances may be difficult or impossible to operate
from the XPower Powerpack. They may have high surge
requirements or should not be run from the XPower
Powerpack. See “High Surge Appliances” on page 15.
Run Time on Typical AC Appliances
Operating AC Appliances
Note:
XPower Powerpack will operate before recharging is required.
The fewer watts an AC appliance uses, the longer the
Typical AC appliances that can be used on the XPower
Powerpack are listed in Table 1.
Table 1 AC Appliances and Run Times
AC Appliance Watts
Cordless telephone ( stand by) 5 40
Home security system 5 40
Clock radio 8 22
Portable stereo 10 17
Fluorescent work light 14 10
Fireplace fan 20 8
Laptop computer 25 6
Table lamp 40 3
Color TV – 13 inches 60 2.5
1. Repr esents actua l power consu mption as mea sured on samp le
appliances.
2. Operating times assume a fully charged battery and may vary
based on mode/brand of product.
1
Hours
2
High Surge Appliances
The wattage rating of AC appliances is the average power
used by the appliance. Appliances such as televisions,
computer monitors, and appliances with motors consume
much more p ower than thei r average rating when they are
first switched on.
Although XPower Powerpack can supply momentary surge
power up to 500 watts, some appliances may exceed the
capabilities of the XPower Powerpack and trigger the
15
Operating AC Appliances
inverter’s safety overload shutdown circuit. See
“Troublesh oot ing Reference” on page 36 for the reset
procedure.
Trouble Appliances
Some appliances may be damaged if they are connected to
the XPower Powerpack. See “Precautions for Using
Rechargeable Appliances” on page viii.
Operating Several Appliances at Once
Y o u can run several AC appli ances if the total rating of all the
appliances (in watts) does not exceed 250 watts. You can run
appliances using an AC power bar.
Run time, however, will decrease accordingly with the
number of applian ces being op erated and the AC power be ing
consumed.
Operating an AC Appliance
Before operating your AC appliance, ensure that the battery
of the XPower Powerpack is fully charged. See “Recharging
with the AC Charger” on page 13 for details.
16
To operate an AC appliance:
1. Open the protective covering on the right side of the
XPower Powerpack. Turn the AC Outlet On/Off switch
to the On position.
The switch illuminates to indicate AC power is available
at the AC Outlet.
2. Plug the AC appliance into the AC Outlet and turn the
appliance on. XPower Powerpack will operate most
devices rated up to 250 watts.
3. Recharge the XPower Powerpack as soon as possible
after each use.
Operating 12 Volt DC Appliances
When using the XPower Powerpack to operate an AC
appliance and the low battery warning sounds, the
warning gives you time to shut your AC appliance off
before loss of AC power.
If you ignore the warning, the XPower Powerpack
automatically turns off a few minutes later to prevent
battery damage.
In the event of an overload, low battery voltage or
overheating, the XPower Powerpack automatically shuts
down.
Operating 12 Volt DC Appliances
The XPower Powerpack can operate 12 volt DC auto, RV,
marine, or other portable appliances that draw 12 amps or
less from a 12 volt DC power outlet or from a vehicle’s
lighter socket.
CAUTION Equipment damage
The DC Power Socket does not automatically switch off
when the internal battery is discharged. To protect the
internal battery against damage resulting from total
discharge, Xantrex recommends that the AC Outlet
On/Off switch is turned On when using the XPower
Powerpack to operate a 12 volt DC appliance.
Having the AC Outlet On/Off switch turned On enables
the alarm to warn you when the 12 volt DC appliance has
nearly depleted the internal battery.
Note:
the XPower Powerpack will operate before recharging is required.
The fewer watts a 12 volt DC appliance draws, the longer
17
Operating 12 Volt DC Appliances
Typical 12 volt DC appliances that can be used on the
XPower Powerpack are listed in Table 2.
Table 2 12 Volt DC Appliances and Run Times
12 Volt DC Appliance Watts
Cellular telephone
Fluorescent light (built into
the unit)
Stereo/CD player 10 19
Portable Cooler 30 4
1. Represents actual power consumption as measured on sample
appliances.
2. Operat ing tim es ass ume a f ull y char ged ba tt e ry an d may ver y
based on model or bran d of appliance.
3. Represe nt s talks time available from 10 recharge cycles.
3
1
630
825
Hours
2
To operate a 12 volt DC appliance:
1. Plug the 12 volt DC appliance into the DC power socket
on the right side of the unit, and turn the 12 volt DC
appliance on (if required).
If the 12 volt DC appliance draws more th an 12 amps (or
has a short c ircuit defect), the internal c ircuit breaker of
the XPower Powerpack shu ts of f the power t o the 12 volt
DC appliance. If this occurs, unplug the 12 volt DC
appliance, and the internal circuit breaker automatically
resets after a few seconds.
18
2. Fully recharge the XPower Powerpack as soon as
possible after each use.
As the DC power socket is internally wired directly to the
internal battery, extended operation of a 12 volt DC
appliance may result in excessive battery discharge. See
Caution for “Equipment damage” on page 17.
Jump-starting a V eh icle Engine
Jump-starting a Vehicle Engine
You can use the XPower Powerpack to jump-start a vehicle
engine that has a 12 volt starting battery using the supplied
Jump-Start Cables.
Important:
starting your vehicle as they are different from the instructions
supplied with other jump-start products or booster cables.
Closely follow these instructions for jump-
To jump-start a vehicle or boat engine:
CAUTION
The jump-start feature is designed for short term operation
only—less than 4 seconds. Operating the jump-start
feature for more than 4 seconds may cause damage to the
unit. Allow the XPower Powerpack to cool down for 3–4
minutes after each jump start.
1. Turn off the vehicle or boat ignition and all accessories.
2. Engage the park or emergency brake and place the
transmission in park for an automatic or ne utral for a
manual.
3. If jump-starting a boat engine, purge the engine
compartment and bilge of all fumes before jump-starting.
4. Connect the jump -sta rt ca bles to the jumper cable port on
the left side of the XPower Powerpack.
5. Position the XPower Powerpack on a flat, stable surface
near the battery and away from all moving parts of the
engine.
6. Connect the red positive (+) clip of the jump-start cables
to the positive (+) terminal of the engine battery.
The battery’s positive terminal is usually larger in
diameter than the negati ve terminal . In most vehicl es, the
battery’s positive terminal has a red wire connected to it.
19
Jump-starting a Vehicle Engine
7. Connect the black negative (–) clip of the jump-start
cables to the engine block, cylinder head, or other
stationary heavy metal pa rt of the motor, or to the
negative (–) battery terminal.
The Batter y Clips Connected Properl y (green light)
illuminates.
Before starting the engine, make sure the XPower
Powerpack and the jump-start cables are clear of belts
and fans. Do not crank the engine for more than 4
seconds. Once the engine has started, go to Step 10.
OR
The reverse polarity alarm sounds and the Battery Clips
Connected Improperly (red light) illuminates.
8. Remove the red positive (+) clip first, and then the black
negative clip (–) to cancel the alarm.
9. Repeat steps 1, 5, 6, and 7.
When the Battery Clip s Connect ed Prop erly ( gre en light )
is illuminated, make sure that the XPower Powerpack
and the jump-start cables are clear of belts and fans
before attempting to start the engine.
20
WARNING: Explosion
Do not remove the jump-start cables from the Jumper
Cable Port when the positive and negative clips are
connected to the vehicle’s battery terminals. Removing the
jump-start cables from the Jumper Cable Port while they
are connected to the vehicle’s battery terminals disables
the jump-start safety feature and could result in sparking
and explosion.
10. Remove the red positive (+) clip and then the black
negative (–) clip from the vehicle’s battery terminal.
11. Remove the jump-start cables from the Jumper Cable
Port.
Important:
possible after each use. See “Recharging the XPower
Powerpack Battery” on page 26.
Recharge the XPower Powerpack as soon as
Using the Air Compressor: XPower Powerpac k 300 Plus
Using the Air Compressor: XPower
Powerpack 300 Plus
CAUTION
The compressor is designed for short term op erat ion onl y.
Operating the compressor over an extended per iod of time
will cause the compressor unit to overheat and may cause
damage. Allow the compressor to cool down for 10
minutes after each 10 minutes of continuous operation.
CAUTION
Do not leave the compressor unattended while in
operation. Keep out of reach of children.
CAUTION
Do not overinflate article. Follow the manufacturer’s
recommended pressure on tires and sports equipment.
Inflating Tires
To inflate your vehicle, motorcycle, or bicycle tires:
1. Place the valve co nnec tor s ecure ly on the t ire v alve stem ,
and close the thumb latch.
2. Turn the compressor on, and inflate your tire to the
recommended pressure.
3. Tur n the compr ess or off after appropriate pres sur e is
reached.
CAUTION
Allow the compressor to cool down for 10 minutes after
each 10 minutes of continuous operation.
21
Using the Air Compressor: XPower Powerpack 300 Plus
4. Open the thumb latch and remove the valve connector
from the valve stem.
5. Check air pressure with a pressure gauge.
Note: Leave the thumb latch in the open position for
storing to relieve pressure on the internal mechanism.
Inflating Small Sports Equipment
You can use the compres sor to inf late small s ports equipmen t
such as balls (soccer balls and footballs) and small air
mattresses.
CAUTION
The XPower Powerpack cannot be used to inflate large
capacity inflatables such as float tubes, large air
mattresses, and inflatable boats. These types of products
require extended inflating times which may damage the
compressor.
To inflate small sports equipment:
22
1. Place the valve connector fully on or into the valve
receptacle on the item. Go to Step 4.
OR
If necessary, use a supplied nozzle adaptor.
2. Choose the appropriate nozzle adaptor, insert the nozzle
adaptor int o the valve stem and close the thumb latch.
3. Insert nozzle adaptor into the valve receptacle of the
item.
4. Turn the compressor on and inflate to appropriate
pressure.
CAUTION
Allow the compressor to cool down for 10 minutes after
each 10 minutes of continuous operation.
Connecting to an External Battery
5. Tur n the compr ess or off before removing nozzle adaptor
from valve stem.
6. Remove nozzle adaptor from valve connector and store
in storage compartment.
Note: Leave the thumb latch in the open position for
storing to relieve pressure on the internal mechanism.
Connecting to an External Battery
You can extend battery operating times by connecting the
XPower Powerpack to a larger external ba ttery.
For example, an external 60 amp-hour battery gives
approximately three and one-half times the operating time of
the XPower Powerpack internal 20 amp-hour battery.
WARNING: Acid spills
Use a sealed, non-spillable battery for indoor use.
Common auto and marine batteries are not suitable for
indoor use unless their fumes are vented outdoors.
Common auto and marine batteries contain acid, which
is hazardous if spilled. Wear eye protection and
protective clothing when connecting the XPower
Powerpack to an external battery.
To connect the XPower Powerpack to an external battery
using the jump-start cables:
1. Connect the jump-start cables to the Jumper Cable Port
on the left side of the XPower Powerpack.
2. Connect the red positive (+) clip of the jump-start cables
to the red positive (+) terminal of the exter nal battery.
3. Connect the black negative (–) clip of the jump-start
cables to the black negative (–) terminal of the external
battery.
23
Connecting to an External Battery
The Batter y Clips Connected Properl y (green light)
illuminates. You can now use the XPower Powerpack.
OR
The reverse polarity alarm sounds and the Battery Clips
Connected Improperly (red light) illuminates, go to Step
4.
4. Remove the red positive (+) clip first, and then the black
negative clip (–) to cancel the alarm.
5. Repeat steps 2 and 3.
WARNING: Sparking and Explosion
Do not remove the jump-start cables from the jumper
cable port when the positive and negative clips are
connected to the terminals of the external battery.
Removing the jump-start cable from the jumper-cable
port while they are connected to the vehicle’s battery
terminals will disable the jump-start safety feature and
could result in sparking or explosion.
24
To disconnect the jump-start cables from an external
battery and from the XPower Powerpack:
1. To disconnect the XPower Powerpack from the external
battery when the external battery is discharged or no
longer needed, remove the red positive (+) clip, and then
remove the black negative (–) clip.
2. Remove the jump-start cables from the Jumper Cable
Port.
3. Recharge the XPower Powerpack as soon as possible
after use.
Maintenance
4
Battery Maintenance
All rechargeable batteries gradually discharge when left
standing, and you need to recharge them periodically to
maintain maximum battery capacity. The AC Charger
supplied with the XPower Powerpack is designed to regulate
the charging pro cess, ens uring th at the bat tery is always ful ly
charged but never overcharged. To ensure safe recharging
Chapter 4 provides information on
maintaining your internal battery, recharging
options for the internal battery, and replacing
user-replaceable parts.
Routine maintenance is required to keep
your XPower Powerpack operating properly.
Occasionally clean the exterior of the unit
with a damp cloth to remove the
accumulated dust and dirt.
WARNING: Shock hazard
Disconnect all sources of AC power and DC power
before doing any type of maintenance.
25
Recharging the XPower Powerpack Battery
and maximum battery life, recharge the XPower Powerpack
only with the Xantrex supplied chargers or approved battery
chargers.
s.
CAUTION
Due to inherent self-discharge, lead acid batteries must be
charged at least every 3 months, especially in a warm
environment. Leaving a battery in a discharged state, or
not recharging every 3 months, may result in permanent
battery damage.
CAUTION
Do not attempt to recharge the XPower Powerpack batter y
if it is frozen. Gradually warm the frozen battery to 32 °F
(0 °C) before recharging.
Recharging the XPower Powerpack
Battery
26
To check the battery’s charge level, press the Battery Status
button.
Note: Battery Level indic at ors ar e only accurate when the
XPower Powerpack has been disconnected from all
appliances and all charging sources for fifteen minutes.
You can recharge the battery using:
• the fully automatic “plug-in-and-forget” AC Charger.
• the DC Charging Cable to recharge from your vehicle as
you drive.
• a generator equipped with a regulated 12 volt battery
charging outlet.
• a solar panel.
Recharging the XPower Powerpack Batte r y
Rechargin g wi th th e AC Ch a rg e r
Recharging with the AC Charger is a true “plug-in-andforget” charging method.
To recharge with the AC Charger:
1. Disconnect any 12 volt DC appliances.
2. Turn the AC Outlet On/Off switch to off, and turn the
fluorescent light switch off.
3. Plug the AC Charger into a standard AC wall outlet.
4. Insert the AC Charger cable end into the Charger Input
Socket.
5. While the XPower Powerpack is recharging, the
Recharge indicator is amber. If the battery is completely
discharged, a typical recharge may take up to 40 hours.
When fully charged, the Recharge indicator changes to
green and the XPower Powerpack is ready to use.
Important:
Powerpack assumes that there is 120 volts at the AC wall outlet. If
the voltage is less than 120 volts AC, it may take more than 40
hours to fully recharge the XPower Powerpack. If, after 40 hours
of charging, the Recharge indicator is still amber and not green,
continue to charge the unit for another 15 hours. The battery will
be fully charged even if the Recharge indicator is still amber.
The 40 hour charging time for the XPower
Once the battery is fully charged, the charging voltage
and current automaticall y reduces to a lo w maintenance
level and the XPower Powerpack may be left
permanently connected to the AC Charger. If your utility
power is interrupted, the charging process automatically
restarts when power returns.
CAUTION
Do not operate AC or DC appliances while the XPower
Powerpack is being recharged with the AC Charger.
The AC Charger may fail if AC appliances or 12 volt
DC appliances are operated while the AC Charger is
connected.
27
Recharging the XPower Powerpack Battery
Rechargin g wi th th e DC Ch a rg i n g Ca ble
Using the DC Charging Cable, the XPower Powerpack can
be recharged while you drive your vehicle.
Important:
XPower Powerpack does not operate with this charging method,
most vehicle voltage regulators will ensure that the XPower
Powerpack is not overcharged.
Although the charge regulation circuitry in the
CAUTION
Do not use this recharging method if your vehicle has
abnormally high voltage electrical systems that operate
above 15 volts DC.
CAUTION
Do not operate AC or DC appliances while the XPower
Powerpack is being recharged with the DC Charging
Cable from your vehicle.
T o r echarge th e XPower Powerpack whil e you drive usi ng
the DC Charging Cable:
1. While the vehicle engine is running, plug one end of the
DC Charging Cable into the DC Power Socket of the
XPower Powerpack.
2. Plug the opposite end of the DC Charging Cable into the
vehicle’s lighter socket or 12 volt accessory outlet.
28
3. Once the XPower Powerpack is fully charged or if your
vehicle’s engine is not running, disconnect the DC
Charging Cable from both sockets.
Most of the XPower Powerpack’s capacity will be
restored in four hours while the vehicle engine is
running.
Note:
XPower Powerpack is recharged through the DC Charging Cable.
The Recharge indicator will not illuminate when the
Recharging the XPower Powerpack Batte r y
Note: Battery Level indic at ors ar e only accurate when the
XPower Powerpack has been disconnected from all
appliances and all charging sources for fifteen minutes.
Important: Do not leave the XPower Powerpack
permanently connecte d to the vehicl e’s lighter socke t or
12 volt accessory outlet.
Recharging with a Generator’s Regulated 12 Volt DC Outlet
CAUTION
The generator output must be intended for battery
charging and have an output of 15 volts or less. An
unregulated output or one that exceeds 15 volts DC can
damage the battery.
Refer to the Owner’s Guide accompan ying your genera tor for
detailed instr uctions on conne cting the gene rator to a uni t like
the XPower Powerpack.
You can rechar ge the battery of th e XPower Powerpac k using
a generator in several ways:
• Using the AC Charger to recharge the XPower
Powerpack from a generator is possible, but would
require extended generator running time.
• Using a generator which has an auxiliary regulated 12
volt DC output designed for charging 12 volt batteries.
Most generators are equipped with them. Use this power
source for faster charging.
• Using a generator with a lighter socket for its 12 volt
output. Follow the connection instructions in
“Recharging with the DC Charging Cable” on page 28.
Most of the XPower Powerpack’s battery capacity will be
recharged in a few hours.
29
Replacing the Internal Battery
Note: Battery Level indic at ors ar e only accurate when the
XPower Powerpack has been disconnected from all
appliances and all charging sources for fifteen minutes.
Recharging From a Solar Panel
Small, unregulated 12 volt solar panels rated to produce a
maximum of 2.5 amps (or 30 watts) can be used to char ge the
XPower Powerpack through the Charger Input Socket.
You will need to purchase a standard 5.5 mm OD x 2.5 mm
ID DC Coaxial (barrel type) connector to mate with the
Charger Input Socket.
To recharge with a solar panel:
1. Connect the solar panel’s red positive (+) wire to the
coaxial plug’s inner contact.
2. Connect the solar panel’s black negative (–) wire to the
plug’s outer contact.
Once the connector is inserted into the Charger Input
Socket and the solar panel is placed in the sun, the
XPower Powerpack charges automatically just as with
the AC Charger. See “Recharging with the AC Charger”
on page 27.
It takes about ten hours in direct sunlight to recharge the
XPower Powerpack from a 2.5 amp solar panel.
Replacing the Internal Battery
Battery Life
The high quality battery used in the XPower Powerpack will
serve as a reliable power source for years when properly
maintained.
To maximize battery life, it is important to recharge the
XPower Powerpack battery after each use.
30
Important: Recharge the XPower Powerpack fully
at least every three months if it is placed in storage or in
a vehicle tr unk. Store in a location that maintains a
temperature range of 32 °F to 86 °F (0 °C to 30 °C).
CAUTION
Discharging the internal battery below 10.0 volts will
damage the battery and shorten its life.
Obtaining a Replacement Battery
Replacement batteries are available from stores that
specialize in and have a selection of lead acid, AGM
(Absorbed Glass Mat) batteries.
Refer to Table 3 for a listing of batteries approved for use
with the XPower Powerpack:
Table 3 Approved Replacement Batteries
Replacement Battery Where to Buy
Replacing the Internal Battery
Panasonic
#LC–X1220P
(12 V 20 Ah)
EnerSys
#NPX–80
(12 V 20 Ah)
Panasonic:
Tel: 1-800-833-9626
web: www.pasc.panason ic.com
Digi-Key
Tel: 1-800-344-4539
EnerSys
Tel: 1-800-962-1287 (Eastern US)
Tel: 1-800-423-4667 (Western US)
web: www.EnersysStationary.com
31
Replacing the Internal Battery
Replacing the Battery
WARNING: Shock or Electrical Hazard
Read this entire section before disassembling the unit.
Before attempting to replace the internal battery, make sure:
• You disconnect any charging cables, 12 volt DC
appliances, and AC appliances from the XPower
Powerpack.
• You turn off the AC Outlet On/Off switch and turn off
the fluores cent light switch.
• You remove the jump-start cables.
WARNING
If you do not know how to safely remove and install
batteries, have this task performed by a qualified service
technician.
32
WARNING
When installing the replacement battery, make sure the
battery polarity is correct. Reverse polarity will damage
the XPower Powerpack and could cause serious injury.
Replacing the Internal Battery
To replace the battery:
1. Place the XPower Powerpack upright on a stable, level
surface.
2. On the XPower Powerpack 300, unscrew the four
fasteners on the battery cover. Place the fasteners in the
cover for safe keeping.
On the XPower Powerpack 300 Plus, unscrew the four
fasteners on the compressor unit. Place the fasteners in
the cover for safe keeping.
XPower Powerpack 300
Fasteners
3. Disconnect the wires on the battery only.
Important:
the XPower Powerpack.
4. After removing the old battery, position the new battery
close to the back of the XPower Powerpack.
Make sure the positive battery terminal is next to the red
positive (+) intern al cable and the black negati ve terminal
is next to the black negative (–) internal cable.
XPower Powerpack 300 Plus
OFF
ON
Fasteners
Do not disconnect the wires on the main frame of
5. Securely fasten the bolt, washer, and nut that holds the
red positive (+) cable to the positive (+) battery terminal
and the black negative (–) cable to the negative (–)
battery terminal.
33
Replacing the Fluorescent T ubes
6. Do not overtighten the nut and bolt. Consult the battery
manufacturer for torque specifications.
7. On the XPower Powerpa ck 300, re place the batter y cover
and the four fasteners.
On the XPower Powerpack 300 Plus, replace the
compressor unit and the four fasteners.
8. Dispose of the old battery in an environmentally
responsible manner.
Replacing the Fluorescent Tubes
To replace a fluorescent tube:
1. Turn the light switch off.
2. Remove the cle ar cov er by grasping it on each si de at the
top and pulling the top of the cover away from the unit.
3. Gently grasp the fluorescent tube and rotate ¼ turn to
remove it.
4. Insert the replacement tube and rotate ¼ turn to lock the
tube in place.
5. Reattach the clear cover.
Replacing the External Fuse
The replacement fuse is a 4 0 amp 32 VDC car fu se which can
be purchased at any a uto mo ti ve s hop. T o r eplace the external
fuse:
1. Open the protective cover on the right side of the unit.
2. Remove the fuse.
3. Insert the r eplacement fuse. Ensure the replacement f use
is rated at 40 amps.
34
Troubleshooting
5
Troubleshooting will help you identify the
common problems than can occur with the
XPower Powerpack.
Read this chapter before calling Xantrex
Customer Service.
If you cannot solve the problem with the
XPower Powerpack, record the information
asked for on “Contacting Xantrex Customer
Service” on page 49 and then call Customer
Service.
The information recorded on page 49 will
help our Customer Service Representatives
to assist you better.
35
Common Problems
Common Problems
Buzz in Audio Equi p ment
Some inexpensive stereo systems have inadequate internal
power-supply filtering and may buzz slightly when powered
by the XPower Powerpack . The best s oluti on to e limina te th e
buzzing is to use an audio system with a good quality filter.
Television Interference
The XPower Powerpack is shielded to minimize interference
with TV signals. If TV signals are weak, you may see
interferen ce in the form of lines scrolling across the TV
screen. Try one of the following suggestions to minimize or
eliminate the interference:
• Use an extension cord to increase the distance between
the XPower Powerpack and the TV, antenna, and cables.
• Adjust the orientation of the XPower Powerpack,
television, antenna, and cables.
• Maximize TV signal strength by using a better antenna.
Use a shielded antenna cable where possible.
• Try a different TV . Different models vary considerably in
their susceptibility to interference.
Troubleshooting Reference
WARNING: Electric shock hazard
Do not remove the cover of the XPower Powerpack or
disassemble the XPower Powerpack except to replace
the internal battery. The XPower Powerpack does not
contain any internal user-serviceable parts and
attempting to service the unit yourself could result in
electrical shock or burn.
36
Table 4 Troubleshooting reference
Problem Possible Cause Solution
Troubleshooting Reference
AC appliance
will not
operate; the
audible alarm
is not
sounding.
AC appliance
will not
operate; the
audible alarm
is sounding.
Run time is
less than
expected.
AC appliance rated
more than 250 watts,
the safety overload has
tripped.
AC appliance is rated
less than 250 watts,
high starting surg e has
tripped the safety
overload.
Battery has dischar ged
to 10.0 volts.
Inverter has
overheated due to poor
ventilation or
excessively warm
environmental
conditions.
Internal battery is not
fully charged.
AC appliance power
consumption is higher
than expected.
Use an AC appliance with a power
rating less than 250 watts.
AC appliance may exceed the
XPower Powerpack’s surge
capability. Us e an AC appliance with
a starting surge within the XPower
Powerpack surge rating.
Turn the AC Outlet On/Off switch
off and recharge the XPower
Powerpack.
Turn the AC Outlet On/Off switch
off and allow the XPower
Powerpack to cool for 15 m inut es or
more. Clear blocked fan opening or
remove objects covering the unit,
then restart the XPower Powerpack.
Move to a cooler environment.
Recharge using the AC Charger,
until Recharge indicator is green.
Check AC appliance power or
wattage rating (or current draw for
12 volt DC appliances) and compare
with Table 1, “AC Appliances and
Run Times,” on page 15 and Table 2,
“12 Volt DC Appliances and Run
Times,” on page 18.
37
Troubleshooting Reference
Table 4 Troubleshooting reference
Problem Possible Cause Solution
Measured
output voltage
is too low.
The battery
clips of the
jump-start
cables measure
zero volts.
Charging light
is Off when
AC Charger is
connected
Use of an
average-reading, AC
voltmeter to read
output voltage.
Battery is almost fully
discharged.
No voltage is present
at the battery clips of
the jump-start cable
unless they are
properly connected to
an external battery.
No AC power at the
wall receptacle.
AC Charger is faulty.
The modified sinewave (MSW)
output of the XPower Powerpack
requires a true RMS reading meter,
such as the Fluke 87 series, for
accurate measurement.
Press Battery Status button to verify
battery status and recharge the
XPower Powerpack as necessary.
Battery Level indicators are only
accurate when the XPower
Powerpack has been disconnected
from all appliances and all charging
sources for fifteen minutes.
Connect battery clips of the jumpstart cable correctly to an external
battery.
Ensure power is available at the wall
receptacle.
Replace the AC Charger.
Overload
shutdown
38
Appliance power
requirements exceed
the capability of the
XPower Powerpack.
Unplug the appliance and confirm
that the appliance’s power
requirement is 250 watts or less
before attempting to restart the
appliance.
Table 4 Troubleshooting reference
Problem Possible Cause Solution
Troubleshooting Reference
Extreme
overload, 40
amp external
fuse opens.
Appliance power
requirements greatly
exceed the capability
of the XPower
Powerpack.
Overtemperature
shutdown
Inverter has
overheated due to poor
ventilation or
excessively warm
environmental
conditions.
Alarm sounds Internal battery is
nearly discharged.
(10.7 volts).
If you ignore this
warning, the XPower
Powerpack
automatically switches
off when the battery
reaches 10.0 volts.
Replace the fuse with a 40 A, 32
VDC automotive blade-type fuse
which is available at many
automotive parts stores.
Reduce appliance power
requirements to within power rating
of the XPower Powerpack.
Turn off the AC Outlet On/Off
switch, and let the XPower
Powerpack cool down.
Recharge the XPower Powerpack.
Recharge light
is amber
(indicating
recharging)
while battery
level indicates
full.
Battery status reading
is incorrect during
recharge.
Battery Level
indicators are only
accurate when the
XPower Powerpack
has been disconnected
from all appliances
and all charging
sources for fifteen
minutes.
Allow Recharge cycle to go into
Ready mode.
Unplug the charging sources and any
appliances and let the XPower
Powerpack rest for 15 minutes to get
an accurate reading.
39
Troubleshooting Reference
Table 4 Troubleshooting reference
Problem Possible Cause Solution
Recharge light
is still amber
and not green
after 40 hours
of charging.
The
compressor
runs but won’t
inflate
(XPower
Powerpack
300 Plus only).
The
compressor
runs slowly
(XPower
Powerpack
300 Plus only).
The engine
being jump
started will not
start.
The voltage at the AC
wall outlet is less than
120 volts AC.
The valve connector
may not be securely
placed on the valve
stem.
The item being
inflated may have a
leak.
The compressor may
have overheated from
excessive use.
Battery voltage is too
low.
XPower Powerpack
battery is not fully
charged.
The engine condition
is poor.
Continue to charge the XPower
Powerpack for another 15 hours. The
battery will be fully charged even if
the Recharge light is still amber.
Check that the valve connector is
securely placed on the valve stem
before closing the thumb latch.
Check that the item being inflated
has no leaks.
Check the compressor hose for any
breaks or leaks at connections.
Turn off the compressor and let it
cool down.
Check the condition of the internal
battery. The battery may need to be
recharged or replaced.
Recharge the XPower Powerpack
battery.
Have the engine serviced.
40
The engine start
capacity exceeds the
XPower Powerpack
jump-start capability.
Specifications
6
Electrical Specifications
\
12 Volt DC Section
Internal battery type sealed, AGM (Absorbed
Glass Mat) lead acid
Internal battery voltage (nominal) 12 VDC
Internal battery capacity (minimum) 20 Ah
Internal battery CCA rating 200 CCA
DC Power Socket (maximum continuous load) 12 A with automatic reset
Built-in fluorescent lamp (replaceable) two, 4 W bulbs
41
Electrical Specifications
AC Power Section
Output power
• Continuous output power
• Five minute AC output power
• AC output surge capacity
250 W
300 W
500 W
Output voltage 115 ± 10 VAC RMS
Output fre quency 60 Hz ± 4 Hz
Output wave form modified sinewave
No load current draw <0.20A DC
Input voltage range 10.0 to 15.0 VDC
Low battery alarm 10.7 VDC
Low battery shutdown 10.0 VDC
High battery voltage shutdown Yes, automatic reset
Over temperature shutdown Yes, automatic reset
Overload shutdown Yes, automatic reset
AC output short circuit protection Yes, automatic reset
Fuse 40 A (user-replaceable)
Operating temperature range 32 ºF to 104 ºF
(0 ºC to 40 ºC)
Storage temperature range 32 °F to 86 °F
(0 ºC to 30 ºC)
Internal Battery Charging Controller System
AC Charger bulk charging current 500 mA
Peak charging voltage (nominal) 14.5 V
Charge restart voltage (nominal) 12.9 V
Float charge after full charge is completed
1 mA
(nominal)
AC Charger input socket maximum current 2.5 A
42
Physical Specifications
Air compressor (XPower Powerpack 300
Plus only)
Accessories
Jump-start cables 39 inches (1 m), 8 AWG wire
DC charge cable 39 inches (1 m) 18 AWG with
AC Charger input 120 ± 10 VAC, 60 Hz
Nozzle adaptor (for air compressor on the
XPower Powerpack 300 Plus only)
250 PSI (lb/in
with black and red battery
clips
male to male lighter plugs
two nozzle adaptors
one sports needle adaptor
2
)
Physical Specifications
XPower Powerpack 300 XPower Powerpack 300 Plus
Depth 5.1 inches (13.0 cm) 7.2 inches (18.2 cm)
Width 12.5 inches (31.8 cm) 12.5 inches (31.8 cm)
Height 11.8 inches (30.0 cm) 11.8 inches (30.0 cm)
Weight 18.0 lbs (8.2 kg) 20.0 lbs (9.0 kg)
Important: All specifications are subject to change without notice.
43
44
Warranty and
Product
7
Information
Warranty Information
What does this warranty cover? Xantrex manufactures its
products from parts and components that are new or
equivalent to new, in accordance with industry standard
practices. This warranty covers any defects in workmanship
or materials.
How long does the coverage last?
months (6) months from the date of purchase. Implied
warranties of merchantability and fitness for a particular
purpose are limited to six months from date of purchase.
Some jurisdictions do not allow limitations on how long an
implied warranty lasts , so th e above li mitati on may not app ly
to you.
What does this warranty not cover? This warranty will not
apply where the product has been misused, neglected,
improperly installed, physically damaged or altered, either
internally or exte rnally, or damaged from improper use or use
in an unsuitable environment. Xantrex does not warrant
uninterrupted operation of its products. Xantrex shall not be
This warranty lasts for si x
45
Warranty Information
liable for damages, whether direct, incidental, special, or
consequential, or economic loss even though caused by the
negligence or fault of Xantrex. Some jurisdictions do not
allow the exclusion or limitation of incidental or
consequential damages, so the above limitation or exclusion
may not apply to you.
What will Xantrex do? At its option, Xantrex will repair or
replace the defective product free of charge. Xantrex will,
also at its option, use new and/ or reconditioned parts made by
various manufacturers in performing warranty repair and
building replacement products. If Xantrex repairs or repl ac es
a product, its warranty term is not extended. Xantrex owns all
parts removed from repaired products.
Service during warranty?
In order to qualify for the
warranty, a dated proof of purchase must be provid ed and the
product must not be disassembled or modified without prior
authorization by Xantrex. If your product requires warranty
service, please return it to the place of purchase along with a
copy of your dated proof of purchase. If you are unable to
contact your merchant, or the merchant is unable to provide
service, contact Xantrex directly:
Phone: 1-800-670-0707 (toll free in North America)
1-604-420-1585 (outside of North America)
Fax: 1-800-994-7828 (toll free in North America)
1-604-420-1591 (outside of North America)
Email: CustomerService@xantrex.com
Web: www.xantrex.com
46
Returning a Product
You must obtain a Return Material Authorization (RMA)
number from Xantrex before returning a product directly to
Xantrex.
When you contact Xantrex to obtain service, be prepared to
supply the following information:
• Serial number of your XPower Powerpack
• Date of purchase
• Information about the use of the XPower Powerpack
If you are returning a product from the USA or Canada:
1. Obtain an RMA number and a shipping address from
Xantrex. Products returned without an RMA number or
shipped collect will be refused.
2. Package the unit safely, preferably using the original
packing materials. Include the following with your
shipment:
•The RMA number
• A copy of your dated proof of purchase
• A return address where the repaired unit can be sh ipped
• A contact telephone number
• A brief description of the problem
3. Ship the unit to the address provided in Step 1, freight
prepaid. Xantrex recommends that you obtain proof of
delivery.
Retur ning a Product
47
Out of Warranty Service
How other laws apply
This warranty gives you spe cific legal
rights, and you may also have other rights which vary from
jurisdiction to jurisdiction.
For our Canadian customers When us ed herein “implied
warranties of merchantability and fitness for a particular
purpose” includes all warranties and conditions, express or
implied, statutory or otherwise, including without limitation
implied warranties and conditions of merchantability and
fitness for a particular purpose.
Out of Warranty Service
If the warranty period for your XPower Powerpack has
expired, if the unit was damaged by misuse or incorrect
installation, if ot her conditions of the warr ant y h ave not been
met, or if no dated proof of purchase is available, your
inverter may be serviced or replaced for a flat fee.
To return your XPower Powerpack for out of warranty
service, contact Xantrex Customer Service for a Return
Material Authorization (RMA) number and follow the other
steps outlined in “Warranty Information” on page 45.
48
Payment options such as credit card or money order will be
explained by the Customer Service Representative. In cases
where the minimum flat fee does not apply, as with
incomplete units or units with excessive damage, an
additional fee will be charged. If applicable, you will be
contacted by Customer Service once your unit has been
received.
Contacting Xantrex Customer Service
Contacting Xantrex Customer Service
If none of the troubleshooting suggestions work, you will
need to call Xantrex Customer Service:
Phone: 1-800-670-0707 (toll free in North America)
1-604-420-1585 (outside of North America)
Fax: 1-800-994-7828 (toll free in North America)
1-604-420-1591 (outside of North America)
Email: CustomerService@xantrex.com
Web: www.xantrex.com
If possible, note the circumstances surrounding the failure
below. This information will assist the service technician in
diagnosing the problem quickly.
Serial number
Purchase date
Descripti on of problem
Has this problem
happened before?
Appliances running
when problem occurred
Were any AC or 12 volt
DC appliances affected?
Description of indicator s
on front panel
49
50
t 1-800-670-0707 (toll free)
f 1-800-994-7828 (toll free)
e CustomerService@xantrex.com
www.xantrex.com
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