Xantrex Technology Inc. is a world-leading supplier of advanced power electronics and controls with products
ranging from small mobile units to utility-scale systems for wind, solar, batteries, fuel cells, microturbines, and
backup power applications in both grid-connected and stand-alone systems. Xantrex products include inverters,
battery chargers, programmable power supplies, and variable speed drives that convert, supply, control, clean, and
distribute electrical power.
Trademarks
Xantrex is a registered trademark of Xantrex International. Other trademarks, registered trademarks, and product
names are the property of their respective owners and are used herein for identification purposes only.
The purpose of this Planning and Installation Manual is to provide explanations
and procedures for planning and installing the GT100 Grid-Tied Photovoltaic
Inverter.
Scope
The Manual provides safety guidelines, detailed planning and setup information,
and procedures for installing the inverter.
Audience
Anyone who plans to construct or install a system involving the GT100 Grid-Tied
Photovoltaic Inverter. Installers must meet all local and state code requirements
for licensing and training for the installation of Electrical Power Systems with AC
and DC voltage to 600 volts.
Organization
This Manual is organized into four chapters and one appendix:
Chapter 1, “Introduction” provides information about the features and functions
of the GT100 Grid-Tied Photovoltaic Inverter.
Chapter 2, “Planning” provides information to help plan the installation of the
GT100 Grid-Tied Photovoltaic Inverter.
Chapter 3, “Installation” describes the procedures needed to install the GT100
Grid-Tied Photovoltaic Inverter. This section includes unpacking and moving
instructions, mounting instructions, and cabling instructions.
Chapter 4, “Verification” provides a checklist to ensure the installation of the
GT100 Grid-Tied Photovoltaic Inverter is correct and complete.
Appendix A provides the environmental and electrical specifications for the
GT100 Grid-Tied Photovoltaic Inverter.
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About This Manual
Conventions Used
The following conventions are used in this guide.
WARNING
W arnings identify conditions or practices that could result in personal injury or loss of life.
CAUTION
Cautions identify conditions or practices that could result in damage to the unit or other
equipment.
GT100 Models
Important:
serious as a caution or warning.
This Planning and Installation Manual contains information for four models of the
GT100 Grid-Tied Photovoltaic Inverter.
Two of the models are designed to operate with a 208 Vac utility input; one
configured for a negative grounded PV array (GT100-208-NG), and the other
configured for a positive grounded PV array (GT100-208-PG).
•The model GT100-208-NG Grid-Tied Photovoltaic Inverter (208 Vac input,
negative grounded) will be referred to as the GT100-208-NG when it is being
referenced individually.
•The model GT100-208-PG Grid-Tied Photovoltaic Inverter (208 Vac input,
positive grounded) will be referred to as the GT100-208-PG when it is being
referenced individually.
Additionally, two of the models are designed to operate with a 480 Vac utility
input; one configured for a negative grounded PV array (GT100-480-NG), and the
other configured for a positive grounded PV array (GT100-480-PG).
•The model GT100-480-NG Grid-Tied Photovoltaic Inverter (480 Vac input,
negative grounded) will be referred to as the GT100-480-NG when it is being
referenced individually.
•The model GT100-480-PG Grid-Tied Photovoltaic Inverter (480 Vac input,
positive grounded) will be referred to as the GT100-480-PG when it is being
referenced individually.
When all models are being referenced together, they will be referred to as the
GT100.
These notes describe things which are important for you to know, but not as
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Abbreviations and Acronyms
ANSIAmerican National Standards Institute
CCU2Converter Control Unit 2
CFMCubic Feet per Minute
CWClockwise
DSPDigital Signal Processor
GUIGraphical User Interface
IEEEInstitute of Electrical and Electronics Engineers
IGBTInsulated Gate Bipolar Transistor
kcmil1000 circular mils
LMLiter per Minute
NFPANational Fire Protection Association
PSLPhase-Shift Loop
About This Manual
Related Information
You can find more information about Xantrex Technology Inc. as well as its
products and services at www.xantrex.com.
PVPhotovoltaic
UFCUUniversal Frontpanel Control Unit
VFDVacuum Fluorescent Display
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vi
Important Safety Instructions
SAVE THESE INSTRUCTIONS - DO NOT DISCARD
This manual contains important safety instructions for the GT100 Grid-Tied
Photovoltaic Inverter that must be followed during installation and maintenance
procedures.
WARNING: Shock Hazard
Read and keep this Planning and Installation Manual for future reference.
Before operating and maintaining the GT100, read all instructions, cautionary markings,
and all other appropriate sections of this manual. Failure to adhere to these warnings could
result in severe shock or possible death. Exercise extreme caution at all times to prevent
accidents.
WARNING: Shock Hazard
The GT100 Inverter Enclosure contains exposed high voltage conductors. The Inverter
enclosure doors should remain closed with the latches tightened, except during
maintenance or testing. These servicing instructions are for use by qualified personnel
who meet all local and governmental code requirements for licensing and training for the
installation of Electrical Power Systems with AC and DC voltage to 600 volts. To reduce
the risk of electric shock, do not perform any servicing other than that specified in the
installation instructions unless you are qualified to do so. Do not open the cabinet doors if
extreme moisture is present (rain or heavy dew).
WARNING: Lethal Voltage
In order to remove all sources of voltage from the GT100, the incoming power must be deenergized at the source. This may be done at the main utility circuit breaker and by
opening the AC Disconnect and the DC Disconnect Switch on the GT100. Review the
system configuration to determine all of the possible sources of energy. In addition, allow
five minutes for the DC bus capacitors to discharge after removing power. Follow the
“Lockout and Tag” procedure on page xi to de-energize the GT100.
WARNING: Shock hazard
If a ground fault has occurred, there may be potential between TB4 and GND. The
normally grounded pole may be energized and ungrounded.
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Safety
Risks
WARNING: Shock hazard
Parts of the capacitor charge will still be energized for a maximum of five minutes after
being disconnected.
Open doors only after the device is disconnected and discharged. Check whether the
device is no longer live (DC voltage) including terminals TB3 and TB4.
WARNING: Explosion hazard
The IGBT module may explode in the event of a major malfunction. The G T100 enclosure
doors should remain closed with the latches tightened, except during maintenance or
testing.
WARNING: Crush hazard
The inverters have a specific balance point that correlates to their Center of Gravity and
can topple down. Exercise care when moving the GT100.
WARNING: Amputation hazard
The inverters contain integrated ventilators including rotating ventilator wheels. Do not
place fingers in ventilator.
WARNING: Burn hazard
Inverters contain components that become hot during normal operation. Do not touch.
CAUTION: EQUIPMENT DAMAGE
The GT 100 incorporates an air supply and exhaust air area, which must remain
unobstructed. The device can overheat and be destroyed if the installation instructions are
not adhered to.
CAUTION: EQUIPMENT DAMAGE
Sensitive electronics inside the GT100 can be destroyed when touched and when
electrostatically charged. Discharge via earth potential before touching and wear
appropriate protective gear.
CAUTION: EQUIPMENT DAMAGE
No connections or disconnections are to be made at the terminal strips or internal
connectors during operation.
Turn unit off before performing terminal work; wait five minutes (capacitor charge) and
recheck to ensure internal components are no longer live.
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General Safety Precautions
1. When installing the GT100 use only components recommended or sold by
Xantrex. Doing otherwise may result in a risk of fire, electric shock, injury to
persons, and will void the warranty.
2. Do not attempt to operate the GT100 if it has been dropped, or received more
than cosmetic damage during transport or shipping. If the GT100 is damaged,
or suspected to be damaged, see the Warranty section of this manual.
3. To reduce the risk of electrical shock, lock-out and tag the GT100 before
attempting any maintenance, service, or cleaning.
Personal Safety
Follow these instructions to ensure your safety while working with the GT100.
Qualified Personnel
Only qualified personnel should perform the transportation, installation and initial
operation and maintenance of the GT100 in accordance with National Electrical
Code ANSI/NFPA 70, as well as all state and local code requirements. Follow all
national accident prevention regulations.
Safety
Qualified personnel, within the meaning of these basic safety regulations, will be
people who are familiar with the installation, assembly, start-up and operation of
the GT100 and have the appropriate qualifications with respect to their functions.
Safety Equipment
Authorized service personnel must be equipped with standard safety equipment
including the following:
•Safety glasses
•Ear protection
•Steel-toed safety boots
•Safety hard hats
•Padlocks and tags
•Appropriate meter to verify that the circuits are de-energized
Check local safety regulations for other requirements.
(1000 Vac and DC rated, minimum)
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Safety
Wiring Requirements
1. All wiring methods and materials shall be in accordance with the National
Electrical Code ANSI/NFPA 70, as well as all state and local code
requirements.
•Use copper conductors only with an insulation rating of 90 °C. The
optional Fused Combiner (GTFC), if insta l led, requires the use of copper
conductors only with a maximum insulation rating of 75°C.
2. The GT100 has a three-phase, four wire output.
3. The GT100 is interfaced with the AC utility grid at TB1 (TB1-A, TB1-B,
TB1-C and TB1-N), located in the lower left side of the enclosure. These
terminals require the use of a UL-approved crimp-on type ring terminal or a
UL-approved compression-type lug certified for use with the chosen interface
cables. Keep these cables together as much as possible and ensure that all
cables pass through the same knockout and conduit fittings, allowing any
inductive currents to cancel. For torque values, see Table A-5 on page A–5.
See Figure 1-3 on page 1–5 for the location of these terminals.
4. The AC neutral terminals (H0 and X0), shall be left floating (not connected)
on both the utility and inverter sides of the isolation transformer. See page 2–
4 for details.
5. The GT100 is interfaced with the DC photovoltaic array at either the Fused
Combiner (GTFC) or TB3, as well as TB4 and TB5 (PV GND), located in the
lower right side of the enclosure. Do not connect the grounded power
conductor from the PV array directly to TB5 (PV GND); doing so will bypass
the ground fault detector and violate the NEC. The TB3, TB4, and TB5
terminals require the use of a UL-approved crimp-on type ring lug or a ULapproved compression-type lug certified for use with the chosen interface
cables. The Fused Combiner assembly includes box style connectors for cable
termination. Keep these cables together as much as possible and ensure that
all cables pass through the same knockout and conduit fittings, allowing any
inductive currents to cancel. For acceptable torque values for the box style
connectors and the TB3, TB4, and TB5 terminals, see Table A-6 and Table A7 on page A–5. See Figure 1-5 on page 1–8, Figure 1-6 on page 1–9, Table 11 on page 1–8, and Table 1-2 on page 1–9 for the location and polarity of
these terminals.
6. This product is intended to be installed as part of a permanently grounded
electrical system as per the National Electrical Code ANSI/NFPA 70, as well
as all state and local code requirements. A copper clad earth grounding
electrode must be installed within 3 ft. (1 m) of the GT100 enclosure to ensure
compliance with FCC Part 15, Class A. The AC ground bus bar (TB2),
located in the lower left side of the GT100 enclosure, must be used as the
single point connection to the earth grounding electrode for the inverter
system.
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7. The equipment grounds on the GT100 are marked with
8. AC overcurrent protection for the utility interconnect (Grid-tie) must be
provided by the installers as part of the GT100 installation.
CAUTION: Fire Hazard
In accordance with the National Electrical Code, ANSI/NFPA 70, connect only to a circuit
provided with 400 amperes maximum branch circuit overcurrent protection for model GT100208-NG and GT100-208-PG, and only to a circuit provided with 200 amperes maximum
branch circuit overcurrent protection for model GT100-480-NG and GT100-480-PG.
Inverter Isolation Transformer
The GT100 includes a custom, high-efficiency, isolation transformer. The utility
side windings of the isolation transformer are configured W ye and must match the
voltage at the utility inter-tie. The GT100 is a balanced, three-phase, currentsourcing inverter and only operates with the presence of a stable utility voltage.
The transformer is supplied with a neutral connection on both the Primary and
Secondary windings. Connection of these neutral terminals will affect the
operation of the GT100 and must be left floating or disconnected. Single-phase,
grounded loads which may be present between the transformer and utility, will
maintain their existing ground reference at the utility distribution transformer.
Safety
CAUTION: Equipment Damage
If the Isolation Transformer neutral (H0 and X0) terminals are tied to ground, they may
cause irreparable damage to the GT100. Check local regulations for their requirements
regarding the connection of these neutrals.
Operational Safety Procedures
Never work alone when servicing this equipment. A team of two is required until
the equipment is properly de-energized, locked-out and tagged, and verified deenergized with a meter.
Thoroughly inspect the equipment prior to energizing. Verify that no tools or
equipment have inadvertently been left behind.
Lockout and Tag
Safety requirements mandate that this equipment not be serviced while energized.
Power sources for the GT100 must be locked-out and tagged prior to servicing. A
padlock and tag should be installed on each energy source prior to servicing.
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Safety
WARNING: Shock Hazard
Review the system schematic for the installation to verify that all available energy sources
are de-energized. DC bus voltage may also be present. Be sure to wait the full five minutes
to allow the capacitors to discharge completely
The GT100 can be energized from both the AC source and the DC source. To
ensure that the inverter is de-energized prior to servicing, lockout and tag the
GT100 using the following procedure.
1. Turn the GT100 main ON/OFF switch (S3) to the OFF position. This stops
the inverter from exporting power to the AC utility grid.
2. Open, lockout, and tag the incoming power at the utility main circuit breaker.
3. Open, lockout, and tag the AC Disconnect (CB1) on the left side of the
GT100. See Figure 1-8 on page 1–11 for the location of the AC Disconnect.
4. Open, lockout, and tag the DC Disconnect Switch (S1) on the right side of the
GT100. See Figure 1-8 on page 1–11 for the location of the DC Disconnect
Switch.
CAUTION
Once the DC Disconnect Switch (S1) is open, there will be DC voltage on the PV Array
side of the switch where TB3, TB4 and TB5(PV GND) are located. This voltage may be
as high as the Open-Circuit Voltage of the PV Array and is limited to 600VDC per NEC
690.
5. Using a confirmed, accurate meter, verify all power to the inverter is deenergized. A confirmed, accurate meter must be verified on a known voltage
before use. Ensure that all incoming energy sources are de-energized by
checking the following locations at all line-to-line and all line-to-ground
configurations.
•AC Utility Terminals: [TB1-A, TB1-B, TB1-C, TB1-N, and
TB2(GND BUS)]
See Figure 1-3 on page 1–5 for the location of these terminals.
•PV Terminals: [TB3, TB4, and TB5 (PV GND)]
See Figure 1-5 on page 1–8 for the location of these terminals.
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De-Energize/Isolation Procedure
The following procedure should be followed to de-energize the GT100 for
maintenance.
WARNING
The terminals of the DC input may be energized if the PV arrays are energized. In
addition, allow five minutes for all capacitors within the main Enclosure to discharge after
disconnecting the GT100 from AC and DC sources.
To isolate the GT100:
1. Turn the main
2. Open the utility connection circuit breaker.
3. Open the AC Disconnect (CB1).
4. Open the DC Disconnect Switch (S1).
5. Install lockout devices on the utility connection circuit breaker, AC and DC
disconnect switch.
ON/OFF switch (S3) to the OFF position.
Safety
Interconnection Standards Compliance
The GT100 complies with FCC Part 15 Class A requirements.
The GT 100 is designed to meet NEC Article 690 and UL1741-2005 Static
Inverters And Charge Contr ollers For Use In Photovoltaic Power Systems, which
includes testing for IEEE 1547.1-2005, IEEE 929-2000 and IEEE 519-2000.
Intended Use
The G T100 may only be used in connection with PV modules. It is not suitable for
any other application areas.