Woods Equipment MX61T, MX54T User Manual
Manual Lift Models:
MX54 & MX61
PowerTilt
MX54T & MX61T
™
Models:
MAN0253
(Rev. 6/8/2010)
TO THE DEALER:
Assembly and proper installation of this product is the responsibility of the Woods
and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual
are completed before releasing equipment to the owner.
The dealer must complete the online Product Registration form at the Woods Dealer Website which certifies that
all Dealer Check List items have been completed. Please contact your dealer to complete this form. Dealers can
register all Woods product at dealer.WoodsEquipment.com under Product Registration.
Failure to register the product does not diminish customer’s warranty rights.
TO THE OWNER:
Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and
safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become
acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be
obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in
the United States and Canada call 1-800-319-6637.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and
satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified.
Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary
tools and equipment to handle all your needs.
Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for
safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces
provided:
®
dealer. Read manual instructions
Model: _______________________________ Date of Purchase: _____________________
Serial Number: (see Safety Decal section for location) ____________________________________
Provide this information to your dealer to obtain correct repair parts.
Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment.
The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with
an exclamation mark) to indicate the degree of hazard for items of personal safety.
2 Introduction
Gen’l (Rev. 3/5/2010)
TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
ASSEMBLY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
DEALER CHECK LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
INDEX TO PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 48
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . INSIDE BACK COVER
!
LEA EL INSTRUCTIVO!
Si no lee Ingles, pida ayuda a
alguien que si lo lea para que le
traduzca las medidas de seguridad.
MAN0253 (Rev. 12/22/2007)
Introduction 3
SPECIFICATIONS
WARNING
MX54 MX54T
(with
PowerTilt™)
Cutting Width 54" 54" 61" 61"
Cutting Height Range 1- 5" 1- 5" 1- 5" 1- 5"
Blade RPM (Approximate) 3,635 3,635 3,328 3,328
Blade Tip Speed (Approximate Ft./Min.) 17,800 17,800 18,300 18,300
Blade Spindles 3 3 3 3
Number of Blades 3 3 3 3
Caster Wheels 11 x 4.0 x 5 11 x 4.0 x 5 11 x 4.0 x 5 11 x 4.0 x 5
Mower Frame Thickness 10 Gauge 10 Gauge 10 Gauge 10 Gauge
Weight 429 lbs 429 lbs 453 lbs 453 lbs
Deck Angle (PowerTilt) N/A 55° N/A 55°
Power Unit and Deck Length
(Down Position, Wheels Turned Inward; FZ23B,
FZ28K)
Power Unit and Deck Length
(Deck Raised; FZ23B, FZ28K)
103.5" 103.5" 108.5" 108.5"
N/A 95.5" N/A 100.5"
MX61 MX61T
(with
PowerTilt™)
Power Unit and Deck Length
(Down Position, Wheels Turned Inward; FZ25D)
Power Unit and Deck Length
(Deck Raised; FZ25D)
GENERAL INFORMATION
Some illustrations in this manual show the
equipment with safety shields removed to provide
a better view. This equipment should never be
operated with any necessary safety shielding
removed.
The purpose of this manual is to assist you in operating
and maintaining your Mow’n Machine Mower. Read it
carefully. It furnishes information and instructions that
will help you achieve years of dependable
performance. These instructions have been compiled
from extensive field experience and engineering data.
106.5" 106.5" 111.5" 111.5"
N/A 98" N/A 103"
Some information may be general in nature due to
unknown and varying operating conditions. However,
through experience and these instructions, you should
be able to develop procedures suitable to your
particular situation.
The illustrations and data used in this manual were current at the time of printing but, due to possible inline
production changes, your machine may vary slightly in
detail. We reserve the right to redesign and change the
machines as may be necessary without notification.
Throughout this manual, references are made to right
and left directions. These are determined by standing
behind the equipment facing the direction of forward
travel. Blade rotation is clockwise as viewed from the
top of the mower.
4 Introduction
MAN0253 (Rev. 12/22/2007)
TRAINING
Safety is a primary concern in the design and
manufacture of our products. Unfortunately, our
efforts to provide safe equipment can be wiped
out by an operator’s single careless act.
In addition to the design and configuration of
equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of
personnel involved in the operation, transport,
maintenance, and storage of equipment.
It has been said, “The best safety device is an
informed, careful operator.” We ask you to be
that kind of operator.
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information. (Replacement manuals and safety decals are available from
your dealer. To locate your nearest dealer, check
the Dealer Locator at www.WoodsEquipment.com,
or in the United States and Canada call 1-800-319-
6637.) Failure to follow instructions or safety rules
can result in serious injury or death.
If you do not understand any part of this manual
and need assistance, see your dealer.
Know your controls and how to stop engine and
attachment quickly in an emergency.
Operators must be instructed in and be capable
of the safe operation of the equipment, its attachments, and all controls. Do not allow anyone to
operate this equipment without proper instructions.
Never allow children or untrained persons to
operate equipment.
Data indicates that those operators age 60 years
and above are involved in a large percentage of
riding mower-related injuries. Those operators
should evaluate their ability to operate the riding
mower safely enough to protect themselves and
others from injury.
PREPARATION
Check that all hardware is properly installed.
Always tighten to torque chart specifications
unless instructed otherwise in this manual.
Make sure attachment is properly secured,
adjusted, and in good operating condition.
MM DT/MX Mower Safety Rules (Rev. 3/10/2007)
Make sure the driveline spring-activated locking
collar slides freely and is seated firmly in power
unit PTO groove. Make sure the set screws
securely attach driveline to the attachment gearbox
shaft.
Remove accumulated debris from this equipment, power unit, and engine to avoid fire hazard.
Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section for
location.)
Make sure shields and guards are properly
installed and in good condition. Replace if damaged.
Be sure either the discharge chute, mulching
end cap, or complete vacuum attachment is
installed and in good condition. Replace if damaged.
Inspect and clear area of stones, branches, or
other hard objects that might be thrown, causing
injury or damage.
OPERATION
Keep bystanders away from equipment.
Do not mow on wet grass.
Never direct discharge toward people, animals,
or property.
Keep children out of the mowing area and under
the watchful care of a responsible adult other than
the operator.
Do not operate or transport equipment while
under the influence of alcohol or drugs.
Operate only in daylight or good artificial light.
Keep hands, feet, hair, and clothing away from
equipment while engine is running. Stay clear of all
moving parts.
Never allow riders on power unit or attachment.
Installation of a grasscatcher assembly will
reduce the stability and maneuverability of the
Mow'n Machine when operating on sloping terrain.
Do not drive or operate mower in optional tilt-up
position. Power unit is not stable enough and lifting device can be damaged or fail. A tilted deck
also increases the chance of thrown objects and
blade contact.
Do not operate power unit with attachment
removed. Attachment is required for power unit
stability.
(Safety Rules continued on next page)
Safety 5
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
(Safety Rules continued from previous page)
MAINTENANCE
Before performing any service or maintenance,
lower attachment to ground, turn off power unit
engine, remove key, and disconnect battery ground
cable (negative -).
Block mower securely before working underneath.
Do not modify or alter or permit anyone else to
modify or alter the equipment or any of its components in any way.
Do not work under elevated mower deck unless
lock-up mechanism is in good condition and fully
engaged as instructed. Replace if damaged.
Make sure attachment is properly secured,
adjusted, and in good operating condition.
Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
Frequently check blades. They should be sharp,
free of nicks and cracks, and securely fastened.
Your dealer can supply genuine replacement
blades. Substitute blades may not meet original
equipment specifications and may be dangerous.
Do not handle blades with bare hands. Careless
or improper handling may result in serious injury.
Tighten all bolts, nuts, and screws to torque
chart specifications. Check that all cotter pins are
installed securely to ensure equipment is in a safe
condition before putting unit into service.
Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section for
location.)
Make sure shields and guards are properly
installed and in good condition. Replace if damaged.
Use care when installing or removing belt from
spring-loaded idler. Springs store energy when
extended and, if released suddenly, can cause personal injury.
STORAGE
Block equipment securely for storage.
Follow manual instructions for storage.
Keep children and bystanders away from stor-
age area.
6 Safety
MM DT/MX Mower Safety Rules (Rev. 3/10/2007)
3 - PN 72426
4 - PN 18869
1 - SERIAL NUMBER PLATE
2 - PN 78207
MODEL NO. SER IAL NO.
Woods Equipment Company
Oregon, Illinois, U.S.A.
MX54 & MX61
(Safety Decals continued on next page)
THROWN OBJECT HAZARD CAN RESULT IN
SERIOUS INJURY OR DEATH.
NEVER OPERATE WITHOUT DISCHARGE
CHUTE OR ENTIRE GRASSCATCHER
SYSTEM IN PLACE.
WARNING
72672
9 - PN 72672
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
DANGER
SHIELD MISSING
DO NOT OPERATE - PUT SHIELD ON
KEEP AWAY!
Blade contact or thrown objects can
cause serious injury or death.
Never operate without the plastic,
hinged discharge chute, mulching end
cap, or entire grasscatcher in place.
18869-B
DANGER
78207-A
MAN0253 (Rev. 3/10/2007)
Safety 7
SAFETY & INSTRUCTIONAL DECALS
BE CAREFUL!
Use a clean, damp cloth to clean safety decals.
Avoid spraying too close to decals when using a pressure washer; high-pressure water can
enter through very small scratches or under edges of decals causing them to peel or come off.
Replacement safety decals can be ordered free from your Woods dealer. To locate your
nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United
States and Canada call 1-800-319-6637.
(Safety Decals continued from previous page)
6 - PN 75430 (SN 1100885 & Below)
5 - PN 75424
7 - PN 75422
8 - PN 75423
(SN 1100885 & Below)
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
8 Safety
MAN0253 (Rev. 12/22/2007)
OPERATION
WARNING
CAUTION
8. Attach weight transfer chains to right and left
weight transfer brackets on rear pivot lift arm.
Make sure the driveline spring-activated locking
collar slides freely and is seated firmly in power
unit PTO groove. Make sure the set screws
securely attach driveline to the attachment gearbox
shaft.
Do not operate power unit with attachment
removed. Attachment is required for power unit
stability.
Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
ATTACHING MOWER TO POWER UNIT
NOTICE
■ The power unit must comply with counterweight
requirements before attaching to power unit.
NOTE: Stepping on the weight transfer arms with
your foot will make attaching chains easier.
9. Install flat washers and safety pins in right and left
weight transfer brackets to secure chains into position.
10. Close power unit hydraulic pump dump valves.
11. After deck is attached to power unit, raise deck
high enough and rotate parking stand into the storage position.
NOTE: Attach rear pivot lift arm in hole position 1 on
deck mounting brackets when front wheels are in hole
1 on front wheel yoke. This will put the deck in the high
cut range, (2 to 5 inches - manual, 1-1/4 to 5-1/2 inches
- PowerTilt™). Attach weight transfer chains to weight
transfer brackets using four links. Use PowerTilt™ in
hole position 1 shown in Figure 1.
NOTE: Attach rear pivot lift arm in hole position 2 on
deck mounting brackets when front wheels are in hole
2 on front wheel yoke. This will put the deck in the low
cut range, (1 to 4 inches). Attach weight transfer chains
to weight transfer brackets using five links.
1. Place power unit and mower on a level surface.
2. Rotate parking stand to the down position so deck
is resting on the parking stand wheel.
3. Center the power unit behind mower as close as
possible. Shut off engine.
4. Open dump valves on both hydraulic pumps to
allow power unit to be moved by hand. See Mow’n
Machine power unit manual for location of dump
valves.
NOTE: If you have a PowerTilt™ model, the wiring harness must be connected before raising or lowering the
deck to align the arm with the mounting bracket. See
Connect Wiring Harness - PowerTilt™ Units MXT Deck
SN 1100885 and below, page 24 for instructions.
5. Use the height adjustment handle (or height adjustment switch on PowerTilt models) to raise or lower
rear pivot lift arm and align arm with mounting
brackets.
6. Attach rear pivot lift arm in desired power unit
mounting bracket holes and connect with springloaded pins. See Figure 1 for hole locations.
7. Attach driveline from deck to PTO shaft on power
unit.
(Rev 1/7/2010)
MAN0253 (Rev. 3/10/2007)
Figure 1. Mounting Hole Location
Operation 9
Figure 2. Manual Height Adjustment Linkage - MX54 / MX61
CUTTING HEIGHT ADJUSTMENT
(Figure 2 & Figure 4)
1. Place power unit and mower on a level surface.
2. Make sure power unit tire pressure is set equally
on both sides. Improper pressure will adversely
affect steering control, traction and mower cutting
height.
Standard Front: 12 psi Drive Tire
Rear: 18 psi Rear Caster
Front: 45 psi Deck Caster
3. Cutting height is manually adjusted on the MX54 &
MX61 models by moving the height adjustment
handle forward to lower the cutting height and rearward to raise the cutting height. For MX54T &
MX61T models, see PowerTilt™ Operation.
4. In the high cut range, the caster wheel assembly
should be bolted through the lower hole in the
caster fork. Anti-scalp rollers should be installed in
the lower mounting hole. Use this range for
PowerTilt™ decks.
5. In the low cut range, the caster wheel assembly
should be bolted through the upper hole in the
caster fork. Anti-scalp rollers should be installed in
the upper mounting hole.
6. When the caster wheels are moved to a different
hole in the fork, it will be necessary to move the
rear pivot lift arm to the corresponding hole in the
power unit mounting brackets. See Figure 1.
7. If cut height does not correspond to the respective
position for the height adjustment handle on
MX54/MX61, the ground rod should be adjusted.
See Adjust Mower Deck (Figure 27 & Figure 29),
page 26 and page 28. For MX54T/MX61T models,
the cut height is aligned with the height decal.
PowerTilt™ Operation (Figure 3 & Figure 4)
Turn power unit key to the ON position.
To set cutting height:
1. Activate rocker switch following instruction decal
on top of rocker switch mount. Hold switch until
deck is in the fully raised position.
2. Activate switch in the opposite direction to lower
deck and to choose the desired cutting height.
10 Operation
(Rev. 1/7/2010)
MAN0253 (Rev. 3/10/2007)
Figure 3. Deck Fully Raised
DP6T
MXT Decks
SN
To tilt deck up:
Activate switch to lower deck and subsequently move
deck into fully tilted position. The actuator will make a
ratcheting noise at this position.
To untilt deck:
1. Actuate switch in the opposite direction until actua-
tor makes a ratcheting noise and the height gauge
indicates 5".
2. Activate switch following instruction decal to lower
deck to desired cutting height.
NOTE: Excessive operation of actuator with engine off
will drain battery.
NOTE: The micro switch underneath the height gauge
prevents the engine from running with the deck in the
raised position. The power unit will not move unless the
deck is down and the switch lever is depressed. To
check that the switch is working properly when the
deck is raised, tilt the deck up halfway and move a traction lever out of neutral while sitting in the operator’s
seat. This should shut the engine off.
MOWER SIDE-TO-SIDE ADJUSTMENT
(Figure 2 & Figure 4)
Measure a similar spot to the ground on each rear corner of the mower deck. If there is more than an 1/8" difference between sides, adjust lift rods until sides are
within 1/8".
(Rev. 12/22/2007)
MAN0253 (Rev. 3/10/2007)
Figure 4. PowerTilt™ Height Adjustment Linkage - MX54T / MX61T
Operation 11
MOWING TIPS
WARNING
WARNING
Keep hands, feet, hair, and clothing away from
equipment while engine is running. Stay clear of all
moving parts.
Keep bystanders away from equipment.
Use extreme care and reduce ground speed on
slopes and rough terrain.
Watch for hidden hazards on the terrain during
operation.
NOTICE
■ Always operate power unit engine at full throttle
when mowing to maintain proper blade speed and
produce a clean cut.
1. Before mowing, analyze the area to determine the
best mowing procedure. Consider the height, type
of grass, and the terrain type (rolling, level or
rough).
2. It is better to mow grass more often rather than too
short. Short grass deteriorates rapidly in hot
weather and invites weed growth during growing
seasons. Follow local recommendations for the
suitable cutting height in your area.
3. Proper ground speed for mowing will depend on
the height, type and density of grass to be cut. Normally, ground speed will range from two to five
m.p.h. Tall dense grass should be mowed at low
ground speeds, while thin medium-height grass
can be cut at a faster ground speed.
4. Extremely tall grass should be cut twice. Cut grass
higher on first pass. Cut the second time at desired
height and 90° to first pass.
5. When mowing long grass, stop power unit, turn
ignition key off, remove key, and disengage PTO.
Check for grass wrap around PTO shaft every 30
minutes of operation.
6. Remember, sharp blades produce cleaner cuts and
use less power.
7. For side-discharge mowers, mow with uncut grass
to the left. This will distribute the clippings over the
cut area. Discharging clippings over the uncut area
would cause a build-up and could prevent uniform
cutting.
8. All side-discharge mowers are shipped with highsuction blades. These blades will give you
satisfactory performance in most conditions. If,
however, you are operating in sandy areas, you
should change to the optional medium-suction
blades.
9. In some conditions the high-suction blades may
cause a small windrow when used in conjunction
with the optional vacuum attachments; should this
occur, install medium-suction blades.
10. When transporting the Mow'n Machine on a trailer,
always lower attachment height adjustment lift
mechanism to lowest setting to reduce lift loads,
which could damage the height adjustment sector.
STORAGE
Do not operate power unit with attachment
removed. Attachment is required for power unit
stability.
The parking stand can be used to support the rear of
the mower deck when not attached to the power unit.
1. Raise the mower deck sufficiently to provide the
necessary clearance for rotating the parking stand
into position.
2. Carefully remove the weight transfer chains from
the rear pivot lift arm.
3. Disconnect driveline and mower attachment arm
from power unit.
4. Back power unit away from deck.
Figure 5. Parking Stand
If deck is to be stored for a long period of time, 4-inch
wooden blocks can be used instead of the parking
stand. See Figure 6.
Also see Cleaning Before Extended Storage, page 21.
Figure 6. Storage Position
12 Operation
MAN0253 (Rev. 3/10/2007)
TROUBLESHOOTING
MOWING CONDITIONS
PROBLEM POSSIBLE CAUSE SOLUTION
Grass cut higher in center
of swath than at edge
Grass cut lower in center
of swath than at edge
Streaking conditions in
swath
Material discharges from
mower unevenly; bunches
of material along swath
Height of mower higher at front than
at the rear
Loose blade or blade spindle Check hardware.
Height of mower lower at front than
at the rear
Loose blade or blade spindle Check hardware.
Conditions too wet for mowing Allow grass to dry before mowing.
Blades unable to cut that part of
grass pressed down by path of
deck casters
Dull blades Sharpen or replace blades.
Loose blade or blade spindle Check hardware.
Material too high and too much
material
Conditions too wet for mowing Allow grass to dry before mowing.
Adjust mower height and attitude so that
mower is 3/8-inch lower in the front than the
rear. See Adjust Mower Deck (Figure 27 &
Figure 29), page 26 and page 28.
Adjust mower height and attitude so that
mower is 3/8-inch lower in the front than the
rear. See Adjust Mower Deck, page 26.
Slow ground speed of power unit but keep
engine running at full rpm. Cutting lower will
help.
Reduce ground speed but maintain full engine
rpm, or make two passes over material. Raise
mower for the first pass and lower for the
second and cut 90 degrees to first pass.
Uneven cut or poor grass
discharge
Mower blades will not rotate Obstruction in clutch mechanism Remove obstruction.
Worn, bent or loose blade(s) Replace blade(s). Tighten blades.
Mower deck not level Level mower deck. See Adjust Mower Side-
to-Side, page 27.
Buildup of grass, leaves, and trash
under mower
Bent spindle shaft Replace spindle shaft.
Engine speed too slow Run throttle at full RPM.
Travel speed too fast Slow ground speed.
Conditions too wet for mowing Allow grass to dry before mowing.
Low/uneven tire pressure Check tires for proper air pressure.
Blades improperly installed Reinstall blades with sharp edge down.
Deck out of adjustment Adjust deck. See Adjust Mower Deck,
Worn/damaged mower PTO belts Replace belts.
Frozen idler pulley Replace pulley.
Frozen blade spindle Replace spindle.
Wiring harness not hooked up Connect wiring harness (PowerTilt), page 24.
Clean underside of mower.
page 26.
Dandelion seed heads are
not being cut
MAN0253 (Rev. 3/10/2007)
Material is being bent over too far to
be cut with the blades
Remove baffle extensions from front baffle.
Reduce ground speed.
(Continued)
Operation 13
TROUBLESHOOTING
MOWING CONDITIONS (Continued)
PROBLEM POSSIBLE CAUSE SOLUTION
Blade fins and /or cutting edge
wearing rapidly
Streaking conditions with mulch
kit
Dribbling cut material from
back of deck in the cut path
Dribbling cut material from
back of deck in the cut path
with the grass collection
system installed
Soil conditions are too sandy.
Sand lifted by the blades is
wearing them prematurely
Blades unable to cut grass
pressed down front caster wheels
Deck unable to discharge the
material as quickly as it is being
cut
Cut material is being held under
deck instead of being collected by
the vac
BELT CONDITIONS
Belt slippage Mower overloading; Material too
tall or heavy
Oil on belt from overlubrication Be careful not to overlubricate. Clean
Install medium lift blades.
Reduce power unit ground speed but
maintain full PTO rpm. Replace mulching
blades with standard lift blades to achieve
more lift.
Reduce power unit ground speed but
maintain full PTO rpm. Clean underside of
mower.
Install to medium lift blades. Clean collection
system.
Reduce power unit ground speed but
maintain full PTO rpm. Cut material twice,
one high pass and then mow at desired
height. Cut 90 degrees to first pass.
lubricant from belt and pulleys with clean rag.
Replace oil-soaked belt.
Belt hung up or rubbing Check belt position in pulleys and idlers.
Check belt for free travel in pulleys. Check
under mower and around blade spindle shaft
for wire, rags, or other foreign material.
Clean all material from under mower.
Frayed edges on belt cover Belt misaligned Re-align belt. Be sure belt does not rub any
other part while running.
Pulley misaligned Inspect to ensure belt is running in center of
backside idler. Shim idler as necessary to
align.
Belt rollover Pulley misaligned Re-align.
Damaged belt Replace belt*.
Foreign object in pulley groove Inspect all pulley grooves for rust, paint, or
weld spots and remove.
Worn pulley groove Replace pulley.
Damaged belt Rollover, high shock loads or
installation damaged
Belt breakage High shock loads Avoid abusive mowing. Avoid hitting the
Belt came off drive Check pulleys for foreign material in grooves.
Replace belt*.
ground or large obstructions.
Avoid hitting solid objects or ground.
* Check belt for damage by laying it flat on the floor. A belt that does not lie flat (has humps or twists, indicating broken
or stretched cords) must be replaced.
14 Operation
MAN0253 (Rev. 3/10/2007)
PRE-OPERATION CHECK LIST
(OWNER'S RESPONSIBILITY)
___ Review and follow all safety rules and safety
decal instructions on page 5 through page 8.
___ Check that all safety decals are installed and in
good condition. Replace if damaged.
___ Check to make sure all shields and guards are
properly installed and in good condition. Be sure
that either the discharge chute, mulching end
cap, or complete vacuum attachment is installed.
___ Check that all hardware and cotter pins are prop-
erly installed and secure.
___ Check to ensure blades are sharp, in good condi-
tion, and installed correctly. Replace if damaged.
___ Check that equipment is properly and securely
attached to power unit.
___ Do not allow riders.
___ Inspect area and remove stones, branches or
other hard objects that might be thrown, causing
injury or damage.
___ Check engine oil level. Clean area around oil fill
dipstick. Remove dipstick and check to be sure
oil is in operating range (between marks on dipstick). Add oil if necessary but Do Not Overfill.
Install Dipstick assembly firmly until cap bottoms
out on tube. Dipstick assembly must always be
secured into fill tube when engine is running.
___ Check all lubrication points and grease as
instructed in Lubrication, page 16.
___ Perform a functional check of the safety interlock
system each time you operate the unit. Place
both steering levers outward, start engine,
engage PTO and then rise up out of the seat. The
engine should die when you raise up. If it does
not, do not operate unit until the safety interlock
system has been repaired and operates properly.
____ Check that the PowerTilt™ deck safety switch is
working properly. While sitting in the seat, with
the engine running, raise the deck to a partially
tilted position and move a traction arm out of neutral. The engine should shut off. Repeat the same
steps with the deck in the cutting height range.
The engine should continue to run with the traction arms moved out of neutral.
MAN0253 (Rev. 3/10/2007)
Operation 15
SERVICE
WARNING
CAUTION
DESCRIPTION FREQUENCY
1. Mower Blade Spindles 40 Hours
2. Front Gauge Wheel 8 Hours
3. Drive Shaft 8 Hours
4. Caster Pivot 40 Hours
5. Front Lift Linkage 40 Hours
6. Deck Pivot 8 Hours
7. Gearbox 500 hours
The information in this section is written for operators
who possess basic mechanical skills. If you need help,
your dealer has trained service technicians available.
For your protection, read and follow the safety information in this manual.
Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
Before performing any service or maintenance,
lower attachment to ground, turn off power unit
engine, remove key, and disconnect battery ground
cable (negative -).
Do not drive or operate mower in optional tilt-up
position. Power unit is not stable enough and lifting device can be damaged or fail. A tilted deck
also increases the chance of thrown objects and
blade contact.
Keep hands, feet, hair, and clothing away from
equipment while engine is running. Stay clear of all
moving parts.
Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
LUBRICATION
1. Do not let excess grease collect on or around
parts, particularly when operating in sandy areas.
2. See Figure 7 for lubrication points and frequency of
lubrication based on normal operating conditions.
Severe or unusual conditions may require more
frequent lubrication.
3. Use a lithium grease of #2 consistency with a
MOLY (molybdenum disulfide) additive for all locations unless otherwise noted. Be sure to clean fittings thoroughly before attaching grease gun. One
good pump of most guns is sufficient when the
lubrication schedule is followed.
4. Gearbox requires a minimum of 3 fl. oz. of 90W
gear oil. Do not use more than 6 fl. oz.
16 Service
Figure 7. Lubrication Points
MAN0253 (Rev. 3/10/2007)
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