World Dryer RA5 User Manual

Model A Recessed
ADA Compliant Heavy Duty Hand Dryer
Secamanos Empotrado Resistente Modelo A Compatible con ADA
Sèche-mains robuste à montage encastré, modèle A, conforme ADA
All XRA, RA Series
Todos los Modelos de las Series XRA y RA Toutes les modèles de série XRA et RA
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or service the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage. Retain instructions for future reference.
Por favor lea y guarde estas instrucciones. Léalas cuidadosamente antes de tratar de montar, instalar, operar o dar mantenimiento al producto aquí descrito. Protéjase usted mismo y a los demás observando toda la información de seguridad. No seguir las instrucciones puede ocasionar daños, tanto personales como materiales. Guarde estas instrucciones para referencia en el futuro.
Lire et conserver ces instructions. Les lire attentivement avant de commencer à assembler, installer, faire fonctionner, réparer ou entretenir l’appareil décrit. Pour se protéger et protéger autrui, observer toutes les consignes de sécurité. Le fait de négliger d’appliquer ces instructions peut entraîner des blessures et/ou des dommages matériels. Conserver ces instructions pour consultation ultérieure.
World Dryer Corporation
5700 McDermott Drive Berkeley, IL 60163 U.S.A. 800-323-0701 www.worlddryer.com
1
Description
World Dryer recess mounted, ADA compliant warm air hand dryer, powered by a high speed universal motor, delivering 2300 Watts of drying power. This hand dryer runs on 115 Volts AC, 208/220-240 Volts AC, or 277 volts AC electrical supply, depending on model. Automatic and push-button models are represented in this product group. This appliance is intended for use in hand drying, contributing to hygienic and cost effective hand sanitation. This hand dryer may be used in commercial, industrial, ofce and public
facility environments.
General Specications
Basic Models Nozzle Drying Cycle Dimensions (WxDxH) Weight Cover Material
DXRA Fixed Automatic 13.1” x 13.8” x 4” XRA Fixed Automatic 13.1” x 13.8” x 4” RA Fixed* 30 Seconds 13.1” x 13.8” x 4”
(*) Rotating Nozzle Option
333 mm x 351 mm x 102 mm 26.5 lbs / 12 kgs Stainless Steel 333 mm x 351 mm x 102 mm 35 lbs / 15.9 kgs Cast Iron 333 mm x 351 mm x 102 mm 35 lbs / 15.9 kgs Cast Iron
Electrical Specications
Models Type Electrical Input Amperage Watts
(D) XRA5 Automatic 115 VAC, 60 Hz 20 2300 RA5 Push-button 115 VAC, 60 Hz 20 2300 (D) XRA54 Automatic 208-230 VAC, 60 Hz 10 2300 RA54 Push-button 208-230 VAC, 60 Hz 10 2300 (D) XRA548 Automatic 220-240 VAC, 50 Hz 10 2300 RA548 Push-button 220-240 VAC, 50 Hz 10 2300
(cULus Listed, E19860, CE TUV-GS)
General Safety Information
• Always disconnect the power source before servicing or installing the hand dryer.
DANGER
DANGER
• This hand dryer must be properly grounded (Earthed) for safe operation. An identied ground connection point is supplied on the hand dryer’s wall base.
• We recommend GFCI protection in wet or damp locations or as required by local code.
WARNING
• Use only the electrical power (voltage and frequency) specied for the model hand dryer being installed.
• Connect the hand dryer to the nearest suitable distribution panel.
• To limit a voltage drop, and insure efcient operation, use wire gauge as required by local or National Electrical Code.
• Do not connect to a branch circuit with CB or fuse protection over 20 Amps. This is in compliance with The National Electrical Code
#210-20.
• All automatic model hand dryers must have a dedicated 20 Amp circuit as required by Underwriters Laboratories, Inc. (UL).
• Route all eld wiring away from any moving parts within the hand dryer.
Failure to disconnect the power source before installation or servicing can result in serious injury or death from electric shock.
Failure to properly ground this unit could result in severe electrical shock and/or death.
Risk of re, personal injury or property damage are possible if local codes, NEC codes or safety recommendations are not followed.
CAUTION Improper mounting could result in personal injury or property damage.
Unpacking
1. Remove all packing material. Recycling is recommended.
2. Carefully remove the hand dryer from the shipping carton, using care not to drop the appliance.
3. Inspect carefully for any damage that may have occurred during transit. Check for any loose, missing or damaged parts. If the
hand dryer is damaged, promptly inform the shipper or dealer where you purchased it.
2
A
Installation
IMPORTANT: Consult local and general regulations before performing dryer installation. Make certain that the electrical network is not overloaded. Do not connect to a branch circuit with a circuit breaker or fuse rated over 20 Amps. This is a UL recommendation and complies with NEC #210-20.
A) DISCONNECT THE POWER SOURCE.
B) Fit and Finish Precautions;
1) Mount the hand dryer wall box at the recommended height per Table #1.
2) Mount the wall box ush - to a maximum of 1/8” (3.2mm) below the nished wall surface for a proper recessed t.
3) Caulking is recommended AFTER installation of the aluminum base assembly for a nished look and to help keep water out of the appliance. (Caulking before installation may create a t problem.)
C) Mounting the Steel Wall Box;
CAUTION: Proper installation requires that the base be installed into the steel wall box supplied.
1) Locate the steel wall box in the wall at the desired position, having the lower edge of the box at the selected height specied in Table #1.
2) When two or more dryers are installed, they should be spaced 24” (61cm) minimum from center to center.
3) To mount the wall box, frame the opening in the wall per Figure #1.
4) Allow an opening in the framing to correspond with the preferred wall box knock-out for easy access of electrical conduit.
5) Mount the wall box in the opening. Fasten with No.10 (M5) wood screws or appropriate fasteners as required.
6) Using the nearest suitable distribution panel, run conduit.
7) To limit voltage drop for efcient operation, use No. 12 wire or larger as required by local electrical code or NEC.
8) Automatic hand dryers require dedicated 20 amp circuits to avoid unattended starting due to voltage uctuations. This includes avoiding switched lighting circuits or other circuits where equipment may be switched on / off.
9) Provide a minimum length of 24” (61cm) of wire in the wall box to allow easy connection to the dryer terminals.
Table 1
Recommended Mounting Heights from Floor to Dryer Bottom Edge
Men’s washrooms 42 (107) Women’s washrooms 40 (102) Children’s washrooms, ages 4-7 28 (71)
Children’s washrooms, ages 7-10 32 (81) Children’s washrooms, ages 10-13 36 (91) Children’s washrooms, ages 13-17 40 (102) Handicap Mounting Height 34 (86)
in. (cm.)
D) Mounting the Dryer in the Wall Box;
1) Remove all shipping / packing material including the protective rubber corner squares if present on the dryer cover.
2) Use the security allen wrench supplied, to remove the (2) cover mounting screws. Remove the cover from the dryer base
assembly.
CAUTION: should be exercised when handling porcelain enameled cast iron covers. Do not drop or hit against hard surfaces to avoid damaging the porcelain enamel.
3) Insert the base assembly in the pre-mounted wall box.
4) Facing the dryer, the blower housing will be on the left side as installed.
5) Fasten the base to the wall box with (4) 1/4-20 screws supplied.
Figure 1
6) Route the wires through
the openings in the base assembly.
7) Connect eld wires to the
terminal block identied as (L / N, L1 / L2).
8) Securely connect a
conrmed ground wire to the
1 1/4"
EDGE FLUSH TO RECESS 1/8" MAX.
3"
3"
3"
1 1/4"
ground screw point.
DANGER: This hand dryer
must be properly earth connected (grounded).
CAUTION: Route eld wires
away from any moving parts or sharp edges.
9) Install the Hand Dryer
Cover with the (2) mounting screws. To avoid chipping the porcelain enamel, do not
3 1/2"
SECTION "A"
#16 GA.
STEEL BOX
12 1/2"
OPENING
8 KNOCKOUTS
DIMENSION "A"
SEE TABLE
7/8" + 1 1/8"
3"
1 1/4"
1 1/4"
3"
11 3/4"
OPENING
3"
A
over-tighten.
INSTALLATION MUST BE PERFORMED BY QUALIFIED ELECTRICAL PERSONNEL.
1 1/4"
3"
3"
8 HOLES FOR #10
WOOD SCREWS
3
Parts List
Figure 2 - Repair Parts List For Hand Dryers
For Repair Parts, visit
www.WorldDryer.com.
Please provide following
information:
Model number
Serial number
Part description and
number shown in parts list
23
20
13
15
12
16
22
10
14
9
11
5
18
3
21
4
19
17
2
6
7
8
1
4
Description Part Number Qty.
#
1 Wall Box (All) 17-034 1 2 Terminal Block (All) 156-3 1 3 Motor (D)XRA5, RA5 210K 1
3 Motor (D)XRA54, RA54, (D)XRA548, RA548, (D)XRA57, RA57 210AK 1
4 Motor Brush 206NL 2
5 Motor Mounting Strap 110-4A 2 sets
6 Motor Mounting Brackets 110-4 2 7 Micro Switch Only RA (All) 143F 1 8 Switch Timer Unit RA5 225 1 8 Switch Timer Unit RA54 225A 1 8 Switch Timer Unit RA548 225M 1 8 Switch Timer Unit RA57 225A7 1 9 Cover Complete, Cast Iron, Automatic, White XRA (All)* 703XA 1 9 Cover Complete, Cast Iron, Push-button, White RA (All)* 703A 1
9 Cover Complete, Stainless Steel , Automatic, Brushed DXRA (All)* 713DXA 1 10 Push-button Adapter, Gasket and Bushing Unit RA (All) 190K 1 11 Push-button Retaining Ring, Insulated Push Rod Tip, and Spring Kit RA (All) 193K 1 12 Security Allen Wrench, Cast Iron Cover 204TP 1 12 Security Allen Wrench, Steel Covers 56-006565 1
13 Inlet Grill, Cast Iron, Push-button, with Mtg. Hardware RA(All) 194-3K 1
r13 Inlet Grill, Cast Iron, Automatic, with Mtg. Hardware XRA(All) 194-3XRAK 1
14 Tamper Proof Cover Screw, Cast Iron Covers XRA, RA (All) 100B3 1 14 Tamper Proof Cover Screw, Steel Covers DXRA (All) 46-005023 1
15 Nozzle Assembly Kit 34-173K 1 16 Push-button Assembly Kit (Knob, Rod, Ring, Spring and Tip) RA (All) 185K 1 17 Thermostat Only 3/4” 1111-03 1 18 Blower Scroll Half with Base Mount and Thermostat 211PA 1 19 Fan Metal 101i 1 20 Blower Scroll Half - Left Side 112P 1 21 Heating Element (D)XRA5, RA5 213 1 21 Heating Element (D)XRA54, RA54, (D)XRA548, RA548 213A4 1 21 Heating Element (D)XRA57, RA57 213A7 1 22 Nameplate, Push-button RA (All) * 38-223 1 22 Nameplate, Automatic (D)XRA (All) * 38-224 1 23 Grid, Ground Assy (All) 12-001 1
r
Automatic Sensor Control - 115V, (D)XRA5 16-230-120 RAK 1
r
Automatic Sensor Control - 208-230V, (D)XRA54 16-240-208 RAK 1
r
Automatic Sensor Control - 220-240V, 50 Hz CE Only (D)XRA548 16-230-240 CEK 1
r
Automatic Sensor Control - 277V, (D)XRA57 16-240-277RAK 1
r
Fuse, Holder Assy, 277 V (D)XRA57, RA57 100F4A 1
r
Fuse, 1 Amp #FNQ-1, 277V (D)XRA57, RA57 100E3 1
* Specify model when ordering.
r Not shown.
5
Maintenance
NOTE: Disconnect The Power Before Performing Any Of The Following
CLEANING INSTRUCTIONS:
Read complete Instructions before proceeding. Under normal use, cleaning the Dryer once a year will keep it in good operating condition. If the washroom trafc is heavier than normal, the cleaning should be done every 6 months. Lint and dust build up inside the dryer can result in damage to motor and heating element as well as hot emissions that could injure the user.
1. Remove two cover mounting screws from dryer cover using security Allen wrench provided. Support cover while removing screws.
2. Remove three (3) side screws holding blower housing together. Note position of heating element and protective screen. The lead wires are directed through the clearance hole in the blower housing halves. Carefully remove the heating element however, do not disconnect the wires.
3. Clean blower wheel halves using a 1/2“ diameter radial bristle brush. Insert brush through space between individual blades and dislodge dirt. Do not bend or damage blades.
4. Vacuum out dirt from blower and housing, reposition heating element, protective screen and housing half and replace three (3) side screws. Tighten gently making sure that mica heating element pieces are positioned in housing slots with connecting wires passing through blower housing hole.
5. Use soft-medium bristle 1/2“ paint brush to clean dust and dirt from motor and switch timer. Do not bend switch blade when cleaning.
6. Use a stiff brush to clean dirt from inside of nozzle grill and inlet grill. Water may be necessary to ush dirt from inlet grill. Dry inside of cover before replacing if water is used.
7. Inspect motor brushes. To inspect brushes insert tooth pick in hole in end of brush assembly. If tooth pick is inserted more than one inch, replace brushes. (See replacement instructions.)
8. Replace cover. Place cover squarely over base and push ush to wall. Insert 2 cover mounting screws and tighten until snug. Do not over-tighten.
REPLACEMENT OF MOTOR BRUSHES
1. Remove locking spring clip securing brush holder.
2. Draw brush cap out of motor slowly until wire connector appears.
3. Detach wire connector and remove brush and holder assembly.
NOTE: When unpacking brush assembly from carton it is important to hold carbon brush in brush holder securely. P/N
206NL
4. Insert new assembly to point where wire quick connect connection can be made.
5. Push brush quick-connects on motor and brush sleeve together.
6. Push brush assembly back in place and insert locking spring clip.
REPLACEMENT OF HEATING ELEMENT
1. Remove three screws holding blower housing (#211P and #112P) together, and remove #112P side of housing.
2. Disconnect the white wires of the heating element at the terminal block and switch terminal. Replace with the new heating element of proper voltage and wattage, being careful to connect it identically to the old one.
3. Hold element in position on stationary side of blower housing and slip removable side in place, making sure element frames t into grooves in blower housing and both wires run through notch at top of air outlet. Reinstall the protective screen and replace three screws fastening blower housing together.
4. Reconnect wires to terminal block and switch. Make certain all wires are properly reconnected and match the wiring diagram.
REPLACEMENT OF SWITCH TIMER MODELS RA
1. Remove screws from each of the two terminals on switch timer, marking wires for correct reconnection to switch terminals.
2. Replace defective timer with new one. (Specify Dryer Model when ordering Timer.)
3. Reconnect wires to terminals.
4. Replace cover (be sure cover ts squarely over base unit) and push in until cover is ush with wall and insert two cover mounting screws. Do not over-tighten the mounting screws.
5. Turn on power to dryer.
6
Wiring Diagram
Wiring Diagram - Model RA5
Wiring Diagram - Model (D) XRA5
Wiring Diagram - Model RA54/RA548
Wiring Diagram - Model (D) XRA54
Wiring Diagram - Model (D) XRA548 Wiring Diagram - Model (D) XRA57
7
Troubleshooting Chart
Symptom Model Possible Cause(s) Corrective Action
Dryer fails to start XRA Sensor obstruction 1. Check Sensor Lens for foreign material or dirt. Clean Lens with soft damp cloth
All No power to the unit Check if power is “ON”
XRA Faulty Circuit Board (PCB)
XRA Faulty Motor If Relay “Click” is heard, heating element glows for 1-2 seconds, but unit does not
RA Faulty Timer / Switch
Dryer runs for approx. 100 seconds, then will not re-start
Dryer runs continuous and will not shut-off.
Dryer “Ghosts” starts with no hands present.
Dryer blows cold air. All Defective Heating Element
Dryer air too hot. All Machine is dirty 1. Inspect for foreign material. Using a soft brush and vacuum, clean fan and motor.
Dryer noisy or vibrates. All Fan not centered in housing
XRA Sensor obstruction 1. Check Sensor Lens for foreign material or dirt. Clean Lens with soft damp cloth
RA Faulty Timer With Dryer Cover Removed, depress the Timer Switch Blade;
XRA Sensor receiving false
and Sensor
Faulty Motor
signal or reection Or Fluctuating power supply
Or Defective Thermostat
■ Foreign object in Fan.
■ Broken or bent Fan.
■ Bent Motor shaft.
Trouble shooting should only be conducted by a qualied electrician.
and mild cleaning agent.
2. If Lens is damaged or scratched, replace it.
Check electrical connections.
Place hands under Sensor. Listen for PCB . Relay “Click.” If no “Click” is heard, replace the PCB and Sensor.
start, replace the Motor.
With Dryer Cover Removed, depress the Timer Switch Blade; a. Timer Motor should turn. b. With an Ohm Meter, check for continuity across the Switch Terminals. “No” in either test, replace Timer Assembly; “Yes” in both tests, replace Motor.
and mild cleaning agent.
2. If Lens is damaged or scratched, replace the sensor.
Timer Motor should turn. “No” replace Timer Assembly.
1. Hand Dryer should be mounted a minimum of 18” above a reective surface.
2. Check if other Infrared operated appliance in the vacinity may be triggering the Dryer.
3. Multiple Hand Dryers on one circuit or Dryers sharing a lighting circuit. Automatic Hand Dryers must be on dedicated circuits.
4. Building wiring may be insufcient gauge or too long of a run from the supply.
5. Replace the PCB and Sensor.
1. Check for break in Element Wire.
2. Check Heating Element and Thermostat for continuity. If open, replace as necessary.
2. Replace motor if running slow or erratic.
1. Fan may be rubbing against edge of Fan Housing. To center Fan;
a. On plastic fan unit, carefully “tap” the Fan Hub with a screw driver & small hammer
to center it until the Fan turns freely.
b. On metal fans, loosen the set screw and adjust the fan until it turns freely.
1. Inspect for foreign material. Using a soft brush and vacuum, clean fan and motor.
1. Replace Fan.
1. Replace Motor.
Limited Warranty
WORLD DRYER LIMITED TEN – YEAR WARRANTY. World Warm Air Hand Dryer, Model covered in this manual, is warranted by World Dryer Corporation to
the original user against defects in workmanship or materials under normal use for 10 years after date of purchase. Any part which is determined to be defective in material or workmanship and returned to an authorized service location, as World designates, shipping costs prepaid, will be, as the exclusive remedy, repaired or replaced at World’s option. For limited warranty claim procedures, see PROMPT DISPOSITION below. This limited warranty gives purchasers specic rights from jurisdiction to jurisdiction. LIMITATION OF LIABILITY. To the extent allowable under applicable law, World’s liability for consequential and incidental damages is expressly disclaimed. World’s liability in all events is limited to and shall not exceed the purchase price paid. WARRANTY DISCLAIMER. World has made a diligent effort to provide product information and illustrate the products in this literature accurately; however, such infor­mation and illustrations are for the sole purpose of identication, and do not express or imply a warranty that the products are MERCHANTABLE, or FIT FOR A PARTICULAR PURPOSE, or that the products will necessary conform to the illustrations or descriptions. Except as provided below, no warranty or afrmation on fact, expressed or implied, other than as stated in the “LIMITED WARRANTY” above is made or authorized by World. PRODUCT SUITABILITY. Many jurisdictions have codes and regulations governing sales, construction, installation, and/or use of products for certain purposes, which may vary from those in neighboring areas. While World attempts to assure that the products comply with such codes, it cannot guarantee compliance, and cannot be respon­sible for how the product is installed or used. Before purchase and use of a product, review the product application, and all applicable national and local codes and regulations, and be sure that the product, installation, and use will comply with them. Certain aspects of disclaimers are not applicable to consumer products; e.g., (a) some jurisdictions do not allow the exclusion or limitation of incidental or consequential dam­ages, so the above limitation or exclusion may not apply to you; (b) also, some jurisdictions do not allow a limitation on how long an implied warranty lasts, consequentially the above limitation may not apply to you; and (c) by law, during the period of this Limited Warranty, and implied warranties of implied merchantability or tness for particular purpose applicable to consumer products purchased by consumers, may not be excluded or otherwise disclaimed. Manufactured by World Dryer Corporation, Berkeley, Illinois 60163 U.S.A. PROMPT DISPOSITION. World will make a good faith effort for prompt correction or other adjustment with respect to any product which proves to be defective within limited warranty. For any product believed to be defective within limited warranty, rst write or call dealer from whom the product was purchased. Dealer will give additional directions. If unable to resolve satisfactorily, write to World, giving dealer’s name, address, date, and number of dealer’s invoice, and describing the nature of defect. Title and risk of loss pass to buyer on delivery to common carrier. If product was damaged in transit to you, le claim with carrier.
8
68-836 Rev02
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