Assembly and proper i nstallation of thi s product is the responsibil ity of the WOODS dealer. Read manual instructi ons
and safety rules. Make su re all item s on the Dealer ’s Pre- Delivery and Delivery Check L ists in the O perator ’s Ma nual
are completed before releasing equipment to the owner.
TO THE OWNER:
Read this manual before operating your WOODS equipment. The information presented will prepare you to do a better
and safer job. Keep thi s manual handy for ready referenc e. Require all operators to read this m anual carefully and
become acquainted with all the adjustment and operating procedures before attempting to operate. Replacement
manuals can be obtained from your dealer or, in the United States and Canada, by calling 1-800-319-6637.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and
satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified.
Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized WOODS dealer has trained mechanics, genuine WOODS service parts, and the
necessary tools and equipment to handle all your needs.
Use only genuine WOODS serv ice parts. Substitute parts will void the warranty and may not m eet s tandards r equi red
for safe and satisfactory operation. Record the model number and serial number of your equip ment in the spaces
provided:
Model: 111868 Loader Mounting Kit
Provide this information to your dealer to obtain correct repair parts.
Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to
equipment. The terms CAUTION, WARNING and DANGER are used in conjunctio n with the Safety-Aler t Symbol, (a
triangle with an exclamation mark), to indicate the degree of hazard for items of personal safety.
NOTE
This Safety-Alert Symbol indicates a hazard and means
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Indicates an imminently hazardous situation that, if not avoided, will
result in death or serious injury.
Indicates a potentially hazardous situation that, if not avoided,
could result in death or serious injury, and includes hazards that are
exposed when guards are removed.
Indicates a potentially hazardous situation that, if not avoided, may
result in minor or moderate injury.
Indicates that failure to observe can cause damage to equipment.
Indicates helpful information.
ii
Introduction (2/9/01)
Safety is a primary concern in the design and
manufacture of our products. Unfortunately, our
efforts to provide safe equipment can be wiped out
by an operator’s single careless act.
In addition to the design and configuration of
equipment, hazard control and accident prevention are dependent upon the awareness, co ncern,
judgement, and proper training of personnel
involved in the o peration, transport, mainten ance
and storage of equipment.
It has been said “The best safety device is an
informed, careful ope rator.” We ask you to be that
kind of operator.
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
INSTALLATION
SAFETY RULES
Know your controls and how to stop engine and
attachment quickly in an emergency.
Keep hands and body away from pressurized
lines. Use paper or cardboard, not hands or other
body parts to check for leaks. Wear safety goggles.
Hydraulic fluid under pressure can easily penetrate
skin and will cause serious injury or death.
Make sure that all operating and service personnel know that if hyd raulic flui d penetrat es skin, it
must be surgically removed as soon as possible by
a doctor familiar with this form of injury or gangrene, serious injury, or death will result. CONTACT A PHYSICIAN IMMEDIATELY IF FLUID
ENTERS SKIN OR EYES. DO NOT DELAY.
Never allow children or untrained persons to
operate equipment.
During installation, the tractor engine should be
off, the key removed and th e bra kes l oc ked. D o no t
disconnect hydraulic lines until attachments are
removed or lowered to the ground and system
pressure is released by operating valve levers.
Never operate any hydraulic cylinders during any
phase of the installation process.
This Loader Mounting Kit is to be used only for
the loaders and tractors specified in the Loader
Mount Installation section of this manual. Any
other use or modificat ion of this m ounting kit m ay
result in serious injury or death.
Hydraulics must be connected as instructed in
this manual. Do not substitute parts, modify, or
connect in any other way.
After connecting hoses, check that all control
lever positions func tion a s in s truct ed in th e O per ator’s Manual. Do not put into service until control
lever and equipment movements are correct.
TRAINING
Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information. (Replacement manuals are available from dealer or, in the
United States and Canada, call 1-8 00-319-6637.)
Failure to follo w instructio ns or safety rules can
result in serious injury or death.
If you do not understand any part of this manual
and need assistance, see your dealer.
Loader Mounting Kit (9/11/00)
PREPARATION
Check that all hardware is properly installed.
Always tighten to torque chart specif ications
unless instructed otherwise in this manual.
Air in hydraulic systems ca n cause erratic operation and allows loads or equipment components
to drop unexpectedly. When connecting equipment
or hoses or performing any hydraulic maintenance,
purge any air in hydraulic system by operating all
hydraulic functions several times. Do this before
putting into service or allowing anyo ne to
approach the equipment.
After connecting hoses, check that all control
lever positions func tio n as instructed in the Oper ator’s Manual. Do not put into service until control
lever and equipment movements are correct.
Protective hose slee ves must cover all hydraulic hoses and be secured onto metal hose fittings.
Replace hoses or sleeves if damaged or if protective sleeve cannot be properly positioned or
secured.
Make sure all hydraulic hoses, fittings, and
valves are in good condition and not leaking bef ore
starting power unit or using equipment. Check and
route hoses carefully to prevent damage. Hoses
must not be twisted, bent sharply, kinked, frayed,
pinched, or come into c ontact with any moving
parts. Operate moveable components through full
operational range to check clearances. Replace
any damaged hoses immediately.
(Safety Rules continued on next page)
SAFETY 1
S
AFETY RULE
S
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
(Safety Rules continued from previous page)
Do not connect a low-pressure hydraulic hose
into a high-pressure system—it will burst the hose.
Do not use a high-pressure hose in place of a lowpressure hose—it is possible to rupture the valve.
Always wear relatively tight and belted clothing
to avoid entanglement in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head.
Make sure attachment is properly secured,
adjusted, and in good operating condition.
Power unit must be equipped with ROPS or
ROPS cab and seat belt. Keep seat belt securely
fastened. Fallin g off power unit can re sult in death
from being run over or crushed. Keep foldable
ROPS systems in “locked up” position at all times.
Whenever 3-point implements are attached to
tractor, always check full range of operation for
mechanical or hydraulic hose interferenc e.
Make sure all safety decals are installed.
Replace if damaged. (See S af ety D ecal s se ct ion for
location.)
Make sure shields and guards are properly
installed and in good condition. Replace if damaged.
OPERATION
Do not allow bystanders in the area when o perating, attaching, removing, assembling, or servicing equipment.
Keep bystanders away from equipment.
Do not operate or transport equipment while
under the influence of alcohol or drugs.
Always comply with all state and local lighting
and marking requirements.
Never allow riders. Do not lift or carry anybody
on the loader or in the bucket or attachments.
Power unit must be equipped with ROPS or
ROPS cab and seat belt. Keep seat belt securely
fastened. Fallin g off power unit can re sult in death
from being run over or crushed. Keep foldable
ROPS systems in “locked up” position at all times.
Always sit in power unit seat when operating
controls or startin g engine. Se curely faste n seat
belt, place transmission i n neutral, engage brake,
and ensure all other controls are disengaged
before starting power unit engine.
Before dismounting power unit or performing
any service or maintenance, follow these steps:
disengage power to equipment, lower the 3-point
hitch and all raised components to the ground,
operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key,
and unfasten seat belt.
Never work under a raised loader. Always lower
loader to the ground with b ucket or loader attachment in full roll-back position. Shut off tractor, set
parking brake, and remove key. Operate valve
levers to release any hydr aulic pressur e. If loader
obstructs tractor maintenance, loader must be
removed from tractor.
MAINTENANCE
Before dismounting power unit or performing
any service or maintenance, follow these steps:
disengage power to equipment, lower the 3-point
hitch and all raised components to the ground,
operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key,
and unfasten seat belt.
Never work under a raised loader. Always lower
loader to the ground with b ucket or loader attachment in full roll-back position. Shut off tractor, set
parking brake, and remove key. Operate valve
levers to release any hydr aulic pressur e. If loader
obstructs tractor maintenance, loader must be
removed from tractor.
Refer to loader manual and follow all maintenance safety rules and instructions.
Do not modify or alter or permit anyone else to
modify or alter the equipment or any of i ts components in any way.
Your dealer can supply original equipment
hydraulic accessories and repair parts. Substitute
parts may not meet original equipment specifications and may be dangerous.
Always wear relatively tight and belted clothing
to avoid entanglement in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head.
Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.
Make sure attachment is properly secured,
adjusted, and in good operating condition.
2 SAFETY
Loader Mounting Kit (9/11/00)
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
Tighten all bolts, nuts and screws to torque
chart specifications. Check that all cotter pins ar e
installed securely to ensure equipment is in a safe
condition before putting unit into service.
Make sure all safety decals are installed.
Replace if damaged. (See S af ety D ecal s se ct ion for
location.)
Make sure shields and guards are properly
installed and in good condition. Replace if damaged.
Do not disconnect hydrauli c lines until all system pressure is relieved. Lower unit to gr ound,
stop engine, and operate all hydraulic control
levers.
Loader Mounting Kit (9/11/00)
SAFETY 3
9
56053-A
DANGER
ROLLOVERS CAN
RESULT IN INJURY
OR DEATH
n
Always use ROPS and
seat belt.
n
Add rear tractor
ballast.
n
Move wheels to widest
setting.
n
Avoid slope operation.
n
Operate at low speeds.
n
Carry load low.
Serious injury or death
can result from contact
with electrical lines.
DANGER
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
MODELNO.SERIALNO.MASS (KG)
ID NO.
OREGON, IL U.S.A.
4 - SERIAL NUMBER PLATE
2 - PN 56053
YR OF MFG.
8
Optional Loader
Control Valv e
10
6
5
1
2
3
4
7
11
Loader Mount
(Left Side)
1 - PN 56052
WARNING
4 SAFETY
3 - PN 56051
W ARNING
n
Read and understand Operator’s
Manual before operating.
(Replacement manuals are
available from dealer or, in the
United States and Canada, call
1-800-319-6637.)
n
Keep others away when operating
loader.
n
Do not allow children or untrained
persons to operate equipment.
n
Lower loader to ground, stop engine, set park brake and remove
key before leaving tractor seat.
n
Failure to follow safety rules can
result in serious injury or death.
Lower loader to ground
before leaving tractor
seat.
5 - PN 19924
HIGH-PRESSUREHYDRAULICOILLEAKSCANPENETRATESKIN
RESULTINGINSERIOUSINJURY,GANGRENEORDEATH.
n
Check for leaks with cardboard; never use hand.
n
Before loosening fittings: lower load, release pressure, and
be sure oil is cool.
n
19924-B
Consult physician immediately if skin penetration occurs.
WARNING
FALLING HAZARD
To avoid injury
n
Do not work from or
allow riders on loader or
its attachments.
WARNING
or death:
56050-A
LOADER MOUNTING INSTRUCTIONS
Read Operator’s Manual instructions before proceding.
To Remove Loader
1. Park tractor on level surface with bucket flat on
ground.
2. Dump bucket to take weight off mount pins and
allow for stand installation. Set brake and shut off
tractor.
3. Remove stands from crosstube and pinintobrackets.
(Pin location noted in mounting manual.)
4. Remove mount pins from loader upright.
5. Roll back bucket completely to raise uprights from
mounts.
6. Shut off engine. Disconnect hydraulics. Back tractor
away. Store mount pins in loader uprights.
To Mount Loader
1. Remove mount pins from uprights.
2. Drive tractor into loader slowly.
3. Shut off tractor. Connect hydraulics.
4. Dump bucket to lower upright into mounts.
5. Continue dumping bucket until uprights settle into
mounts, pins can be installed and stands can be
removed. Set brake and shut off tractor.
6. Install mount pins andclips. Remove stands andpin
into crosstube.
56059-A
9 - PN 56059
8 - PN 45002
(WHEN EQUIPPED)
W ARNING
LOADER ATTACHMENT CAN FALL OFF IF NOT PROPERLY ATTACHED.
n
Read operator’s manuals for instructions.
n
Position and align loader to attachment.
n
Rotate coupler handles to full locked position. Lockpins must fully extend and
engage into attachment retaining slots.
n
Attachment mechanism must be functional and in good repair.
n
Only use loader manufacturer approved attachments.
n
For information on approved attachments, call 1-800-319-6637.
Failure to follow these instructions can result in serious injury or death.
7 - PN 56055
11 - PN 45024
WARNING
LOADERATTACHMENTCANFALLOFFIFNOTPROPERLYATTACHED.
Only use loader manufacturer approved attachments.
Failure to do so can cause serious injury or death.
PN-46018 (Rev. 11/10/00)
45024-A
56055-B
10 - PN 56889
(WHEN EQUIPPED)
AUXILIARY
CONTROL
56889
SAFETY 5
#
"
8 - PN 260274
(WHEN EQUIPPED)
LOADERCONTROL
260274-C
LOADER MOUNT INSTALLATION
WARNING
■ Only use 111868 Loader Mounting Kit for mount-
ing Woods 1020/1027 loaders to Kubota M8200 and
M9000 tractors. Any other use or modification of
this kit may result in serious injury or death.
Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information. (Replacement manuals are available from dealer or, in the
United States and Canada, call 1-800-319-6637.)
Failure to follo w instructions or safety rules ca n
result in serious injury or death.
Do not modify or alter or permit anyone else to
modify or alter the equipment or any of its components in any way.
CAUTION
If you do not understand any part of this manual
and need assistance, see your dealer.
Always wear relatively tight and belted clothing
to avoid entanglement in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head.
IMPORTANT
■ A front wheel track settin g of 60.6” is th e widest
setting allowed by the tractor manufacturer for
2WD models using front end loaders.
TRACTOR PREPARATION
For installing this mounting kit, references to right,
left, forward, and rearw ard directions are determine d
from the operator’s position in the tractor seat.
1. Shut off engine and set parking brake during
installation.
2. Remove the tractor front wei ghts a nd fro nt we igh t
bracket if equipped. R emove to ol box on tracto rs with
cab.
3. Cab tractors only – Remove four bolts (Figure 1)
for cab tractor mountings.
IMPORTANT
■ Clean threaded holes in the tractor chassis
thoroughly, using a tap of the proper size. Paint,
rust, or debris in the threads may not permit cap
screws to be installed and tightened correctly.
6 Mount Installation
Figure 1 Remove 4 bolts on each side
PN-46018 (Rev. 3/15/02)
LOADER MOUNT INSTALLATION Cont’d
Remove Tractor Connector Tube or
Adapter Block
Follow this procedure only if using #40547 or
#46047 Hose Kits.
NOTE: It is easier to remove the connector tube or
adapter block before installing the right mount.
1. Remove tractor hydraulic line connector tube or
adapter block (if equipped) as shown in Figure 2.
2. To prevent the line from leaking during installation
of the loader mounts, be sure to plug the fitting. A 3/4”
plastic cap taken from an a dapter in the ho se kit may
be used.
RH Rear Mount
44490
(1*,1( (1'
/,1(
&$33('
Figure 2 Hydraulic connector Tube Removed
(Rear line capped with 3/4” plastic cap)
&0
RH Side Rail
59628
Grill Guard
1000545
Front Support
1002896
Spacer
Plate
46015
Crossmember
46000
LH Side Rail
59631
Spacer
Plate
46015
LH Rear Mount
44491
Loader
Mounting
Instruction
Decal
56059
PN-46018 (3/15/02)
Figure 3
CD5612C-Var
111868 Loader Mounting Kit
Mount Installation 7
LOADER MOUNT INSTALLATION Cont’d
Install Crossmember
NOTE: Leave all cap screws loose until loader
mounts are completely installed.
1. Install #46000 cross member to the underside of
the tractor clutch housing, using cap screws and
hardened flat washers as shown in Figure 4.
1.307502M18 x 1.5 x 85mm Cap screw
2.577983/4 Hardened flat washer
3.67376M12 x 1.25 x 80mm Cap screw
4.578161/2 Hardened flat washer
Install Rear Loader Mounts
1. Install #44490 right rear mount and #44491 left
rear mount to tractor chassis and crossmember.
NOTE: Non-cab tractors will need #46015 spacer
plate installed between t he rear mounts an d the tractor.
&52660(0%(5
Figure 4 Crossmember Installed
/2$'(5
02817
2. Use cap screws (1) and hardened flat washers (2)
at tractor clutch housing as shown in Figure 5.
3. Use cap screws (3) and hardened flat washers (4)
to attach mount to crossmember.
1.46019M18 x 1.5 x 70mm Cap screw
2.577983/4 Hardened flat washer
3.122745/8 x 2-1/4 Cap screw
4.578175/8 Hardened flat washer (hidden)
6.2305/8 Hex nut (hidden)
&0
&52660(0%(5
Figure 5 Left Rear Mount Installed
8 Mount Installation
PN-46018 (Rev. 3/15/02)
LOADER MOUNT INSTALLATION Cont’d
Install Front Mount Bracket
1. Install front mount bracket (3) to tractor steerin g
housing, using cap screws (17) and hardened flat
washers (11) as shown in Figure 6.
3. 1002896Front mount bracket
11.578175/8 Hardened flat washer
17. 307425M16 x 1.5 x 35mm Cap screw
3
Install Side Rails
1. Install #59628 right side r ail and #59631 le ft side
rail to outside of rear mounts as s hown in Figure 7.
Secure with cap sc rews (13), hardened flat washers
(11), and hex nuts (12).
2. Secure at front suppor t with cap screws (13), flat
washers (11), and hex nuts (12). Flat washers are
installed over the slot as shown below.
11.578175/8 Hardened flat washer
12.2305/8 Hex nut
13.45485/8 NC x 1-3/4 Cap screw
17
Figure 6 Front Mount Bracket
&0
Figure 7 Side Rails Installed to Rear Mounts
11
13
11
12
& Front Support
13
/()7
/2$'(5
02817
12
11
PN-46018 (3/15/02)
Mount Installation 9
LOADER MOUNT INSTALLATION Cont’d
Install Grill Guard
1. Install grill guard outside the left and right side
rails as shown in Figure 8.
5.59628Right side rail (not shown)
6.59631Left side rail
11.578175/8 Hardened flat washer
12.2305/8 Hex nut
13.45485/8 NC x 1-3/4 Cap screw
12
11
13
CD5612C-Var
Figure 8 Grill Guard Installed
6
Torque Hardware
1. Tighten all hardware to specifications given.
TORQUE SPECIFICATIONS
Cap ScrewQtySizeRequired Torque
M12 x 1.25 x 80mm218mm76 lbs.-ft.(103 N-m)
M16 x 1.50 x 35mm624mm133 lbs.-ft.(181 N-m)
M18 x 1.50 x 85mm227mm194 lbs.-ft.(263 N-m)
M18 x 1.50 x 70mm1227mm194 lbs.-ft.(263 N-m)
5/8 NC x 1-3/4815/16”170 lbs.-ft.(230 N-m)
5/8 NC x 2-1/41215/16”170 lbs.-ft.(230 N-m)
Wrench
10 Mount Installation
PN-46018 (Rev. 3/15/02)
CONTROL VA LVE & HOSE KIT INSTALLATION
WARNING
WARNING
■ Keep hands and body away from pressurized
lines. Use paper or cardboard, not hands or other
body parts to check for leaks. Wear safety goggles.
Hydraulic fluid under pressure can easily penetrate
skin and will cause serious injury or death.
■ Make sure that all operating and service per-
sonnel know that if hydraulic fluid penetrates skin,
it must be surgically removed as soon as possible
by a doctor familiar with this form of injury or gangrene, serious injury, or death will result. CONTACT A PHYSICIAN IMMEDIATELY IF FLUID
ENTERS SKIN OR EYES. DO NOT DELAY.
■ Air in hydraulic systems can cause erratic
operation and allow loads or equipment components to drop unexpectedly. When connecting
equipment or hoses or performing any hydraulic
maintenance, purge any air in hydraulic system by
operating all hydraulic functions several times. Do
this before operating or allowing anyone to
approach the equipment.
WARNING
WARNING
■ Make sure all hydraulic hoses, fittings, and
valves are in good condition and not leaking bef ore
starting power unit or using equipment. Check and
route hoses carefully to prevent damage. Hoses
must not be twisted, b ent sharply, kinked, frayed,
pinched, or come into contact with any moving
parts. Operate moveable components through full
operational range to check clearances. Replace
any damaged hoses immediately.
■ Protective hose slee ves must co ver all hydrau-
lic hoses and be secured onto metal hose fittings.
Replace hoses or sleeves if damaged or if protective sleeve cannot be properly positioned or
secured.
IMPORTANT
■ Hydraulic valves must be connected to the
tractor hydraulic system as shown in this loader
mounting kit manual.
■ If hydraulic lines are not con nected as shown
in the mounting kit manual, the loader control valve
may be damaged. A blocked outlet (Return) or
improper hose connection will cause pressurized
oil to enter the return circuit and damage the valve.
COMPLETION OF THIS INSTALLATION REQUIRES CONNECTION TO THE LOADER,
ASSEMBLED ACCORDING TO INSTRUCTIONS IN MANUAL #56060.
SHUT OFF ENGINE AND LOCK PARKING BRAKE BEFORE INSTALLING HOSE KITS.
CHECK ALL PARTS IN HOSE KIT AGAINST PACKING LIST.
THE FOLLOWING INSTRUCTIONS ARE FOR OPERATING THE LOADER USING THE
TRACTOR HYDRAULIC REMOTE CONTROL LEVERS: