Woods Equipment MX5000, MAN0094, 1004624, 1009, LA852-1 User Manual

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Page 1
1004624 SUB-FRAME MOUNTING KIT
Woods Backhoe Model: BH6500/7500
mounting to
Kubota Tractor Model: MX5000
2WD & FWA
Woods Loaders: 1009 1012 1016
Kubota Loaders: LA852-1 LB702
MAN0094
MAN0094 (11/15/2002)
Page 2
TO THE DEALER:
Assembly and proper i nstallation of thi s product is the responsibil ity of the WOODS dealer. Read manual instructi ons and safety rules. Make su re all item s on the Dealer ’s Pre- Delivery and Delivery Check L ists in the O perator ’s Ma nual are completed before releasing equipment to the owner.
The dealer must co mplete the Warranty Regi stratio n inc luded in this manu al. Bo th deal er and custome r mus t sign th e registration which cer tifies that all Dealer Check List items have been completed. The de aler is to return the prepaid postage portion to WOODS , give one c op y to the c us tom er, and retain one copy. Note: Warranty credit is subject to
this form being completed and returned. TO THE OWNER:
Read this manual before operating your WOODS equipment. The information presented will prepare you to do a better and safer job. Keep thi s manual handy for ready referenc e. Require all operators to read this m anual carefully and become acquainted with all the adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer or, in the United States and Canada, by calling 1-800-319-6637.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized WOODS dealer has trained mechanics, genuine WOODS service parts, and the necessary tools and equipment to handle all your needs.
Use only genuine WOODS serv ice parts. Substitute parts will void the warranty and may not m eet s tandards r equi red for safe and satisfactory operation. Record the model number and serial number of your equipmen t in the spaces provided:
Model:_______________________________ Date of Purchase: _____________________ Serial Number: (see Safety Decal section for location) ____________________________________
Provide this information to your dealer to obtain correct repair parts. Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to
equipment. The terms CAUTION, WARNING and DANGER are used in conjunctio n with the Safety-Aler t Symbol, (a triangle with an exclamation mark), to indicate the degree of hazard for items of personal safety.
This Safety-Alert Symbol indicates a hazard and means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed.
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.
Indicates that failure to observe can cause damage to equipment.
NOTE
Indicates helpful inform ation.
ii Introduction
(Rev. 11/6/2002)
Page 3
TABLE OF CONTENTS
INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
HYDRAULIC INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
BOL T TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
BOL T SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 17
REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . INSIDE BACK COVER
MAN0094 (11/15/2002)
Table of Contents 1
Page 4
Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an ope rator’s single careless act.
In addition to the design and configuration of equipment, hazard control and accident preven ­tion are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the op eration, tran sport, mai ntenance and storage of equipment.
It has been said “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.
S
S
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
_______________________________________________
INSTALLATION
This Sub-Frame Mounting Kit is to be used only for the backhoes and tractors specified in the Sub­Frame Mount Installation section of this manual. Any other use or modification of this mounting kit may result in serious injury or death.
Hydraulics must be connected as instructed in this manual. Do not substitute parts, modify, or connect in any other way.
After connecting hoses, check that all control lever positions func tion a s in s truct ed in th e O per a­tor’s Manual. Do not put into service until control lever and equipment movements are correct.
Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replace­ment manuals are available from dealer or, in the United States and Canada, call 1-8 00-319-6637.) Failure to follow instructions or safety rules can result in serious injury or death.
Know your controls and how to stop engine and attachment quickly in an emergency.
Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death.
Make sure that all operating and service person­nel know that if hyd raulic flui d penetrates s kin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan­grene, serious injury, or death will result. CON­TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES. DO NOT DELAY.
2 Safety
AFETY RULE
Check that all hardware is properly installed. Always tighten to torque chart specif ications unless instructed otherwise in this manual.
Air in hydraulic systems ca n cause erratic oper­ation and allows loads or equipment components to drop unexpectedly. When connecting equipment or hoses or performing any hydraulic maintenance, purge any air in hydraulic system by operating all hydraulic functions several times. Do this before putting into service or allowing anyone to approach the equipment.
After connecting hoses, check that all control lever positions func tio n as instructed in the Oper a­tor’s Manual. Do not put into service until control lever and equipment movements are correct.
Protective hose slee ves must cover all hydrau­lic hoses within 20 inches of the operator and be secured onto metal hose fittings. Replace hoses or sleeves if damaged or if protective sleeve cannot be properly positioned or secured.
Make sure all hydraulic hoses, fittings, and valves are in good condition and not leaking bef ore starting power unit or using equipment. Check and route hoses carefully to prevent damage. Hoses must not be twisted, bent sharply, kinked, frayed, pinched, or come into c ontact with any moving parts. Operate moveable components through full operational range to check clearances. Replace any damaged hoses immediately.
Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.
Make sure attachment is properly secured, adjusted, and in good operating condition.
This mounting kit is designed to provide secure mounting and adequate operator clearance when properly installed. Check clearance dimensions shown in figure 1 to be sure you have installed mounting kit correctly. Follow all mounting instruc­tions in this manual. Do not o perate backhoe unless there is adequate clearance. Failure to check and comply with thes e instructions may result in serious injury or death.
Power unit must be equipped with ROPS or ROPS cab and seat bel t. Keep seat belt se curely fastened. Falling off power u nit can result i n death from being run over or crushed. Keep foldable ROPS systems in “locked up” position at all times.
BH6500/7500 SFMK (11/15/2002)
Page 5
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Remove seat and upper support assembly before installing or removing backhoe from tractor. Failure to comply may resu lt in equip ment fail ure and/or personal injury.
If tractor is equipped with draft sensing control, set control to “HEAVY” (minimum sensitivity) posi­tion.
On tractors equipped with optional “Draft Con­trol Hitch,” you must install the “Draft Lockout” (provided in sub-frame kit) into position as shown. Failure to install the “Draft Lockout” will allow upper hitch to move during backhoe operation and could result in operator injury.
A minimum 25% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader, front wheel weights, ballast in tires, or front tractor weights. Weigh the tractor and equipment. Do not estimate.
Do not allow bystanders in the area when o per­ating, attaching, removing, assembling, or servic­ing equipment.
Before operating, make sure stabilizer pads are lowered firmly to the ground. Stabilizer arms pro­vide support for the backhoe and support for the backhoe mounting brackets.
The only time the backhoe may be operated from a position other than the operator seat is dur­ing backhoe attachment and removal. Operator must
Read Mounting Kit Manual instructions on attaching and removing backhoe and use extreme care.
Always stand between rear tire and backhoe stabilizer arms or along side of tractor to avoid being trapped should the boom swing control be accidentally activated.
Never leave equipment unattended with engine running or with bucket in raised posi tion. Always engage swing and boom transport locks, relieve system pressure by operating controls, and remove ignition key before leaving equipment.
Refer to backhoe manual and follow all mainte­nance safety rules and instructions.
Do not modify or alter or permit anyone else to modify or alter the equipment or any of i ts compo­nents in any way.
Keep all persons away from operator control area while performing adjustments, service, or maintenance.
Tighten all bolts, nuts and screws to torque chart specifications. Check that all cotter pins ar e installed secu rely to ensu re eq uipme nt is i n a sa fe condition before putting unit into service.
BH6500/7500 SFMK (11/15/2002)
Safety 3
Page 6
BACKHOE SUB-FRAME INSTALLATION
Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.
In addition to the design and configuration of equipment, hazard control and accident preven­tion are dependent upon the awareness, concern, judgement, and proper training of personnel involved in t he operation, transport, maintenanc e and storage of equipment.
It has been said “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.
DANGER
This mounting kit is designed to provide secure mounting and adequate operator clear­ance when properly installed. Check clearance dimensions shown in figure 1 to be sure you have installed mounting kit correctly. Follow all mount­ing instructions in this manual. Do not operate backhoe unless there is adequate clearance. Fail­ure to check a nd comply with these in structio ns may result in serious injury or death.
The only time the backhoe may be operated from a position other than the operator seat is during backhoe attachment and removal. Opera­tor must
Read Mounting Kit Manual instructions on attaching and removing backhoe and use extreme care.
Always stand between rear tire and back­hoe stabilizer arms or along side of tractor to avoid being trapped should the boom swing control be accidentally activated.
4 Installation
WARNING
Only use 1004624 Sub-Frame Mounting Kit for
mounting Woods BH6500/7500 backhoe on Kubota MX5000 tractor equipped with or without Woods 1009, 1012, 1016 loaders or Kubota LA852-1 and LB702 loaders. Any other use or modification of this mounting kit may result in serious injury or death.
Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals are available from dealer or, in the United States and Canada, call 1-800­319-6637.) Failure to follow instructions or safety rules can result in serious injury or death.
Keep all persons away from operator control area while performing adjustments, service, or maintenance.
Before working on backhoe, extend boom and dipperstick and place bucket on ground. Make sure that all system pressure has been relieved by oper­ating cont rols be fore pe rformi ng main tenanc e or service or before dis connecting any hydrauli c lines.
A minimum 25% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing per­sonal injury or death. The weight may be attained with a loader, front wheel weights, balla st in tires, or front tractor weights. Weigh the tractor and equipment. Do not estimate.
Make sure all hydraulic hoses, fittings, and valves are in good condition and not leaking before starting power u nit or usin g equipment. Check and route hoses carefully to prevent dam­age. Hoses must not be twisted, bent sharply, kinked, frayed, pinched, or come into contact with any moving parts. Operate moveable components through full operational range to check clear­ances. Replace any damaged hoses immediately.
MAN0094 (11/15/2002)
Page 7
SUB-FRAME INSTALLATION Cont’d
CAUTION
Always wear relatively tight and belted cloth­ing to avoid entanglement in moving parts. Wear sturdy, rough-soled work sho es and prot ective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appro­priate.
Tractor Preparation
NOTE: For installing this sub-frame, reference to
right, left, forward and rea rward directions are deter­mined from the operator’s position in the tractor seat.
NOTE: Leave all hardware loose until sub-frame
weldment has been fit up.
1. Refer to the WOODS BH6500/7500 Backhoe
Operator ’s Manual fo r backh oe assemb ly in struc ­tions.
Figure 1 Sub-Frame Clearance
2. Remove the tractor top link, 3-point lift lower
arms, and anti-sway links.
3. Remove lower arm pivot pins. Keep the hardwa re
for attaching rear hangers.
For Tractors with Kubota LA852-1 and LB702 or Woods 1009, 1012, 1016 Loaders.
4. Remove loader cross bar assem bly from be tween
right and left loader mounts.
MAN0094 (11/15/2002)
Installation 5
Page 8
SUB-FRAME INSTALLATION Cont’d
920
3
9
8
3
9
3
Install Front Mount
For Tractors wi th Kubota LA852 and LB702 or Woods 1009, 1012, 1016 Loaders (Figure 2)
1. Install front hanger (2) to bottom of tractor
between right and left loader mounts using two cap screws (18) and flat washers (17).
2. Secure front hanger to rig ht side of load er mount
using three cap screws (22), flat washers (19) and hex nuts (24).
3. Insert spacer (9) between left l oader mount and
front hanger. Secure using three cap screws (23), flat washers (19) and hex nuts (24).
For Tractors without Loader (Figure 3)
4. Install mounting plates (3) to sides of tractor
housing, using six cap screws (20, three per side) and flat washer (19).
5. Install front hanger (2) between mounting plates
and secure to bottom of tractor two using cap screws (18) and flat washers (17).
6. Secure front hanger to right moun ting plate u sing
three cap screws (22), flat was hers (19) and hex nuts (24).
7. Insert spacer (9) between left m oun ting p late and
front hanger. Secure using three cap screws (23), flat washers (19) and hex nuts (24).
2. 1000556 Front hanger
3. 1000562 Mounting plate
9. 1004627 Spacer
17. 57816 1/2 Hardened flat washer
18. 65505 M12 x 1.25P x 30mm Cap screw
19. 46070 9/16 Hardened flat washer thick
20. 64084 M14 x 1.5P x 30mm Cap screw
22. 23138 M14 x 1.5P x 45mm Cap screw
23. 307359 M14 x 1.5P x 70mm Cap screw
24. 43104 M14 x 1.5P Hex nut
9
24
19
23
2
Figure 2 Front Hanger Assembly Installed
with Loader Mount
18
24
17
19
22
6 Installation
DP1
1
2
1
Figure 3 Front Mount Installation
without Loader Mount
1
2
1
2
CD6160-1
MAN0094 (11/15/2002)
Page 9
SUB-FRAME INSTALLATION Cont’d
Install Rear Hanger Bracket
1. Install rear hanger bracket (4) under tractor,
between the drawbar frame (A) and the mi d PTO drive housing (B) (if equipped).
2. Position rear hanger bracket with the slots to the
rear of the tractor. Secure with cap screws (21) and flat washers (19).
A. ----- Drawbar frame B ----- PTO Drive housing
4. 62977 Rear hanger bracket
19. 46070 9/16 Flat washer, hardened (2)
21. 16087 M14 x1.5 x 35mm Cap screw (2)
4
Rear Mount
CD6130-2
Figure 4 Rear Hanger Bracket & Rear Mount
21
19
B
4
A
21
Figure 5 Rear Hanger Bracket Installation
19
MAN0094 (11/15/2002)
Installation 7
Page 10
SUB-FRAME INSTALLATION Cont’d
5
8
5
Install Rear Mount
1. Slide rear mount (5) into slots of rear hanger
bracket (4).
2. Pivot rear mount upward and secure to tractor
with clevis pins from lower lift arms (removed dur­ing tractor preparation).
Clevis Pin
5
LA1
4
4. 62977 Rear hanger bracket
5. 1004628 Rear mount
DP3
Figure 7 Rear Mount Installed
Figure 6 Rear Mount Installation (Typical)
Sub-Frame Fit-Up
1. Center sub-frame under tractor.
2. Insert cross tube of sub-frame into channel of rear
hanger as shown in Figure 8.
3. Install clevis pins (8) and hair p ins (15) t o secure
in rear mount as shown in Figure 9.
1
CD6130-4
8. 37827 Clevis pin, .75 x 3.14
15. 2688 Hair pin cotter, 5/32
8
15DP2
Figure 8 Sub-frame to Rear Mount Connection Figure 9 Clevis Pins Installed
8 Installation
MAN0094 (11/15/2002)
Page 11
SUB-FRAME INSTALLATION Cont’d
6
Sub-Frame Fit-Up
1. Rotate front end of sub-frame up into the front
hanger.
NOTE: Adjust fro nt hanger a s necess ary to allo w
alignment with sub-frame.
2. Align front hanger and s ub-frame. Install bent pi n
(7) and klik pin (16) as shown in Figure 10.
3. Once sub-frame is secured into position with bent
pin, check fit-up and adjust as necessary.
4. Tighten all hardware to specifications given
below.
5. Remove sub-frame from the tractor.
CD6130-5
7. 37771 Bent pin .75 x 11.36
16. 62043 Kl ik pin, 1/4 x 1-3 /4
1
Figure 10 Bent Pin Installed
Torque all hardware to specification listed below.
TORQUE SPECIFICATIONS
Cap Screw Qty
M12 x 1.25P x 30mm 2 18mm 55 lbs.-ft. (75 N-m) M14 x 1.5P x 30mm 6 21mm 87 lbs.-ft. (118 N-m) M14 x 1.5P x 35mm 2 21mm 87 lbs.-ft. (118 N-m) M14 x 1.5P x 45mm 3 21mm 87 lbs.-ft. (118 N-m) M14 x 1.5P x 70mm 3 21mm 87 lbs.-ft. (118 N-m)
Figure 11 Sub-Frame Fit-Up
Wrench
Size Required Torque
MAN0094 (11/15/2002)
Installation 9
Page 12
SUB-FRAME INSTALLATION Cont’d
6
5
CD6130-3
Attach Sub-Frame to Backhoe
1. Align six holes on the backh oe with ho les on s ub-
frame.
2. Secure with six cap screws (27), hardened flat
washers (26), and hex nuts (25) as shown.
3. Tighten according to specifications given below.
2
2
2
25. 1450 3/4 Hex nut
26. 57798 3/4 Hardened flat washer
27. 735 3/4 NC x 2 Cap screw
252627
DP8
Figure 12 Sub-Frame to Backhoe Hardware
TORQUE SPECIFICATIONS
Cap Screw Qty
3/4 NC x 2-1/4 6 1-1/8” 297 lbs.-ft. (403 N-m)
Figure 13 Sub-Frame to Backhoe Installed
Wrench
Size Required Torque
10 Installation
MAN0094 (11/15/2002)
Page 13
HYDRAULIC INSTALLATION
WARNING
Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety gog­gles. Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death.
Make sure that all operating and service per­sonnel know that if hydraulic fluid penetrates skin, it must be surgically removed as soon as possible by a doctor familiar wi th this form of injury or gangrene, serious injury, or death will result. CONTACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES. DO NOT DELAY.
Install Pump Kit 9261
NOTE: For complete informat ion on pum p kit installa-
tion, consult the Woods BH65 00/7500 backhoe o per­ators manual 37541.
NOTE: Discard pump mounting bracket provided in
pump kit 9261
1. Attach pump mounting bracket 37917 (supplied
with sub-frame mou nting kit #1004624) to pump assembly using c ap screw and locknut as shown in Figure 14.
WARNING
Make sure all hydraulic hoses, fittings, and valves are in good condition and not leaking before starting power u nit or usin g equipment. Check and route hoses carefully to prevent dam­age. Hoses must not be twisted, bent sharply, kinked, frayed, pinched, or come into contact with any moving parts. Operate moveable components through full operational range to check clear­ances. Replace any damaged hoses immediately.
1. Pump assembly with adapter
2. Pump mounting bracket
3. 1/2 NC Hex locknut
4. Tractor drawbar bracket
5. 1/2 NC x 1-1/2" Hex head cap screw
6. Tractor PTO shaft
2. Torque hardware to 85 lbs.-ft.
3. Attach pump mounting bracket with bent leg
toward tractor as shown in Figure 15.
6
3
4
1
2
5
Figure 14 Bump Bracket Installation Figure 15 Pump & Bracket Installed
CD4696
MAN0094 (11/15/2002)
Installation 11
Page 14
SUB-FRAME & BACKHOE INSTALLATION TO TRACT OR
DANGER
Mount Sub-Frame & Backhoe to Tractor
WARNING
This mounting kit is designed to provide secure mounting and adequate operator clear­ance when properly installed. Check clearance dimensions shown in figure 1 to be sure you have installed mounting kit correctly. Follow all mount­ing instructions in this manual. Do not operate backhoe unless there is adequate clearance. Fail­ure to check a nd comply with these in structio ns may result in serious injury or death.
The only time the backhoe may be operated from a position other than the operator seat is during backhoe attachment and removal. Opera­tor must
Read Mounting Kit Manual instructions on attaching and removing backhoe and use extreme care.
Always stand between rear tire and back­hoe stabilizer arms or along side of tractor to avoid being trapped should the boom swing control be accidentally activated.
1. Remove the backhoe seat assembly.
2. Place sub-frame flat on a hard level surface.
3. Back tractor over the sub-frame and center
between the tractor rear ti res. Position tractor so that the hydraulic sy stem c an be c onn ec ted. Shu t off tractor, set brake, remove key.
4. Install the pump bracke t over the tractor drawb ar
to prevent pump rotation. En gage the pump PTO coupler pin firmly in the tractor PTO spline groove.
5. With the tractor PTO and transmiss ion in neutral ,
start the engine and run at low idle.
6. Smoothly engage the PTO pump to provide back-
hoe hydraulics.
NOTE: Very little engine power is required to operate
the hydraulic sy stem in this mo de. Shoul d the eng ine pull down excessively, check the plumbing hook-up for reversed lines or a control lever stuck in an operat­ing position.
Remove seat and upper support assembly before installing or removing backhoe from trac­tor. Failure to comply may result in equipment failure and/or personal injury.
Hydraulic System Check List
Complete check list prior to backhoe operation.
____ Check that backhoe hydraulic pump is secured to the tractor PTO, if equipped.
____ Check all hy draulic fittings an d lines to be sure they are tight and free of kinks or twists.
____ Check the tractor hydraulic reservoir to make sure backhoe PTO driven hydraulic sys­tem is full (approximatel y 5-7 US gallons). Ser­vice if necessary.
NOTE: See the BH6500/7500 backhoe operator man-
ual for hydraulic oil recommendations. Do not mix hydraulic fluid types.
NOTE: You will use the backhoe hydraulics to maneu-
ver the sub-frame into position. Use car e in this pro­cedure to avoid being trapped between tractor and backhoe or between backhoe parts.
7. Raise rear of sub-frame up by lowering stabilizers
and boom section un til c r osstu be on sub-frame is level with rear m ount channel . Keep front of sub­frame low enough to clear tractor.
8. Drive tractor back until sub-frame crosstube
slides into rear mount channel. Shut off tractor, set brake, remove key.
9. Fasten sub-frame in place by placing cl evis pins
into channel hole secure with safety pins.
10. With the tractor engine off, relieve pressure in the
backhoe boom and stabil izers to raise s ub-frame into front hanger.
11. Install bent pin and klik pin in front hanger mount.
12. Reinstall seat.
13. Start tractor and put backhoe i nto transpor t posi-
tion (see backhoe operator’s manual).
12 Installation
NOTE: Install swing lock before transporting.
MAN0094 (11/15/2002)
Page 15
SUB-FRAME & BACKHOE REMOVAL FROM TRACTOR
Remove Backhoe With Sub-Frame
DANGER
The only time the backhoe may be operated from a position other than the operator seat is during backhoe attachment and removal. Opera­tor must
Read Sub-Frame Mounting Kit Manual instructions on attaching and removing back­hoe and use extreme care
Always stand between rear tire and back­hoe stabilizer arms or along side of tractor to avoid being trapped should the boom swing control be accidentally activated.
1. On a hard level surface, center the backhoe
boom.
2. Remove the seat assembly.
3. Remove retaining pins from front sub-frame
bracket and clevis pins from rear hange r bracket OR from sub-frame hooks.
4. Start the tractor. Engage PTO pump at slow idle
speed. Curl the bucket all the way towards the operator.
5. Remove transport lock.
6. Extend boom and dippersti ck so that dipperstick
is vertical.
7. Rest bucket on the ground and lower stabilizers
to take backhoe weight off tractor. Extend boom and stabilizers to release sub-frame.
8. Keeping the bucket and stabilizer s in contact with
the ground, raise t he rear of the back hoe to pi vot the front of the sub-frame down.
WARNING
Remove seat and upper support assembly before installing or removing backhoe from trac­tor. Failure to comply may result in equipment failure and/or personal injury.
10. Place 6” blocks under backhoe mainframe and
raise stabilizers to lower back hoe onto the blocks as shown below.
11. Disengage PTO, turn off engine, set brakes, an d
remove key before leaving tractor seat.
12. Remove the backhoe hydraulic pump from the
PTO shaft if equipped (see Store Hydraulic P um p section), or disen gage the t racto r hydra ulic circuit and disconnect the hydraulic quick couplers.
13. Reinstall seat assembly.
14. Make sure backhoe and sub-frame clear the trac-
tor chassis. Start tractor and drive the tractor away .
NOTE: For instructions on extended storage, see
backhoe operator’s manual
NOTE: For removal, the fr ont of the sub-frame must
be low enough to clear the lowe st point of the trac tor. Maintain clearance throughout this procedure.
9. Move the tractor far enough to release the sub-
frame from the brackets OR fr om the 3-point lift pins.
MAN0094 (11/15/2002)
6” Blocks
Installation 13
Page 16
SUB-FRAME & BACKHOE INSTALLATION TO TRACT OR
Store Hydraulic Pump
1. Disconnect pump (1) from tractor PTO.
2. Rotate pump and insert pin on pump mounting
bracket through outside hole on foot rest as shown in Figure 16.
3. Secure pump bracke t to foot rest (2) with klik pin
(16).
1. Pump
2. Backhoe foot rest
16. 62043 1/4 x 1-3/4 Kl ik pin
1
16 2
Figure 16 Hydraulic Pump Storage
CD4868
NOTES
14 Installation
MAN0094 (11/15/2002)
Page 17
1004624 SUB-FRAME MOUNTING KIT
5
9
9
0
3
6
5
6
6
6
8
1
2
2
2
CD6130
1
Serial Number Plate
Located inside sub-fra m e side rail, rear of cross tube
MODELNO. SERIALNO. MASS (KG)
ID NO.
OREGON, IL U.S.A.
YR OF MFG.
1
2
2
1
2
2
1
2
1
REF PART QTY DESCRIPTION
1 1004637 1 Sub-Frame BH6500/7500 2 10005 56 1 Fr ont han ger as sem bl y 3 1000562 2 Mounting plate (used without loader) 4 62977 1 Rear hanger bracket 5 1004628 1 Rear mount 6 37917 1 Pump bracket 7 37771 1 Bent pin .75 x 11.36 8 37827 2 Clevis pin, .75 x 3.14
9 1004627 1 Spacer, 6.25 x 2.00 x .625 15 2688 2 Hair pin cotter, 5/32 16 62043 2 Klik pin, 1/4 x 1-3/4
MAN0094 (11/15/2002))
REF PART QTY DESCRIPTION
17 57816 2 1/2 Hardened flat washer 18 65505 2 M12 x 1.25P x 30mm Cap screw 19 46070 14 9/16 Hardened flat washer thick 20 64084 6 M14 x 1.5P x 30mm Cap screw 21 16087 2 M14 x 1.5P x 35mm Cap screw 22 23138 3 M14 x 1.5P x 45mm Cap screw 23 307359 3 M14 x 1.5P x 70mm Cap screw 24 43104 6 M14 x 1.5P Hex nut 25 1450 6 3/4 NC Hex nut 26 57798 6 3/4 Hardened flat washer 27 735 6 3/4 NC x 2 Cap screw GR5
PA R TS 15
Page 18
BOLT TORQUE CHART
(
)
(
)
Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly. All torque values are given to specifications used on hardware defined by SAE J1701 & J1701M JUL96.
SAE SERIES
A
A
Diameter
(Inches)
1/4” 7/16” 6 8 10 13 14 18 5/16”1/2”121719262737
3/8” 9/16” 23 31 35 47 49 67 7/16”5/8”3648557578106
1/2” 3/4” 55 75 85 115 120 163 9/16” 13/16” 78 106 121 164 171 232
5/8” 15/16” 110 149 170 230 240 325
3/4” 1-1/8” 192 261 297 403 420 569
7/8” 1-5/16” 306 416 474 642 669 907
1” 1-1/2” 467 634 722 979 1020 1383
TORQUE CHART
Wrench
Size
SAE Grade 2
(No Dashes)
SAE 2 SAE 5 SAE 8
lbs-ft N-m lbs-ft N-m lbs-ft N-m
METRIC SERIES
A
TORQUE CHART
A
Diameter &
Thread Pitch
(Millimeters)
6 x 1.0 10 mm 8 6 11 8 8 6 11 8 6 x 1.0 8 x 1.25 13 mm 20 15 27 20 21 16 29 22 8 x 1.0 10 x 1.5 16 mm 39 29 54 40 41 30 57 42 10 x 1.25
12 x 1.75 18 mm 68 50 94 70 75 55 103 76 12 x 1.25
14 x 2.0 21 mm 109 80 151 111 118 87 163 120 14 x 1.5 16 x 2.0 24 mm 169 125 234 173 181 133 250 184 16 x 1.5 18 x 2.5 27 mm 234 172 323 239 263 194 363 268 18 x 1.5 20 x 2.5 30 mm 330 244 457 337 367 270 507 374 20 x 1.5 22 x 2.5 34 mm 451 332 623 460 495 365 684 505 22 x 1.5 24 x 3.0 36 mm 571 421 790 583 623 459 861 635 24 x 2.0 30 x 3.0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2.0
Wrench
Size
N-m lbs-ft N-m lbs-ft N-m lbs-ft N-m lbs-ft
COARSE THREAD FINE THREAD
MARKING ON HEAD MARKING ON HEAD
Metric 8.8 Metric 10.9 Metric 8.8 Metric 10.9
SAE Bolt Head
Identification
8.8
Metric
Grade 8.8
SAE Grade 5
3 Radial Dashes
MARKING ON HEAD
Metric Bolt Head
Identification
SAE Grade 8
6 Radial Da shes
10.9
Metric
Grade 10.9
A
Diameter &
Thread Pitch
(Millimeters)
T ypical Washer Installations
Lock Washer
Bolt
16 Appendix
Nut
Flat Washer
8/9/00
Bolt Torque & Size Charts (Rev. 8/14/2002)
Page 19
BOLT SIZE CHART
NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.
SAE Bolt Thread Sizes
5/16 3/8 1/2 5/8 3/4 7/8
IN 1 2 3 4 5 6
MM 25 50 75 100 125 150 175
Metric Bolt Thread Sizes
8MM 18MM14MM12MM10MM
16MM
ABBREVIATIONS
AG.............................................................Agriculture
ATF..............................Automatic Transmission Fluid
BSPP .................... ...... B riti sh Standa rd Pipe Para ll el
BSPTM...............British Standard Pipe Tapered Male
CV.................................................. Constant Velocity
CCW ............................................Counter-Clockwise
CW.............................................................Clockwise
F.....................................................................Female
GA................................................................... Gauge
GR (5, etc.) .........................................Grade (5, etc.)
HHCS.......................................Hex Head Cap Screw
HT ......................................................... Heat Treated
JIC............... Joint Industry Council 37° Degree Flare
LH ...............................................................Left Hand
LT ......................................................................... Left
m.......................................................................Meter
mm..............................................................Millimeter
M........................................................................ Male
MPa....................................................... Mega Pascal
N ....................................................................Newton
NC............... ...... ....... ...... ....... ........... National Coarse
NF .........................................................National Fine
NPSM................... National Pipe Straight Mechanical
NPT.........................................National Pipe Tapered
NPT SWF....... National Pipe Tapered Swivel Female
ORBM .........................................O-Ring Boss - Male
P......................................................................... Pitch
PBY............. ....................................... .Power Beyon d
psi ....................................... Pounds per Square Inch
PTO....................................................Power Take Off
QD..................................................Quick Disconnect
RH............................................................Right Hand
ROPS..........................Roll Over Protective Structure
RPM......................................Revolutions Per Minute
RT ......................................................................Right
SAE........................Society of Automotive Engineers
UNC ..... ....... ...... ....... ...... ....... ...... ....... Unified Coar s e
UNF.........................................................Unified Fine
UNS ................................................... Unified Special
7
Bolt Torque & Size Charts (Rev. 8/14/2002)
Appendix 17
Page 20
WARRANTY
(Replacement Parts For All Models Except Mow’n Machines)
WEC Company, d/b/a Woods Equipment Company (“WOODS”), warrants this product to be free from defect in material and workmanship f or a per io d of ni nety ( 90) days fro m th e date of d el ivery o f t he pr odu ct to the original purchaser with the exception of V-belts, which will be free of defect in material and workmanship for a period of 12 months.
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not cover normal wear or tear, or normal maintenance items.
This Warranty is extended solely to the original purchaser of the product. Should the original pur chaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30)
days after such defect or noncompliance is discovered or sh ould have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid.
WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.
THERE ARE NO W AR RANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/ OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
WOODS shall not be liabl e for any incidental or conseq uential losses, damages o r expenses, arising directly or indirectly from the product, whether s uch claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality
of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts.
No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.
Answers to any questions regarding warranty service and locations may be ob tained by contacting:
Woods Equipment Company
2606 South Illinois Route 2 Post Office Bo x 1000 Oregon, Illinois 61061
815-732-2141 tel 815-732-7580 fax
F-8494 (Rev.11/6/2002)
Page 21
WARRANTY
(All Models Except Mow’n Machines)
Please Enter Information Below and Save For Future Reference.
Date Purchased: _______________________ __ From (Dealer):______________________________ Model Number: __ ________________________ Serial Nu mber: ____________________ _________
WEC Company, d/b/a Woods Equipme nt Company (“WOODS”), warrants this product to be free from defect in material and workmanship. Except as otherwise set forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER.
The warranty period for certain gearboxes are listed below:
Model No. Part Warranted Duration 1160, 1190, 1260, 2120, 2162, 3180, 3240, BB600,
BB720, BB840, BB6000, BB7200, BB8400, BW180
1130, BB48, BB60, BB72, BB84
BW180
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to improper operation , imprope r maintena nce , mi su se , or an acci de nt. This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized service center. This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty also does not cover rep airs m ad e with pa r ts o ther tha n tho se obta i nable thr o ugh WOODS.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.
WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by WO ODS. Warrant ies for these items, if any, are provided separately by t hei r respective manufacturers.
WOODS’ obligation under this Warranty is li mited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty . The product must
be returned to WOODS with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or replacement within a reasonable time after WOODS
receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY .
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whe ther such claim is bas ed upon br each of contract, br each of w arranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing, Woods specifically disclaims any
damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, sup plies, substitute machinery or ren tal; or (v) any o ther ty pe of da ma ge to p rope rty or economic loss.
This Wa rranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement pa rts .
No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this W arranty.
This Warranty is effective only if the warranty registration card is returned within ten (10) days.
Answers to any questions regarding warranty service and locations may be obtained by contacting:
Woods Equipment Company
2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061
815-732-2141 tel 815-732-7580 fax
Gearbox components
Gearbox components
Gearbox components
5 years from the date of delivery to the original purchaser.
3 years from the date of delivery to the original purchaser.
1 year from the date of delivery to the original purchaser if used in rental or commercial applications.
F-3079 (Revised 11/6/2002)
Page 22
Woods Equipment Company
2606 South Illinois Route 2 Post Office Box 100 0 Oregon, Illinois 61061
PART NO.
MAN0094
815-732-2141 tel 815-732-7580 fax
www.woodsonline.com
©2002 Woods Equip men t Comp a ny. All rights reserved.
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