Woods Equipment LU126 User Manual
111874 LOADER MOUNTING KIT
for LU126, LU132, 1020, 1027 Loaders
on New Holland® Tractors
TN55, TN60A,TN65
TN70, TN70A, TN75, TN75A
and Case IH® Tractors:
JX1060C, JX1070C, JX1075C
includes Hose Kits
58025, 46945, 1010460
1023577, 1023583, 1023584
SAVE THIS
MANUAL!
Include it with
your Loader Manual.
It contains safety,
operation, and repair
part information
not found in other
manuals.
MAN0041
(Rev. 4/4/2008)
Tested. Proven. Unbeatable.
TO THE DEALER:
®
Assembly and proper installation of this product is the responsibility of the Woods
and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Loader Operator’s
Manual are completed before releasing equipment to the owner.
TO THE OWNER:
Read this manual and Loader Operator’s Manual before operating your Woods equipment. The information presented
will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read
this manual carefully and become acquainted with all adjustment and operating procedures before attempting to
operate. Replacement manuals can be obtained from your dealer. To locate your nearest dealer, check the Dealer
Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and
satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified.
Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary
tools and equipment to handle all your needs.
Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for
safe and satisfactory operation. Record the model number of your equipment in the space provided.
dealer. Read manual instructions
Model: _______________________________ Date of Purchase: _____________________
Provide this information to your dealer to obtain correct repair parts.
Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment.
The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with
an exclamation mark) to indicate the degree of hazard for items of personal safety.
2 Introduction
LMK (Rev. 7/20/2007)
Safety is a primary concern in the design and
manufacture of our products. Unfortunately, our
efforts to provide safe equipment can be wiped
out by an operator’s single careless act.
In addition to the design and configuration of
equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of
personnel involved in the operation, transport,
maintenance, and storage of equipment.
It has been said, “The best safety device is an
informed, careful operator.” We ask you to be
that kind of operator.
!
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
LEA EL INSTRUCTIVO!
Si no lee Ingles, pida ayuda a
alguien que si lo lea para que le
traduzca las medidas de seguridad.
INSTALLATION
This Loader Mounting Kit is to be used only for
the loaders and tractors specified in this manual.
Any other use or modification of this mounting kit
may result in serious injury or death.
Hydraulics must be connected as instructed in
this manual. Do not substitute parts, modify, or
connect in any other way.
After connecting hoses, check that all control
lever positions function as instructed in the Operator's Manual. Do not put into service until control
lever and equipment movements are correct.
Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information. (Replacement manuals and safety decals are available from
your dealer. To locate your nearest dealer, check
the Dealer Locator at www.WoodsEquipment.com,
or in the United States and Canada call 1-800-319-
6637.) Failure to follow instructions or safety rules
can result in serious injury or death.
Keep hands and body away from pressurized
lines. Use paper or cardboard, not hands or other
body parts to check for leaks. Wear safety goggles.
Hydraulic fluid under pressure can easily penetrate
skin and will cause serious injury or death.
Make sure that all operating and service personnel know that if hydraulic fluid penetrates skin, it
Loader Mounting Kit SR3 (4/25/2003)
must be surgically removed as soon as possible by
a doctor familiar with this form of injury or gangrene, serious injury, or death will result. CONTACT A PHYSICIAN IMMEDIATELY IF FLUID
ENTERS SKIN OR EYES. DO NOT DELAY.
Check that all hardware is properly installed.
Always tighten to torque chart specifications
unless instructed otherwise in this manual.
Air in hydraulic systems can cause erratic operation and allows loads or equipment components
to drop unexpectedly. When connecting equipment
or hoses or performing any hydraulic maintenance,
purge any air in hydraulic system by operating all
hydraulic functions several times. Do this before
putting into service or allowing anyone to
approach the equipment.
Protective hose sleeves must cover all hydraulic hoses within 20 inches of the operator and be
secured onto metal hose fittings. Replace hoses or
sleeves if damaged or if protective sleeve cannot
be properly positioned or secured.
Make sure all hydraulic hoses, fittings, and
valves are in good condition and not leaking before
starting power unit or using equipment. Check and
route hoses carefully to prevent damage. Hoses
must not be twisted, bent sharply, kinked, frayed,
pinched, or come into contact with any moving
parts. Operate moveable components through full
operational range to check clearances. Replace
any damaged hoses immediately.
Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
Do not modify or alter or permit anyone else to
modify or alter the equipment or any of its components in any way.
Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.
Use a suitable lifting device of sufficient capacity. Use adequate personnel to handle heavy components.
Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
Safety 3
LOADER MOUNT INSTALLATION
WARNING
CAUTION
As a valued customer, Woods appreciates your comments. Once loader mount and
hydraulic hoses have been installed, please take a few minutes to complete the Loader
Mount Evaluation sheet that was supplied with this mount. Your comments will help us
continue to bring you quality products.
■ Only use 111874 Loader Mounting Kit for
mounting Woods LU126, LU132, 1020, 1027 loaders
on New Holland
TN75, TN75A tractors and Case IH
JX1070C, and JX1075C tractors. Any other use or
modification of this mounting kit may result in serious injury or death.
Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information. (Replacement manuals and safety decals are available from
your dealer. To locate your nearest dealer, check
the Dealer Locator at www.WoodsEquipment.com,
or in the United States and Canada call 1-800-319-
6637.) Failure to follow instructions or safety rules
can result in serious injury or death.
Do not modify or alter or permit anyone else to
modify or alter the equipment or any of its components in any way.
®
TN55, TN60A TN65, TN70, TN70A,
®
JX1060C,
Tractor Preparation
For installing this mounting kit, references to right, left,
forward, and rearward directions are determined from
the operator’s position in the tractor seat.
1. Remove the tractor front weights and front fenders, if equipped.
2. Rotate the exhaust pipe opening to face away
from the left side of the tractor.
Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
If you do not understand any part of this manual
and need assistance, see your dealer.
NOTICE
■ This equipment must be assembled and
installed on the customer’s tractor by the Woods
dealer. Dealer must thoroughly inspect equipment
and complete each item on the PRE-DELIVERY
CHECK LIST, DELIVERY CHECK LIST, and PRODUCT REGISTRATION from the loader manual
before equipment is released to the customer.
NOTICE
■ Clean threaded holes in the tractor chassis
thoroughly, using a tap of the proper size. Paint,
rust, or debris in the threads may not permit cap
screws to be installed and tightened correctly.
NOTE: On TNA models the tip of the exhaust
pipe will have to be removed and a weather cap
installed. See page 6 for installation instructions.
3. Set the tractor wheels to the manufacturer’s
widest recommended spacing. Refer to the
tractor operator’s manual.
4 Mount Installation
MAN0041 (Rev. 4/4/2008)
Install Right and Left Rear Mounts
9
5
9
7
9
8
9
5
9
8
9
7
6
5
1. Attach right rear mount (1) to tractor.
2. Secure using one cap screw (7) and hardened flat
washer (9) in the top hole.
3. Secure to bottom holes using two cap screws (8)
and hardened flat washers (9).
4. Secure to forward holes using two cap screws (5)
and hardened flat washers (9).
5. Repeat steps to install left rear mount (2). See
Figure 2.
6. Tighten all hardware to specifications listed on
page 6.
1. 1000468 Right rear mount
2. 1000469 Left rear mount
5. 307553 M20 x 2.5P x 50 mm HHCS
7. 1001377 M20 x 2.5P x 40 mm HHCS
8. 21413 M20 x 2.5P x 70 mm HHCS
9. 57798 3/4 Hardened flat washer.
Figure 1. Right Rear Mount Installed
Figure 2. Left Rear Mount Installed
Install Grill Guard (Optional)
1. Install grill guard (4) to front of tractor chassis,
using four cap screws (5) and lock washers (6) as
shown.
2. Torque hardware to specifications given on
page 6.
4. 40449 Grill guard
5. 307553 M20 x 2.5P x 50 mm HHCS
6. 21531 M20 Lock washer
MAN0041 (Rev.4/4/2008)
Figure 3. Grill Guard Installed
Mount Installation 5
Torque Hardware
TORQUE SPECIFICATIONS
Ref. Cap Screw Qty Wrench
Size
Required Torque
7 M20 x 2.5P x 40 mm 2 30 mm 244 lbs-ft. (330 N-m)
5 M20 x 2.5P x 50 mm 8 30 mm 244 lbs-ft. (330 N-m)
8 M20 x 2.5P x 70 mm 4 30 mm 244 lbs-ft. (330 N-m)
DP7
Forward
DP8
Torque all hardware to specifications listed below.
Install Weather Cap on Exhaust Pipe
NOTE: After the hydraulics and loader are install on
the tractor, check the clearance between the top of
the exhaust pipe and the loader boom when the
loader is raised. If there is interference, a weather cap
will need to be installed.
NOTICE
■ Check torque value of mount hardware after
10 hours of operation and again after every 50
hours of operation.
1. Remove exhaust pipe from the tractor. Save
hardware for later use.
2. Remove approximately 6-inches from the top of
the exhaust pipe.
3. Attach exhaust pipe to the tractor. Make sure that
the support flange on the exhaust pipe is between
the tractor and the support bracket as shown in
page 6. Secure using hardware previously
removed.
4. Attach weather cap to the top of the exhaust pipe
with supplied hardware. Position cap hinge to the
rear. See Figure 5. Weather cap is included in the
loader mount kit.
Figure 4. Exhaust Pipe Reinstalled
6 Mount Installation
Figure 5. Weather Cap Installed
MAN0041 (Rev. 4/4/2008)
HOSE KIT INSTALLATION
WARNING
WARNING
Keep hands and body away from pressurized
lines. Use paper or cardboard, not hands or other
body parts to check for leaks. Wear safety goggles.
Hydraulic fluid under pressure can easily penetrate
skin and will cause serious injury or death.
Make sure that all operating and service personnel know that if hydraulic fluid penetrates skin, it
must be surgically removed as soon as possible by
a doctor familiar with this form of injury or gangrene, serious injury, or death will result. CONTACT A PHYSICIAN IMMEDIATELY IF FLUID
ENTERS SKIN OR EYES. DO NOT DELAY.
Air in hydraulic systems can cause erratic operation and allows loads or equipment components
to drop unexpectedly. When connecting equipment
or hoses or performing any hydraulic maintenance,
purge any air in hydraulic system by operating all
hydraulic functions several times. Do this before
putting into service or allowing anyone to
approach the equipment.
Protective hose sleeves must cover all hydraulic hoses within 20 inches of the operator and be
secured onto metal hose fittings. Replace hoses or
sleeves if damaged or if protective sleeve cannot
be properly positioned or secured.
Make sure all hydraulic hoses, fittings, and
valves are in good condition and not leaking before
starting power unit or using equipment. Check and
route hoses carefully to prevent damage. Hoses
must not be twisted, bent sharply, kinked, frayed,
pinched, or come into contact with any moving
parts. Operate moveable components through full
operational range to check clearances. Replace
any damaged hoses immediately.
58025 Hose Kit Installation - - - - - - - - - - - - - - Page 7
46945 Hose Kit Installation- - - - - - - - - - - - - - Page 11
1010460 Hose Kit Installation - - - - - - - - - - - - Page 16
1023577 Hose Kit Installation - - - - - - - - - - - - Page 19
1023584 Hose Kit Installation - - - - - - - - - - - - Page 22
1023583 Hose Kit Installation - - - - - - - - - - - - Page 24
58025 HOSE KIT
General Description
These set up instructions are for operating the 1020,
1027 loader using the tractor hydraulic remote control
levers. To use this hydraulic connection the tractor
must be equipped with either two hydraulic levers or a
joystick control and four tractor hydraulic couplers as
shown (Figure 5).
Hydraulic quick couplers for connection to tractor are
NOT INCLUDED with hose kits, but are available as
service parts.
NOTE: After the hydraulics and loader are installed
on the tractor, check the clearance between the top of
the exhaust pipe and the loader boom when the
loader is raised. If there is interference, a weather cap
will need to be installed. See Page 6 for installation
instructions.
Figure 6. Connections to Tractor Hydraulic Couplers
(Typical)
MAN0041 (Rev. 4/4/2008)
Hydraulic Installation 7
58025 Hose Kit
Assemble and Route Hoses
1. Attach a 90-degree elbow (2) and male quick cou-
pler (3) to each loader supply hose (1).
2. Connect loader supply hoses to loader feedlines
as shown in Figure 7.
3. Route hydraulic hoses along loader mount, under
the right side of operator's platform, and over the
rear axle. See Figure 8.
NOTE: Hoses must be routed so that they are not
pinched, bent sharply, or chafed during operation.
Hoses must not interfere with any tractor control
operation or contact any moving parts.
1. 53670 Hose, 150" x 3/4 JICM x 3/4 JICM
2. 313053 Elbow, 3/4 JICF x 1/2 NPTM 90°
3. -------- Quick coupler, Male (not supplied)
Figure 7. Loader Feedline Connection
8 Hydraulic Installation
Figure 8. Hose Routing (Typical Installation)
MAN0041 (Rev. 4/4/2008)
58025 Hose Kit
B
D
A
C
CM2683
Connect Hoses to Tractor
1. Connect hoses to the tractor hydraulic couplers
as shown in Figure 9.
Install Hose Hangers
1. Install hose hangers beneath the tractor chassis.
Figure 9. Hose Connection to Tractor
Hydraulic Couplers (Typical)
NOTE: For forward hanger, use hardware provided in kit; for rearward hanger, use tractor hardware.
2. Route hoses through hose hangers as shown and
attach lock pins to retain hoses.
3. Torque hardware to 15 lbs.-ft.
6. 30577 M8 x 1.25P x 25 mm HHCS
7. 2472 5/16 Lock washer
8. 58033 Hose hanger
9. 58047 1/4 x 2-1/2 Lock pin
Figure 10. Hose Hangers Installed
Figure 11. Hose Hanger Installation
MAN0041 (Rev. 4/4/2008)
Hydraulic Installation 9
58025 Hose Kit
CM1570
Control 2
Control 1
DP1
● Control 1, Handle forward - Boom down
● Control 1, Handle back - Boom up
● Control 2, Handle forward - Dump bucket
or attachment
● Control 2, Handle back - Rollback bucket
or attachment
Verify Control Movements
1. Mount loader to tractor: Remove mount pins
from loader uprights. Align tractor with loader and
slowly drive tractor into loader. Shut off tractor.
2. Connect loader feedline hoses to tractor remote
control couplers. See Figure 9.
3. Comply with all safety rules and start the tractor.
4. Mount loader to tractor by activating bucket
cylinders to raise or lower the loader uprights into
the loader mounts. Slowly advance tractor
forward, activating appropriate cylinders to
engage loader completely into mounts. Insert
mounting pins to secure loader.
5. Check that all hydraulic control lever positions
operate the loader movements correctly as
shown in Figure 12.
6. If loader movements do not respond correctly,
shut off tractor, relieve pressure, and reconnect
properly. Loader control movements must be
correct before proceeding.
7. Once all loader functions are correct, start the
tractor and operate the loader to check for leaks.
Purge any remaining air from the hydraulic
system and check oil level.
8. When hose routings and correct loader
operations are verified, identify each circuit by
placing a matching colored band around the male
and female quick couplers. The color-coded
bands will make reinstallation easier when the
loader is removed from tractor.
9. Be sure that adequate slack is left in the hoses so
they can move as the loader moves through its
full range of motion.
10. Attach the plastic tie straps (included in kit) every
20-inches around the hoses to keep them tightly
bundled and away from contact with the ground
or other moving parts on the tractor or loader.
11. Before operating the loader, make sure that the
Pre-Delivery, Delivery, and Pre-Operation
Checklists from the Operator section in the
Loader Operator’s Manual have been completed.
Figure 12. Tractor Hydraulic Control Levers
10 Hydraulic Installation
MAN0041 (Rev. 4/4/2008)
46945 HOSE KIT
DP2
General Description
These set up instructions are for operating the 1020,
1027 loader using single lever control valve mounted
to the loader rear mount as shown in Figure 13. To
use this hydraulic connection the hoses must be connected between the control valve and the tractor
hydraulic system located at the rear of the tractor.
NOTE: After the hydraulics and loader are install on
the tractor, check the clearance between the top of
the exhaust pipe and the loader boom when the
loader is raised. If there is interference, a weather cap
will need to be installed. See Page 6 for installation
instructions.
NOTICE
■ If hydraulic lines are not connected as shown
in this manual, the control valve may be damaged.
A blocked outlet (RETURN) or improper hose connection will cause pressurized oil to enter the
return circuit and damage the valve.
Figure 13. Control Valve Installed
Adjust Control Valve
The control valve comes standard with two OUT
ports. One at the lower left corner and one at the
upper right corner. The port at the lower left is shipped
with a 3/4 JICM x 7/8 O-ring adapter installed. The
port at the upper right is shipped with a 7/8 O-ring
plug.
Remove plug installed in the upper right port. Remove
adapter from lower left port. Install plug in lower left
port and adapter in upper right port. Control valve
should have IN, OUT and PBY ports arranged as
shown in Figure 14.
Attach control valve and bracket to loader mount
before proceeding.
Install Hose Guide
1. Attach hose guide (7) to the outer hole on the
bracket in front to the brake peddle.
2. Secure into place using cap screw (8) as shown
in Figure 15. Torque to 30 lbs.-ft. using a 16mm
wrench.
Figure 14. Correct Control Valve Arrangement
7. 54305 Hose guide
8. 307203 M10 x 1.25P x 35 mm HHCS
MAN0041 (Rev. 4/4/2008)
Figure 15. Hose Guide Installed
Hydraulic Installation 11
46945 Hose Kit
PRESSURE
PBY
RETURN
DP3
Attach Hoses to Control Valve
NOTICE
■ If hydraulic lines are not connected as shown
in the mount installation manual or tractor manual, the loader control valve may be damaged. A
blocked outlet (RETURN) or improper hose connection will cause pressurized oil to enter the
return circuit and damage the valve or the tractor
hydraulic system.
1. Attach 90° end of hoses (2) to the IN, OUT, and
PBY ports on the control valve.
2. Route hoses over hose guide (as shown in Figure
15), under right side of platform, and over right
rear axle.
2. 46947 Hose, 120” x 3/4 JICF x 7/8 JICF
Figure 16. Control Valve Hose Connections
Install Hydraulic Fittings and Hoses
1. Locate the hydraulic ports on the rear of the trac-
tor as shown in Figure 17.
2. Remove tube and fittings from the PBY,
PRESSURE, and RETURN ports.
Figure 17. Tractor Hydraulic Connections
12 Hydraulic Installation
MAN0041 (Rev. 4/4/2008)
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