Woods Equipment MZ2661K, 872500G, 872502G User Manual

MOW’N MACHINE

MZ2252K

872500G

22HP KAW W/52” SIDE DISCHARGE

(S/N 00050 AND ABOVE)

MZ2661K

872502G

26HP KAW W/61” SIDE DISCHARGE

(S/N 00050 AND ABOVE)

Instructions

MAN0865

REV A 12-2010

RF4166232

Includes Maintenance

PARTS MANUAL

CALIFORNIA

Proposition 65 Warning

Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects and other reproductive harm.

Californie Proposition 65 Aver-

tissement

Les échappements des moteurs diesel et certains de leurs composés sont reconnus par l’Etat de Californie pour être cancérigènes, provoquer des défauts congénitaux et d’autres dangers en matière de reproduction.

California Advertencia

WARNING

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

AVERTISSEMENT

L’émission du moteur de ce matériel contient des produits chimiques que l’Etat de Californie considère être cancérigènes, provoquer des défauts congénitaux et d’autres dangers en matière de reproduction.

de la Proposicion 65

El estado de California hace saber que los gases de escape de los motores diesel y algunos de sus componentes producen cáncer, defectos de nacimiento y otros daños en el proceso de reproducción humana.

CALIFORNIA

Proposition 65 Warning

Battery posts, terminals, wiring insulation, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

WASH HANDS AFTER HANDLING.

ADVERTENCIA

El estado de California hace saber que los gases de escape de este producto contienen productos quÍmicos que producen cáncer, defectos de nacimiento y otros daños en el proceso de reproducción humana.

WOODS

IMPORTANT MESSAGE

TO THE DEALER:

Assembly and proper installation of this product is the responsibility of the Woods® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Set-Up instructions are completed before releasing equipment to the owner.

The dealer must complete the Product Registration online at the Woods Dealer Website or complete the mail-in form included with the Operator’s Manual. If using the mail-in form, the dealer is to return the prepaid postage portion to Woods, give one copy to the customer, and retain one copy. Failure to register the product

does not diminish customer’s warranty rights.

TO THE OWNER:

Read the Operator’s Manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep the manual handy for ready reference. Require all operators to read the Operator’s Manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate the equipment. Replacement manuals can be obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.

The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as

specied. Observe all safety information in this manual and safety decals on the equipment.

For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary tools and equipment to handle all your needs.

Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:

Model: _______________________________ Date of Purchase: _____________________

Serial Number: (located below seat near left hand corner) ____________________________________

Provide this information to your dealer to obtain correct repair parts.

ALITEC

BMP

CENTRAL FABRICATORS

GANNON

GILL

WAIN-ROY

WOODS

™

®

® ®

®

See MAN0866 for Operator’s Manual

12-2010

3

TABLE OF CONTENTS

WOODS

TABLE OF CONTENTS ....................................................FIGURES ........................................................................PAGE

SAFETY .........................................................................................................................................................................5

ASSEMBLY AND SETUP ..........................................................................................................................................6, 7

MAINTENANCE CHART ..............................................................................................................................................8

MAINTENANCE RECORD ............................................................................................................................................9

MAINTENANCE ....................................................................................................................................................10-16

ADJUSTMENTS .....................................................................................................................................................17-21

BELT REPLACEMENT ...............................................................................................................................................22

SPECIFICATIONS ..................................................................................................................................................23-26

PARTS SECTION ........................................................................................................................................................27

UPPER ENGINE DECK ASSY/CLUTCH ..........................FIGURE 1 ...................................................................28, 29

OWER ENGINE DECK ASSY/CLUTCH ............................FIGURE 2 ...................................................................30, 31

BUMPER ...........................................................................FIGURE 3 ...................................................................32, 33

FUEL TANKS/CONTROL PANEL ......................................FIGURE 4 ...................................................................34, 35

BRAKES/REAR WHEEL ...................................................FIGURE 5 ...................................................................36, 37

OIL COOLER .....................................................................FIGURE 6 ...................................................................38, 39

HYDRAULICS ...................................................................FIGURE 7 ...................................................................40, 41

HYDROGEAR PUMP ........................................................FIGURE 8 ...................................................................42, 43

KAWASAKI WIRE HARNESS ...........................................FIGURE 9 ...................................................................44, 45

SEAT ASSEMBLY & ROPS ...............................................FIGURE 10 .................................................................46, 47

FOLDING ROPS KIT .........................................................FIGURE 11 .................................................................48, 49

STEERING/DECK LIFT .....................................................FIGURE 12 .................................................................50, 51

CRADLE ASSEMBLY ........................................................FIGURE 13 .................................................................52, 53

CRADLE & CASTER ASSEMBLY .....................................FIGURE 14 .................................................................54, 55

52” SIDE DISCHARGE......................................................FIGURE 15 .................................................................56, 57

61” SIDE DISCHARGE......................................................FIGURE 16 .................................................................58, 59

BELTS-CUTTERDECK ......................................................FIGURE 17 .................................................................60, 61

DECALS-POWER UNIT ....................................................FIGURE 18 .................................................................62, 63

DECALS-CUTTERDECKS ................................................FIGURE 19 .................................................................64, 65

4

WOODS

SAFETY

NOTICE !!!

Unauthorized modications may present extreme safety hazards to operators and bystanders and could also result in product damage.

Woods strongly warns against, rejects and disclaims

any modications, add-on accessories or product

alterations that are not designed, developed, tested and approved by Woods Engineering Department.

Any Woods product that is altered, modied or changed in any manner not specically authorized

after original manufacture-including the addition of “after-market” accessories or component parts not specically approved by Woods-will result in the Woods Warranty being voided.

Any and all liability for personal injury and/or property

damage caused by any unauthorized modications,

add-on accessories or products not approved by Woods will be considered the responsibility of the individual(s) or company designing and/ or making such changes. Woods will vigorously

pursue full indemnication and costs from any party

responsible for such unauthorized post-manufacture

modications and/or accessories should personal

injury and/or property damage result.

This symbol means:

ATTENTION! BECOME ALERT!

Your safety and the safety of others is involved.

Signal word denitions:

The signal words below are used to identify levels of hazard seriousness. These words appear in this manual and on the safety labels attached to Woods machines. For your safety and the safety of others, read and follow the information given with these signal words and/or the symbol shown above.

DANGER indicates a hazardous situation which, if not avoided, WILL result in death or serious injury.

WARNING indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

CAUTION indicates a hazardous situation which, if not avoided, COULD result in minor or moderate injury. It may also be used to alert against unsafe practices or property damage.

CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, MAY result in property damage

MODEL NUMBER: This number appears on sales literature, technical manuals and price lists.

SERIAL NUMBER: This number appears only on your mower. It contains the model number followed consecutively by the serial number. Use this number when ordering parts or seeking warranty information.

5

ASSEMBLY AND SETUP

WOODS

TOOLS REQUIRED FOR ASSEMBLY

- Wrecking bar

- Claw hammer

- Ratchets: 3/8”,e

- Sockets: 9/16”, 3/4"

- Wrenches: 3/8", 9/16", 3/4"

- Straight edge

- Tire pressure gauge

- Blocks (for deck leveling) NOTE: All references below to the “right” or “left” are with respect to an operator at the controls.

1. UNCRATE UNIT Discard packing materials. Remove and discard shipping brackets. Tighten caster wheel axle bolts

against caster axle spanner bushings.

2. Set rear tire pressures to 12 lbs/in2 (1.0 kg/cm tires

2

). Tires are overinated for shipping. Front tires are run at

3. DECK LEVELING

a) Park the machine on a smooth, level surface.

Raise the deck to the transport position.

b) Lower the deck onto a pair of equal height blocks

A under the rear corners of the deck. Place another pair of adjustableblocks B under the front of the deck so that the deck top is pitched forward 1/8”.

NOTE: The front and rear of the deck are at different heights.

c) Measure the height of the blade cutting edge

above the ground. Remove pin C and set the height of cut lever D to that height.

d) Loosen nuts I at all four corners of the deck. NOTE: This will relieve tension on chains H. e) Loosen the jam nuts E on the height of cut clips

F and adjusting screws G. Turn the adjusting screws G until the play is taken out of the chains H at all four corners. Tighten the jam nuts E against the clips F and at the adjusting screws G. Retighten nuts I at this time.

6

ASSEMBLY AND SETUP

WOODS

6. COUNTERBALANCE SPRINGS a) Raise the cutterdeck all the way. b) Adjust the spring A with nut B: Approximately 1" of threads should be extending

past the spring mounting bracket at nut B.

The springs may be tightened or loosened from

this point according to personal preference.

7. FINAL PREPARATIONS

- Check the engine and hydraulic oil levels. Top up with the correct oil if necessary. Use SAE 10W30

motor oil for the engine. Use fresh, clean SAE 15W40 or SAE 20W50 motor oil or SAE 15W50 synthetic motor oil for the hydraulic system.

- Remove the battery from the machine. Fill the battery to the bottom of the vent wells with acid and trickle

charge for several hours.

Battery acid is caustic and fumes are explosive and can cause serious injury or death.

Use insulated tools, wear protective glasses or goggles and protective clothing when working with batteries. Read and obey the battery manufacturer’s instructions.

Be certain the ignition switch is OFF and the key has been removed before servicing the battery. a) Verify battery polarity before connecting or disconnecting the battery cables.

b) When installing the battery, always assemble the RED, positive ( + ) battery cable rst and the

ground, BLACK, negative ( - ) cable last.

c) Tighten cables securely to battery terminals and apply a light coat of silicone dielectric grease to

terminals and cable ends to prevent corrosion. Keep terminal covers in place.

- Read Operation and Safety Manual before starting.

- Run engine at full RPM for 5 minutes before engaging blades to allow the engine to be fully lubricated

before load is applied.

- Check the hydrostat neutral adjustment. Neutral is set at the factory but may require readjustment if

air trapped during the initial oil ll has worked out of the system. See adjustments section later in this

manual.

- Do not use the machine without an approved grass collector, the grass discharge chute or mulching

plates correctly tted.

7

MAINTENANCE CHART

ECNANETNIAM

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R

WOODS

8

MAINTENANCE RECORD

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ETAD SRH ETAD SRH ETAD SRH ETAD SRH ETAD SRH ETAD SRH

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WOODS

NOTES

________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________

9

MAINTENANCE

WOODS

CHECK DAILY

Operator Presence Interlock System - Start Operation

For the engine to crank, the parking brake must be on, the PTO (blades) off and traction levers in the neutral lock position. Sit in the seat and check, one by one, if the engine will crank with the parking brake off, the blades on, and either traction lever out of neutral lock. Also, make sure engine coolant temperature gauge

light ashes upon turning key to the ON position.

Operator Presence Interlock System - Run Operation

The operator must be in the seat for the engine to run with the parking brake off, the traction levers moved out of the neutral lock position, or the blades on. To check:

1. Start the engine and run at 1/2 throttle with the operator on the machine but raised off the seat.

2. One by one: move the parking brake to the OFF position, traction levers out of the neutral lock position (check each independently), and turn the blades on. Each check should kill the engine after 1/2 second. (A 1/2 second delay is built into the system to prevent engine cutout when traversing rough terrain.)

Repair machine before using if the Operator Presence Interlock System does not operate correctly in start or run. Contact your authorized BOB-CAT dealer.

Hardware

Tighten any nuts and bolts found loose. Replace any broken or missing cotter pins. Repair any other problems before operating.

Tire pressure

Rear tires should be kept inated at 12 lbs/in and poor traction. Uneven ination can cause uneven cutting.

2

(1.0 kg/cm

2

). Improper tire ination can cause rapid tire wear

BATTERY

Battery acid is caustic and fumes

are explosive and can cause serious injury or death. Use insulated tools, wear protective glasses or

goggles and protective clothing when working with batteries. Read and obey the battery manufacturer’s instructions.

Be certain the ignition switch is OFF and the key has been removed before servicing the battery.

1. Verify battery polarity before connecting or disconnecting the battery cables.

4. Check the electrolyte level every 100 hours of operation.

5. Clean the cable ends and battery posts with steel wool. Use a solution of baking soda and water to clean the battery. Do not allow the solution to enter into the battery cells.

6. Tighten cables securely to battery terminals and apply a light coat of silicone dielectric grease to terminals and cable ends to prevent corrosion. Keep terminal covers in place.

2. When installing the battery, always assemble

the RED, positive ( + ) battery cable rst and the

ground, BLACK, negative ( - ) cable last.

3. When removing the battery, always remove the ground, negative ( - ) cable rst and the red, positive ( + ) cable last.

10

WOODS

MAINTENANCE

6

2 2

2

3

1

4

5

4

22

6

LUBRICATION

Every 50 hours of operation, lubricate the following points (1-4) with grease:

1. Deck lift rockshaft (1 point)

2. Deck lift pivots (6 points)

3. Brake lever pivot (1 point)

4. Push arms (2 points located at rear of cutterdeck under each fuel tank)

5. Isolation mounts (4 points located under seat at front of machine.

6. Caster wheel pivots (2 points) (Lubricate every 500 hours or once a year)

NOTE ON BLADE SPINDLES - The blade spindles on these machines use a superior sealed bearing that does not require relubrication.

11

MAINTENANCE

HYDRAULIC SYSTEM

Fluid level in the hydraulic system should be checked

after the rst 5 hours of operation, and every 100

hours thereafter, or when a leak has occurred. If the

uid is low, check all components for leaks.

To check, remove reservoir cap M. The uid level

should be at the bottom of the ller tube. If low, top up (do not overll). Use one of the oils listed below:

– SAE 15W40 motor oil – SAE 20W50 motor oil – 15W50 synthetic motor oil

AFTER FIRST FIVE (5) HOURS

1. Remove plug N to drain hydraulic reservoir. Dispose of used oil in accordance with local requirements.

2. Clean and replace the plug.

3. Change hydraulic oil lter G.

4. Fill the reservoir with fresh oil to the bottom of

the reservoir ller tube, using an oil from the list above. Do not overll.

WOODS

PERIODIC OIL CHANGES

Change the hydraulic uid and hydraulic lter

after each 500 hours of operation using the same procedure given above.

NOTES:

Before servicing the hydraulic system, stop the engine, disconnect spark plug wires and disengage the PTO.

– After any hydraulic line is opened, plug or cap it

promptly to reduce the risk of contamination.

– Do not use sealant tape on hydraulic pipe ttings.

Use a liquid sealant that will dissolve into the system.

– Make sure all hydraulic connections are tight and

hydraulic hoses and lines are in good condition before applying pressure to system.

The machine's hydraulic system operates under high pressure. When checking for leaks, do not use your

hands to attempt to nd a leak. Instead, use card-

board or paper. Escaping hydraulic uid can be under sufcient pressure to penetrate skin and cause serious injury. If hydraulic uid is injected into the skin, it must

be promptly removed by a doctor familiar with this form of injury or gangrene may result.

View from below machine

12

WOODS

ENGINE OIL

Do not perform engine maintenance without the engine off, spark plug wires disconnected and PTO disengaged.

AFTER FIRST FIVE (5) HOURS

While the engine is warm:

1. Release the oil drain hose assembly from the engine clip J. Lay hose assembly over the frame edge.

2. Remove the rubber cap D from the tip of the hose assembly and turn the drain valve to allow oil to drain from the engine. Dispose of used oil in accordance with local requirements.

3. Clean drain valve and tighten the plastic portion of the drain valve back into the metal portion of the valve. Replace rubber cap over the tip of the valve. Replace hose assembly back into engine clip.

MAINTENANCE

4. Change oil lter.

5. Fill the crankcase with fresh oil to the full mark.

Do not overll. See engine manual for oil specications.

DAILY

1. Check oil level with the dipstick.

2. If oil is needed, add fresh oil of proper viscosity and grade. See engine manual for oil

specications. Do not overll.

3. Replace dipstick before starting engine.

PERIODIC OIL CHANGES

1. See engine manual for oil and lter change intervals after the break-in period.

2. Follow instructions for rst oil change, above.

SPARK PLUGS

Remove each plug and check condition. – Good operating conditions are indicated if the plug has a light coating of grey or tan deposit. – A white blistered coating indicates overheating. A black coating indicates an “over rich” fuel mixture. Both

may be caused by a clogged air cleaner or improper carburetor adjustment.

– Do not sandblast, wire brush or otherwise attempt to repair a plug in poor condition. Best results are

obtained with a new plug.

– Set plug gap as specied in engine manual..

13

MAINTENANCE

WOODS

FUEL FILTER

An inline fuel lter is located in the fuel supply line. Inspect at every oil change to make sure it is clean and

unobstructed. Replace if dirty.

ENGINE COOLING

Continued operation with a clogged cooling system will cause severe overheating and can result in engine damage.

- Daily: Clean air intake screen S on air cooled engines and T on liquid cooled engines.

- Every 100 hours: Clean cooling ns beneath blower housing H with reference to information in the engine manufacturer's manual.

HEAVY DUTY CYCLONIC AIR CLEANER

Clean and replace the air cleaner element as

specied in the service chart. Uneven running, lack

of power or black exhaust fumes may indicate a dirty air cleaner.

To replace air cleaner elements:

1. Unclamp end cover X and remove existing cleaner elements.

2. Insert new elements Y and Z and replace cover. Ensure the breathing port A is pointing down and towards the front of the tractor.

14

WOODS

CLEANING MACHINE

Clean the machine after use. Compressed air is recommended. Do not use a pressure washer. The machine will run cooler and last longer if kept free of clippings and other debris. A clean machine also reduces the risk of re due to accumulation of combustible debris and chaff.

Brush or blow clippings and debris off the cutterdeck and engine deck. DO NOT use a pressure washer.

MAINTENANCE

WASHING MACHINE

CAUTION: Improperly washing a machine can cause water to enter bearings and other components. This can greatly reduce component life.

– Do not use a pressure washer. Do not direct

water at bearings or seals. High pressure water can blow past seals and enter sealed bearings.

– Allow the machine to cool down before washing.

Water on a warm machine can be sucked into sealed bearings as they cool.

– Avoid getting electrical connections wet. Water

can cause electrical faults and corrosion of electrical components.

15

MAINTENANCE

WOODS

BLADE REMOVAL

Follow these instructions to prevent injury during blade removal:

1. Loosen with a box wrench or a socket and long

breaker bar. To gain additional leverage, slip a long pipe or thick-walled tube over breaker bar or wrench.

2. Insert wood block A as shown, with grain

perpendicular to blade, to prevent blade from turning when loosening.

3. Wear thickly padded gloves. Keep hands clear

of blade path. Blades may rotate when bolt releases.

SHARPENING

BLADE BALANCE

Blade balance must be maintained at 5/8 oz-in (19.4 g-cm) or less. Failure to keep blades balanced causes excess vibration, wear, and shortened life of most components of the machine.

To balance a blade:

1. Sharpen blade rst.

2. Balance the blade at the center.

3. Attach a 1/8 oz (3.9 g) weight at a distance 5” (127 mm) from center on the light end. This should make the light end the heavy end:

- If it does, the blade is balanced.

- If does not, le or grind the heavy end until

the addition of the weight makes the light end the heavy end.

BLADE INSTALLATION

1. Wear thickly padded gloves to prevent cuts from the sharp blade.

2. Insert the blade bolt, in order, through the conical washer (cup side toward the blade, as shown), the blade, and the blade spacer.

3. Install assembly on the blade spindle.

4. Torque the blade bolt to 70 ft-lbs.

Blades may be sharpened by ling or grinding.

- Inspect blades before sharpening.

- Replace bent or cracked blades.

- Replace blades when the lift portion has worn

thin.

- Maintain cut angle at 30

o

.

- Do not overheat blades when sharpening.

- Always use BOB-CAT blades. Use of another

manufacturer’s blades may be dangerous.

BELTS

All belts are tensioned by spring loaded idlers. No adjustment is required.

16

WOODS

DECK LEVELING

a) Park the machine on a smooth, level surface.

Raise the deck to the transport position.

b) Lower the deck onto a pair of equal height blocks

A under the rear corners of the deck. Place another pair of adjustable blocks B under the front of the deck so that the deck top is pitched forward 1/8”.

NOTE: The front and rear of the deck are at different heights.

c) Measure the height of the blade cutting edge

above the ground. Remove pin C and set the

height of cut lever D to that height. d) Loosen nuts I at all four corners of the deck. NOTE: This will relieve tension on chains H. e) Loosen the jam nuts E on the height of cut clips

F and adjusting screws G. Turn the adjusting

screws G until the play is taken out of the chains

H at all four corners. Tighten the jam nuts E

against the clips F and at the adjusting screws G.

Retighten nuts I at this time.

ADJUSTMENTS

17

ADJUSTMENTS

HEIGHT OF CUT

The height of cut is set by moving height of cut pin C to the hole designated for the height of cut desired.

To change the height of cut:

1. Lift the deck to the highest position.

2. Move pin C to the selected hole.

3. Lower the deck until the lift lever is stopped by the pin.

NOTES: – Height of cut may vary due to the amount of

tread on the tires, tire diameter or ination pressure.

– For best results, adjust the rear deck rollers for

the height of cut to be used (see below).

WOODS

REAR DECK ROLLERS

The rear outside deck rollers are adjustable up and down to provide improved deck otation and scalping protection at various heights of cut. They are not intended to ride continuously on the ground. Adjust no closer than 3/8” (10mm) to the ground.

COUNTERBALANCE SPRINGS

1. Raise the cutterdeck all the way.

2. Adjust the spring A with nut B: The spring length should be set at approximately 8-3/4", inside loop to inside loop, when in transport position.

The springs may be tightened or loosened from

this point according to personal preference.

Height of cut ranges for roller adjustment

18

WOODS

CONTROL LEVERS

There are two mounting positions for the control levers, upper and lower. The lower position works well for most people. Taller operators may need the upper position.

To adjust the height of the control levers:

- Remove bolts A and nuts B.

- Align holes in control lever D with appropriate

holes in traction lever bracket C.

- Install bolts A and nuts B. The upper mounting hole for the control levers is

slotted to allow fore-aft adjustment and to allow alignment of the levers.

To adjust or align the control levers:

- Loosen nuts B.

- Adjust control lever position.

- Tighten nuts B.

ADJUSTMENTS

PARKING BRAKE

Park machine on a smooth level surface. Support the machine with the rear wheels off the

ground, using jack stands or equivalent. DO NOT rely on mechanical or hydraulic jacks.

1. Remove rear wheels.

2. Measure spring length O with parking brake N in

the OFF position.

3. Move parking brake N to the ON position and

measure length of spring O again. When spring

deects 3/8" it is properly adjusted.

4. If adjustment is required, return parking brake N

to the OFF position.

5. Disconnect one end of rod M at the brake and

loosen jam nut.

6. Adjust rod M in or out as required until 3/8" de-

ection in brake spring O is achieved with park- ing brake N in the ON position.

7. Reconnect rod M and retighten jam nut.

8. Repeat steps 2-7 on opposite side of machine.

9. Replace wheels and tighten wheel nuts.

NOTE: Parking brake must be in the OFF position to properly seat brake drums.

Parking brake assembly (tire and deck not shown

for clarity - brake in ON position).

This adjustment will cause the brake springs to stretch 3/8" when the parking brake is in the ON position, providing the correct parking brake force without overloading the brake arm.

19

ADJUSTMENTS

TRACKING HANDLES

An adjustment is provided to allow the operator to adjust machine tracking during operation.

1. Turn knob W clockwise to shorten control lever travel.

2. Turn knob W counter-clockwise to increase control lever travel.

DAMPERS

Different damper mounting holes have been provided for various operator preferences with control lever motion.

WOODS

1. For a stronger resistance feel, mount the dampers X in the outer most hole Z of the motion control weldment.

2. For a lighter resistance feel, mount the dampers X in the inner most hole V of the motion control weldment.

FRONT DECK LIP

Adjustable front deck lips have been provided on 52 in. and 61 in. cutterdecks for various cutting conditions.

To revise per conditions:

1. Loosen the front bolts S.

2. Adjust height of H.

3. Retighten S once you have desired height.

20

WOODS

HYDROST AT ADJUSTMENTS

A turnbuckle-style hydrostat neutral adjustment is provided.

Neutral:

1. Support the machine with the rear wheels off

the ground. Use jackstands or equivalent support. Do not rely only on mechanical or hydraulic jacks.

2. Move the traction levers out into the neutral lock

position and raise the seat.

3. Disconnect the seat switch wire K and

temporarily connect the two terminals with jumper wire J as shown.

4. Start the engine and run at low speed.

5. Loosen jam nuts T at both ends of the control

rod.

6. Rotate the control rod until the corresponding

wheel stops turning. Lock the jam nuts. Run the engine up to high idle to check the adjustment. Readjust if necessary.

7. Repeat steps 5 and 6 for the opposite side.

8. Remove the jumper wire J and reconnect the

seat switch.

Reverse Return:

1. Move traction levers out to the neutral lock posi-

tion and raise the seat.

2. Locknut U should be run on the bolt as far as it

will go.

3. Loosen jam nut Y. Adjust the clevis yoke by

turning the head of the bolt until the clevis pin just makes contact with the rear of the slot in the lever it connects with. Tighten jam nut Y.

4. Repeat steps 2 and 3 for the opposite side.

ADJUSTMENTS

Right side adjustments

NOTE: A slight creep in reverse is acceptable

provided the wheel does not turn and the hydrostat pump does not whine when the parking brake is on.

21

BELT REPLACEMENT

Note: Always use WOODS, Inc.replacement belts, not general purpose belts. WOODS,

Inc.belts are specially designed for use on commercial mowers and will normally last longer.

CUTTERDECK BELT

1. Tilt oorplate all the way forward.

2. Set the cutterdeck in a middle height-of-cut position.

3. Use a 3/8" ratchet and extension to back tensioning idler off to remove belt from idler. Remove belt from cutterdeck pulleys.

NOTE: Use the 3/8" ratchet in the square hole A on the idler.

4. Remove belt from clutch pulley.

5. Install the new belt by performing these steps in reverse order.

WOODS

A

PUMP-DRIVE BELT

1. Remove engine-cutterdeck belt (see engine-cutterdeck belt replacement).

2. Attach an extension to a 3/8" drive ratchet. Insert the ratchet extension in the square hole of the pump drive idler arm. Use the ratchet handle to rotate it enough to remove the pump drive belt.

3. Install a new pump drive belt in the same manner as it was removed.

4. Re-install engine-cutterdeck belt (see engine-cutterdeck belt replacement).

22

WOODS

SPECIFICATIONS

POWER UNITS

ENGINES:

Construction: Aluminum block with cast-in cast iron

sleeves. Aluminum head. Conguration: 4-stroke, vertical shaft, V-twin cylin-

der, overhead valve, air-cooled.

DRIVE SYSTEM:

Full hydrostatic pump and wheel motor combination for independently controlled drive wheels.

Pump: Hydrogear12cc variable displacement piston pump.

Motors: Parker displacement MB series. Direct drive 1-1/4” (31.8mm) diameter output shaft.

Turn Radius: True Zero

OPERATOR PRESENCE INTERLOCK SYSTEM:

Start: The PTO (blades) must be off, traction levers

in neutral lock, and parking brake on for engine to crank.

Run: Operator must be in seat to take parking brake off, to move traction levers out of the neutral lock position, or to turn the PTO (blades) on or the engine will kill. The parking brake must be off for the traction levers to move out of the neutral lock position.

The operator may leave the seat with the engine running if the parking brake is on, the PTO (blades) is off, and the traction levers are in the neutral lock position. A time delay eliminates annoying engine cutout from operation over rough terrain.

WEIGHT:

1256 lbs (570 kg) w/52" deck 1293 lbs (587 kg) w/61" deck

CONTROLS:

Throttle; choke; power takeoff (PTO) clutch switch; traction levers; parking brake lever; lift lever.

FUEL SYSTEM:

One tank on each side of operator, each with a shutoff (1/4 turn). Total capacity 14 gallons (52.9 liters). Fuel selector/shutoff switch on rear cooler mounting

bracket(1/4 turn). Replaceable fuel lter.

MAXIMUM GROUND SPEEDS:

Forward: 11.5 mph (18.5 km/h) Reverse: 4 mph (6.4 km/h)

WHEELS & TIRES:

Drive wheels:

872500G: 23 X 10.5-12 4-Ply Turf Tread T ires

872502G: 24 X 12.00-12 4-Ply Turf Tread T ires

Casters: 13 X 6.5-6 No-Flat tires Pressure: 14 p.s.i. (1 kg/cm2)

BRAKING:

Parker brakes. Spring applied for overload protection.

SEAT:

High back, foam padded full suspension seat with standard armrests. Fore and aft adjusters, hinged for easy tilt-up access to pumps and battery. Internally mounted seat switch.

23

SPECIFICATIONS

22

rA

18

MODEL NUMBERS872500G 872502G

WOODS

ENGINES

MANUAFACTURER

MODEL

CYLINDERS

COOLING

BORE/STROKE

DISPLACEMENT

COMPRESSION

OUTPUT POWER

OUTPUT TORQUE

LUBRICATION

GOVERNOR

Kawasaki Kawasaki

FX651VFX703V

Ai

3.1 X 3.0"

(78X76mm)

44.3 cu. in. (726cc)

8.2:

22 hp (16.4kw)

@ 3600rpm

40.0 ft-lb(54.2J) @2200 rpm

FULL PRESSURE FULL PRESSURE

Mechanical Mechanical

ir

3.1 X 3.0"

(78X76mm)

44.3 cu. in. (726cc)

.2:1

26 hp (19.4kw)

@ 3600rpm

42.1 ft-lb(55.4J) @ 2400 rpm

24

AIR CLEANER

IGNITION SYSTEM

CHARGING SYSTEM

BATTERY

FUSES

FUEL CONSUMPTION

@ MAX LOAD/SPEED

Heavy Duty Cyclonic Heavy Duty Cyclonic

Electronic Electronic

15 amp, regulated15 amp, regulated

BCI group U1 BCI group U1

Two, 20 amp bladeTwo, 20 amp blade

WOODS

SPECIFICATIONS

LARENEG

serusserPeriTkcehC

stnioPllAetacirbuL

stloB&stuNkcehC

ETAD SRH ETAD SRH ETAD SRH ETAD SRH ETAD SRH ETAD SRH

ENIGNE

leveL

naelC

tnalooCenignEkcehC

)elbacilppAerehW(

leveLliOkcehC

liOegnahC

tnemelErenaelCriA

sniFgnilooCnaelC

ecalpeR

tnemelErenaelCriA

paG&naelC sgulPkrapS

.sretlifhtobdnaliociluardyh,lioenigneecalpernoitarepofosruoh5tsrifretfA:ETON

25

CUTTERDECKS

AN

33

SPECIFICATIONS

WOODS

MODEL NUMBER

TYPE

CUTTING WIDTH

WIDTH

(CHUTE UP)

WIDTH

(CHUTE DOWN)

BLADE

NUMBER OF

BLADES

BLADE LENGTH

872500G

Side DischargeSide Discharge

52.5" (133 cm)61" (155 cm)

N/

56.25" (143 cm) 62" (157 cm)

64.5" (164 cm) 73" (185 cm)

high lift

(low lift optional)

18" (46 cm)21" (53 cm)

872502G,

/A

high lift

(low lift optional)

BLADE THICKNESS

TIP SPEED

DAILY PRODUCTION

(8 hr @ 6 mph)

.205" (5.2 mm) 0.25" (6.35 mm)

18585 ft/min 5665 m/min

@ 3600 Engine RPM

Up to 25.5 acres

(10.3 ha)

CONSTRUCTION:

Fabricated and welded 10-gauge, double-layer steel

top with 7-gauge side skirts. Full oating design.

CUTTERDECK DRIVE SYSTEM:

Electric clutch/brake drives belt directly from engine to cutterdeck. No twists in drive belt.

SPINDLES:

Top mounted and maintenance free, with 1” shaft in precision machined, aluminum housing

SPECIFIC TORQUES

BLADE BOLT TORQUE: 70 FT-LBS (95 Nm)

WHEEL HUB NUTS: 225 FT-LBS (237 Nm)

ENGINE CRANKSHAFT BOLT: 50 FT-LBS (68 Nm)

LUG NUTS: 75-100 FT-LBS

18850 ft/min 5745 m/min

@ 3500 Engine RPM

Up to 29.5 acres

(11.9 ha)

ANTI-SCALP ROLLERS:

52” Cutterdecks - 6 Rollers 61” Cutterdecks - 7 Rollers

CUTTING HEIGHT & PRODUCTION:

Height: Spring assisted lift lever allows easy setting

of cut heights from 1" to 5 1/2" in 1/4” increments. “Set and forget” feature allows height of cut to be set and returned to without searching from operator position.

26

WOODS

PARTS SECTION

PARTS

SECTION

27

UPPER ENGINE DECK ASSY

50

FIGURE 1

42

41

WOODS

21

43

27

43

17

47

18

44

33

13

19

32

24

26

23

25

39

17

15

29

56

55

14

39

1

31

56

54

3

45

53

51

49

16

40

4

30

10

36

38

5

52

6

34

2

7

48

20

11

17

12

22

9

7

WARNING

52

12

37

46

8

28

35

37

17

UPPER ENGINE DECK ASSY

WOODS

ITEM PART NO. DESCRIPTION QTY

1 4164366 ENG-KAW 22HP FX 1 4164368 ENG-KAW 26HP FX 4164576 S-AIR FILTER PRIMARY 4164577 S-AIR FILTER SAFETY 4164537 FILTER-OIL 38666 FILTER-FUEL 2 4164841 PUMP-HYDROSTATIC 12CC 2

(SEE FIGURE 8 FOR BREAKDOWN)

3 4166252 S-ENGINE DECK W/LABS 1 4 108055 BATTERY 1 5 4165497.7 BRACKET-RELAY MNTG 1 6 4165920 S HYD RESERVOIR W/LABS 1 7 64262-012 BLT-FLG HD 3/8-16 X 1-1/4 4 8 64197-016 BLT-TDFM 3/8-16X1/2 4 9 64163-69 WSHR .391X.88X10 GA 2 10 4143570 STRAP-BATTERY 1 11 64141-4 NUT-WLF 3/8-16 8 12 64268-03 NUT-FL NYLON LOCK 3/8-16 8 13 4118430 ARM-PUMP 2 14 4164385 MUFFLER-FX KAW 22-26HP 1 15 4165361 ROD-LINK ASSY 2 16 64152-46 SCREW-SLT HH 10-24X1/2 2 17 64229-02 LOCKNUT-NYLON 5/16-18 8 18 2182405.7 BRKT-REVERSE RETURN 2 19 64123-50 BLT-HEX 3/8-16X1 4 20 64141-6 NUT-WLF 5/16-18 2 21 64123-205 BLT-HEX 5/16-24X4 2 22 4164260 MOUNT-ANTI VIBRATION 4 23 38020N CLEVIS YOKE, 5/16 PLATE 2 24 64188-02 PIN, CLEVIS 5/16X1 2 25 64168-2 COTTER-HAIRPIN.08X1.19 2 26 64025-03 NUT-HEX 5/16-24 2 27 2188139 SPRING-COMPRESSION 2 28 4165499 DAMPENER 2 29 4165364 WLDMT-MOTION CTRL LH 1 * 4165365 WLDMT-MOTION CTRL RH 1

FIGURE 1

ITEM PART NO. DESCRIPTION QTY

44 64263-007 BLT-FLG HD M8-1.25 X 20 2 45 64123-15 BOLT-3/8-16X3/4 HEX 8 46 64197-025 BLT-TDFM 1/4-20X5/8 2 47 38304-02 BRG, FLGD PLASTIC 2 48 4143354 BUMPER-RUBBER 2 49 4165236 CAP-RESERVOIR 1 50 4164443.7 BRKT-MUFFLER LH 1 * 4164442.7 BRKT-MUFFLER RH 1 51 64025-15 NUT-HEX #10-24 KEPS 4 52 64152-46 SCREW-SLT HH 10-24X1/2 2 563 4164252-001 FITTING-3/8NPT TO 3/8 1 54 69053-03 HOSE, HYDRAULIC 18" 1 55 4164251 VALVE-OIL DRAIN 1 56 88042-03 CLAMP-HOSE 5/8 2

* NOT ILLUSTRATED

30 64268-02 NUT-FL NYLON LOCK 5/16-18 2 31 48412-01 CLAMP-J 1 32 64229-08 LOCKNUT NYLON 5/16-24 2 33 64192-06 SETSCR SQHD 5/16-18X3/4 2 34 112386 BOOT,BAT TERM POS 1 35 108208 SWITCH DBL POLE 2 36 2188156 SWITCH-NONO DBL POLE 1 37 64197-015 BLT -TDFM 10-32X1/2 TORX 6 38 2188154 MODULE-DELAY 1 39 11060-9016 GASKET-MUFFLER 2

(AVAILABLE THROUGH KAWASAKI DEALER)

40 2308095 COVER-TERMINAL 1 41 64263-007 BLT-FLG HD M8-1.25 X 20 4 42 64266-02 NUT-FL LOCK M8-1.25 2 43 64163-55 WASHER .328X.75X14 GA 4

29

LOWER ENGINE DECK ASSY/CLUTCH

FIGURE 2

ENGINE

WOODS

PUMP

1

27

30

9

1

33

11

2

5

3

28

4

8

27

20

PUMP

23

36

353437

2

3

28

16

15

19

18

24

17 31

14

21

22

1

25

BELT DETAIL

1

14

5

30

13

32

6

12

26

7

10

29

WOODS

LOWER ENGINE DECK ASSY/CLUTCH

FIGURE 2

ITEM PART NO. DESCRIPTION QTY

1 4158360 PULLEY-PUMP 2 2 64044-18 SCREW-SET 1/4-20 X 5/16 4 3 64238-03 KEY-MET 5MM SQX28MM 2 4 64164-12 KEY 1 5 4165509 PULLEY- 5.25 OD X 1.126 1 6 4165689 CLUTCH-ELECTRIC, 225 1 7 4165570.7 WLDMT-CLUTCH STOP 1 8 4121540 PIN-CLUTCH 1 9 64006-03 LOCKWSHR-3/8 HELICAL 1 10 64123-54 BLT-HEX 5/16-18X3/4 2 11 64123-70 BLT-HEX 3/8-16X1-1/2 4 12 64006-06 LCKWSHER-HELICAL 7/16 1 13 64268-02 NUT-FL NYLON LCK 5/16-18 2 14 2308000 PULLEY-IDLER 4.00 EOD 1 15 4128923 S-ASSY-IDLER ARM PUMP 1 (INCLUDES ITEMS 16, 18 & 24)

16 4127999 SEAL 1 17 64270-01 BOLT-MET HEX M10-1.5X30 1 18 4128004 BEARING 1 19 33148-01 SPACER-0.379X0.750X0.25 1 20 2188131 SPRING-EXTENSION 1 21 64006-03 WSHR, 3/8 HELICAL LOCK 1 22 64123-21 BLT-HEX 3/8-24X1-1/4 1 23 4166252 S-ENGINE DECK W/LABS 1 24 64144-40 SNAP RING 1 25 4157920 BELT PUMP DRIVE 1 26 64123-216 BLT-HEX 7/16-20X2-1/4 1 27 64205-013 BLT-MET M6-1X12 2 28 64209-09 WASHER-CONICAL SPRING 2 29 2720949 ASSY-CLUTCH WIRE 1 30 64123-15 BLT-HEX 3/8-16X3/4 1 31 4128002 END CAP 1 32 38304-03 BEARING-FLNGD PLASTIC 1 33 64006-03 LOCKWSHR-3/8 HELICAL 4 34 4165983.7 WLDMT-BELT GUIDE 2 35 4165980.7 PLATE-CLAMPING 2 36 64268-01 NUT-FL NYLON LCK 1/4-20 8 37 64262-003 BLT-FLG HD 1/4-20 X 1 8

ITEM PART NO. DESCRIPTION QTY

31

BUMPER

FIGURE 3

WOODS

1

6

4

5

6

5

4

6

2

6

3

32

5

WOODS

BUMPER

FIGURE 3

ITEM PART NO. DESCRIPTION QTY

1 4166252 S-ENG DECK W/LABS 1 2 4166250.7 BRKT-BUMPER, TOP 1 3 4165490.7 WRAPPER-BUMPER 1 4 4165492.7 STRAP-BUMPER 2 5 64262-012 BLT-FLG HD 3/8-16 X 1-1/4 12 6 64268-03 NUT-FL NYLON LOCK 3/8-16 12

ITEM PART NO. DESCRIPTION QTY

33

FUEL TANKS/CONTROL PANEL

27

FIGURE 4

29

25

24

12

14

WOODS

11

13

8

3

31

32

33

15

16

9

20

16

23

22

19

TO ENGINE

9

30

9

26

TO

ENGINE

33

20

9

16

15

31

32

5

1

8

10

7

2

34

4

21

18

17

18

17

6

WOODS

FUEL TANKS/CONTROL PANEL

FIGURE 4

ITEM PART NO. DESCRIPTION QTY

1 4165428-1 TANK-FUEL LH 1 (INCLUDES ITEMS 15, 31-33, 35, 36)

2 4165429-1 TANK-FUEL RH 1 (INCLUDES ITEMS15, 31-33, 35, 36)

3 4165930 S-CONTROL PANEL 1 4 4166252 S ENG DECK W/LABS 1 5 4165291 CAP-FUEL, RATCHET TYPE 2 6 64123-50 BLT-HEX 3/8-16X1 8 7 2188178 SWITCH-RETAINER 1 8 64262-001 BLT-FLG HD 1/4-20 X 1/2 4 9 88042N HOSE CLAMP 12 10 128010 KEY-SWITCH 1 11 118020-16 CONTROL-THROTTLE 48.0 1 12 2721505 SWITCH-PTO 1 13 64025-15 NUT-HEX #10-24 KEPS 2 14 64152-46 SCR.-SLT HH #10-24X1/2 2 15 4132325 GROMMET-FUEL TANK 2 16 4162977-020 HOSE,.25IDX.50OD 3 17 64006-03 LOCKWSHR-3/8 HELICAL 8 18 64163-31 WSHR 25/64X1X12 8 19 2188161 VALVE-TANK SELECTOR 1 20 4162977-001 HOSE,.25IDX.50OD X 2 21 4142266 CONNECTOR, 12V RECEPT 1 22 4162989-001 HOSE, FUEL LINE 1 23 4165864 FTTNG-HOSE 1/4" TO 3/16" 1 24 128010-01 S-KEY SWITCH NYLON NUT 1 25 128010-03 S-COVERED KEY 1 26 88042-01 CLAMP 2 27 108009-03 CONTROL-CHOKE 51" 1 28* 64025-04 NUT-3/8-24 HEX (CHOKE) 1 29 4165120 METER-HOUR 1 30 4165863 TEE-FITING 1/4" HOSE 1 31 4165763 ROLL-OVER VENT 2 32 4165387 GROMMET-ROLL OVER 2 33 4165667 FITTING-BARBED 90 DEG 2 34* 970391 KIT-LIGHT ACCESSORY 1 35* 4165692-01 FUEL-LINE TANK 2 36* 4165668 FILTER-FUEL 2

ITEM PART NO. DESCRIPTION QTY

*NOT ILLUSTRA TED

35

BRAKES/REAR WHEEL

FIGURE 5

WOODS

15

13 20

17

27

4

7

16

8

28

6

19

2

14

23

24

11

1

TORQUE TO

225 FT/LBS

26

29

17

25

12

10

3

19

32

31

18

21

22

27

5

9

27

30

36

WOODS

BRAKES/REAR WHEEL

FIGURE 5

ITEM PART NO. DESCRIPTION QTY

1 4166252 S-ENGINE DECK W/LABS 1 2 4165701.7 WLDMT-BRAKE ARM LH 1 3 4165700.7 WLDMT-BRAKE ARM RH 1 4 128102 SPRING,EXTENSION 2 5 4165449.7 WLDMT-BRAKE LEVER 1 6 4159701 ROD-BRAKE CONTROL 2 7 2182387.7 GUIDE-SPRING 2 8 38020N CLEVIS YOKE, 5/16 PLATE 2 9 4159281 BRAKE-PARKER 2 9A* 4159281-001 BRAKE-BACK PLATE W/ PADS 1 9B* 4159281-002 BRAKE-DRUM 1 9C* 4159281-003 BRAKE-SCREW 4 9D* 4159281-004 BRAKE-HUB 1 9E* 4159281-005 STUD-BRAKE 4 10 64163-06 WSHR,.768/.756X1.25X14 A/R 11 4159000 BAR-PARKING BRAKE 1 12 4159280 MOTOR-PARKER 2 (INCLUDES ITEMS 32)

13 4165553 WHEEL-ASSY, 24X12.00-12 2 4165553-01 RIM-8 SPOKE 4 HOLE W/VALV 1985085-02 TIRE 24X12.00-12NHS 4PLY 4158422-02 TIRE 24X12-12 OTR FTLT (ITEM 13 USED ON 61" DECKS ONLY)

ITEM PART NO. DESCRIPTION QTY

14 64163-89 WSHR- 1.25ODX.76IDX18GA 1 15 64187-03 WHEEL NUT-1/2-20 8 16 64188-02 PIN, CLEVIS 5/16X1 2 17 64061-25 ROLL PIN-1/4X1-1/4 2 18 2188155 GRIP, 1/4X1X4-1/2 1 19 2183063-01 SPACER, 32MM LONG 8 20 4165552 WHEEL-ASSY, 23X10.50-12 2 4165552-01 RIM-8 SPOKE 4 HOLE W/VALV 4158421-02 TIRE-23 X 10.5-12 4P TURF 4158421-03 TIRE 23X10.5-12 OTR GMSTR (ITEM 20 USED ON 52" DECKS ONLY)

21 85010N ZERK, 1/4-28 STR SLFTHRD 1 22 64144-34 SNAP RING.50 1 23 2188145 BEARING-.75ID SELF ALIGN 2 24 64123-15 BOLT-3/8-16X3/4 HEX 4 25 64268-03 NUT-FL NYLN LCK 3/8-16 4 26 64237-06 LOCKNUT-NYLON M12-1.75 8 27 64168-2 COTTER-HAIRPIN.08X1.19 4 28 64025-03 NUT-HEX 5/16-24 2 29 64025-31 NUT 1-20 UNSLOTTED TRW 2 30 4159242 WLDMT-PRK BRAKE ROD 1 31 450767 CAPSCREW 12-1.75X110 8 32 64164-08 S-KEY FOR WHEEL MOTOR 2

*NOT ILLUSTRATED

37

OIL COOLER

FIGURE 6

10

19

WOODS

3

20

17

10

8 18

15

2

16

18

6

15

8

15

11

13

14

4

12

9

1

7B

7A

9

TO PUMP CASE DRAIN

13

11

15

14

5

38

WOODS

OIL COOLER

FIGURE 6

ITEM PART NO. DESCRIPTION QTY

1 4166252 S ENGINE DECK W/LABS 1 2 4166418.7 BRKT-COOLER FRONT 1 3 64262-002 BLT-FLG HD 1/4-20 X 3/4 4 4 2720891.7 SCREEN-OIL COOLER 1 5 2188173 COOLER-OIL 1 6 4165920 S HYD RSRVR W/LABS 1

(69053-05 IS A SERVICEABLE LENGTH OF 55") 7A 69053-05 3/8 HIGH TEMP HOSE 1 7B 69053-05 3/8 HIGH TEMP HOSE 1

8 48412-01 CABLE-CLIP N 2 9 88042-04 CLAMP-3/4 CLIP 4 10 64163-03 WSHR .256X.62X18GA 2 11 4165492.7 ARM-BUMPER 2 12 64229-01 NUT-NYLON LOCK 1/4-20 4 13 4166419.7 BRKT-REAR COOLER 2 14 64268-03 NUT-FL NYLON LOCK 3/8-16 8 15 64262-012 BLT-FLG HD 3/8-16 X 1-1/4 8 16 4165752 CLAMP-HOSE, 5/8IN 1 17 4165751 CLAMP-HOSE, 1/2IN 1 18 64229-01 NUT-NYLON LOCK 1/4-20 2 19 64123-07 BLT-HEX 1/4-20X1-1/2 1 20 64123-60 BLT-HEX 1/4-20X2 1

ITEM PART NO. DESCRIPTION QTY

39

AIR COOLED HYDRAULICS

FIGURE 7

1

WOODS

3

2

7

21

16

13

23

7

13

12

5

13

11

20

6

21

23

19

14

7

13

7

21

13

4

21

8

21

22

11

9

6

14

23

21

13

5

10

18

6

17

15

40

10

6

WOODS

AIR COOLED HYDRAULICS

FIGURE 7

ITEM PART NO. DESCRIPTION QTY

1 4165920 S HYD RESERVOIR W/LAB 1 2 2720396 FILTER 25 MICRON 1 3 4165236 CAP-RESERVOIR 1 4 4160243 PLUG-HYDRAULIC TANK 1 5 158058-04 FTG-90 BRB 9/16-18X.38 2 6 108205-03 ELBOW-MALE 45 37-ORB 4

7 69053-05 3/8 HIGH TEMP HSE 4

(69053-05 IS A SERVICEABLE LENGTH OF 55") 8 LH PUMP PORT A-HOSE

22HP 2188157-02 1 26HP 2188157-02 1

9 LH PUMP PORT B-HOSE 22HP 2188157-01 1 26HP 2188157-01 1

10 4159280 MOTOR-PARKER 2 11 2690030-02FTG 9/16-18 ORB X 3/8 2 12 58026-01 3 WA Y CONNECTOR 3/8 2 13 88042-04 CLAMP-HOSE 5/8 14 14 4164841 PUMP-HYDRO 12cc 2

ITEM PART NO. DESCRIPTION QTY

GNIR'O'TROPEAS

TRAP

REBMUN

01-160851 81-61/9 609-

11-160851 61-4/3 809-

21-160851 41-8/7 019-

31-160851 21-61/1-1 219-

41-160851 21-61/5-1 619-

61-160851 21-8/5-1 029-

30-160851 21-8/7-1 429-

EZISDAERHT #865-SA

15 RH PUMP PORT A-HOSE 22HP 2720320-01 1 26HP 2720320-01 1

16 2188173 OIL COOLER 1 17 48089-03 FTG-STRGHT 8 ORB X 8 JIC

22HP- QTY 1 RH PUMP PORT A 26HP- QTY 2 RH PUMP PORT A & B

18 RH PUMP PORT B-HOSE 22HP 2188157-01 26HP 2720320-02

19 64123-60 BOLT, 1/4-20X2 HEX 2 20 64229-01 LOCKNUT-NYL 1/4-20 2 21 88042-05 CLAMP-HOSE 13/16 6 22 58026-04 3 WAY CONNECTOR 3/16 1 23 4165341-02 HOSE-HYDR, 2

41

HYDROGEAR PUMP

22

FIGURE 8

WOODS

10

18

1

3

32

15

25

42B

2

44

8

7

6

4

56

57

5

42A

29

30

34

38

37

49

20

21

42

HYDROGEAR PUMP

WOODS

FIGURE 8

ITEM HYDROGEAR PART NO. WOODS PART NO. DESCRIPTION QTY

1 70516 ----- HOUSING KIT 1 2 72011 4164841-001 END CAP KIT 1 3 50641 ----- STRAIGHT HEADLESS PIN 2 4 50969 2721615-01 FLANGE BOLT M8-1.25 X 60 4 5 52629 4164841-002 HOUSING O-RING 1 6 71246 4137278-01 CHARGE PUMP KIT 1 7 50273 38345-07 STD GEROTOR ASSEMBLY 1 8 9004101-1340 38345-08 O-RING 1 10 9007200-3116 64123-68 SOCKET SCREW M6-1.0 x 20 2 15 2513030 4157242-019 BYPASS VALVE KIT (BLANK) 1 18 70522 4137278-05 PUMP SHAFT KIT 1 20 51161 ----- LIP SEAL 17 x 40 x 12 1 21 50951 ----- SPACER 1 22 50329 ----- RETAINING RING 1 25 71971 4164841-003 CYLINDER BLOCK KIT 1 29 2003014 ----- BLOCK SPRING 1 30 2003017 ----- BLOCK THRUST WASHER 1 32 2003087 188059-11 SWASH PLATE 1 34 53502 4164841-004 BALL THRUST BEARING 1 37 2003005 188059-15 ARM-TRUNION 1 38 2000015 2721615-13 SLOT GUIDE 1 42A 70743 4121354 SHOCK VALVE KIT (.031") 1 42B 70741 4121355 SHOCK VALVE KIT (BLANK) 1 44 70402 4137278-07 CHARGE RELIEF VALVE KIT 1 49 2513043 2721615-17 TRUNNION SEAL/RETAIN KIT 1 56 9005110-4400 ----- STRAIGHT THREAD PLUG 1 57 9005110-5600 4157242-025 PLUG-9/16-20 STEEL 1 100 70525 2721615-18 OVERHAUL SEAL KIT 1

43

AIR COOLED WIRE HARNESS

FIGURE 9

WOODS

10

9

CLUTCH

ELECTRIC

YB

P

W

G

14 GA.

B

14 GA.

B B

RW

GY

BRY

B B B B

RWBRBRY

WWB O

B

YB

BB Y

BR

ENGINE

BR

GROUND

DELAY

MODULE

RW

B

A B C D E F

GY

BRY

NO

87

NC

BLADES & TRACTION

RELAY

9

DELAY RELAY

9

STARTER

RELAY

87A

86

85

30

NO

87

NC

87A

86

85

30

NO

87

NC

87A

86

85

30

B

14 GA.

DB

14 GA.

13

12

STARTER

R

(BLACK)

TO ENGINE BLOCK

19

TO SOLENOID (4)

21

18

(RED)

21

TO SOLENOID (2)

23

SOFT START MODULE

BATTERY

3

ENGINE BLOCK

(GROUND)

20

BATTERY

7

(RED)

SOLENOID

21

MAGNETO

TO SOLENOID (3)

24

SOFT START HARNESS

WIRE COLORS

WHITE

W

WHITE W/ BLACK STRIPE

WB

PURPLE

P

ORANGE

O

OB

ORANGE W/ BLACK STRIPE

PO

PURPLE W/ ORANGE STRIPE

OP

ORANGE W/ PURPLE STRIPE DARK BLUE

DB

BLACK

B

GREEN

G

RED

R

YELLOW

Y

YELLOW W/ BLACK STRIPE

YB

RED W/ WHITE STRIPE

RW

GREEN W/ YELLOW STRIPE

GY

BROWN

BR

BROWN W/ YELLOW STRIPE

BRY

CARB SOLENOID

PACKARD #02962793 VOLTAGE REGULATOR

W P P

17

G

Y

87A NC

30

85

87 NO

86

RELAY SCHEMATIC

SEAT

4

SWITCH

AUXILIARY ELECTRICAL CONNECTION

NO

BR

W

NO

WB

OP

5

GY

O

14 GA.

Y

14 GA.

R

B

KEY

SWITCH

14 GA.

P

14 GA.

DB

W

O

RPR

P

B

O

WB

B

OP

PO

WB

B

PO

OB

O

DB

O

B B OO

CLUTCH SWITCH

NC

NO

NC

NO

O

SWITCH

BRAKE

TRACTION

CONTROL

12V

ADAPTER

TRACTION CONTROL

G

O

11

15

HOUR

METER

14

22

SWITCH

OPERATOR

PRESENCE

S1 TYPICAL

BACED F

BLADE

SWITCH

OPTIONAL

S2 TYPICAL

NO

10-20 VDC

NC

MAGNETO

IGNITION

RELAY

(BLADE DISENGAGED) OR WHEN S1 IS CLOSED (OPERATOR IN

POSITIION), OR FOR APPROX. 1/2 SECOND AFTER S1 IS OPENED.

RELAY IS ENERGIZED (ENGINE OPERATES) WHEN S2 IS CLOSED

DELAY MODULE OPERATION & SCHEMATIC

6

8

44

WOODS

AIR COOLED WIRE HARNESS

FIGURE 9

ITEM PART NO. DESCRIPTION QTY

1 4163532 HARNESS-WIRING MAIN 1 2 148082-20 FUSE-20 AMP 2 3 108061-13 CABLE-BATTERY 36 BLACK 1 4 4124009 SWITCH-SEAT, NO 1 5 4143068 JUMPER-SEAT SWITCH 1 6 4165120 METER-HOUR 1 7 2722227-02CABLE-BATT W/CONDUIT 1 (INCLUDES ITEMS 20 & 21)

2722227-01 CABLE-BATT W/CONDUIT 1 (USED ON 22HP ONLY - INCLUDES ITEMS 20 & 21)

8 128010 KEY-SWITCH 1 9 2722325 RELAY-40AMP SEALED 3 10 2188154 MODULE-DELAY 1 11 2721505 SWITCH-PTO 1 12 2721337 CLUTCH-ELECTRIC 1 (INCLUDES 2720949 WIRE ASSY)

13 2720949 ASSY-CLUTCH WIRE 1 14 108208 SWITCH-DBL POLE 2 15 2188156 SWITCH-NONO DBL POLE 1 16* 38665 SOLENOID 1 (USED ON 22HP ONLY)

ITEM PART NO. DESCRIPTION QTY

17 2188224 HARNESS-JUMPER 1 (USED ON 22HP ONLY)

18 108061-04 CABLE-BATTERY 20 RED 1 (USED ON 22HP ONLY)

19 2188225 WIRE-GROUND 1 20 112386 BOOT-BA T TERM POS 1 21 2308095 COVER-TERMINAL 3 22 4142266 CONNECTOR-12V 1

ITEMS 23-24 USED ON 72" DECK ONLY 23 4165894 MODULE-SOFT START 1 24 4165923 HARNESS-SOFT START 1

*NOT ILLUSTRATED

45

SEA T ASSEMBLY

FIGURE 10

WOODS

5

21

3

8

1

11

4

2

6

7

9

46

13

12

15

16

14

17

10

19

18

BRACKET ON ENGINE DECK WELDMENT

WOODS

SEA T ASSEMBLY

FIGURE 10

ITEM PART NO. DESCRIPTION QTY

1 4166226 SEAT-SUSPENSION 1 (INCLUDES ITEMS 2-12, 21)

2 4166226-05 UPPER SEA T ASSEMBL Y 1 3 4166226-04 CUSHION-COVER BACK 1 4 4166226-01 CUSHION COVER 1 5 4166226-06 PROTECTOR-BACK 1 6 4165316-02 PAD-ARM SINGLE 2 7 4165316-05 ARM KIT-LH 1 8 4165316-04 ARM KIT-RH 1 9 4124009 SWITCH-SEAT NO 1 10 2720975-07 SPACER 2 11 4164679 SUSPENSION 1 12 4166226-03 TRACK SET 1 13 4165366.7 PLTE-SEAT 1 14 48228A CABLE CLIP-INSULATED 2 15 64152-23 SCREW 1/4-20X3/8 2 16 2720975-09 SPACER 2 17 64141-6 NUT-WLF 5/16-18 4 18 64144-30 SNAP RING 2 19 33138-09 PIN-CLEVIS 2 20 4143068 JUMPER-SEAT SWITCH 1 21 4165316-03 ARM KIT-LEFT AND RIGHT 1

ITEM PART NO. DESCRIPTION QTY

* NOT ILLUSTRATED

47

OPTIONAL FOLDING ROPS KIT (970410)

1

4

5

11

3

13

12

2

7

14

8

B

A

1

2

4

5

9

10

13

12

11

17

16

15

19

18

6

FIGURE 11

WOODS

48

WOODS

OPTIONAL FOLDING ROPS KIT (970410)

FIGURE 11

ITEM PART NO. DESCRIPTION QTY

1 4162879 PIN-HITCH 1/2 2 2 64123-31 BOLT-1/2-13 X 3 2 3 64151-7 LOCKNUT- 1/2-13 2 4 4162880 LANYARD-NYLON 2 5 4166217 SEATBELT 1 6 4160347 LABEL-WARNING ROPS 1 7 64163-19 WASHER-FLAT 7/16 2 8 64123-28 BOLT-7/16 X 1-1/4 2 9 64006-06 LOCKWASHER-7/16 2 10 64151-11 LOCKNUT-7/16 2 11 64163-31 WASHER-3/8 16 12 64006-03 LOCKWASHER-3/8 8 13 64123-16 BOLT-3/8-16 X 1-1/4 8 14 64025-05 NUT-3/8-16 HEX 8 15 64168-1 PIN-COTTER 2 16 4160343 BUMPER RUBBER 2 17 4160344 PLUG 2 18 4160348 WASHER-FORMED 2 19 4162878 WASHER-RUBBER 2

ITEM PART NO. DESCRIPTION QTY

49

STEERING/DECK LIFT

FIGURE 12

16

WOODS

44

8

5

6

37

7

19

14

32

34

35

23

13

41

17

15

27

12

44

33

25

10

21

36

9

48

1

3

47

2

47

46

15

36

11

24

15

42

15

48

9

43

38

39

29

21

31

40

4

30

21

20

18

22

28

26

50

49

51

50

WOODS

STEERING/DECK LIFT

FIGURE 12

ITEM PART NO. DESCRIPTION QTY

1 4166252 S ENGINE DECK W/LABS 1 2 4163746 SPRING 2 3 4165962 ZERK-90 DEGREE 2 4 64123-50 BLT-HEX 3/8-16X1 1 5 4165426.7 LEVER-TRACTION CNTRL 2 6 4165425.7 BRKT-TRACTION LEVER 2 7 4162998 BRKT-HANDLE 2 8 4165432 GRIP-HANDLE 2 9 4164260 MOUNT-ANTI VIBRATION 4 10 64123-15 BOLT-3/8-16X3/4 HEX 8 11 64141-4 NUT-WLF 3/8-16 12 12 4165364 WLDMT-MTN CONTRL LH 1 * 4165365 WLDMT-MTN CONTRL RH 1

13 64123-87 BLT-HEX 3/8-16X1-3/4 2 14 64123-16 BLT-HEX 3/8-16X1-1/4 12 15 64229-03 NUT-NYLON LOCK 3/8-16 20 16 64262-012 BLT-FLG HD 3/8-16 X 1-1/4 8 17 64123-100 BLT-HEX 3/8-16X2-1/4 1 18 64163-43 WSHR.443/.454X1X11GA 1 19 4165474 SPACER 2 20 4165390.7 WLDMT-CRADLE 1 21 64168-2 COTTER-HAIRPIN.08X1.19 4 22 4165380.7 WLDMT-DECK LIFT LEVER 1 23 4162904.7 WLDMT-LVR STOP LATCH 1 24 4165384.7 BRKT-INNER DECK LIFT 1 25 4165385.7 BRKT-OUTER DECK LIFT 1 26 4165389.7 BRACKET-LIFT LINK 2 27 4162999 SPACER 1 28 4165656 ASSY, PIN & LANYARD 1 29 64188-53 PIN-CLEVIS 1/2X1.0 1 30 64018-38 BOLT-CRG 3/8-16 X 2-1/4 1 31 85010N ZERK, 1/4-28 STR SELF TH 11

ITEM PART NO. DESCRIPTION QTY

32 64221-04 E-RING .875 1 33 64175-05 NUT-PUSH 1/2 1 34 64188-36 PIN, CLEVIS 7/16X1-1/4 2 35 4165466 GRIP 1 36 2183071-03 SPACER-15.88X10.32X24 2 37 64268-03 NUT-FL NYLON LOCK 3/8-16 4 38 2720544 SPRING-COMPRESSION 1 39 4165448 ROD-LIFT STOP 1 40 64163-65 WSHR .890X1.375X18GA 6 41 4165654 LBL-ZT200 HT CUT OUTER 1 42 4165655 LBL-ZT200 HT CUT INNER 1 43 64163-29 WASHER-21/64 X 1 X 11GA 2 44 4163692 CAP-END 3 45 64229-02 NUT-NYLON LOCK 5/16-18 2 46 4163446 KNOB 2 47 64163-55 WSHR .328X.75X14 GA 4 48 64163-107 WSHR-.391 X .75 X 10GA 4 49 64262-011 BLT-FLG HD 3/8-16 X 1 4 50 4165682 MOUNT-ISOLATION, FOOT 2 51 64229-03 NUT-NYLON LOCK 3/8-16 4

51

CRADLE ASSEMBLY

16

FIGURE 13

WOODS

25

3

25

KICKPLATE

23

21

13

28

17

15

14

TO

29

35

38

5

8

7

6

40

39

37

10

9

17

19

26

34

10

9

31

11

4

1

5

24

28

44

43

6

30

27

12

33

36

41

20

22

42

32

27

30

22

28

2

16

23 21

13

52

25

28

3

2

28

CRADLE ASSEMBLY

WOODS

ITEM PART NO. DESCRIPTION QTY

1 4165610 LABEL-WARNING 1 2 2182356.7 BRACKET-SHAFT HANGER 4 3 2188127 CHAIN-6.35 (.250) 5 LINKS 4 4 4165647 MAT-FOOT PLATE LOWER 1 5 4166266 MAT-FOOT PLATE UPPER 2 6 4165682 MOUNT-ISOLATOR 2 7 4166254 LABEL-WOODS 1 8 4166267 S-FOOT PLATE 1 (INCLUDES ITEMS 4-7)

9 64163-65 WASHER-.890X1.375X18GA 8 10 64221-04 E-RING.875 4 11 4165379.7 WLDMT-DECK LIFT, FRONT 1 12 4165427.7 WLDMT-DECK LIFT, REAR 1 13 2722630 CLIP-DECK HEIGHT ADJ 4 14 4165675 SPRING-DECK LIFT 2 15 4165390.7 WLDMT-CRADLE 1 16 64268-03 NUT-FL NYLN LCK 3/8-16 15 17 4109960 WLDMT-DECK LIFT ROD 2 18 * 4111842.7 BRKT-SPRING ANCHOR LH 1 19 4165556 MAT-FOOT LIFT 1 20 4113682 ROD-SPRING MOUNT 2 21 64141-2 NUT-WLF 1/4-20 4 22 64141-4 NUT-WLF 3/8-16 4 23 64197-020 BLT-TDFM 1/4-20X1-1/2 4 24 64123-31 BLT-HEX 1/2-13X3 2 25 64123-281 BLT-HEX 1/2-13X2 FL THRD 8 26 4165596.7 BRKT-FOOT, LIFT LEVER 1 27 64262-011 BLT-FLG HD 3/8-16 X 1 15 28 64141-13 NUT WLF 1/2-13 16 29 85010N ZERK, 1/4-28 STR SLFTHRD 1 30 85051 ZERK-1/8 PIPE 6 31 64229-03 NUT-NYLON LOCK 3/8-16 1 32 64018-3 BLT-CRG 3/8-16X1 2 33 4165593.7 WLDMT-FOOT PEDAL 1 34 64123-100 BLT-HEX 3/8-16X2-1/4 1 35 64123-67 BLT-HEX 3/8-16X2 2 36 64001-6 NUT-HEX JAM 3/8-16 2 37 64229-05 NUT-NYLON LOCK 3/8 2 38 64018-2 BLT-CRG 1/4-20X3/4 2 39 64268-01 NUT-FL NYLON LCK 1/4-20 2 40 4160281 DOCUMENT TUBE 1 41 64262-006 BLT-FLG HE 5/16-18X3/4 2 42 4165676 BUMPER-RADIAL 2 43 64268-02 NUT-FL NYLN LCK 5/16-18 6 44 4164210 BUMPER-RUBBER 4

*NOT ILLUSTRATED

FIGURE 13

ITEM PART NO. DESCRIPTION QTY

53

CRADLE & CASTER ASSEMBLY

FIGURE 14

WOODS

16

17

16

17

21

8

13

23

8

20

3

19

13

12

4

14

22

10 15

1

15

18

5

11

6

17

9

7

9

2

54

WOODS

CRADLE & CASTER ASSEMBLY

FIGURE 14

ITEM PART NO. DESCRIPTION QTY

1 48043-03C CUP, OUTER BEARING 4 2 4165278 ASSY-WHL 13X6.5-6 2 (INCLUDES ITEM 7) 3 DECK/W LABS 4 64123-223 BOLT-3/4-10 X 10 2 5 2722452.7 WLDMT-CASTER YOKE 2 6 2722230-03 SPANNER 2 7 2722228-03BEARING 2 8 64229-03 NUT-NYLON LOCK 3/8-16 8 9 2722231 SPACER-END 4 10 64163-26 WASHER 2 11 64229-07 LOCKNUT-NYLON 3/4-10 2 12 85010N ZERK, 1/4-28 STR SLF THD 2 13 64123-16 BLT-HEX 3/8-16X1-1/4 8

14 2188135 DUST COVER 2 15 48043-04C CONE, OUTER BEARING 4 16 64123-281 BLT-HEX 1/2-13X2 FLLTHD 8 17 64141-13 NUT WLF 1/2-13 16 18 48480 SEAL CR 12411 2 19 64140-5 COTTER PIN 2 20 4165326.7 WLDMT-CSTR ARM 52 LH 1 (USED WITH 52" DECKS)

4165327.7 WLDMT-CSTR ARM 61 LH (USED WITH 61" DECKS)

ITEM PART NO. DESCRIPTION QTY

21 4165323.7 WLDMT-CSTR ARM 52 RH 1 (USED WITH 52" DECKS)

4165324.7 WLDMT-CSTER ARM 61 RH (USED WITH 61" DECKS)

22 64025-20 NUT-HEX 3/4-16 SLOT U 2 23 4165390.7 WLDMT-CRADLE 1

55

52" SIDE DISCHARGE

53

43

46

48

67

68

42

48

70 FT-LBS

TORQUE TO

53

68

41

35

5

46

15

17

23

29

30

43

27

55

41

33

6

51

52

54

47

57

40

21

22

11

14

58

61

57

59

60

66

62

19

31

62

18

19

69 70

31

3

4

35

38

45

34

33

32

10

28

9

13

56

8

26

8

9

13

7

37

12

16

70

53

21 39

75

70

20

2

7

4

35

7

5

36

7

65

73

71

74

72

48

44

23

31

46

FIGURE 15

WOODS

56

WOODS

52" SIDE DISCHARGE

FIGURE 15

ITEM PART NO. DESCRIPTION QTY

1 4166259 S-DECK W/ LABELS 52" ZT2 1 2 4165608.7 COVER-BELT RH 1 3 4165609.7 COVER-BELT LH 1 4 38524 KNOB-4 PRONG 3/8-16 2 5 4166097 CHUTE-RUBBER ASSY 1 6 548138 BRG NDL.88 1.12 1.00 1 7 64229-03 NUT-NYLON LOCK 3/8-16 28 8 64123-173 BLT-HEX 3/8-16X4-1/2 3 9 2721512 ROLLER-5X2.75 CENTERED 6 10 64123-68 BLT-HEX 5/16-18X1 2 11 4165646 PULLEY-5.25 DEEP GRVE 3 12 112111-02 BLADE 18.00 OFFST HLFT 3 13 2720685 SPACER-ROLLER 6 14 64262-012 BLT-FLG HD 3/8-16 X 1-1/4 18 15 4165754.7 WLDMT-IDLER ARM 1 16 64018-11 BLT-CRG 1/2-13X3LG 2 17 4163514.7 GUIDE, BELT 1 18 4165953 PULLEY-IDLER, 6.0 1 19 4163802-01 SPACER-2.0 X .515 X .75 2 20 4165976.7 BAFFLE-DISCHARGE 1 21 64209-03 SPRING WASHER.67 ID 6 22 64164-12 KEY-1/4X1 SQ 3 23 128169 PULLEY IDLER 5.50 2 24 4165023 ASSY-CTTERDECK SPNDL 3 25 4165755 ASSY-IDLER ARM 48-52 1 (INCLUDES ITEMS 6, 15, 33, 41,51 & 55)

26 90-0828 S/B BOLT 1/2-13X3 1/2 NC 1 27 64270-02 BLT-HEX M10-1.5x30 ISO 1 28 4133155.7 WLDMT-PUSH ARM ZT2 2 29 64006-05 LOCKWSHR-1/2 HELICAL 1 30 64123-156 BLT-HEX 1/2-20X1-3/4 1 31 64163-74 WSHR-.516X2.00X.25 PLT 3 32 2186125 WLDMT-LOCK PUSHBAR 2 33 85010N ZERK 1/4-28 STR SLF THRD 5 34 64123-152 BLT-HEX 5/8-11X5 2 35 64123-50 BLT-HEX 3/8-16X1 9 36 64229-02 NUT-NYLON LOCK 5/16-18 2 37 4118314 SPACER-BLADE 16MM 3 38 64229-06 NUT-NYLON LOCK 5/8-11 2 39 64123-187 BLT-HEX 5/8-18 X 3 3/4 3 40 64123-208 BLT-HEX 5/8-18X1-1/2 3 41 4128004 BEARING-BALL 10 X 26 X 8 1 42 4165967.7 BAFFLE-FRONT,RH 52IN 1 43 4128002 CAP-26 X 7 END 1 44 4165943 SPRING-EXTENSION 1 45 64163-93 WSHR-.635 X 1.12 X.062 2 46 64018-2 BLT-CRG 1/4-20X3/4 4 47 64018-7 BLT-CRG 3/8-16X1-1/4 3

ITEM PART NO. DESCRIPTION QTY

48 64229-01 NUT-NYLON LOCK 1/4-20 1 49 4165966.7 BAFFLE-FRONT,CENTER 52IN 1 50 4165965.7 BAFFLE-FRONT,LH 52IN 1 51 521438 GREASE SEAL 1 52 4163014 SPACER 1 53 64268-03 NUT-FL NYLON LOCK 3/8-16 5 54 4163155 INNER RING 1 55 64144-40 SNAP RING-2NTERNL 1 56 64018-23 BLT-CRG 3/8-16X3/4 SHRT 2 57 38348-01 BEARING-SPINDLE SEALED 6 58 4164948 HOUSING-SPINDLE 6 HOLE 3 59 64144-38 RING-SNAP 3 60 38315 NUT-SPINDLE 3 61 4144947 PULLEY SPINDLE 36-52 3 62 64268-05 NUT-FL NYLON LOCK 1/2-13 2 63 64018-30 BLT-CRG 3/8-16 X 4-1/2 3 64 64262-013 BLT-FLG HD 3/8-16 X 1-1/2 2 65 4165252.7 HINGE-CHUTE_RUBBER 1 66 4165484.7 WLDMT-IDLER PIN 1 67 4165870.7 BRKT-BAFFLE MOUNTING 1 68 4165955.7 BRKT-BAFFLE MNTG 2 69 64123-171 BLT-HEX 3/8-16X3-1/2 2 70 64141-4 NUT-WLF 3/8-16 4 71 4163438.2 EXTENSION-52" RH 1 72 4163439.2 EXTENSION-52" LH 1 73 64141-2 NUT-WLF 1/4-20 7 74 64123-114 BLT-1/4-20X1 7

* NOT ILLUSTRATED

57

61" SIDE DISCHARGE

40

FIGURE 16

WOODS

30

23

17

44

62

18

19

34

45

38

32

10

13

2

33

28

33

9

8

56

31

26

36

7

31

74

35

75

7

35

29

43

27 55

41

15

33

73

47

66

74

35

75

51 52

54

62

19

31

21

22

11

6

14

57

58

24

61

57

23

60

59

35

3

4

1

63

7

70

13

9

58

4

53

7

20

65

64

53

5

71

75

46

48

70

69

46

72

42

53

16

75

46

48

53

67

69

46

72

49

50

48

53

37

21

68

12

39

WOODS

61" SIDE DISCHARGE

FIGURE 16

ITEM PART NO. DESCRIPTION QTY

4166255 S-DECK W/ LABELS 61" ZT2 1 2 4165456.7 BELT COVER-RH 1 3 4165455.7 BELT COVER-LH 1 4 38524 KNOB-4 PRONG 3/8-16 2 5 4166097 CHUTE-RUBBER ASSY 1 6 64163-68 WSHR-1.015X1.5X9GA 6 7 64229-03 NUT-NYLON LOCK 3/8-16 34 8 64123-173 BLT-HEX 3/8-16X4-1/2 3 9 2721512 ROLLER-5X2.75 CENTERED 7 10 64123-68 BLT-HEX 5/16-18X1 2 11 4130120 PULLEY-7.0 B GRV 1.0 BORE 3 (USED ON GENERAC MODELS ONLY) 2308140 PULLEY-ENGINE (USED ON KAWASAKI MODELS ONLY)

12 112111-03 BLADE 21.00 OFFST HLFT 3 13 2720685 SPACER-ROLLER 7 14 64262-012 BLT-FLG HD 3/8-16 X 1-1/4 18 15 4165754.7 WLDMT -IDLER ARM 1 16 64018-11 BLT-CRG 1/2-13X3LG 1 17 4163514.7 GUIDE, BELT 1 18 4165953 PULLEY-IDLER, 6.0 1 19 4163802-01 SPACER-1.0 X .516 X .75 2 20 4165976.7 BAFFLE-DISCHARGE 1 21 64209-03 SPRING WASHER.67 ID 6 22 64164-12 KEY-1/4X1 SQ 3 23 128169 PULLEY IDLER 5.50 2 24 4165023 ASSY-CTTERDCK SPINDLE 3 25 4165755 ASSY-IDLER ARM 1 (INCLUDES ITEMS 15, 33, 41, 51, 55, & 73)

26 90-0828 S/B BOLT 1/2-13X3 1/2 NC 1 27 64270-02 BLT-HX M10-1.5x30 ISO 1 28 4133155.7 WLDMT -PUSH ARM ZT2 2 29 64006-05 LOCKWSHR-1/2 HELICAL 1 30 64123-156 BLT-HEX 1/2-20X1-3/4 1 31 64163-74 WSHR-.516IX2.00OX.250 3 32 2186125 WLDMT-LOCK PUSHBAR 2 33 85010N ZERK 1/4-28 STR SLF THRD 5 34 64123-152 BLT-HEX 5/8-11X5 2 35 64123-50 BLT-HEX 3/8-16X1 8 36 64229-02 NUT-NYLON LOCK 5/16-18 2 37 4118314 SPACER-BLADE 16MM 3 38 64229-06 NUT-NYLON LOCK 5/8-11 2 39 64123-187 BLT-HEX 5/8-18 X 3 3/4 3 40 64123-208 BLT-HEX 5/8-18X1-1/2 3 41 4128004 BEARING-BALL 10 X 26 X 8 1 42 4165970.7 BAFFLE-FRONT,RH 61IN 1 43 4128002 CAP-26 X 7 END 1

ITEM PART NO. DESCRIPTION QTY

44 4165943 SPRING-EXTENSION 1 45 64163-93 WSHR-.635 X 1.12 X.062 4 46 64018-2 BLT-CRG 1/4-20X3/4 7 47 64018-7 BLT-CRG 3/8-16X1-1/4 3 48 64229-01 NUT-NYLON LOCK 1/4-20 7 49 4165969.7 BAFFLE-FRONT,CNTR 61IN 1 50 4165968.7 BAFFLE-FRONT,LH 61IN 1 51 521438 GREASE SEAL 1 52 4163014 SPACER 1 53 64268-03 NUT-FL NYLN LCK 3/8-16 4 54 4163155 INNER RING 1 55 64144-40 SNAP RING-26MM INTENA 1 56 64018-23 BLT-CRG 3/8-16X3/4 2 57 38348-01 BEARING-SPINDLE SEALD 6 58 4164948 HOUSING-SPINDLE 6 HOLE 3 59 64144-38 RING-SNAP 3 60 38315 NUT-SPINDLE 3 61 2183070-02 SHAFT-SPINDLE 3 62 64268-05 NUT-FL NYLON LOCK 1/2-13 2 63 64018-30 BLT-CRG 3/8-16 X 4-1/2 4 64 64262-013 BLT-FLG HD 3/8-16 X 1-1/2 2 65 4165252.7 HINGE-RUBBER CHUTE 1 66 4165484.7 WLDMT-IDLER PIN 1 67 4163440.7 EXTENSION-61"RH 1 68 4163441.7 EXTENSION-61"LH 1 69 64141-2 NUT-WLF 1/4-20 7 70 64123-114 BLT-HEX 1/4-20X1 7 71 4165871.7 BRKT-BAFFLE MNYNG, RH 1 72 4165955.7 BRKT-BAFFLE MNTG 2 73 548138 BRG NDL.88 1.12 1 1 74 64123-171 BLT-HEX 3/8-16X3-1/2 2 75 64141-4 NUT-WLF 3/8-16 4 76 64163-55 WSHR .328X.75X14 GA 1

59

BELTS-CUTTERDECK

FIGURE 18

WOODS

1

60

WOODS

BELTS-CUTTERDECK

FIGURE 18

ITEM PART NO. DESCRIPTION QTY

1 4165619 BELT-CUTTERDECK 52" 1 4165618 BELT-CUTTERDECK 61"

ITEM PART NO. DESCRIPTION QTY

61

DECALS-POWER UNIT

BACK OF

FIGURE19

8

ENGINE DECK

3

DOCUMENT

TUBE LOCATED UNDER FOOTPLATE

WOODS

5

17

12

LOCATED BEHIND SEAT ON OIL COOLER

6

10

13

15

4

UNDER SEAT

11

16

7

9

2

LOCATED UNDER FOOTPLATE

14

1

62

WOODS

DECALS-POWER UNIT

FIGURE 19

ITEM PART NO. DESCRIPTION QTY

1 4139941 LABEL-MZ 1 2 4166254 LABELFOOTPLATE WOODS 1 3 2000735 LABEL-OPER MAN 1 4 2000590 LABEL, WARN BATTERY 1 5 4165722 LABEL - HYDR OIL FILL 1 6 4165639 LABEL-CONTROL PANEL 1 7 2000693 LABEL - PARK BRAKE 1 8 2000698 LABEL(DBL) - FUEL/LEAKS 2 9 4165653 LABEL-ZT INFORMATION 1 10 4165615 LABEL - RH TRACTION 1 11 4165616 LABEL - LH TRACTION 1 12 4165654 LABEL-HT CUT OUTER 1 13 4165655 LABEL-HT CUT INNER 1 14 4165610 LABEL-WARNING 1 15 4147617 LABEL-FUEL 1 16 4164839 LABEL-WOODS MZ2252K 1 4164838 LABEL-WOODS MZ2661K

17 4116761 LABEL-MADE IN U.S.A 1

*NOT ILLUSTRATED

ITEM PART NO. DESCRIPTION QTY

63

DECALS-CUTTERDECKS

FIGURE 20

WOODS

1

64

WOODS

DECALS-CUTTERDECKS

FIGURE 20

ITEM PART NO. DESCRIPTION QTY

1 4164269 LABEL-WARNING BLADES 1 2 2000577 LABEL-WARNING 2

ITEM PART NO. DESCRIPTION QTY

65

LIMITED WARRANTY

(Mow’n MachineTM Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles)

Please Enter Information Below and Save For Future Reference.

Date Purchased: __________________________ From (Dealer):______________________________________ Model Number: __________________________ Serial Number: _____________________________________

WHAT IS COVERED:

Woods Equipment Company (“WOODS”) warrants Mow’n Machine vehicles, accessories and attachments to be free from defect in material and workmanship for the warranty periods listed below.

FOR HOW LONG:

Mow’n Machine Model #CZ1736K, CZ1948K, CZ1952K, CZ2361, ME1952K, ME2661B, MZ2552K, MZ2561K, MZ2761, MZ3761K, MZ3772K, MZ2 661KL & attachme nts are warranted for two (2) years from the date of delivery to the original purchaser or 2000 hours of operation, whichever occurs first. Purchaser may opt for a warranty of five (5) years from the date of delivery to the original purchaser or 500 hours of operation, whichever occurs first. The dealer must specify the special warranty term on the original, dated bill of sale and a copy must be provided with all wa rra nty claims. Mow’n Machine mo del n umbers CZR2242B and CZR2652B are warrante d f or residential use for three (3) years from the dat e of delivery to the original purchaser or for commercial use for 90 days fro m th e date of delivery to the original purchaser..

Mow’n Machine Model #FE21B, FZ21D, FZ23B, FZ25D, FZ28K & attachments are warranted for two (2) years from the date of delivery to the original purchaser or 2000 hours of operation, whichever occurs first.

In addition, Mow’n Machine ME and MZ Series Models, serial number XXXXXXXX300 and abo v e, ha v e a Limited Lif etime Warranty on deck, deck cradle, and engin e deck for the life of the machine to the orig in al re ta il purchaser.

Woods Boundary utility vehicle Model #MAV350, MAV480, MAV4x4, accessories & attachments are warranted for two (2) years from the date of delivery to the original purchaser.

IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THE DURATION OF THE WRITTEN WARRANTY PERIODS LISTED ABOVE. Some states do not allow limitations on how long an implied warranty lasts, so the above limita tio n may not apply to you.

WHO IS COVERED:

This W arranty is extended solely to the origina l p urchaser of the product . S h ou ld t h e or i g ina l purchaser sell or otherwise transfer the product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warr an ty.

WHAT IS NOT COVERED:

This Warranty does not cover normal wear or tear, or normal maintenance items, or any d am age, failure or loss caused by:

1. Improper operat io n, im proper maintenance, mis use, or an accident;

2. Any modification or repair by someone other than WOODS, a WOODS’ authorized dealer or distributor, and/or a WOODS’ authorized service center; or

3. Repairs made with parts other than those obtained through WOODS.

WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories with respect to which the manufacturer provides a separate warranty.

WHAT WOODS WILL DO TO CORRECT PROBLEMS:

WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of char ge, of th e product if t he product is defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or sho uld have been discovered, routed throug h the dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or replacement within a reasonable time after WOODS receiv es the product.

OTHER LIMITATIONS: WOODS shall not be liable for any incidental or c onsequential losses, damag es or expenses, arising di rectly or indirectly from the

product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the foregoing, WOODS shall not be liable for any damages relating to (i) lost profits, business, revenues or goodwill;

(ii) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (iii) any other type of damage to property or economic loss. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations may not apply to you.

No agent, representati ve , dea ler, distributor, service pers on, sale sper son, or emplo yee of an y comp an y, including without limitation, WOODS, its authorized dealer s, distributors, and service cent er s, is authorized to alter, modify, or enlarge this Warranty.

HOW STAT E LAW APPLIE S:

This Warranty gives you specific legal rights, and you m ay also have other rights which vary from st at e to state.

QUESTIONS:

Answers to any quest i ons regarding warranty service and lo cations may be obtained by conta ct i ng:

Woods Equipment Company

2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061

800-319-6637 tel 800-399-6637 fax www.WoodsEquipment.com

TM

zero-turn mowers and attachments and Woods BoundaryTM utility

F-8045 MM & Boundary (Rev. 12/1/2008)

LIMITED WARRANTY

(Mow’n MachineTM Zero-Turn Mower and

Woods Boundary

TM

Utility Vehicle Replacement Parts)

Woods Equipment Company (“WOODS”) warrants replacement parts for Mow’n MachineTM zero-turn

TM

mowers and attachments and Woods Boundary

utility vehicles, accessories and attachments to be free from defect in material and w orkmansh ip for a peri od of ninety (90) day s from th e date of del i v ery of the product to the original purchaser.

IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO A PERIOD OF NINETY (90) DAYS FROM THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.

This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer the product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.

This Warranty does not cover normal wear or tear, or normal maintenance items, or any damage, failure or loss caused by improper operation, improper maintenance, misuse, or an accident.

WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if the product is defective or in noncompliance with this Warranty. The

product must be returned to WOODS with proof of purchase within thirty (30) days after such defect or noncompl iance is discovered or sh ould have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS

shall complete such repair or replacement within a reasonable time after WOODS receives the product.

WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without

limiting the foregoing, WOODS shall not be liable for any damages relating to (i) lost p rofits, business, revenues or goodwill; (ii) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (iii) any other type of damage to property or economic loss. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations may not apply to you.

No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

Answers to any questions regarding warranty service and locations may be obtained by contacting:

Woods Equipment Company

2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061

800-319-6637 tel 800-399-6637 fax www.WoodsEquipment.com

F-8495 MM & Boundary Repair Parts (Rev. 2/15/2006)

Woods Equipment Company

2606 South Illinois Route 2

Post Ofce Box 1000

Oregon, Illinois 61061 800-319-6637 tel

800-399-6637 fax www.WoodsEquipment.com

©2008 Woods Equipment Company. All rights reserved. WOODS, the Woods logo, and “Tested. Proven. Unbeatable.” are trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that

appear in this manual are the property of their respective companies or mark holders. Specications subject to change without notice.

Woods Equipment MZ2661K, 872500G, 872502G User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual