Woods Equipment MAN0063 User Manual

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Page 1

111876 LOADER MOUNTING KIT

Loaders 1020 1027

Includes

Valve Kit 46675

Hose Kits 57923

mounting to

Ford New Holland Tractor Models

2810, 2910, 3910 FWA 3230, 3430, 3930, 4610, 4630 2WD & FWA 4000, 4100, 4110, 4600, 4610 All-Purpose 2WD

1001420

MAN0063

MAN0063 (Rev. 1/25/02)

Page 2

TO THE DEALER:

Assembly and proper i nstallation of thi s product is the responsibil ity of the WOODS dealer. Read manual instructi ons and safety rules. Make su re all item s on the Dealer ’s Pre- Delivery and Delivery Check L ists in the O perator ’s Ma nual are completed before releasing equipment to the owner.

TO THE OWNER:

Read this manual before operating your WOODS equipment. The information presented will prepare you to do a better and safer job. Keep thi s manual handy for ready referenc e. Require all operators to read this m anual carefully and become acquainted with all the adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer or, in the United States and Canada, by calling 1-800-319-6637.

The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment.

For service, your authorized WOODS dealer has trained mechanics, genuine WOODS service parts, and the necessary tools and equipment to handle all your needs.

Use only genuine WOODS serv ice parts. Substitute parts will void the warranty and may not m eet s tandards r equi red for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:

Model: 111876 Loader Mounting Kit

Provide this information to your dealer to obtain correct repair parts. Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to

equipment. The terms CAUTION, WARNING and DANGER are used in conjunctio n with the Safety-Aler t Symbol, (a triangle with an exclamation mark), to indicate the degree of hazard for items of personal safety.

NOTE

This Safety-Alert Symbol indicates a hazard and means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed.

Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.

Indicates that failure to observe can cause damage to equipment. Indicates helpful information.

Introduction (2/9/01)

Page 3

Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.

In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, co ncern, judgement, and proper training of personnel involved in the o peration, transport, mainten ance and storage of equipment.

It has been said “The best safety device is an informed, careful ope rator.” We ask you to be that kind of operator.

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

INSTALLATION

SAFETY RULES

 Know your controls and how to stop engine and attachment quickly in an emergency.

 Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death.

 Make sure that all operating and service personnel know that if hyd raulic flui d penetrat es skin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gangrene, serious injury, or death will result. CONTACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES. DO NOT DELAY.

 Never allow children or untrained persons to operate equipment.

 During installation, the tractor engine should be off, the key removed and th e bra kes l oc ked. D o no t disconnect hydraulic lines until attachments are removed or lowered to the ground and system pressure is released by operating valve levers. Never operate any hydraulic cylinders during any phase of the installation process.

 This Loader Mounting Kit is to be used only for the loaders and tractors specified in the Loader Mount Installation section of this manual. Any other use or modificat ion of this m ounting kit m ay result in serious injury or death.

 Hydraulics must be connected as instructed in this manual. Do not substitute parts, modify, or connect in any other way.

 After connecting hoses, check that all control lever positions func tion a s in s truct ed in th e O per ator’s Manual. Do not put into service until control lever and equipment movements are correct.

TRAINING

 Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals are available from dealer or, in the United States and Canada, call 1-8 00-319-6637.) Failure to follo w instructio ns or safety rules can result in serious injury or death.

 If you do not understand any part of this manual and need assistance, see your dealer.

Loader Mounting Kit (9/11/00)

PREPARATION

 Check that all hardware is properly installed. Always tighten to torque chart specif ications unless instructed otherwise in this manual.

 Air in hydraulic systems ca n cause erratic operation and allows loads or equipment components to drop unexpectedly. When connecting equipment or hoses or performing any hydraulic maintenance, purge any air in hydraulic system by operating all hydraulic functions several times. Do this before putting into service or allowing anyo ne to approach the equipment.

 After connecting hoses, check that all control lever positions func tio n as instructed in the Oper ator’s Manual. Do not put into service until control lever and equipment movements are correct.

 Protective hose slee ves must cover all hydraulic hoses and be secured onto metal hose fittings. Replace hoses or sleeves if damaged or if protective sleeve cannot be properly positioned or secured.

 Make sure all hydraulic hoses, fittings, and valves are in good condition and not leaking bef ore starting power unit or using equipment. Check and route hoses carefully to prevent d amage. Hoses must not be twisted, bent sharply, kinked, frayed, pinched, or come into c ontact with any moving parts . Operate moveable components through full operational range to check clearances. Replace any damaged hoses immediately.

(Safety Rules continued on next page)

SAFETY 1

Page 4

AFETY RULE

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

(Safety Rules continued from previous page)

 Do not connect a low-pressure hydraulic hose into a high-pressure system—it will burst the hose . Do not use a high-pressure hose in place of a lowpressure hose—it is possible to rupture the valve.

 Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough- soled work shoes and protective equipment for eyes, hair, hands, hearing, and head.

 Make sure attachment is properly secured, adjusted, and in good operating condition.

 Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Fallin g off power unit can re sult in death from being run over or crushed. K eep foldable ROPS systems in “locked up” position at all times.

 Whenever 3-point implements are attached to tractor, always check full range of operation for mechanical or hydraulic hose interferenc e.

 Make sure all safety decals are installed. Replace if damaged. (See S af ety D ecal s se ct ion for location.)

 Make sure shields and guards are properly installed and in good condition. Replace if damaged.

OPERATION

 Do not allow bystanders in the area when o perating, attaching, removing, assembling, or servicing equipment.

 Keep bystanders away from equipment.  Do not operate equipment while under the influ-

ence of alcohol or drugs.  Always comply with all state and local lighting

and marking requirements.  Never allow riders. Do not lift or carry anybody

on the loader or in the bucket or attachments.  Power unit must be equipped with ROPS or

ROPS cab and seat belt. Keep seat belt securely fastened. Fallin g off power unit can re sult in death from being run over or crushed. K eep foldable ROPS systems in “locked up” position at all times.

 Always sit in power unit seat when operating controls or startin g engine. Se curely faste n seat belt, place transmission i n neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine.

 Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key, and unfasten seat belt.

 Never work under a raised loader. Always lower loader to the ground with b ucket or loader attachment in full roll-back position. Shut off tractor, set parking brake, and remove key. Operate v alve levers to release any hydr aulic pressur e. If loader obstructs tractor maintenance, loader must be removed from tractor.

MAINTENANCE

 Refer to loader manual and follow all maintenance safety rules and instructions.

 Do not modify or alter or permit anyone else to modify or alter the equipment or any of i ts components in any way.

 Your dealer can supply original equipment hydraulic accessories and repair parts. Substitute parts may not meet orig inal equipment specifications and may be dangerous.

 Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, roug h-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head.

 Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.

 Make sure attachment is properly secured, adjusted, and in good operating condition.

2 SAFETY

Loader Mounting Kit (9/11/00)

Page 5

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.

 Tighten all bolts, nuts and screws to torque chart specifications. Check that all cotter pins ar e installed securely to ensure equipment is in a safe condition before putting unit into service.

 Make sure all safety decals are installed. Replace if damaged. (See S af ety D ecal s se ct ion for location.)

 Make sure shields and guards are properly installed and in go od condition. Replace if damaged.

 Do not disconnect hydrauli c lines until all system pressure is relieved. Lower unit to gr ound, stop engine, and operate all hydraulic control levers.



Loader Mounting Kit (9/11/00)

SAFETY 3

Page 6

56053-A

DANGER

ROLLOVERS CAN

RESULT IN INJURY

OR DEATH

Always use ROPS and seat belt.

Add rear tractor ballast.

Move wheels to widest setting.

Avoid slope operation.

Operate at low speeds.

Carry load low.

Serious injury or death can result from contact with electrical lines.

DANGER

SAFETY & INSTRUCTIONAL DECALS

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

MODELNO. SERIALNO. MASS (KG)

ID NO.

OREGON, IL U.S.A.

4 - SERIAL NUMBER PLATE

2 - PN 56053

YR OFMFG.

Optional Loader Control Valv e

Loader Mount (Left Side)

1 - PN 56052

4 SAFETY

3 - PN 56051

W ARNING

Read and understand Operator’s Manual before operating. (Replacement manuals are available from dealer or, in the United States and Canada, call 1-800-319-6637.)

Keep others away when operating loader.

Do not allow children or untrained persons to operate equipment.

Lower loader to ground, stop engine, set park brake and remove key before leaving tractor seat.

Failure to follow safety rules can result in serious injury or death.

56051-A

WARNING

FALLING LOAD

HAZARD

To avoid injury

or death

Do not handle round bale or other shiftable load unless loader is equipped with approved attachments. (Read Operators Manual.)

Lift and carry only one bale at a time.

Handle raised load with caution.

Carry load low.

(Safety Decals continued on next page)

MAN0063 (12/15/00)

56052-A

Page 7

SAFETY & INSTRUCTIONAL DECALS

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

(Safety Decals continued from previous page)

6 - PN 56050

WARNING

CRUSHING HAZARD

To avoid injury

or death:

Do not walk or work underneath a raised loader.

Lower loader to ground before leaving tractor seat.

5 - PN 19924

FALLING HAZARD

To avoid injury

Do not work from or allow riders on loader or its attachments.

WARNING

HIGH-PRESSURE HYDRAULIC OIL LEAKS CAN PENETRATE SKIN

RESULTING IN SERIOUS INJURY , GANGRENE OR DEATH.

Check for leaks with cardboard; never use hand.

Before loosening fittings: lower load, release pressure, and be sure oil is cool.

19924-B

Consult physician immediately if skin penetration occurs.

or death:

56050-A

LOADER MOUNTING INSTRUCTIONS

Read Operator’s Manual instructions before proceding.

To Remove Loader

1. Park tractor on level surface with bucket flat on ground.

2. Dump bucket to take weight off mount pins and allow for stand installation. Set brake and shut off tractor.

3. Remove stands fromcrosstubeandpininto brackets. (Pin location noted in mounting manual.)

4. Remove mount pins from loader upright.

5. Roll back bucket completely to raise uprights from mounts.

6. Shut off engine. Disconnect hydraulics. Back tractor away. Store mount pins in loader uprights.

To Mount Loader

1. Remove mount pins from uprights.

2. Drive tractor into loader slowly.

3. Shut off tractor.Connect hydraulics.

4. Dump bucket to lower upright into mounts.

5. Continue dumping bucket until uprights settle into mounts, pins can be installed and stands can be removed. Set brake and shut off tractor.

6. Install mount pins and clips. Remove stands and pin into crosstube.

56059-A

9 - PN 56059

8 - PN 45002

(WHEN EQUIPPED)

W ARNING

LOADER ATTACHMENT CAN FALL OFF IF NOT PROPERLY ATTACHED.

Read operator’s manuals for instructions.

Position and align loader to attachment.

Rotate coupler handles to full locked position. Lockpins must fully extend and engage into attachment retaining slots.

Attachment mechanism must be functional and in good repair.

Only use loader manufacturer approved attachments.

For information on approved attachments, call 1-800-319-6637.

Failure to follow these instructions can result in serious injury or death.

7 - PN 56055

11 - PN 45024

WARNING

LOADER ATTACHMENT CAN FALL OFF IF NOT PROPERLY ATTACHED.

Only use loader manufacturer approved attachments.

Failure to do so can cause serious injury or death.

MAN0063 (Rev. 12/15/00)

45024-A

56055-B

10 - PN 56889

(WHEN EQUIPPED)

AUXILIARY

CONTROL

SAFETY 5

56889



8 - PN 260274

(WHEN EQUIPPE

LOADER CONTROL

260274-C

Page 8

NOTES

6 Mount Installation

MAN0063 (12/15/00)

Page 9

LOADER MOUNT INSTALLATION

WARNING

■ Only use #111876 Loader Mounting Kit for

mounting Woods 1020/1027 loaders on Ford New Holland 2810, 2910, 3910 FWA & 3230, 3430, 3930, 4610, 4630 2WD & FWA, and 4000, 4100, 4110, 4600, 4610 all-purpose 2WD tractors. Any other use or modification of this mounting kit may result in serious injury or death.

■ Safety instructions are important! Read all

attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals are available from dealer or, in the United States and Canada, call 1-800-319-6637.) Failu re to follow instructions or safety rules can re sult in serious injury or death.

TRACTOR PREPARATION

CAUTION

■ If you do not understand any part of this

manual and need assistance, see your dealer.

■ Always wear relatively tight and belted

clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head.

IMPORTANT

■ This equipment must be assembled and

installed on the customer’s tractor by the Woods dealer. Dealer must thoroughly inspect equipment and complete each item on the PRE-DELIVERY CHECK LIST, DELIVERY CHECK LIST, and WARRANTY REGISTRATION before equipmen t is released to the cu stomer.

For installing this mounting kit, reference s to right, left, forward, and rearward directions are determined from the operator’s position in the tractor seat.

1. Shut off engine and set parking brake during

installation.

2. Remove the tractor front weights and weight

bracket if equipped.

3. Set tractor fron t wheel width to 61-1/2” (center

line of thread) as instructed in tractor operator manual.

4. Remove cowl-mounted headlights if equipped.

MAN0063 (12/15/00)

Mount Installation 7

Page 10

LOADER MOUNT INSTALLATION Cont’d

#1001629 Left Rear Mount

#1001408 Hose Holder

#1001628 Right Rear Mount

#1001634 Side Rail

CD5819A var

#1002769 Front Mount

Figure 1

#111876 Loader Mounting Kit

Install Front Support

NOTE: Leave cap screw s loose until front suppor t

and loader mounts are completely installed.

1. Attach front support to tractor, using cap screws

(11) and hardened flat washers (13) as shown in Figure 2.

11. 300517 3/4 NC x 1-3/4 Cap screw

13. 57798 3/4 Flat washer

#57864 Complet Grill Guard Kit

8 Mount Installation

Figure 2 Front Support Installation

(Rev. 1/25/02)

MAN0063 (12/15/00)

Page 11

LOADER MOUNT INSTALLATION Cont’d

Install Grill Guard (Optional)

1. Attach grill guard to front support, using four 3/4

NC x 2 hex head cap screws (15), flat washers (13), lock washers (23), and nuts (22).

NOTE: Install cap screws fro m inside front s upport

as shown in Figure 3.

13. 57798 3/4 Flat washer

15. 735 3/4 x 2 Cap screw

22. 1450 3/4 Nut

23. 2522 3/4 Lock washer

Install Right & Left Mounts to Clutch Housing

1. Attach right and left mounts to tractor clutch

housing, using cap screws (11, 15) and flat washers (13) as shown in Figure 4.

11. 300517 3/4 x 1-3/4 Cap screw

13. 57798 3/4 Flat washer

15. 735 3/4 x 2 Cap screw

Figure 3 #57864 Grill Guard Kit Installed

MAN0063 (12/15/00)

Figure 4 Right Mount Installed at Clutch Housing

Mount Installation 9

Page 12

LOADER MOUNT INSTALLATION Cont’d

Attach Side Rails to Rear Mounts & Front Support

1. Attach side rail to inside of right rear mount,

using four carriage bolts (12), flat washers (14), and hex nuts (10) as shown in Figure 5.

2. Attach side rail to outside of front support, using

two cap screws (12), flat washers (14), and nuts (10) as shown in Figure 6.

3. Repeat Step 1 and Step 2 to install left side rail

to left rear mount.

10. 230 5/8 Hex nut

12. 301130 5/8 1-1/2 Carriage bolt

14. 57817 5/8 Hardened flat washer

14 10

Figure 5 Side Rail Installed to Right Rear Mount

Torque Hardware

1. Torque all hardware to specifications given

below.

TORQUE SPECIFICATIONS

Bolt Qty Size Required Torque

3/4 NC x 1-3/4 HH cap screw 12 1-1/8” 297 lbs.-ft. (403 N-m) 3/4 NC x 2 HH cap screw 8 1-1/8” 297 lbs.-ft. (403 N-m) 5/8 x 1-1/2 Carriage bolt 12 15/16” 170 lbs.-ft. (230 N-m)

14 10

Figure 6 Side Rail Installed to Front Mount

Wrench

10 Mount Installation

(Rev. 1/25/02)

MAN0063 (12/15/00)

Page 13

CONTROL VALVE & HOSE KIT INSTALLATION

WARNING

■ Keep hands and body away from pressur-

ized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will cause se rious injury or death.

■ Make sure that all operating and service

personnel know that if hydraulic fluid penetrates skin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gangrene, serious injury, or death will result. CONTACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES. DO NOT DELAY.

■ Air in hydraulic systems can cause erratic

operation and allow loads or e quipment components to drop unexpectedly. When connecting equipment or hoses or performing any hydraulic maintenance, purge any air in hydraulic system by operating all hydraulic functions several times. Do this before operating or allowing anyone to approach the equipment.

WARNING

■ Make sure all hydraulic h oses, fittings, and

valves are in good condition and not leaking before starting power unit or using equipment. Check and route hoses carefully to prevent damage. Hoses must not be twisted, bent sharply, kinked, frayed, pinched, or co me into contact with any moving parts. Operate moveable components through full operational range to check clear ances. Replace any damaged hoses immediately.

■ Protective hose sleeves must cover all

hydraulic hoses and be secured onto metal hose fittings. Replace hoses or sleeves if damaged or if protective sleeve cannot be properly positioned or secured.

IMPORTANT

■ Hydraulic valves must be connected to the

tractor hydraulic system as shown in this loader mounting kit manual.

■ If hydraulic lines are not connected as

shown in the mounting kit manual, the loader control valve may be damaged. A blocked outlet (Return) or improper hose connection will cause pressurized oil to enter the return circuit and damage the valve.

COMPLETION OF THIS INSTALLATION REQUIRES CONNECTION TO THE LOADER, ASSEMBLED ACCORDING TO INSTRUCTIONS IN MANUAL #56060.

THE FOLLOWING INSTRUCTIONS ARE FOR OPERATING THE LOADER USING THREE OPTIONS:

#57923 Hose Kit using tractor remote controls . . . . . . . . . . . . .Page 12

#46675 Control Valve Kit & #1001420 Hose Kit

(For use with 1020/1027 Loaders) . . . . . . . . . . . . . . . . . . . . . . . .Page 15

MAN0063 (12/15/00)

Hydraulic Installation 11

Page 14

#57923 Hose Kit

Using Tractor Remote Control

General Description

These instructions are for operating the loader using the tractor hydraul ic remote control lever. To use this hydraulic connection, the tractor must be equipped with two hydrauli c levers and four tractor hydraulic couplers.

NOTE: Hydraul ic couplers for con nection to tractor

are NOT included with the hose kit but are available as service parts.

&RQQHFW WR





7UDFWRU

+\GUDXOLF

&RXSOHUV

Install Hose Fittings

1. Attach 90-degre e adapter and male quick c ou-

pler to each loader supply hose.

2. Connect loader supply hoses to loader steel

feedlines as shown in Figure 6.

' &

% $

&RQQHFW WR

/RDGHU

%RRP

6WHHO

)HHGOLQHV

$  %8&.(7 &</ %$6( (1' '803

%  %8&.(7 &</ 52' (1' 52//%$&.

&  %220 &</ 52' (1' '2:1

'  %220 &</ %$6( (1'

83

/2$'(5

%220

&'$



Figure 6 #57923 Hose Kit & Loader Feedline Connections

12 Hydraulic Installation

MAN0063 (12/15/00)

Page 15

#57923 Hose Kit Cont’d

Route Hydraulic Hoses

1. Route hoses along loader mount, under the

right side of the operator’s platform, and over the rear axle.

Be sure to avoid contact with 3-poi nt linkage , brak e pedals, and other moveable tractor components.

Hoses must be routed so they are not pinched, bent sharply, or chafed during operation. Hoses must not interfere with any tract or control operation or contact any moving parts.

2. Connect hydraulic hoses to tractor hydraulic

couplers as shown in Figure 7.

Install #58033 Hose Hanger

/()7 6,'( +<'5$8/,& &21752/

&0D

Figure 7 Hose Connections to Tractor

Hydraulic Couplers

5,*+7 6,'( +<'5$8/,& &21752/

1. Install hose hanger bracket beneath right side

of the operator’s platform as shown in Figure 8. Use cap screw, flat washers, and lock nut as shown in Figure 9.

2. Route hoses through support and secure with

lock pin (15).

11. 58033 Hose hanger bracket

12. 6778 5/16 NC Lock nut

13. 4378 5/16 Flat washer

14. 6250 5/16 NC x 1-1/4 Cap screw

15. 58047 1/4 x 2-1/2 Lock pin

+26( +$1*(5

Figure 8 #58033 Hose Hanger Installed









&0$

MAN0063 (12/15/00)



Figure 9 Hose Hanger Assembly



Hydraulic Installation 13

Page 16

#57923 Hose Kit Cont’d

Verification of Control Movements

1. Mount loader to tractor: Remove mount pins

from loader uprights. Ali gn tractor with loader and slowly drive tractor into loader. Shut off tractor.

2. Connect loader feedline hoses to tractor hydraulic couplers. See Figure 11.

&0





NOTE:

between valve, bracket, or hoses and any tractor control (brake peda ls, accelerator, hand throttle, or hydraulic levers).

3. Comply with all Sa fety Rules and start the trac tor.

4. Check that all hydr aulic control lever positions operate the loader mov ements correctly as shown in Figure 10.

5. If loader moveme nts do not respond correctly, shut off tractor, relieve pressure, and reconnect properly. Loader control movements must be correct before proceeding.

6. Once all loader functions are correct, start the tractor and operate the loader to check for leaks. Purge any remaining air from the hydraulic system.

7. When hose r outings and correct loader op erations are verified, iden tify each circuit by plac ing a matching colored band around the male and female quick-disconnect coupler set. The colored bands will make re-installation easier when the loader is removed from the tractor.

8. Be sure that adequ ate slack is left in the hoses so they can move as the loader mov es through its full range of motion.

At least 6” spacing should be maintained

Figure 10

● Control #1 Handle Forward - Boom down

● Control #1 Handle back - Boom up

● Control #2 Handle forward - Dump bucket or

attachment

● Control #2 Handle back - Roll back bucket or

attachment

$  %8&.(7 &</ %$6( (1'

%  %8&.(7 &</ 52' (1'

&  %220 &</ 52' (1'

Single Lever Control Operation

'803

52//%$&.

'2:1

9. Before operatin g the loa der, make sure that the Pre-Delivery, Delivery, and Pre-Operation Checklists from the Operator section in the Loader Operator’s Manual have been completed.

Figure 11 Loader Feedline Connections

14 Hydraulic Installation

'  %220 &</ %$6( (1'

83

/2$'(5

%220

MAN0063 (12/15/00)

Page 17

#46675 Control Valve Kit &

#1001420 Hose Kit

General Description

This hydraulic con nection uses a single-lever control valve mounted to the right loade r mount with a mounting plate as shown.

IMPORTANT

■ Hydraulic valves must be connected to the

tractor hydraulic system as shown in the specific loader mounting kit manual.

■ If hydraulic lines are not connected as shown

in this manual, the loader control v alve may be damaged. A blocked outlet (return) or improper hose connection will cause pressurized oil to enter the return circuit and damage the valve.

■ Whenever the engine is running, pump flow

will be present at the Pressure port. Pressure port must always be connected to the Power-beyond port with hoses with a 3,000 psi rating or through an open-center directional control valve with Power-beyond capability. Power-beyond control valves have three ports: inlet, outlet and return-to-sump.

■ Pressure port must never be plugged since

this will cause hydraulic oil to exceed relief, quickly overheat, and cause damage to the tractor hydraulic system.

■ Never use a directional control valve that

does not have Power-beyond capability (2 hose connections). Valve spool seal leakage will occur and the valve housing could fracture.

Figure 12 2-Spool Control Valve Installed

(Typical installation)

CAUTION

■ If the manifold is used to provide hydraulic

power to any implement that is carried off the ground (such as a front end loader), be sure that the implement is fully lowered and pressure is relieved before exiting the operator control area.

For installing this control valve kit, references to right, left, forward, and rearward directions are determined from the o perator ’s position in t he tractor seat.

MAN0063 (12/15/00)

Hydraulic Installation 15

Page 18

#46675 Control Valve & #1001420 Hose Kit Cont’d

46340 Val

Assemble Control Valve Kit

1. Install the control lever: a.) Thread end of handle (1) into valve. b.) Align handle so that end with longer bend is

pointing toward the adapter fittings. Make sure bends are in line with front and rear of valve.

c.) Ti ghten jam nut (2) already installed on han -

dle.

d.) Slide boot down over boot bracket.

2. The valve mounting p late contains two sets of

holes. Select the holes that will position the valve in the desired location. Install the valve mounting plate (8) over the hose holder (10) and secure to the right loader mount, using two 5/8 NC x 2 carriage bolts (40), 5/8 fl at was her s ( 41), lock washers (42), and nuts (43) supplied in loader mounting kit.

NOTE: Carriage bolts must be in stalled so th at the

head is inside the loader mount.

3. Attach the valv e mo unt t o t he val ve pl at e so tha t

the control valve wi ll be in the correct position for operation. Secure with three 1/2 NC x 1-1/2 carriage bolts (35), flat washers (36), lock washers (37), and nuts (38) as shown.

9. 56254 Bent handle

10. 44592 Hose holder

11. 53998 Right rear mount

30. 20973 3/8 x 1-1/4 Carriage bolt

32. 565 3/8 Flat washer

33. 838 3/8 Lock washer

34. 835 3/8 Hex nut

35. 29893 1/2 NC x 1-1/2

36. 3598 1/2 Flat washer

37. 855 1/2 Lock washer

38. 13859 Jam nut

39. 1093 1/2 Hex nut

40. 2855 5/8 NC x 2

41. 3632 5/8 Flat washer

42. 1286 5/8 Lock washer

43. 230 5/8 Hex nut

ve mounting plate

Carriage bolt

4. Control valv e must be p ositione d so that move -

ment of tractor controls is not restricted. Maintain at least 6” spacing bet ween control valve ki t and any tractor control (brake pedals, accelerator, hand throttle, or hydr aulic levers.) Check for clear ances in the operating position.

5. Torque all hardware

to specifications given below.

TORQUE SPECIFICATIONS

Wrench

Bolt Size Required Torque

5/8 NC x 2 15/16” 170 lbs.-ft.(230 N-m) 1/2 NC x 2 3/4” 85 lbs.-ft.(115 N-m)

Figure 13 2-Spool Control Valve Kit Assembly

CD5740

16 Hydraulic Installation

(Rev 1/25/02)

MAN0063 (12/15/00)

Page 19

#46675 Control Valve & #1001420 Hose Kit Cont’d

Install #1001421 Adapte r Plate from Hose Kit

CAUTION

■ Before attempting to install this kit, the fol-

lowing must be observed:

1. Shut off engine, place transmission in neutral, and apply parking brake.

2. Fully lower any equipment supported by the tractor remote hydraulic valves, if so equipped. Activate any remote valves to relieve all hydraulic pressure in the remote circuits.

3. Fully lower the 3-point hitch.

1. Thoroughly clean the top front of the hydraulic

accessory plate.

2. Remove accessory plate. Be careful not to dis-

turb the O-rings that need to stay with the cover plate removed.

6. Secure with hex head cap screws and flat

washer as shown in Figure 14.

1. 21548 5/16 x 3-1/4 Cap screw

2. 4378 5/16 Standard flat washer

3. 21549 7/16 x 3 Cap screw

4. 1001423 7/16 X 4-3/4 Cap screw

5. ----- Hydraulic accessory plate

6. ----- Hydraulic lift cover

WARNING

■ Removal of the accessory plate or remote

valves with a load being held on the 3-point hitch will result in escape of high pr essure oil and sudden, uncontrolled drop of 3-point hitch arms.

3. Install O-rings into #1001421 PBY adapter

plate. Use petroleum jelly to keep the O-rings in the counterbores.

4. Place the adapter plate onto the hydraulic lift

cover.

5. Place the accessory plate onto the adapter

plate. Verify that the seal rings stay in the counterbores.

NOTE: This hardware will be used with the stan-

dard accessory plate. If tra ctor is equipped with a n optional auxilia ry quick-coupler valve, obtain har dware locally.

MAN0063 (12/15/00)

Hydraulic Installation 17

Figure 13 Adapter Plate Installation

(3930 shown)

Page 20

#46675 Control Valve & #1001420 Hose Kit

Cont’d

Install Hydraulic Hoses

1. Attach 90-degree hose ends to contro l valve

IN, OUT, and PBY adapter s as shown in Figure

15.

OUT

POWER BEYOND

CD5788

Figure 14 #1001420 Hose Kit Assembly

18 Hydraulic Installation

MAN0063 (12/15/00)

Page 21

#46675 Control Valve & #1001420 Hose Kit Cont’d

Install #58033 Hose Hanger Bracket

1. Install hose hanger bracket (8) under platform

between brake pedals and chassis as shown in Figure 16.

2. Secure with hex head cap screw (10), flat

washers (11), and lock nut (12).

3. Route hoses thro ugh hose hanger bracke t and

up behind right platform as shown in Figure 17.

4. Route PBY and IN hoses to PBY adapter plate.

Route OUT hose to top of rear axle.

5. Secure hoses in hose hanger with lock pin (9).

6. Secure hoses every 20 inches with plastic ties.

8. 58033 Hose hanger bracket

9. 58047 1/4 x 2-1/2 Lock pin

10. 6250 5/16 x 1-1/4 Cap screw

11. 4378 5/16 Standard flat washer

12. 6778 5/16 Lock nut

Figure 15 Hose Hanger Installed

OUT Hose

Hose Hanger

MAN0063 (12/15/00)

Figure 16 Hose Routing

Hydraulic Installation 19

Page 22

#46675 Control Valve & #1001420 Hose Kit Cont’d

Connect OUT Hose to Tractor Rear Axle

1. Remove the top fille r plug, located on the right

side of the tractor rear axle.

2. Remove gasket from filler plug. Install gasket

onto adapter (1) and install as shown in Figure 18.

3. Install 90-degree elbow (2) onto O-ring and

attach hose (3) as shown in Figure 18.

1. 1001419 7/8 O-ring adapter

2. 60 90° adjustable elbow

3. 1001422 Hose from valve OUT port

Connect IN & PBY Hoses to Adapter Plate

1. Install elbow (4) and el bow (5) into “N” port of

adapter plate as shown in Figure 19.

2. Install PBY hose (6) into elbow (5).

3. Install elbow (4) into “P” port of adapter plate as

shown.

Figure 17 OUT Hose Installation

4. Install IN hose (7) into elbow (4).

4. 316004 90° Adjustable elbow

5. 313032 90° JIC Swivel elbow

6. 1001422 Hose from valve PBY port

7. 1001422 Hose from valve IN port

Figure 18 IN and PBY Hose Connections to

20 Hydraulic Installation

Tractor Adapter Plate

MAN0063 (12/15/00)

Page 23

#46675 Control Valve & #1001420 Hose Kit Cont’d

Connect Work Port Hoses

1. Control valve kit contains 54” hoses assembled

with quick couplers. Attach hoses to valve work ports A, B, C, and D, following the color scheme shown in Figure 20.

2. Identify the corresponding feedline locations

and connect opposite end of each hose to loader feedlines as shown in Figure 20.

287

$  %8&.(7 &</ %$6( (1'

3%<

Figure 19 #46675 Control Valve & Loader Feedline Connections

'803  5('

%  %8&.(7 &</ 52' (1'

52//%$&.  %/8(

&  %220 &</ 52' (1'

'2:1  <(//2:

'  %220 &</ %$6( (1'

83  *5((1

/2$'(5 )(('/,1(6

LOADER

/2$'(5

BOOM

%220

MAN0063 (12/15/00)

Hydraulic Installation 21

Page 24

#46675 Control Valve & #1001420 Hose Kit Cont’d

Verification of Control Movements

1. Mount loader to tractor: Remove mount pins

from loader uprights. Al ign tractor with loader and slowly drive tractor into loader. Shut off tractor.

2. Connect loader feedl ine hoses to control valve

hydraulic couplers. See Figure 20.

NOTE: At least 6” spacing should be maintained

between valve, bracket, or hoses and any tractor control (brake peda ls, accelerator, hand throttle, or hydraulic levers).

3. Comply with all S afety Rule s and start t he trac-

tor.

4. Check that all hydr aulic control lever positions

operate the loader mo vements correctly as shown in Figure 21.

5. If loader movem ents do not respond correctly,

shut off tractor, relieve pressure, and reconnect properly. Loader control movements must be correct before proceeding.

75$&725 )5217

Figure 20 Single Lever Control Operation

● Handle Forward - Boom down

● Handle forward to limit - Float position

● Handle back - Boom up

● Handle to right - Dump bucket or attachment

● Handle to left - Rollback bucket or attachment

)/2$7 326,7,21

/2:(5

52//%$&.

/(9(5 &21752/

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/,)7

6. Once all loade r functions are correct, start the

tractor and operate the loader to check for leaks. Purge any remaining air from the hydraulic system.

7. When hose r outings and correct loader op era-

tions are verified, iden tify each circuit by plac ing a matching colored band around the male and female quick-disconnect coupler set. The colored bands will make re-installation easier when the loader is removed from the tractor.

8. Be sure that adequ ate slack is left in the hoses

so they can move as the loader moves through its full range of motion.

9. Before operatin g the loa der, make sure that the

Pre-Delivery, Delivery, and Pre-Operation Checklists from the Operator section in the Loader Operator’s Manual have been completed.

22 Hydraulic Installation

MAN0063 (12/15/00)

Page 25

PARTS INDEX

111876 LOADER MOUNTING KIT

Loaders 1020 1027

#111876 LOADER MOUNT KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

#57923 HOSE KIT

(FOR USE WITH TRACTOR REMOTE CONTROL). . . . . . . . . . . . . . .25

Ford New Holland Tractor Models

2810, 2910, 3910 FWA 3230, 3430, 3930, 4610, 4630 2WD & FWA 4000, 4100, 4110, 4600, 4610 All-Purpose 2WD

#46675 CONTROL VALVE KIT

(FOR 1020 & 1027 LOADERS). . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-27

#1001420 HOSE KIT

(FOR 1020 & 1027 LOADERS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

MAN0063 (12/15/00)

PA R TS 2 3

Page 26

#111876 LOADER MOUNTING KIT

CD5819A

REF PART QTY DESCRIPTION

1 1001628 1 Right rear mount 2 1001629 1 Left rear mount 3 1002769 1 Front mount 4 1001634 2 Side rail

5 1001048 1 Hose holder 10 230 14 5/8 NC Plated Hex nut 11 300517 12 3/4 NC x 1-3/4 Hex head cap screw

GR5 12 301130 12 5/8 NC x 1-1/2 Carriage bolt GR5 ZP 13 57798 16 3/4 Hardened flat washer 14 57817 14 5/8 Hardened flat washer

REF PART QT Y DESCRIPTION

15 735 8 3/4 NC x 2 Hex head cap screw 16 2855 2 5/8 NC X 2 Carriage bolt GR5 ZP

20 57864 1 Complete grill guard kit (optional) 21 57791 1* Grill guard 22 1450 4* 3/4 Nut 23 2522 4* 3/4 Lock washer 24 57798 4* 3/4 Hardened flat washer 25 735 4* 3/4 NC x 2 Hex head cap screw

* Items included in Grill guard kit

(Rev . 1/25 /02 )

24 PARTS

MAN0063 (12/15/00)

Page 27

#57923 HOSE KIT

(FOR USE WITH TRACTOR REMOTE CONTROL)

REF PART QTY DESCRIPTION

1 57912 4 3/8 x 120 Hose, 8 JICM x 8 JICM

with protective sleeves clamped

at both ends 2 313053 4 90° Elbow, 8 JICF x 1/2 NPTM 3 66511 4 Adapter, 1/2 male x 1/2 NPTM

(not included in kit)

11 58033 1 Hose hanger bracket 12 6778 1 5/16 NC Lock nut 13 4378 2 5/16 Flat washer 14 6250 1 5/16 NC x 1-1/4 Hex head cap

screw GR5

15 58047 1 1/4 x 2-1/2 Lock pin

NS 88 A/R Plastic tie straps NS 395061 2 Spiral band, red NS 395062 2 Spiral band, blue NS 395063 2 Spiral band, orange NS 54124 2 Spiral band, white

$  %8&.(7 &</ %$6( (1' '803

%  %8&.(7 &</ 52' (1' 52//%$&.

&  /,)7 &</ 52' (1' '2:1

'  /,)7 &</ %$6( (1' 83







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

&'$



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&'

MAN0063 (12/15/00)

PA R TS 2 5

Page 28

2-SPOOL CONTROL VALVE

18(1)

21-24

18(2)

CD5875

26 PARTS

(Rev . 1/25 /02 )

MAN0063 (12/15/00)

Page 29

2-SPOOL CONTROL VALVE PARTS LIST

REF PART QTY DESCRIPTION

1 46696 1 2-Spool valve with controller 2 45056 1 2-Spool valve mount 3 45062 1 Boot bracket 4 40527 1 Rubber control boot (2-spool) 8 46340 1 V al ve mo unti ng pla te 9 56254 1 Bent handle, 0.5 OD x 11.31

10 45003 1 Knob, 1.88 diameter x 1/2 NC

1 1 450 0 2 1 Valve control decal 12 316016 3 Adapter, 3/4 JICM x 7/8 ORBM 13 315043 4 Adapter, 3/8 NPTM x 3/4 ORBM

(Used on earlier models)

14 313015 4 45° Street elbow, 3/8 NPTF (Used on

earlier models)

15 45001 4 45° Elbow, 3/8 NPTM x 3/4 ORBM

(Replaces Items 13 & 14) 16 316007 4 Quick-attach coupler 17 56095 4 3/8 x 54” Hose, 3/8 NPTM x 3/4 JICM 18 1082312 2 Plug, 7/8 x 14 (For open-center

systems only; one replaces Item 12 in

PBY port; one replaces Item 20 shut-

off plug) 19 56252 1 Relief valve assembly—2650 psi

(46677 valve kit)

- or -

19 56321 1 Relief valve assembly—2250 psi

(46686 valve kit)

REF PART QTY DESCRIPTION

20 X102202 1 MRV Shut-off plug 21 395061 2 Spiral band, red 22 395062 2 Spiral band, blue 23 56061 2 Spiral band, green 24 56062 2 Spiral band, yellow 28 56268 2 1/4 NC x 5/8 Button head cap screw 30 20973 1 3/8 x 1-1/4 Carriage bolt 31 12169 3 3/8 NC x 1-1/4 Hex head cap screw 32 565 1 3/8 Flat washer 33 838 4 3/8 Lock washer ZP 34 835 4 3/8 NC Plated hex nut 35 12735 3 1/2 NC x 1-3/4 Carriage bolt HT 36 3598 3 1/2 SAE Flat washer 37 855 3 1/2 Lock washer ZP 38 13859 2 1/2 NC Jam nut 39 1093 3 1/2 NC Plated hex nut 40 5607 2 5/8 NC x 1-1/2 Carriage bolt 41 3632 2 5/8 SAE Standard flat washer 42 1286 2 5/8 Lock washer ZP 43 230 2 5/8 Plated hex nut

(Rev . 1/25 /02 )

MAN0063 (12/15/00)

PA R TS 2 7

Page 30

#1001420 HOSE KIT

(FOR 1020/1027 LOADERS)

OUT

POWER BEYOND

CD5788

REF PART QTY DESCRIPTION

1 316004 2 90° Adjustable elbow 2 313032 1 90° JIC Swivel elbow 3 1001421 1 Ford PBY Plate adapter 4 ——— 1 Accessory plate (tractor part) 5 1001419 1 Adapter, 7/8 O-ring F x 1-3/8 Trd M 6 6 0 1 90° Adjustable elbow 7 1001422 3 1/2 x 86” Hose, 3/4 JICF x 3/4 JICF 8 58033 1 Hose hanger bracket 9 58047 1 Pin lock 1/4 x 2-1/2

28 PARTS

REF PART QT Y DESCRIPTION

10 6250 1 5/16 NC x 1-1/4 Hex head cap screw

GR5 11 4378 3 5/16 Standard flat washer 12 6778 1 5/16 NC Lock nut 13 21548 1 5/16 NC x 3-1/4 Hex head cap screw

GR8 ZP 14 21549 2 7/16 NC x 3 Hex head cap screw

GR8 ZP 15 1001423 2 7/16 NC x 4-3/4 Hex head cap screw

GR8 ZP

NS 88 4 Plastic tie (not shown)

MAN0063 (12/15/00)

Page 31

BOLT TORQUE CHART

(

)

(

)

Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly. All torque values are given to specifications used on hardware defined by SAE J1701 & J1701M JUL96.

SAE SERIES

Diameter

(Inches)

1/4” 7/16” 6 8 10 13 14 18

5/16”1/2”121719262737

3/8” 9/16” 23 31 35 47 49 67

7/16”5/8”3648557578106

1/2” 3/4” 55 75 85 115 120 163

9/16” 13/16” 78 106 121 164 171 232

5/8” 15/16” 110 149 170 230 240 325 3/4” 1-1/8” 192 261 297 403 420 569 7/8” 1-15/16” 306 416 474 642 669 907

1” 1-1/2” 467 634 722 979 1020 1383

TORQUE CHART

Wrench

Size

SAE Grade 2

(No Dashes)

SAE 2 SAE 5 SAE 8

Lbs.-Ft. N-m Lbs.-Ft. N-m Lbs.-Ft. N-m

METRIC SERIES

TORQUE CHART

Diameter &

Thread Pitch

(Millimeters)

6 x 1.0 10 mm 8 6 11 8 8 6 11 8 6 x 1.0 8 x 1.25 13 mm 20 15 27 20 21 16 29 22 8 x 1.0 10 x 1.5 16 mm 39 29 54 40 41 30 57 42 10 x 1.25

12 x 1.75 18 mm 68 50 94 70 75 55 103 76 12 x 1.25

14 x 2.0 21 mm 109 80 151 111 118 87 163 120 14 x 1.5 16 x 2.0 24 mm 169 125 234 173 181 133 250 184 16 x 1.5 18 x 2.5 27 mm 234 172 323 239 263 194 363 268 18 x 1.5 20 x 2.5 30 mm 330 244 457 337 367 270 507 374 20 x 1.5 22 x 2.5 34 mm 451 332 623 460 495 365 684 505 22 x 1.5 24 x 3.0 36 mm 571 421 790 583 623 459 861 635 24 x 2.0 30 x 3.0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2.0

Wrench

Size

N-m Lbs.-Ft. N-m Lbs.-Ft. N-m Lbs.-Ft. N-m Lbs.-Ft.

COARSE THREAD FINE THREAD

MARKING ON HEAD MARKING ON HEAD

Metric 8.8 Metric 10.9 Metric 8.8 Metric 10.9

SAE Bolt Head

Identification

8.8

Metric

Grade 8.8

SAE Grade 5

3 Radial Dashes

MARKING ON HEAD

Metric Bolt Head

Identification

SAE Grade 8

6 Radial Da shes

10.9

Metric

Grade 10.9

Diameter &

Thread Pitch

(Millimeters)

T ypical Washer Installations

Lockwasher

Bolt

Bolt Torque & Size Charts (Rev. 9/5/00)

Nut

Flat Washer

8/9/00

APPENDIX 29

Page 32

BOLT SIZE CHART

NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.

SAE Bolt Thread Sizes

5/16 3/8 1/2 5/8 3/4 7/8

IN 1 2 3 4 5 6 7

MM 25 50 75 100 125 150 175

Metric Bolt Thread Sizes

8MM 18MM14MM12MM10MM 16MM

ABBREVIATIONS

AG.............................................................Agriculture

ATF..............................Automatic Transmission Fluid

BSPP........................... British Standard Pipe Parallel

BSPTM.............. British Standard Pipe Tapered Male

CV................................ .................. Constant Velocity

CCW.............................................Counter-Clockwise

CW.............................................................Clockwise

F.....................................................................Female

GA................................................................... Gauge

GR (5, etc.)..........................................Grade (5, etc.)

HHCS...................................... Hex Head Cap Screw

HT .........................................................Heat Treated

JIC............... Joint Industry Council 37° Degree Flare

LH.................... ...... ....... ...... ...... .................. Left Hand

LT .........................................................................Left

m.......................................................................Meter

mm..............................................................Millimeter

M........................................................................Male

MPa....................................................... Mega Pascal

N.....................................................................Newton

NC....................................................National Coarse

NF .........................................................National Fine

NPSM...................National Pipe Straight Mechanical

NPT....................................... .. Nati on al Pipe Tapered

NPT SWF.......National Pipe Tapered Swivel Female

ORBM .........................................O-Ring Boss - Male

P.........................................................................Pitch

PBY.....................................................Power Beyond

psi........................................ Pounds per Square Inch

PTO............. ....... ...... ....... .................. Power Take Off

QD..................................................Quick Disconnect

RH............................................................Right Hand

ROPS......................... Roll Over Protective Structure

RPM ................... ...... .............Revolutions Per Minute

RT.......................................................................Right

SAE........................Society of Automotive Engineers

UNC ................................................... Unified Coarse

UNF.........................................................Unified Fine

UNS....................................................Unified Special

30 APPENDIX

Bolt Torque & Size Charts (Rev. 9/5/00)

Page 33

WARRANTY

(All Models Exce pt Mow’n Machines)

Please Enter Information Below and Save For Future Reference.

Date Purchased: __________________________ From (Dealer): _____________________________ Model Number: __________________________ Serial Number:_____________________________

WEC Company, d/b/a Woods Equ ipment Comp any (“WOODS”), warrants this product to b e free from defect in ma terial and workmanship. Except as otherwise set forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER.

The warranty period for certain gearboxes are listed below:

Model No. Part Warranted Duration 1160, 1190, BB600, BB720, BB840, BB6000,

BB7200, BB8400 Gearbox components 5 years from the date of deli very. 1130, 3180, 3240, BB48, BB60, BB72, BB84 Gearbox components 3 years from the date of delivery.

90 days from the da te of delivery if used

XT148, XT160, XT172 , XT 184 Rotary cutter gearbox

Under no circumstances will this Warranty apply in the even t that the prod uct, in the good faith opinion of WOODS, has been subjected to improper ope ration, impr oper m aintenan ce, misus e, or an accident. This Warranty does not apply in the event that the product has been m aterially m odified or rep aired by s omeone o the r than WOO DS, a WOO DS auth orized de aler or distr ibutor, and/or a WOODS authorized service center. This Warranty does not cover normal wear or tear, or normal maintenance items. This W a rranty also doe s not cove r repairs made with parts othe r than those obtainable throug h WOODS.

This W arra nty is e xtended s olely to the or iginal pu rchaser of the p roduc t. Should the origina l pu rchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way . There are no third party beneficiaries of this Warranty.

WOODS makes no warranty, express or implied, with respect to e ngines, batteries, tires or other parts or acce s sorie s not m an ufactured by WOODS. Warranties for these items, if any, are provided separately by their respective manu facturers.

WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The pr oduct must

be returned to WOODS with proof of purchase within thirty (30) days after such defect or noncompliance i s discovered or should have been discove red, routed through the dealer and distributor from whom the purchase was made, transportation charges p r epaid. WOODS shall complete such repair or replacement within a reasonable time after WOODS

receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.

THERE ARE NO WARRANTIES WHIC H EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED W ARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing, Woods specifically disclaims any

damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor , supplies, sub stitute machinery o r rental; or (v) any other typ e of damage to prope rty or economic loss.

This W arranty is subject to any existing cond itions of supply which may directly af fect WOODS’ ability to obtain materials or manufacture replacement parts.

No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.

This Warranty is effective only if the warranty registration card is r e turned w ithin ten (10) da ys .

Answers to any questions reg ar din g w arr anty se r vice and loc ations m ay be o btained by c onta cting:

in rental or commercial a pplications.

Woods Equipment Company

2606 Illinois Route 2 South Post Office Box 100 0 Oregon, Illinois 61061

815-732-2141 tel 815-732-7580 fax

F-3079 Effective 3/2/2000 (Revised 3/1/01)

Page 34

WARRANTY

(Replacement Parts For All Models Except Mow’n Machines)

WEC Company, d/b/a Woods Equipment Company (“WOODS”), warrants this product to be free from defect in m at er ia l a nd wor k man s hip fo r a pe r iod of ninety (90) d ays fr o m th e da te o f de li v ery of th e pr od uct to the original purchaser with the exception of V-belts, wh ich will be free of defect in material and workmanship for a period of 12 months.

This Warranty is extended solely to the original purchaser of the prod uct. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.

(30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or replacement within a reasonable time after WOODS receives

the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS MAK ES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

WOODS shall not be liable for any incidenta l or consequent ial losses, damages or expen ses, arising directly or indirectly from the pr oduct, whether such claim is based upon breach of contract, brea ch of warranty, negligence, strict liability in tort or any other legal theory. W ithout limiting the generality

of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.

This W arranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts.

No agent, representative, dealer, dis tributor, service person, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.

Answers to any questions regarding warranty service and locations may be obtained by contacting:

Woods Equipment Company

2606 Illinois Route 2 South Post Office Box 1000 Oregon, Illinois 61061

815-732-2141 tel 815-732-7580 fax

F-8494 3/1/2000 (Rev. 1/1/2002)

PART NO.

MAN0063