Woods Equipment S30CD User Manual

FLAIL

SHREDDER

Center Drive

S30CD

(11/8/2011)

MAN0943

TO THE DEALER:

Assembly and proper installation of this product is the responsibility of the Woods and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner.

The dealer must complete the online Product Registration form at the Woods Dealer Website which certifies that all Dealer Check List items have been completed. Please contact your dealer to complete this form. Dealers can register all Woods product at dealer.WoodsEquipment.com under Product Registration.

Failure to register the product does not diminish customer’s warranty rights.

TO THE OWNER:

Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.

The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment.

For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary tools and equipment to handle all your needs.

Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:

dealer. Read manual instructions

Model: _______________________________ Date of Purchase: _____________________

Serial Number: (see Safety Decal section for location) ____________________________________

Provide this information to your dealer to obtain correct repair parts.

Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety.

2 Introduction

Gen’l (Rev. 3/5/2010)

TABLE OF CONTENTS

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

BALANCE STATEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

OPERATOR SIGN-OFF RECORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

FIELD OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

SHREDDER STORAGE & CLEANING. . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

SERVICE & MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

CONTOUR FLAIL PATTERN WORKSHEETS . . . . . . . . . . . . . . . . . . . . . . .36

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

DEALER CHECK LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

INDEX TO PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . .60

INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62

REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . INSIDE BACK COVER

LEA EL INSTRUCTIVO!

Si no lee Ingles, pida ayuda a

alguien que si lo lea para que le

traduzca las medidas de seguridad.

MAN0943 (07/12/2011)

Introduction 3

SPECIFICATIONS



Maximum Outside Body Width: . . . . . . . 31ft. - 3in.

Cutting Height: . . . . . . . . . . . . . . . . . . . . 3in. - 18in. (7.62 cm to 45.7 cm)

Width of Cut:. . . . . . . . . . . . . . . . . . . . . . 30ft

Number of Knives: Cups

176 348 4

Recommended Tire Size: . . . . . . . . . . . . 9.5L - 15,6 ply rated

Tire Inflation Pressure: . . . . . . . . . . . . . . 25 psi

Rotor: Speed . . . . . . . . . . . . . . . . . . . . . 1350 RPM dynamically balanced

Drive: PTO . . . . . . . . . . . . . . . . . . . . . . . 1000 RPM

Weight of Shredder (approximate): . . . . 7400 lbs

“L” “L” Cut-Off

4 Introduction

MAN0943 (07/12/2011)

IMPORTANT!

WARNING

BALANCE STATEMENT

Both of the Woods Center Drive Shredder flail tubes are balanced as rotor assemblies to meet or exceed factory standards before installation. After installation, the shredders are statistically inspected to check balance. These factory efforts allow the shredder to operate smoothly and be free of excessive vibration when delivered to the customer.

■ The operator must be familiar with all safety

rules and safety decals before installing and running the shredder. All personnel must be familiar with and stay out of the hazard area whenever the shredder is running. (See Figure 14, page 21).

Smooth, acceptable vibration levels can be easily estimated in the field. After machine shutdown and coast down has been completed, place a quarter on a clean top panel of the shredder. At full rotor rpm (while maintaining all safety rules regarding safe distances from rotating equipment) observe the quarter. If the quarter stays still and does not bounce around, the operator can estimate that the shredder is free from excessive vibration. If the quarter jumps around during full rotor rpm, the shredder may be operating with excessive vibration where troubleshooting and maintenance are required (refer to the Troubleshooting section).

The Woods Center Drive Flail Shredder has been designed for maximum durability when shredding any type of crop. While operating in the field, many factors can affect and degrade shredder rotor balance and cause increased vibration levels.

● Operating too low to the ground or in frequent con-

tact with the ground can cause the flail knives to

wear unevenly. This can reduce their chopping effect and also increase vibration levels.

● Hitting large rocks or other foreign objects can

damage knives and other rotor parts, causing excessive vibration.

● Over time, certain types of soil and crops can also

lead to uneven knife wear and increased vibration levels.

● Once field operation has been started, it is the

operator’s responsibility to check and maintain shredder rotor balance.

● If knife replacement is required due to wear or

damage, refer to REPLACING FLAILS, page 30.

● Throughout the life of the flail shredder, removing

the flail tubes for replacement or re-balance may be necessary.

● If flail tube replacement is required due to wear or

damage, refer to SERVICING ROTORS (FLAIL TUBES), page 31.

● Any re-balance should be done with all knives

installed.

● Factory balanced repair rotors are available

through your local Woods dealer.

● Consult with your local balance shop experts or

contact Woods Technical Service for re-balance or replacement options.

Continued operation with excessive vibration can cause damage to and shorten component life, void product warranty, and affect personal safety. Checking and maintaining shredder rotor balance is the owner/ operator’s responsibility.

GENERAL INFORMATION

The purpose of this manual is to assist you in operating and maintaining your flail shredder. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance. These instructions have been compiled from extensive field experience and engineering data. Some information may be general in nature due to unknown and varying operating conditions. However, through experience and these instructions, you should be able to develop procedures suitable to your particular situation.

MAN0943 (07/12/2011)

The illustrations and data used in this manual were current at the time of printing but, due to possible inline production changes, your machine may vary slightly in detail. We reserve the right to redesign and change the machines as may be necessary without notification.

Throughout this manual, references are made to right and left directions. These are determined by standing behind the equipment facing the direction of forward travel.

Introduction 5

TRAINING

Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.

In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.

It has been said “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

 Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-

6637.) Failure to follow instructions or safety rules can result in serious injury or death.

 If you do not understand any part of this manual and need assistance, see your dealer.

 Know your controls and how to stop engine and attachment quickly in an emergency.

 Operators must be instructed in and be capable of the safe operation of the equipment, its attachments, and all controls. Do not allow anyone to operate this equipment without proper instructions.

 Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death.

 Make sure that all operating and service personnel know that if hydraulic fluid penetrates skin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gangrene, serious injury, or death will result. CONTACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES. DO NOT DELAY.

 Never allow children or untrained persons to operate equipment.

6 Safety

PREPARATION

 Use a suitable lifting device of sufficient capacity. Use adequate personnel to handle heavy components.

 Check that all hardware is properly installed. Always tighten to torque chart specifications unless instructed otherwise in this manual.

 Air in hydraulic systems can cause erratic operation and allows loads or equipment components to drop unexpectedly. When connecting equipment or hoses or performing any hydraulic maintenance, purge any air in hydraulic system by operating all hydraulic functions several times. Do this before putting into service or allowing anyone to approach the equipment.

 Make sure all hydraulic hoses, fittings, and valves are in good condition and not leaking before starting power unit or using equipment. Check and route hoses carefully to prevent damage. Hoses must not be twisted, bent sharply, kinked, frayed, pinched, or come into contact with any moving parts. Operate moveable components through full operational range to check clearances. Replace any damaged hoses immediately.

 Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

 Make sure attachment is properly secured, adjusted, and in good operating condition.

 Make sure spring-activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove.

 Before starting power unit, check all equipment driveline guards for damage. Replace any damaged guards. Make sure all guards rotate freely on all drivelines. If guards do not rotate freely on drivelines, repair and replace bearings before putting equipment into service.

 Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.

 Connect PTO driveline directly to power unit PTO shaft. Never use adapter sleeves or adapter shafts. Adapters can cause driveline failures due to incorrect spline or incorrect operating length and can result in personal injury or death.

Shredder_S30CD (07/12/2011)

 Inspect rubber flaps and swing rod before each

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

use. Replace if damaged or missing. Flaps must pivot and hang freely so there are no gaps. Do not put equipment into service until repaired.

 Remove accumulated debris from this equipment, power unit, and engine to avoid fire hazard.

 Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)

 Make sure shields and guards are properly installed and in good condition. Replace if damaged.

 A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader, front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment.

Do not estimate.

 Inspect and clear area of stones, branches, or other hard objects that might be thrown, causing injury or damage.

TRANSPORTATION

 Always sit in power unit seat when operating controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine.

 A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, front tractor wheels could raise up resulting in loss of steering. The weight may be attained

with front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate.

 Always raise unit and install transport locks before transporting. Leak down or failure of mechanical or hydraulic system can cause equipment to drop.

 Always attach safety chain to tractor drawbar when transporting unit.

OPERATION

 Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.

 Keep bystanders away from equipment.

 Do not operate or transport equipment while

under the influence of alcohol or drugs.

 Operate only in daylight or good artificial light.

 Keep hands, feet, hair, and clothing away from

equipment while engine is running. Stay clear of all moving parts.

 Always comply with all state and local lighting and marking requirements.

 Never allow riders on power unit or attachment.

 Power unit must be equipped with ROPS or

ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.

 Operate tractor PTO at the rpm speed stated in “Specifications” section.

(Safety Rules continued on next page)

Shredder_S30CD (07/12/2011)

Safety 7

(Safety Rules continued from previous page)

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

 Look down and to the rear and make sure area is clear before operating in reverse.

 Do not operate or transport on steep slopes.

 Do not stop, start, or change directions sud-

denly on slopes.

 Use extreme care and reduce ground speed on slopes and rough terrain.

 Watch for hidden hazards on the terrain during operation.

 Stop power unit and equipment immediately upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation.

 Leak down or failure of mechanical or hydraulic system can cause equipment to drop.

MAINTENANCE

 Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key, and unfasten seat belt.

 Before performing any service or maintenance, lower equipment to ground or block securely, turn off engine, remove key, and disconnect driveline from tractor PTO.

 Use a suitable lifting device of sufficient capacity. Use adequate personnel to handle heavy components.

 Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.

 Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked and secured. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death. Follow Operator's Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer.

 Make sure attachment is properly secured, adjusted, and in good operating condition.

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.

 Make certain all movement of equipment components has stopped before approaching for service.

 Before working underneath, read manual instructions, securely block up, and check stability. Secure blocking prevents equipment from dropping due to hydraulic leak down, hydraulic system failure, or mechanical component failure.

 Work not covered in SERVICE & MAINTENANCE must be done by a qualified dealership. Special skills, tools, and safety procedures may be required. Failure to follow these instructions can result in serious injury or death.

 Do not modify or alter or permit anyone else to modify or alter the equipment or any of its components in any way.

 Your dealer can supply original equipment hydraulic accessories and repair parts. Substitute parts may not meet original equipment specifications and may be dangerous.

8 Safety

 Do not handle knives with bare hands. Careless or improper handling may result in serious injury.

 Your dealer can supply genuine replacement knives. Substitute knives may not meet original equipment specifications and may be dangerous.

 Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service.

Shredder_S30CD (07/12/2011)

 Make sure all safety decals are installed.

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!



Replace if damaged. (See Safety Decals section for location.)

 Make sure shields and guards are properly installed and in good condition. Replace if damaged.

 Do not disconnect hydraulic lines until engine is stopped, power unit is properly secured, equipment and all components are lowered to the ground, and system pressure is released by operating all valve control levers.

 Leak down or failure of mechanical or hydraulic system can cause equipment to drop.

STORAGE

 Block equipment securely for storage.

 Keep children and bystanders away from stor-

age area.

 Follow manual instructions for storage.

Shredder_S30CD (07/12/2011)

Safety 9

SAFETY & INSTRUCTIONAL DECALS

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

1 - YELLOW REFLECTOR PN 20034004

2 - RED REFLECTOR PN 57123

4 - RED-ORANGE FLUORESCENT MATERIAL

PN 20034034

5 - PN 50030977

3 - SERIAL NUMBER DECAL

CAUTION

1. Read Operator's Manual before starting.

2. Stop tractor engine, place all controls in neutral, lower machine to the ground, set park brake, remove ignition key, and wait for all moving parts to stop before servicing, adjusting, repairing, or unplugging.

3. Keep all guards and access doors closed and secured before operating.

4. Keep hands, feet, hair, and clothing away from moving parts.

5. Do not allow riders.

6. Do not enter rotor area when engine is running.

7. Never exceed 20 MPH when transporting.

8. Use hazard flashers when transporting.

9. Use drawbar pin with retainer and attach safety chain.

10. Wear appropriate hearing protection for prolonged exposure to excessive noise.

11. Review safety information periodically prior to use.

1. Lea el Manual del Operario antes de empezar.

2. Pare el motor del tractor, ponga todos los controles en

3. Mantenga cerrados y asegurados todos los protectores y

4. Mantenga retirados de las piezas móviles, las manos, los

5. No permita que nadie vaya con usted en la máquina.

6. No entre en el área del rotor mientras el motor está en

8. Use luces intermitentes de aviso cuando viaja con la

9. Use el pasador de la barra de tiro con fiador y enganche la

10. Use un protector apropiado para los oidos cuando esté

11. R

PRECAUCION

neutro, baje la máquina hasta el suelo, ponga el freno de estacionamiento, quite la llave del encendido, y espere a que todas las pizas móviles hayan parado antes de dar servicio, hacer ajustes, reparaciones, o de desatascar.

las compuertas antes de poner a funcionar la máquina.

pies, el pelo, y la ropa.

marcha.

Nunca exceda 32 km/h (20 MPH) al transportar.

máquina.

cadena de seguridad.

expuesto a ruido excesivo por un tiempo prolongado.

epase la información de seguridad periódicamente

antes del uso.

50030977-B

10 Safety

MAN0943 (07/12/2011)

SAFETY & INSTRUCTIONAL DECALS

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

DANGER

PELIGRO

ROTATING DRIVELINE HAZARD

To prevent serious injury or death from rotating driveline:

1. Keep all guards in place when operating.

2. Operate only at 1000 RPM.

3. Keep hands, feet, clothing, and hair away from moving parts.

PELIGRO CON EL MOVIMIENTO

ROTATIVO DEL EJE MOTRIZ

Para evitar heridas graves o la muerte a causa de la rotación del eje motriz:

1. Mantenga todos los protectores en su puesto mientras esté funcionando la máquina.

2. Hágala funcionar únicamente a 1000 RPM.

3. Mantenga retirados de las piezas móviles, las manos, los pies, la ropa y el pelo.

50030978-A

6 - PN 50030978

7 - PN 50030982

DANGER

PELIGRO

ROTATING FLAIL HAZARD

To prevent serious injury or death from rotating flails:

1. Stop engine, remove ignition key, and wait for moving parts to stop before servicing.

2. Keep hands and feet away from flails when engine is running.

3. Keep other people away.

PELIGRO CON LAS CUCHILLAS

CORTADORAS ROTATIVAS

Para evitar heridas graves o la muerte causadas por las cuchillas rotativas:

1. Pare el motor, quite la llave del encendido y espere hasta que las piezas móviles hayan parado antes de dar servicio.

2. Mantenga las manos y los pies retirados de las cuchillas estando el motor en marcha.

3. No permita que otra gente se acerque.

50030982-A

8 - PN 50530138

10 - PN 50530314

9 - PN 50530225

MAN0943 (07/12/2011)

(Safety Decals continued on next page)

Safety 11

SAFETY & INSTRUCTIONAL DECALS

GUARD MISSING.

DO NOT OPERATE.

DANGER

33347E

DANGER

GUARD MISSING.

DO NOT OPERATE.

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

(Safety Decals continued from previous page)

WARNING

ADVERTENCIA

HIGH-PRESSURE FLUID HAZARD

To prevent serious injury or death:

1. Relieve pressure on system before repairing, adjusting, or disconnecting.

2. Wear proper hand and eye protection when searching for leaks. Use wood or cardboard instead of hands.

3. Keep all components in good repair.

PELIGRO DE FLUIDO BAJO

Para evitar heridas graves o la muerte:

1. Alivie la presión del sistema antes de hacer repara ciones, ajustes o desconecciones.

2. Use protección apropiada en las manos y en los ojos, cuando revise para ver si hay fugas. Utilice una tabla o un cartón en vez de las manos.

3. Mantenga todos los componentes en buen estado.

ALTA PRESION

50530315-A

11 - PN 50530707

14 - PN 50530315

ROTATING DRIVELINE

CONTACT CAN CAUSE DEATH

DO NOT OPERATE WITHOUT -

 All driveline guards, tractor and

equipment shields in place

 Drivelines securely attached at both ends

 Driveline guards that turn freely on

driveline

12 - PN 50530728

15 - PN 18864

DANGER

KEEP AWAY!

16 - PN 33347

18864-C

Use a clean, damp cloth to clean safety decals.

Avoid spraying too close to decals when using a pressure washer; high-pressure water can enter through very small scratches or under edges of decals causing them to peel or come off.

Replacement safety decals can be ordered free from your Woods dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.

12 Safety

BE CAREFUL!

MAN0943 (07/12/2011)

OPERATOR SIGN-OFF RECORD

Woods Equipment Company follows the general safety standards specified by the American Society of Agricultural and Biological Engineers (ASABE) and the Occupational Safety and Health Administration (OSHA) for agricultural equipment.

Anyone who will be operating and/or maintaining the flail shredder must read and clearly understand all Safety, Operating, and Service & Maintenance information presented in this manual.

Do not operate or allow anyone else to operate this equipment until this information has been reviewed. Review this information annually, before the season start-up. Make periodic reviews of the Safety and Operation sections standard practice for those using any of your equipment.

Use the following Operator Sign-off Record to verify that each operator has read and understood the information in this manual and has been instructed in the safe operation of the flail shredder.

DATE OPERATOR’S NAME (PRINT) OPERATOR’S SIGNATURE

MAN0943 (07/12/2011)

Operator Record 13

OPERATION

WARNING

CAUTION

The Woods Flail Shredder is designed to pick up and shred crop and plant residue left in the field. Rotational power to the flails is provided by the tractor PTO.

Be familiar with the flail shredder before starting.

The owner is responsible for training operators in the safe operation of the flail shredder.

6637.) Failure to follow instructions or safety rules can result in serious injury or death.

 Never allow children or untrained persons to operate equipment.



Make sure shields and guards are properly

installed and in good condition. Replace if damaged.

 Keep hands, feet, hair, and clothing away from equipment while engine is running. Stay clear of all moving parts.

 Never allow riders on power unit or attachment.

 Before dismounting power unit or performing

any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key, and unfasten seat belt.

 Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.

and ensure all other controls are disengaged before starting power unit engine.

 Always comply with all state and local lighting and marking requirements.

PRINCIPAL COMPONENTS

The Woods Flail Shredder consists of a large rotating tube with swinging steel flails attached. The flails pick up or strike crop residue or trash and shred it. Rotational power to the drum is provided by the tractor PTO through a gearbox in the center of the machine.

For removing the center strip of crop residue, an optional hydraulically driven blade can be installed under the cover in the center of the machine.

The flail shredder is designed to be used as a semimounted, or 3-point mounted machine.

BREAK-IN OF THE FLAIL SHREDDER

The following should be observed when operating the unit for the first time:

After operating for 1/2 hour

1. Check all nuts, bolts, and other fasteners. Tighten

to specifications given in the Bolt Torque Chart, page 59.

2. Tighten wheel bolts to specifications given in the Bolt Torque Chart, page 59.

3. Check that the flails are in good condition and swing freely.

 Keep bystanders away from equipment.

 Operate tractor PTO at the rpm speed stated in

“Specifications” section.

 Always sit in power unit seat when operating controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake,

14 Operation

4. Check oil level in the gearbox. Add oil if needed.

5. Check that the PTO driveline shield turns freely.

6. Lubricate all grease points.

After operating for 5 to 10 hours

1. Repeat Steps 1 through 5 above.

2. Follow regular service schedule as outlined in

Lubrication Schedule, page 24.

MAN0943 (07/12/2011)

Figure 1. Flail Shredder Principal Components

1. Crossmember

2. Rubber belt shield

3. Skid assembly

4. Rubber belt shield

5. Body weldment

6. Flail tube assembly RH

7. Flail tube assembly LH

8. Woods model decal

9. Gearbox

10. Bearing assembly

PRE-OPERATION CHECK LIST

(OWNER'S RESPONSIBILITY)

NOTICE

■ This Pre-Operation Check List is provided for

the operator. It is important to follow for both personal safety and maintenance of the flail shredder.

___ Check all lubrication points and grease as

instructed in Lubrication Service Record, page

27.

___ Use only a tractor of adequate power and weight

to pull the unit. (See chart on page 16.)

___ Check that the unit is properly attached to the

tractor. On pull-type unit, be sure there is a mechanical retainer through the drawbar pin and the safety chain is installed. On 3-point hitch units, be sure retainers are used on the mounting pins.

___ Check oil level in gearbox. Add oil as required.

___ Check that the PTO driveline turns freely and that

the driveline can telescope easily.

___ Check tire pressure. Inflate to specified level.

___ Check flails. Inspect for damage or breakage.

Make sure they swing freely on their mount. Repair or replace as required.

___ Check condition of cutter blade (if so equipped).

MAN0943 (07/12/2011)

___ Inspect all hydraulic lines, hoses, couplers, and

fittings. Tighten, repair, or replace any leaking or damaged components.

___ Install and secure all guards, doors, and covers.

___ Check PTO clutch operation (see . Weasler Auto-

matic Clutch (30K), page 33).

CHOOSING THE CORRECT TRACTOR

To ensure safe and reliable operation of the flail shredder, use a tractor with the correct specifications. Use the following guidelines to select the correct tractor.

1. Horsepower

Use Table 1 on page 16 for selecting the tractor horsepower class appropriate for your unit’s width.

Increase the horsepower level by 25 percent when operating in hilly, soft, or wet conditions.

2. Tractor Weight

By following recommendations for tractor horsepower, the tractor will have sufficient weight to provide stability for unit during field operation or when transporting.

When using a 3-point mounted shredder, we recommend that each tractor be equipped with a full complement of suitcase weights on the tractor front (see Figure 2 for example). This will provide the required front weight for turning and extra traction if equipped with front wheel assist.

Operation 15

Figure 2. Tractor Front Weight

Table 1: Tractor Horsepower (6-8) vs. Unit Width

Width Minimum Horsepower

30’ 180

DP10

Top Link Assembly

Upper Top Link Hole

Lower Top Link Pin

Lower 3-Point Pin

DP11

WARNING

3. 3-Point Hitch

The 3-point hitch models require that the tractor be equipped with a Category II or Category III 3-point hitch. If the hitch can be converted from one to the other, use a Category III to provide a wider stance and more stability.

Use the upper top link hole for Category III and the lower hole for Category II as shown in Figure 3.

For easier attachment, use a quick hitch. If not using a quick hitch, use optional hitch extension.

4. Hydraulic Requirements when Using Center Cutter Options

Figure 3. 3-Point Hitch Attachment

NOTICE

PTO DRIVELINE LENGTH

■ The unit is equipped with a PTO driveline long

enough to fit any tractor and 3-point linkage system.

■ The operator is responsible for measuring the

dimensions of the driveline through its working range. These dimensions will indicate if the driveline requires shorting to operate on the particular tractor/unit attachment system. The operator must check dimensions before using the unit for the first time and each time a different tractor is used with the unit.

■ Use the following procedure when determining

driveline dimension:

 Keep bystanders away from equipment.

The tractor hydraulic system must be capable of 8 gpm (30 lpm) at 1500 psi (10,335 kPa). The system cannot exceed 28 gpm or 3000 psi. Either closed-centered or open-centered systems can be used.

5. Load Sensing Hydraulics (3-Point Models Only)

Many newer tractors are equipped with “load sensing” hydraulics. The operator is responsible for setting the tractor hydraulic system to provide “float” on the 3-point hitch. Refer to the tractor manual for specific instructions.

The “float” feature will allow the unit to follow the ground contours during operation. This applies to 3point mounted machines only.

NOTICE

■ Do not use PTO shaft adapters. They will

change the drawbar dimension and can cause driveline failures.

16 Operation

1. Clear the area of all bystanders.

2. Attach the 3-point hitch to the unit but not the PTO

driveline.

3. Raise the unit until the tractor PTO and gearbox shafts are the same height.

4. Measure the dimension between the shaft grooves on the tractor and implement ends. If this dimension is less than 34.81 inches, the shaft will require shortening.

5. Move the unit to its highest and lowest working position and measure this dimension again. [The unit’s shaft can telescope (see Figure 5) before it has been shortened.]

6. If required, shorten the shaft to prevent bottoming out during use. NOTE: An extra inch of compression space in the shaft can eliminate bottoming out during use. Measure to make sure.

MAN0943 (07/12/2011)

7. Use an abrasive wheel power saw to cut the male

WARNING

CAUTION

end of the shaft. Cut the same amount from both the splined shaft and the safety shield. See Figure

4. Use a file to remove any burrs from the cut end.

NOTICE

■ Cut only the male end. Never cut the female end.

8. Never cut more than 9 inches from the male end. Cutting 1 inch from the male end shortens both the minimum and maximum lengths by 1 inch.

Figure 4. Cutting the Driveline Shaft

ATTACHING SHREDDER TO TRACTOR

1. Place unit on a level, dry area free of debris and

other foreign object.

2. Clear the area of bystanders, especially children.

3. Provide enough clearance to back the tractor

safely into the unit.

■ Do not allow anyone to stand between tractor

and unit when backing up to the unit.

With Quick Hitch Attachment:

4. Set the height of the 3-point hitch so that quick

hitch claws are lower than the mounting pins.

5. Make sure 3-point hitch is set in the non-sway position. See tractor manual for details.

6. Align the claws under the lower and upper mast mounting pins while backing up.

NOTE: For a Category II hitch, use the bottom upper mast hole. For a Category III hitch, use the top upper mast hole.

7. When the claws are under the pins, slowly raise the 3-point hitch. Make sure each mounting pin seats in its respective claw.

 Keep bystanders away from equipment.

 Connect PTO driveline directly to power unit

PTO shaft. Never use adapter sleeves or adapter shafts. Adapters can cause driveline failures due to incorrect spline or incorrect operating length and can result in personal injury or death.

Figure 5. Driveline Dimension

8. Release the claw retainer locks to secure the

mounting pins in the claws.

9. Check the top link frame. It should be free to slide in its mounting slots. This movement allows the unit to follow the ground contour when cresting a hill or going through a depression.

MAN0943 (07/12/2011)

Operation 17

Without Quick Hitch Attachment:

DP101

WARNING

FIELD OPERATION

10. Back tractor lower 3-point arms between lower

mast plates and align with lower 3-point hole.

11. Place 1-3/4 OD spacer through 3-point arm pivot (both sides).

12. Push tractor’s 3-point arm to the inside and slide a 1-7/16 OD spacer between to take up the empty space. Secure with lower 3-point hitch pin assembly, 1-3/4 OD spacer, and 7/16 x 2 klik pin.

13. Repeat steps 5 and 6 for other side.

14. Lower the tractor’s top link arm and secure in top

hole of upper mast assembly using spacer, hex bolt, and lock nut. Attach PTO Driveline

1. Make sure the driveline telescopes easily and shields rotate freely.

2. Attach the driveline to the tractor by retracting the locking collar. Slide the yoke over the shaft and push on the yoke until the lock collar clicks into position. Make sure the yoke is locked into position.

Attach Hydraulics and Lift Cylinder Hose (Center Cutter Option)

1. Use a clean cloth to clean hose ends and area

around the couplers on the tractor.

2. Insert the hose male ends into the tractor couplers. Make sure hoses lock in place.

3. Route hoses along or over the hitch and secure in position with clips, tape, or plastic ties. Provide enough slack for turning and lifting.

REMOVING SHREDDER FROM TRACTOR

Reverse the above procedure when removing unit from the tractor. Engage transport lock channel at the four struts prior to lowering shredder. Release pressure before removing hoses.

The Woods Flail Shredder is designed with the flexibility to operate well in almost any kind of crop and terrain conditions. However, the operator is responsible for being familiar with all operating and safety procedures and following them. Each operator should review this Field Operation section at the start of the season and as often as required to be familiar with the unit.

Operators should also review the PRE-OPERATION CHECK LIST, page 15, and Attaching Shredder to Tractor, page 17.

6637.) Failure to follow instructions or safety rules can result in serious injury or death.

 Never allow children or untrained persons to operate equipment.



Make sure shields and guards are properly

installed and in good condition. Replace if damaged.

 Keep hands, feet, hair, and clothing away from equipment while engine is running. Stay clear of all moving parts.

 Never allow riders on power unit or attachment.

 Do not allow bystanders in the area when oper-

ating, attaching, removing, assembling, or servicing equipment.

Figure 6. Transport Lock

18 Operation

 Inspect and clear area of stones, branches, or other hard objects that might be thrown, causing injury or damage.



Operators must be instructed in and be capable of the safe operation of the equipment, its attachments, and all controls. Do not allow anyone to operate this equipment without proper instructions.

 Keep bystanders away from equipment.

 Operate tractor PTO at the rpm speed stated in

“Specifications” section.

MAN0943 (07/12/2011)

 Always sit in power unit seat when operating

CAUTION

Stroke Control Spacers

DP124

DP12

Floating Top Mast

controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine.

 Always comply with all state and local lighting and marking requirements.

RUBBER FLAPS OR BELTING

All units are equipped with front shield flaps or belting along the front of the frame. The shield flaps stop or deflect trash, stones, or other debris picked up by the flails.

Be sure the shield flaps or belting are in good condition for operation. Replace if damaged, torn, or missing.

Figure 7. Setting Operating Height

Be sure the floating mast is free to slide in its mounting frame to allow the machine to follow ground contours. Refer to Figure 8.

PREPARING FOR OPERATION

1. Pull into the field and position the unit in a level

area.

2. Lower into operating position.

3. Set the 3-point so the quick hitch is vertical and the

floating upper mast is forward.

4. Use stroke control spacer on four cylinders to set cutting height.

Flail Height

Set the unit to give a flail height of at least 3 to 6 inches (75 to 150 mm) above the ground. This will

minimize the amount of stones and dirt picked up by the flails under all operating conditions. (See Balance Statement, page 5.)

NOTE: To avoid unnecessary wear on knives and related parts, never set the unit lower than the recommended setting. (See Balance Statement, page 5.)

SET OPERATING HEIGHT

Figure 8. Free-Float Position

FLAIL KNIVES

The shredder is factory equipped with “L” or cup type flails. The two types are interchangeable.

“L” Flails

“L” flails (Figure 10) work best when trash or crop residue is standing.

Cup Flails

Cup flails (Figure 11) can pick up material from the ground and work best in matted trash conditions.

The standard cup flail is 11 inches (279 mm) long and is used for most applications. Optional 7 and 9 inch (177 and 228 mm) flails are available to match the tip position to ground contour.

Use stroke control spacers. The number and thickness should be equal on each cylinder to keep shredder level.

MAN0943 (07/12/2011)

Attach optional cup flails as follows, making sure that knives at 180° match (see Figure 9) (see Balance Statement, page 5):

Operation 19

1. Leave standard flails located between the rows.

DP13

DP14

Stroke Control Spacers

DP124

2. Remove others and install shorter flails to follow

ground contour. Be sure to mount the same size flails on opposite sides of the tube. Measure the row spacing and flail position carefully to minimize ground contact. See page 36 and page 37.

mm) above the ground. (See Balance Statement, page 5.)

2. Align the unit with the working area on or between rows on flat farming.

3. Use stroke control spacers on four cylinders to set cutting height.

Figure 9. Optional Flail Contour

Figure 10. “L” Flails

Figure 12. Setting Flail Height

Setting Caster Wheels

Normally, wheels are set to track in the row centers, between the raised seed beds. Tire position will determine flail height, but depth of furrow is also a factor in setting flail height. In some conditions the furrow between the seed beds is deeper on the ends, where irrigation waters enter the field. As furrows change depth, flail height will change.

To compensate for the depth change, move the caster wheels against the side of the outer seed bed (see Figure 13). The wheels will then tend to climb up the side of the seed bed and prevent the flails from hitting the top of the bed.

Set the flail height after the wheels have been moved against the seed bed.

Figure 11. Cup Flails

Setting Flail Height

1. Be sure wheels are set to follow in the center of furrow row. Set flails 3 to 6 inches (75 to 150

20 Operation

Figure 13. Wheel Position

STARTING THE SHREDDER

1. Run tractor engine at low idle.

2. Slowly engage PTO control to start the shredder.

3. Slowly bring tractor engine to rated PTO speed.

Never exceed rated speed.

MAN0943 (07/12/2011)

+ 44 hidden pages