Xantrex GT100-480-NG, GT100-480-PG, GT100-208-PG, GT100-208-NG Planning And Installation Manual

Planning and Installation Manual
Xantrex
GT100 Grid-Tied Photovoltaic Inverter
Xantrex™ GT100 Grid-Tied Photovoltaic Inverter
Planning and Installation Manual
About Xantrex
Xantrex Technology Inc. is a world-leading supplier of advanced power electronics and controls with products ranging from small mobile units to utility-scale systems for wind, solar, batteries, fuel cells, microturbines, and backup power applications in both grid-connected and stand-alone systems. Xantrex products include inverters, battery chargers, programmable power supplies, and variable speed drives that convert, supply, control, clean, and distribute electrical power.
Trademarks
Xantrex is a registered trademark of Xantrex International. Other trademarks, registered trademarks, and product names are the property of their respective owners and are used herein for identification purposes only.
Notice of Copyright
GT100 Grid-Tied Photovoltaic Inverter Planning and Installation Manual© April 2008 Xantrex Internation al. A ll rights reserved.
Exclusion for Documentation
UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY INC. (“XANTREX”) (
A) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER
INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION.
(
B) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES, COSTS OR EXPENSES, WHETHER SPECIAL,
DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION.
T
HE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USERS RISK; AND
(C) REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH, ALTHOUGH STEPS HAVE BEEN
TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION, THE ACCURACY CANNOT BE GUARANTEED. APPROVED XANTREX CONTENT IS CONTAINED WITH THE ENGLISH LANGUAGE VERSION WHICH IS POSTED AT WWW.XANTREX.COM.
Date and Revision
April 2008 Revision B
Manual Part Number
153379
Contact Information
Telephone: 1 800 670 0707 (toll free North America)
1 408 987 6030 (direct) Fax: 1 800 994 7828 (toll free North America) Email: customerservice@xantrex.com Web: www.xantrex.com
This manual for use by qualified installers only
About This Manual
Purpose
The purpose of this Planning and Installation Manual is to provide explanations and procedures for planning and installing the GT100 Grid-Tied Photovoltaic Inverter.
Scope
The Manual provides safety guidelines, detailed planning and setup information, and procedures for installing the inverter.
Audience
Anyone who plans to construct or install a system involving the GT100 Grid-Tied Photovoltaic Inverter. Installers must meet all local and state code requirements for licensing and training for the installation of Electrical Power Systems with AC and DC voltage to 600 volts.
Organization
This Manual is organized into four chapters and one appendix: Chapter 1, “Introduction” provides information about the features and functions
of the GT100 Grid-Tied Photovoltaic Inverter. Chapter 2, “Planning” provides information to help plan the installation of the
GT100 Grid-Tied Photovoltaic Inverter. Chapter 3, “Installation” describes the procedures needed to install the GT100
Grid-Tied Photovoltaic Inverter. This section includes unpacking and moving instructions, mounting instructions, and cabling instructions.
Chapter 4, “Verification” provides a checklist to ensure the installation of the GT100 Grid-Tied Photovoltaic Inverter is correct and complete.
Appendix A provides the environmental and electrical specifications for the GT100 Grid-Tied Photovoltaic Inverter.
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About This Manual
Conventions Used
The following conventions are used in this guide.
WARNING
W arnings identify conditions or practices that could result in personal injury or loss of life.
CAUTION
Cautions identify conditions or practices that could result in damage to the unit or other equipment.
GT100 Models
Important:
serious as a caution or warning.
This Planning and Installation Manual contains information for four models of the GT100 Grid-Tied Photovoltaic Inverter.
Two of the models are designed to operate with a 208 Vac utility input; one configured for a negative grounded PV array (GT100-208-NG), and the other configured for a positive grounded PV array (GT100-208-PG).
•The model GT100-208-NG Grid-Tied Photovoltaic Inverter (208 Vac input,
negative grounded) will be referred to as the GT100-208-NG when it is being referenced individually.
•The model GT100-208-PG Grid-Tied Photovoltaic Inverter (208 Vac input,
positive grounded) will be referred to as the GT100-208-PG when it is being referenced individually.
Additionally, two of the models are designed to operate with a 480 Vac utility input; one configured for a negative grounded PV array (GT100-480-NG), and the other configured for a positive grounded PV array (GT100-480-PG).
•The model GT100-480-NG Grid-Tied Photovoltaic Inverter (480 Vac input,
negative grounded) will be referred to as the GT100-480-NG when it is being referenced individually.
•The model GT100-480-PG Grid-Tied Photovoltaic Inverter (480 Vac input,
positive grounded) will be referred to as the GT100-480-PG when it is being referenced individually.
When all models are being referenced together, they will be referred to as the GT100.
These notes describe things which are important for you to know, but not as
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Abbreviations and Acronyms
ANSI American National Standards Institute CCU2 Converter Control Unit 2 CFM Cubic Feet per Minute CW Clockwise DSP Digital Signal Processor GUI Graphical User Interface IEEE Institute of Electrical and Electronics Engineers IGBT Insulated Gate Bipolar Transistor kcmil 1000 circular mils LM Liter per Minute NFPA National Fire Protection Association PSL Phase-Shift Loop
About This Manual
Related Information
You can find more information about Xantrex Technology Inc. as well as its products and services at www.xantrex.com.
PV Photovoltaic UFCU Universal Frontpanel Control Unit VFD Vacuum Fluorescent Display
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vi
Important Safety Instructions
SAVE THESE INSTRUCTIONS - DO NOT DISCARD
This manual contains important safety instructions for the GT100 Grid-Tied Photovoltaic Inverter that must be followed during installation and maintenance procedures.
WARNING: Shock Hazard
Read and keep this Planning and Installation Manual for future reference. Before operating and maintaining the GT100, read all instructions, cautionary markings, and all other appropriate sections of this manual. Failure to adhere to these warnings could result in severe shock or possible death. Exercise extreme caution at all times to prevent accidents.
WARNING: Shock Hazard
The GT100 Inverter Enclosure contains exposed high voltage conductors. The Inverter enclosure doors should remain closed with the latches tightened, except during maintenance or testing. These servicing instructions are for use by qualified personnel who meet all local and governmental code requirements for licensing and training for the installation of Electrical Power Systems with AC and DC voltage to 600 volts. To reduce the risk of electric shock, do not perform any servicing other than that specified in the installation instructions unless you are qualified to do so. Do not open the cabinet doors if extreme moisture is present (rain or heavy dew).
WARNING: Lethal Voltage
In order to remove all sources of voltage from the GT100, the incoming power must be de­energized at the source. This may be done at the main utility circuit breaker and by opening the AC Disconnect and the DC Disconnect Switch on the GT100. Review the system configuration to determine all of the possible sources of energy. In addition, allow five minutes for the DC bus capacitors to discharge after removing power. Follow the “Lockout and Tag” procedure on page xi to de-energize the GT100.
WARNING: Shock hazard
If a ground fault has occurred, there may be potential between TB4 and GND. The normally grounded pole may be energized and ungrounded.
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Safety
Risks
WARNING: Shock hazard
Parts of the capacitor charge will still be energized for a maximum of five minutes after being disconnected. Open doors only after the device is disconnected and discharged. Check whether the device is no longer live (DC voltage) including terminals TB3 and TB4.
WARNING: Explosion hazard
The IGBT module may explode in the event of a major malfunction. The G T100 enclosure doors should remain closed with the latches tightened, except during maintenance or testing.
WARNING: Crush hazard
The inverters have a specific balance point that correlates to their Center of Gravity and can topple down. Exercise care when moving the GT100.
WARNING: Amputation hazard
The inverters contain integrated ventilators including rotating ventilator wheels. Do not place fingers in ventilator.
WARNING: Burn hazard
Inverters contain components that become hot during normal operation. Do not touch.
CAUTION: EQUIPMENT DAMAGE
The GT 100 incorporates an air supply and exhaust air area, which must remain unobstructed. The device can overheat and be destroyed if the installation instructions are not adhered to.
CAUTION: EQUIPMENT DAMAGE
Sensitive electronics inside the GT100 can be destroyed when touched and when electrostatically charged. Discharge via earth potential before touching and wear appropriate protective gear.
CAUTION: EQUIPMENT DAMAGE
No connections or disconnections are to be made at the terminal strips or internal connectors during operation. Turn unit off before performing terminal work; wait five minutes (capacitor charge) and recheck to ensure internal components are no longer live.
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General Safety Precautions
1. When installing the GT100 use only components recommended or sold by Xantrex. Doing otherwise may result in a risk of fire, electric shock, injury to persons, and will void the warranty.
2. Do not attempt to operate the GT100 if it has been dropped, or received more than cosmetic damage during transport or shipping. If the GT100 is damaged, or suspected to be damaged, see the Warranty section of this manual.
3. To reduce the risk of electrical shock, lock-out and tag the GT100 before attempting any maintenance, service, or cleaning.
Personal Safety
Follow these instructions to ensure your safety while working with the GT100.
Qualified Personnel
Only qualified personnel should perform the transportation, installation and initial operation and maintenance of the GT100 in accordance with National Electrical Code ANSI/NFPA 70, as well as all state and local code requirements. Follow all national accident prevention regulations.
Safety
Qualified personnel, within the meaning of these basic safety regulations, will be people who are familiar with the installation, assembly, start-up and operation of the GT100 and have the appropriate qualifications with respect to their functions.
Safety Equipment
Authorized service personnel must be equipped with standard safety equipment including the following:
Safety glasses
Ear protection
Steel-toed safety boots
Safety hard hats
Padlocks and tags
Appropriate meter to verify that the circuits are de-energized
Check local safety regulations for other requirements.
(1000 Vac and DC rated, minimum)
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Safety
Wiring Requirements
1. All wiring methods and materials shall be in accordance with the National Electrical Code ANSI/NFPA 70, as well as all state and local code requirements.
Use copper conductors only with an insulation rating of 90 °C. The
optional Fused Combiner (GTFC), if insta l led, requires the use of copper conductors only with a maximum insulation rating of 75°C.
2. The GT100 has a three-phase, four wire output.
3. The GT100 is interfaced with the AC utility grid at TB1 (TB1-A, TB1-B, TB1-C and TB1-N), located in the lower left side of the enclosure. These terminals require the use of a UL-approved crimp-on type ring terminal or a UL-approved compression-type lug certified for use with the chosen interface cables. Keep these cables together as much as possible and ensure that all cables pass through the same knockout and conduit fittings, allowing any inductive currents to cancel. For torque values, see Table A-5 on page A–5. See Figure 1-3 on page 1–5 for the location of these terminals.
4. The AC neutral terminals (H0 and X0), shall be left floating (not connected) on both the utility and inverter sides of the isolation transformer. See page 2– 4 for details.
5. The GT100 is interfaced with the DC photovoltaic array at either the Fused Combiner (GTFC) or TB3, as well as TB4 and TB5 (PV GND), located in the lower right side of the enclosure. Do not connect the grounded power conductor from the PV array directly to TB5 (PV GND); doing so will bypass the ground fault detector and violate the NEC. The TB3, TB4, and TB5 terminals require the use of a UL-approved crimp-on type ring lug or a UL­approved compression-type lug certified for use with the chosen interface cables. The Fused Combiner assembly includes box style connectors for cable termination. Keep these cables together as much as possible and ensure that all cables pass through the same knockout and conduit fittings, allowing any inductive currents to cancel. For acceptable torque values for the box style connectors and the TB3, TB4, and TB5 terminals, see Table A-6 and Table A­7 on page A–5. See Figure 1-5 on page 1–8, Figure 1-6 on page 1–9, Table 1­1 on page 1–8, and Table 1-2 on page 1–9 for the location and polarity of these terminals.
6. This product is intended to be installed as part of a permanently grounded electrical system as per the National Electrical Code ANSI/NFPA 70, as well as all state and local code requirements. A copper clad earth grounding electrode must be installed within 3 ft. (1 m) of the GT100 enclosure to ensure compliance with FCC Part 15, Class A. The AC ground bus bar (TB2), located in the lower left side of the GT100 enclosure, must be used as the single point connection to the earth grounding electrode for the inverter system.
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7. The equipment grounds on the GT100 are marked with
8. AC overcurrent protection for the utility interconnect (Grid-tie) must be provided by the installers as part of the GT100 installation.
CAUTION: Fire Hazard
In accordance with the National Electrical Code, ANSI/NFPA 70, connect only to a circuit provided with 400 amperes maximum branch circuit overcurrent protection for model GT100­208-NG and GT100-208-PG, and only to a circuit provided with 200 amperes maximum branch circuit overcurrent protection for model GT100-480-NG and GT100-480-PG.
Inverter Isolation Transformer
The GT100 includes a custom, high-efficiency, isolation transformer. The utility side windings of the isolation transformer are configured W ye and must match the voltage at the utility inter-tie. The GT100 is a balanced, three-phase, current­sourcing inverter and only operates with the presence of a stable utility voltage. The transformer is supplied with a neutral connection on both the Primary and Secondary windings. Connection of these neutral terminals will affect the operation of the GT100 and must be left floating or disconnected. Single-phase, grounded loads which may be present between the transformer and utility, will maintain their existing ground reference at the utility distribution transformer.
Safety
CAUTION: Equipment Damage
If the Isolation Transformer neutral (H0 and X0) terminals are tied to ground, they may cause irreparable damage to the GT100. Check local regulations for their requirements regarding the connection of these neutrals.
Operational Safety Procedures
Never work alone when servicing this equipment. A team of two is required until the equipment is properly de-energized, locked-out and tagged, and verified de­energized with a meter.
Thoroughly inspect the equipment prior to energizing. Verify that no tools or equipment have inadvertently been left behind.
Lockout and Tag
Safety requirements mandate that this equipment not be serviced while energized. Power sources for the GT100 must be locked-out and tagged prior to servicing. A padlock and tag should be installed on each energy source prior to servicing.
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Safety
WARNING: Shock Hazard
Review the system schematic for the installation to verify that all available energy sources are de-energized. DC bus voltage may also be present. Be sure to wait the full five minutes to allow the capacitors to discharge completely
The GT100 can be energized from both the AC source and the DC source. To ensure that the inverter is de-energized prior to servicing, lockout and tag the GT100 using the following procedure.
1. Turn the GT100 main ON/OFF switch (S3) to the OFF position. This stops the inverter from exporting power to the AC utility grid.
2. Open, lockout, and tag the incoming power at the utility main circuit breaker.
3. Open, lockout, and tag the AC Disconnect (CB1) on the left side of the GT100. See Figure 1-8 on page 1–11 for the location of the AC Disconnect.
4. Open, lockout, and tag the DC Disconnect Switch (S1) on the right side of the GT100. See Figure 1-8 on page 1–11 for the location of the DC Disconnect Switch.
CAUTION
Once the DC Disconnect Switch (S1) is open, there will be DC voltage on the PV Array side of the switch where TB3, TB4 and TB5(PV GND) are located. This voltage may be as high as the Open-Circuit Voltage of the PV Array and is limited to 600VDC per NEC
690.
5. Using a confirmed, accurate meter, verify all power to the inverter is de­energized. A confirmed, accurate meter must be verified on a known voltage before use. Ensure that all incoming energy sources are de-energized by checking the following locations at all line-to-line and all line-to-ground configurations.
AC Utility Terminals: [TB1-A, TB1-B, TB1-C, TB1-N, and
TB2(GND BUS)]
See Figure 1-3 on page 1–5 for the location of these terminals.
PV Terminals: [TB3, TB4, and TB5 (PV GND)]
See Figure 1-5 on page 1–8 for the location of these terminals.
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De-Energize/Isolation Procedure
The following procedure should be followed to de-energize the GT100 for maintenance.
WARNING
The terminals of the DC input may be energized if the PV arrays are energized. In addition, allow five minutes for all capacitors within the main Enclosure to discharge after disconnecting the GT100 from AC and DC sources.
To isolate the GT100:
1. Turn the main
2. Open the utility connection circuit breaker.
3. Open the AC Disconnect (CB1).
4. Open the DC Disconnect Switch (S1).
5. Install lockout devices on the utility connection circuit breaker, AC and DC disconnect switch.
ON/OFF switch (S3) to the OFF position.
Safety
Interconnection Standards Compliance
The GT100 complies with FCC Part 15 Class A requirements. The GT 100 is designed to meet NEC Article 690 and UL1741-2005 Static
Inverters And Charge Contr ollers For Use In Photovoltaic Power Systems, which includes testing for IEEE 1547.1-2005, IEEE 929-2000 and IEEE 519-2000.
Intended Use
The G T100 may only be used in connection with PV modules. It is not suitable for any other application areas.
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Contents
Important Safety Instructions 1
Introduction
Description of the GT100 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–2
Power Conversion System - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–2 Advanced Design Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–2
Physical Characteristics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–3
AC Interface - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–5
AC Utility Terminals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–5 Auxiliary Control Interface - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–6 Communications Circuit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–6
Power Electronics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–7
Converter Control Unit (CCU2) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–7 Power Electronics Matrix - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–7
DC Interface - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–8
DC Terminals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–8 Fused Combiner (Optional) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–9
Circuit Diagram - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–10
Operator Interface Controls - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–11
On/Off Switch - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–12 Emergency Stop (E-STOP) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–12 Auxiliary Enable/Disable - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–12 AC Disconnect and DC Disconnect Switch - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–13
Communication Features and Methods - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–14
System Status and Fault Reporting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–14 Data Logging - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–16 Oscillography - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–17
Optional Equipment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–18
Communication Modems - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–18 PV Combiner - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–18
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -vii
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Contents
2
Planning
Overview of GT100 Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–2 PV Planning - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–3 Environmental Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–3 Ground Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–4 System Neutral Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–4 Inverter Isolation Transformer - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–4 Electrical Diagrams - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–5 Conduit Entry - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–6 Anchoring the GT100 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–8
3
Installation
Unloading - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–2
Moving the GT100 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–2 Unpacking the GT100 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–2 Removing the Pallet and Moving the GT100 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–3
Moving with a Forklift - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–3 Moving with a Sling - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–4 Removing the Air Intake Duct - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–5
Removing the Rainhood - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–6 Mounting and Anchoring the Units - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–7 Opening or Closing Access Doors - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–8 Wiring - General - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–9
Overcurrent Protection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–10 Conductor Termination - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–10 Grounding - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–11 System Neutral - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–11
Wiring - Specific - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–12
PV Array Connections - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–14
Remote Communications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–15
PC Connection Methods - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–15
Modbus - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–15
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Verification
Verification Procedure Summary - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–2 Visual Inspection of Mechanical Connections - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–3 Visual Inspection of Electrical Connections - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–3 Corrective Action - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–3
A
Specifications
System Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -A–2
Environmental Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -A–2 Electrical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -A–3 Regulatory Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -A–3 Over Voltage, Under Voltage and Frequency Ranges - - - - - - - - - - - - - - - - - - - - - - - - - - - -A–4 Bolt Sizing and Torque Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -A–5
Dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -A–6
Contents
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Figures
Figure 1-1 Main Inverter (Open Enclosure View) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–3 Figure 1-2 GT100 Major Sections- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–4 Figure 1-3 AC Utility Terminals- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–5 Figure 1-4 Remote Control Terminal Connections- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–6 Figure 1-5 DC Terminals- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–8 Figure 1-6 GT Fused Combiner Connectors - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–9 Figure 1-7 GT100 Circuit Diagram - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–10 Figure 1-8 GT100 Operator Interface Components - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–11 Figure 1-9 On/Off Switch - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–12 Figure 1-10 AC and DC Disconnect Switches- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–13 Figure 1-11 VFD Display and UFCU Location- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–15 Figure 2-1 GT100 Electrical Diagram - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–5 Figure 2-2 Conduit Entries Beneath Enclosure, Bottom View - - - - - - - - - - - - - - - - - - - - - - - - - 2–6 Figure 2-3 Conduit Entries Above Ground, Multiple Views - - - - - - - - - - - - - - - - - - - - - - - - - - 2–7 Figure 2-4 Main Inverter Anchor Bolt Pattern, Bottom View- - - - - - - - - - - - - - - - - - - - - - - - - - 2–8 Figure 3-1 Center of Gravity - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–3 Figure 3-2 Forklift Lifting Locations - Underneath Unit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–4 Figure 3-3 Moving with a Sling - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–4 Figure 3-4 Removing the Air Intake Duct- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–5 Figure 3-5 Removing the Rainhood- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–6 Figure 3-6 AC Interface Access Door - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–8 Figure 3-7 DC Interface Access Door - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–8 Figure 3-8 Single-point Ground; Ground Bar - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–11 Figure 3-9 AC Terminal Connections from the Utility - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–13 Figure 3-10 Auxiliary Control Interface Terminal Connections - - - - - - - - - - - - - - - - - - - - - - - - - 3–13 Figure 3-11 PV Array Cable Routing and Terminations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–14 Figure 3-12 Modem Kit as Installed in the AC Interface- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–15 Figure A-1 GT100 Dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–6
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Tables
Table 1-1 DC Terminal Polarity - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–8 Table 1-2 DC Terminal Polarity - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–9 Table 3-1 DC Terminal Polarity - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–14 Table A-1 Environmental Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–2 Table A-2 Electrical Specifications- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–3 Table A-3 Regulatory Specifications- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–3 Table A-4 Over/Under Voltage and Over/Under Frequency Ranges- - - - - - - - - - - - - - - - - - - - - A–4 Table A-5 AC Terminal Bolt Size and Torque Values - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–5 Table A-6 DC Terminal Bolt Size and Torque Values - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–5 Table A-7 DC Terminal Conductor Range and Torque Values - - - - - - - - - - - - - - - - - - - - - - - - A–5 Table A-8 Auxiliary Control Interface Screw Size and Torque Values - - - - - - - - - - - - - - - - - - - A–6
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