Woods Equipment MAN0115 User Manual

MOW’N MACHINE
SAVE THIS
MANUAL!
Include it with
your Mow'n Machine
Manual. It contains
repair part information
not found in other
manuals.
15 cu. ft. Metal Grasscatcher
For F-Series
Power Units
MAN0115
Rev. 8/17/2007
TO THE DEALER:
®
Assembly and proper installation of this product is the responsibility of the Woods and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner.
The dealer must complete the Product Registration included with the Operator’s Manual. The customer must sign the registration which certifies that all Dealer Check List items have been completed. The dealer is to return the prepaid postage portion to Woods, give one copy to the customer, and retain one copy. Failure to complete and return this
card does not diminish customer’s warranty rights.
TO THE OWNER:
Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary tools and equipment to handle all your needs.
Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:
dealer. Read manual instructions
Model: _______________________________ Date of Purchase: _____________________
Serial Number: (see Safety Decal section for location) ____________________________________
Provide this information to your dealer to obtain correct repair parts.
Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety.
2 Introduction
Gen’l (Rev. 7/20/2007)
HOPPER ASSEMBLY
WARNING
1. 70521 Hop-
per top
4. 70067 1/4 NC x 1/2 Whiz bolt
5. 70065 1/4 NC Whiz nut
6. 1000664 Right side panel
7. 1000665 Left side panel
8. 70528 Upper front panel
9. 70530 Back panel
11. 1000667 Bottom panel
DP1
8
6
1
9
7
ASSEMBLE HOPPER
!
LEA EL INSTRUCTIVO!
Si no lee Ingles, pida ayuda a
alguien que si lo lea para que le
traduzca las medidas de seguridad.
Only use grass collection system with dual tail­wheel option.
Assembly of hopper will be easier if assembled upside down on a flat surface, see Figure 2. Note that Figure 1 shows hopper in the upright position.
NOTE: When assembling the hopper, make sure bolts that will interfere with grass clippings are installed with heads on the inside. This will prevent clippings from catching on bolts when the grasscatcher is dumped.
Leave hardware loose until hopper is assembled.
1. Lay top section upside down on a flat surface, using Figure 1 as a guide for assembly.
NOTE: Do not install bolts in side holes where upper and lower crossmembers will mount (refer to Figure 4, items 12 & 15).
2. Attach side panels (6, 7), upper front panel (8) and back panel (9) to hopper top (1). Make sure side panel corners are outside the front and back panels as shown in Figure 2.
3. Fasten bottom panel (11) to the side panels and to the outside of the front panel (Figure 1).
Figure 1. Hopper Assembly
MAN0115 (Rev. 3/31/2006)
Figure 2. Assemble Hopper Upside Down
Assembly 3
INSTALL CROSSMEMBERS
DP7A
Front Crossmember
4. 70067 1/4 NC x 1/2 Whiz bolt
5. 70065 1/4 NC Whiz nut
12. 1000679 Rear cross channel
13. 71163 Pivot bearing
14. 27610 5/16 x 3/4 Sheet metal screw
15. 1000680 Front cross channel
17. 1000677 Left side door trip lever
18. 1000678 Right dump lever
19. 3184 1/4 NC x 1-1/4 HHCS
20. 6128 1/4 NC Lock nut
26. 70536 Right door hinge
27. 70537 Left door hinge
26
4
5
5
10
4. 70067 1/4 NC x 1/2 Whiz bolt
5. 70065 1/4 NC Whiz nut
10. 70068 1/4 NC x 3/4 Whiz bolt
26. 70536 Right door hinge
2. Make sure two pivot bearings (13), (Figure 4) are attached to the inside of front cross channel (15) using sheet metal screws (14). Do not tighten at this time.
3. Slide left side door trip lever (17) through opening on left side panel, pivot bearings (13) attached to front cross channel (15), and right side panel.
4. Secure front cross channel (15) to bottom panel using whiz bolts (4) and whiz nuts (5). Tighten sheet metal screws.
5. Attach right dump lever (18) to door trip lever (17), so that both bars face forward. Secure using cap screw (19) and lock nut (20).
6. Mount rear cross channel (12) on outside of bottom panel using whiz bolts (4) and whiz nuts (5) as shown. Make sure pivot hinge is at the bottom.
Figure 3. Side Panel & Front Crossmember Installed
7. Attach left and right door hinge mounts (26, 27) to
back and side panels as shown in Figure 5. Use whiz bolt (10) and whiz nut (5) to secure hinge mount to back panel.
NOTE: Hopper should still be upside down. Do not tighten hardware.
1. Install front crossmember (16) between right and
4 Assembly
Figure 4. Crossmember Installation
left side panels. Install crossmember with brackets facing forward as shown in Figure 3.
Figure 5. Right Door Hinge Mount Installation
INSTALL DOOR
NOTE: 90° bend on latch bracket faces forward.
1. Attach latch brackets (28) to bottom of door (24).
2. Place nylon bearings (23) into door hinge mounts.
3. Insert both left and right door hinges (26, 27) into
door hinge mounts.
4. Place door (24) over hinges and secure with whiz bolt (4, 10) and whiz nut (5).
(Rev. 8/17/2007)
MAN0115 (Rev. 3/31/2006)
5. Torque all hardware according to page 8.
4. 70067 1/4 NC x 1/2
Whiz bolt
5. 70065 1/4 NC Whiz nut
10. 70068 1/4 NC x 3/4 Whiz bolt
23. 70026 Nylon bearing
24. 70531 Door
26. 70536 Right door hinge
27. 70537 Left door hinge
34
32
31
39
35
33
48
29
36
39
40
40
40
45
29. 70526 Hopper handle
31. 1686 3/8 NC x 3/4 HHCS
32. 15030 3/8 NC Flange lock nut
33. 70546 Link
34. 70834 Spring
35. 1001501 Spring anchor bracket
36. 70547 Linkage latch rod
39. 70024 Clevis pin, 5/16 x 25/32
40. 1326 Cotter pin, 1/8 x 1/2
45. 70548 Linkage door rod
48. 64151 Clevis pin, 3/8 x 1-1/8
2. Attach latch linkage rod (36) to both right and left door handle mount. Be sure to install spring bracket (35) into clevis when attaching left side (see Figure 7).
3. Attach opposite end of door linkage rod (45) to door handle mount.
4. Adjust linkage so that there is a slight amount of pressure holding the door closed when handle is snapped over center.
5. Attach opposite end of latch linkage rod to door latches.
6. Attach spring (34) to hole in side panel with spring anchor (35) on left side and to spring bracket (33) as shown in Figure 7.
7. Adjust latch linkage rods so that the door latches will release just before the door opens when the door handle is moved forward.
Figure 6. Door Assembly
INSTALL DOOR HANDLE
NOTE: Turn hopper assembly over and support in
upright position.
1. Attach door handle (29) to left door handle mount as shown in Figure 7.
2. Install stop lever (49) and rubber bumper (50) to right side panel as shown in Figure 8.
3. Install latch pivot bracket (42) to both sides of grasscatcher as shown in Figure 8.
4. Attach door latches (44) to latch pivot brackets. Adjust latch brackets (28) so that the door latches will hold the door tightly shut (see Figure 8).
INSTALL LINKAGE
1. Attach door linkage rod (36) to both right and left
door hinge as shown in Figure 7 and Figure 8. Place head of clevis pin to the outside.
MAN0115 (Rev. 3/31/2006)
Figure 7. Left Side
Assembly 5
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