Woods Equipment L59A-3, L306A-3 User Manual
ROTARY MOWER
L59A-3
L306A-3
For use on International Harvester
A, Super A, 100, 130 & 140
15148
Rev. 2/9/2007
Tested. Proven. Unbeatable.
TO THE DEALER:
®
Assembly and proper installation of this product is the responsibility of the Woods
and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual
are completed before releasing equipment to the owner.
The dealer must complete the Product Registration included with the Operator’s Manual. The customer must sign the
registration which certifies that all Dealer Check List items have been completed. The dealer is to return the prepaid
postage portion to Woods, give one copy to the customer, and retain one copy. Failure to complete and return this
card does not diminish customer’s warranty rights.
TO THE OWNER:
Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and
safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become
acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be
obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in
the United States and Canada call 1-800-319-6637.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and
satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified.
Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary
tools and equipment to handle all your needs.
Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for
safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces
provided:
dealer. Read manual instructions
Model: _______________________________ Date of Purchase: _____________________
Serial Number: (see Safety Decal section for location) ____________________________________
Provide this information to your dealer to obtain correct repair parts.
Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to
equipment. The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a
triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety.
2 Introduction
Gen’l (Rev. 2/5/2007)
TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
DEALER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
DEALER CHECK LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 46
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . INSIDE BACK COVER
!
LEA EL INSTRUCTIVO!
Si no lee Ingles, pida ayuda a
alguien que si lo lea para que le
traduzca las medidas de seguridad.
15148 (Rev. 2/9/2007)
Introduction 3
SPECIFICATIONS
MODEL L59A-3 L306A-3
Cutting Width 60" 72"
Cutting Height Range 1-1/2" - 4-1/4" 1-1/2" - 4-1/4"
Blade Speed (RPM) 2,786 2,173
Blade Tip Speed (feet per minute) 14,770 13,938
Blade Spindles 3 3
Number of Blades 3 3
Caster Wheels Optional Optional
Caster Size 3" x 8-1/2" 3-1/4" x 10-1/2"
Mower Frame Thickness 7 GA 7 GA
GENERAL INFORMATION
The purpose of this manual is to assist you in operating
and maintaining your mower. Read it carefully. It furnishes information and instructions that will help you
achieve years of dependable performance. These
instructions have been compiled from extensive field
experience and engineering data. Some information
may be general in nature, due to unknown and varying
operating conditions. However, through experience
and these instructions, you should be able to develop
procedures suitable to your particular situation.
WARNING
■ Some illustrations in this manual show the
mower with safety shields removed to provide a
better view. The mower should never be operated
with any safety shielding removed.
The illustrations and data used in this manual were current at the time of printing. However, due to possible
inline production changes, your machine may vary
slightly in detail. We reserve the right to redesign and
change the machines as may be necessary without
notification.
Throughout this manual, references are made to right
and left directions. These are determined by standing
behind the tractor facing the direction of forward travel.
Blade rotation is counter-clockwise as viewed from the
top of the mower.
4 Introduction
15148 (Rev. 2/9/2007)
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Safety is a primary concern in the design and
manufacture of our products. Unfortunately, our
efforts to provide safe equipment can be wiped
out by an operator’s single careless act.
In addition to the design and configuration of
equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of
personnel involved in the operation, transport,
maintenance, and storage of equipment.
It has been said, “The best safety device is an
informed, careful operator.” We ask you to be
that kind of operator.
TRAINING
Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information. (Replacement manuals and safety decals are available from
your dealer. To locate your nearest dealer, check
the Dealer Locator at www.WoodsEquipment.com,
or in the United States and Canada call 1-800-319-
6637.) Failure to follow instructions or safety rules
can result in serious injury or death.
If you do not understand any part of this manual
and need assistance, see your dealer.
Know your controls and how to stop engine and
attachment quickly in an emergency.
Operators must be instructed in and be capable
of the safe operation of the equipment, its attachments, and all controls. Do not allow anyone to
operate this equipment without proper instructions.
Never allow children or untrained persons to
operate equipment.
PREPARATION
Check that all hardware is properly installed.
Always tighten to torque chart specifications
unless instructed otherwise in this manual.
Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
Make sure attachment is properly secured,
adjusted, and in good operating condition.
Remove accumulated debris from this equipment, power unit, and engine to avoid fire hazard.
Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section for
location.)
Make sure shields and guards are properly
installed and in good condition. Replace if damaged.
Inspect and clear area of stones, branches, or
other hard objects that might be thrown, causing
injury or damage.
OPERATION
You may not be able to stop the tractor safely if
the clutch or brake pedal mechanisms are improperly adjusted, allowing them to contact mower
components.
When the mower lift stops are installed as
instructed in this manual, properly adjusted clutch
and brake pedal mechanisms will not contact
mower components. You should frequently check
that the tractor clutch and brake pedal mechanisms
are in adjustment.
If the clutch or brake pedal mechanisms can
contact mower components, do not put mower into
service until properly adjusted.
Do not put mower into service unless discharge
chute is installed and in good condition. Replace if
damaged.
Keep bystanders away from equipment.
Do not operate or transport equipment while
under the influence of alcohol or drugs.
Never direct discharge toward people, animals,
or property.
Operate only in daylight or good artificial light.
Keep hands, feet, hair, and clothing away from
equipment while engine is running. Stay clear of all
moving parts.
Always comply with all state and local lighting
and marking requirements.
Never allow riders on power unit or attachment.
Always sit in power unit seat when operating
controls or starting engine. Place transmission in
neutral, engage brake, and ensure all other controls are disengaged before starting power unit
engine.
Look down and to the rear and make sure area
is clear before operating in reverse.
Do not operate or transport on steep slopes.
L59A-3 & L306A-3 Safety Rules (Rev. 1/12/2007)
Safety 5
S
AFETY RULE
S
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Do not stop, start, or change directions suddenly on slopes.
Use extreme care and reduce ground speed on
slopes and rough terrain.
Watch for hidden hazards on the terrain during
operation.
Stop power unit and equipment immediately
upon striking an obstruction. Turn off engine,
remove key, inspect, and repair any damage before
resuming operation.
TRANSPORTATION
Always comply with all state and local lighting
and marking requirements.
Never allow riders on power unit or attachment.
Do not operate PTO during transport.
Watch for hidden hazards on the terrain.
Do not operate or transport on steep slopes.
Do not operate auxiliary hydraulics during
transport.
Do not operate or transport equipment while
under the influence of alcohol or drugs.
MAINTENANCE
Before dismounting power unit or performing
any service or maintenance, follow these steps:
disengage power to equipment, lower the 3-point
hitch and all raised components to the ground,
operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key,
and unfasten seat belt.
Do not modify or alter or permit anyone else to
modify or alter the equipment or any of its components in any way.
Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
Never go underneath equipment (lowered to the
ground or raised) unless it is properly blocked and
secured. Never place any part of the body under-
neath equipment or between moveable parts even
when the engine has been turned off. Hydraulic
system leak down, hydraulic system failures,
mechanical failures, or movement of control levers
can cause equipment to drop or rotate unexpectedly and cause severe injury or death. Follow Operator's Manual instructions for working underneath
and blocking requirements or have work done by a
qualified dealer.
Make sure attachment is properly secured,
adjusted, and in good operating condition.
Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
Make certain all movement of equipment components has stopped before approaching for service.
Frequently check blades. They should be sharp,
free of nicks and cracks, and securely fastened.
Do not handle blades with bare hands. Careless
or improper handling may result in serious injury.
Your dealer can supply genuine replacement
blades. Substitute blades may not meet original
equipment specifications and may be dangerous.
Tighten all bolts, nuts, and screws to torque
chart specifications. Check that all cotter pins are
installed securely to ensure equipment is in a safe
condition before putting unit into service.
Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section for
location.)
Make sure shields and guards are properly
installed and in good condition. Replace if damaged.
Wear gloves when installing belt. Be careful to
prevent fingers from being caught between belt
and pulley.
STORAGE
Block equipment securely for storage.
Keep children and bystanders away from stor-
age area.
6 Safety
L59A-3 & L306A-3 Safety Rules (Rev. 1/12/2007)
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
3 - Serial Number Plate
MODEL NO. SER IAL NO.
1 - 25505
Replace Immediately If Damaged!
Woods Equipment Company
Oregon, Illinois, U.S.A.
4 - 18869
DANGER
SHIELD MISSING
DO NOT OPERATE - PUT SHIELD ON
18869-B
2 - 53425
DANGER
ROTATING BLADES AND
THROWN OBJECTS
Do not put hands or feet under or into mower when
engine is running.
Before mowing, clear area of objects that may be
thrown by blade.
Keep bystanders away.
Keep discharge chute and guards in place and in good
condition.
BLADE CONTACT OR THROWN OBJECTS CAN
CAUSE SERIOUS INJURY OR DEATH.
53425-B
15148 (Rev. 2/9/2007)
Safety 7
OPERATION
ADJUSTMENTS
A WARNING
■ Do not allow children or unqualified persons to
operate equipment.
■ Keep bystanders away from equipment while it
is in operation.
■ Before working underneath, block mower
securely. Hydraulic system leak down and failure of
mechanical or hydraulic system can cause equipment to drop.
■ Keep all persons away from operator control
area while performing adjustments, service or
maintenance.
A CAUTION
■ Stop mower and tractor immediately upon
striking an obstruction. Turn off engine, remove
key, inspect and repair any damage before resuming operation.
■ Alway wear relatively tight and belted clothing
to avoid entanglement in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hands, hearing and head.
These mowers are manufactured for use on many tractors. Some components may be standard or optional
on some mountings. Therefore, some equipment
described in this manual may not apply to your mower.
Woods L59 and L306 mowers are designed for lawn or
grass mowing, not for rough conditions or heavy weed
mowing.
They are equipped with suction-type blades for best
results in lawn mowing. Optional low-suction blades
are available. Refer to Optional Equipment section for
details.
Cutting Height Adjustment
NOTICE
■ Avoid very low cutting heights. Striking the
ground with blades produces one of the most damaging shock loads a mower can encounter and, if
this happens repeatedly, will cause damage to the
mower and drive.
Mower cutting height is raised and lowered with a manual or hydraulic lift. It may be adjusted using optional
caster wheels, push bar and channel arm settings.
With Lift Chains
Refer to Figure 17
hole lift lug (11) to make sure the lift is in its highest
position before any part of the mower or casters is
within 1/4" of tractor bottom. Improper chain adjustment will result in damage to the lift mechanism, mower
and/or tractor.
When the lift chain is adjusted, cut off any excess to
prevent it from becoming entangled.
With Optional Casters
On L59, adjustment is made by placing axle in upper
and lower hole in yoke, or by moving spacers to top or
bottom of pivot shaft.
On L306, the caster arm has five holes for adjustment.
Cutting height is adjusted by changing adjustment
bracket hole alignment with caster arm.
Whenever adjustments are made with casters, carefully raise mower to ensure casters do not come in contact with any part of the tractor. Should any interference
occur, readjust lift chains.
,
page 23. Adjust lift chain (8) in key-
Recommended mowing speed for most conditions is
from two to five mph.
The safe operation of this mower is the responsibility of
the operator. The operator should be familiar with the
mower, tractor and all safety practices before starting
operation. Read the safety information on page 5
through page 7.
8 Operation
NOTICE
■ Too much slack will allow chain to drag on
drive belt. Proper lower quadrant stop setting is
important.
■ Always raise mower off casters when backing
up and turning at the same time to prevent casters
from locking up on front tractor tires.
■ Whenever adjustments are made, carefully
raise mower to ensure casters do not come in contact with any part of the tractor.
15148 (Rev. 2/9/2007)
Side Skid Adjustment
When properly adjusted, side skids are designed to
carry mower over uneven ground to minimize scalping.
Set side skids 1/2" above ground after cutting height
has been established. This should allow skids to clear
level ground but hit when passing over rough or
uneven areas. Take into consideration that when casters are used, they will sink into the turf. Adjust skids to
carry mower when casters drop into depressions.
Never operate with full weight of mower on side skids
constantly.
Figure 1. Attitude Adjustment
STARTING AND STOPPING MOWER
NOTICE
Mower Attitude
Position front of mower level with or slightly below the
rear. Mowing with the front end high will produce
ragged cuts with a scalloped look, excessive shredding
and will require extra power. See instructions in
Optional Equipment section, page 26, when using leaf
mulcher.
Adjustment
For best mowing results, dimension “A” should not be
more than 1/2" higher, and never lower, than dimension
“B”.
Dimension “B” is set by adjusting casters or lift chains.
Dimension “A” is set by raising or lowering push channel arms in idler bracket.
NOTICE
■ Any adjustment to either dimension “A” or “B”
will require adjustment to the other.
Check cutting height and attitude by placing a straightedge along the outside edge of mower frame as shown
in Figure 1.
Measure from bottom edge of straightedge at the front
and rear at least 32" apart. The front measurement
should be approximately 1/2" lower than the rear.
To determine cutting height, it is necessary to subtract
the distance the blade is below the mower frame from
the front measurement. On the L59, the blade is 4-5/8"
below the mower frame. On the L306, it is 4-7/8" below.
When checking cutting height, be sure to take measurements on both sides of mower. Make sure mower
is level from side-to-side using these measurements.
When changes are made to cutting height or attitude,
be sure to check belt alignment and tension.
NOTICE
■ Improper belt alignment or tension can cause
premature belt failure.
■ Mower vibration tends to loosen bolts during
operation. All hardware should be checked regularly to maintain proper torque. It is a good practice
to check mower before each operation to ensure all
hardware is secure.
Power for operating the mower is supplied from the
tractor power-take-off (PTO). Refer to your tractor manual for instructions for engaging and disengaging the
PTO. Always operate engine at full rated PTO rpm.
Learn how to stop tractor and mower quickly in case of
an emergency.
Should mower become plugged, causing belt to slip for
over two seconds, raise mower just enough to clear
plug and continue running for at least two minutes,
allowing pulleys to cool. Stopping the mower with belt
in contact with a very hot pulley will bake and ruin belt.
Do not raise mower higher than necessary; this will
reduce the risk of thrown objects.
A WARNING
■ A minimum 20% of tractor and equipment
weight must be on tractor front wheels with mower
in transport position. Without this weight, tractor
could tip over causing personal injury or death.
The weight may be attained with front wheel
weights, ballast in tires or front tractor weights.
When attaining the minimum 20% weight on the
front wheels, you must not exceed the Roll Over
Protection Structure (ROPS) weight certification.
Weigh the tractor and equipment. Do not estimate.
PRE-OPERATION CHECK LIST
(Owner Responsibility)
____ Review and follow safety rules and safety
decals on page 5 through page 7.
____ Do not operate mower unless discharge
chute or side shield is installed.
____ Check that mower is properly and securely
attached to tractor.
15148 (Rev. 2/9/2007)
Operation 9
____ Check to ensure blades are sharp and
secure and cutting edge is positioned to lead
in a counter-clockwise rotation.
____ Check that all hardware is properly installed
and secured.
____ Check to ensure spindles and caster wheels
are lubricated.
____ Clear area to be mowed of debris that could
be picked up and thrown by mower.
____ Check mower cutting height and attitude
adjustment.
____ Check that all shields and guards are prop-
erly installed and in good condition.
____ Place tractor PTO and transmission in neu-
tral before attempting to start engine.
____ Raise mower carefully and check to be sure
it does not come in contact with bottom of
tractor.
____ Check belt tension; refer to page 25 for
instructions.
TRANSPORTING
A WARNING
■ Do not operate tractor PTO during transport.
When engaging tractor PTO, the engine rpm should
always be low. Once engaged and ready to start mowing, raise PTO speed to full rpm and maintain throughout cutting operation.
The condition of the terrain to be cut will determine the
smoothness of final results. For best results, mower
blades should be kept sharp at all times and the platform as level as possible. When mower blades show
excessive wear, they should be replaced.
MOWING TECHNIQUES
Mowing Speed
Proper ground speed for mowing will depend on the
height, type and density of grass to be cut.
Normally, ground speed will range from two to five
miles per hour. Tall dense grass should be mowed at
low speeds, while thin medium-height grass can be cut
at a faster ground speed.
Always operate PTO at full rpm when mowing. This is
necessary to maintain proper blade speed to produce a
clean cut.
Under certain seasonal conditions, front tractor tires or
casters may roll some grasses down and prevent them
from being cut to the same height as the surrounding
area. When this occurs, reduce tractor ground speed.
The slower speed will permit grasses to at least partially rebound and be cut.
COMMENCING MOWING
A DANGER
■ Do not operate mower unless either discharge
chute or side shield is installed.
A WARNING
■ Never direct discharge toward anyone.
A side shield and discharge chute are provided for the
left side. The side shield should be used for normal
mowing. Use the discharge chute to replace the side
shield in very heavy material.
A CAUTION
■ Stop mower and tractor immediately upon
striking an obstruction. Turn off engine, remove
key, inspect and repair any damage before resuming operation.
Under some conditions, the grasses will not rebound
enough to be cut evenly, resulting in an uneven
appearance. In general, lower mowing heights give a
more even cut with less tendency to leave tire tracks.
Mowing Tips
Extremely tall grass should be mowed twice. Raise
mower for first pass. Then lower to desired height for
second pass and cut at 90° to the first pass.
Remember, sharp blades produce cleaner cuts and
use less power.
Before mowing, analyze the area to determine the best
mowing procedure. Consider the height and type of
grass and the terrain type (hilly, level or rough).
When using the discharge chute, mow with uncut grass
to the right. This will distribute the clippings over the cut
area. Discharging clippings over uncut grass will cause
a build-up and may prevent uniform cutting.
10 Operation
15148 (Rev. 2/9/2007)
Figure 2. Mowing Pattern
For a professional touch in large open areas, try the
mowing pattern in Figure 2. Make two or three passes
counter-clockwise to discharge clippings away from
bordering objects. Then cut the lawn in half by mowing
down the center. Turn clockwise (to the right) at each
end of area over grass previously mowed.
NOTES
Plan your mowing pattern to travel straight forward
whenever possible.
It is better to mow grass more often rather that too
short. Short grass deteriorates rapidly in hot weather
and invites weed growth during growing seasons. Follow local recommendations for the suitable cutting
height in your area.
Uneven Terrain
A WARNING
■ Do not operate on steep slopes.
■ Do not shop, start or change directions sud-
denly on slopes.
■ Use extreme care and reduce ground speed on
slopes and rough terrain.
■ Watch for hidden hazards on the terrain during
operation.
The addition of rear tractor weight or liquid ballast in
rear tires will increase tractor stability.
Pass diagonally through sharp dips and avoid sharp
drops to prevent “hanging up” the tractor and mower.
Practice will improve your skills in maneuvering rough
terrain.
15148 (Rev. 2/9/2007)
Operation 11
OWNER SERVICE
The information in this section is written for operators
who possess basic mechanical skills. Should you need
help, your dealer has trained service technicians available. For your protection, read and follow all safety
information in this manual.
A WARNING
■ Before working underneath, block mower
securely. Hydraulic system leak down and failure of
mechanical or hydraulic system can cause equipment to drop.
■ Keep all persons away from operator control
area while performing adjustments, service or
maintenance.
Figure 3. Spindle Lubrication
A CAUTION
■ Always wear relatively tight and belted clothing
to avoid entanglement in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hands, hearing and head.
LUBRICATION
Do not let excess grease collect on or around parts,
particularly when operating in sandy areas. The
accompanying illustrations show lubrication points.
Lubrication intervals are based on normal operating
conditions. Severe or unusual conditions may require
more frequent lubrication.
Use a lithium grease of #2 consistency with a MOLY
(molybdenum disulfide) additive for all locations. Be
sure to clean fittings thoroughly before attaching
grease gun. When applied according to the lubrication
chart, one good pump of most guns is sufficient.
Spindle Lubrication
There are grease zerks on each of the three blade
spindles. They are accessible without shield removal.
Grease each spindle every 24 hours of operation with a
good grade light-to-medium grease gun.
NOTICE
■ Do not over-grease spindles. Excess grease
could be transferred to the belt and cause slippage
or premature failure.
Caster Lubrication
Lubricate the caster pivot and caster wheel every eight
hours of operation.
Figure 4. Caster Lubrication
BLADE SERVICING
Inspect blades before each use to determine that they
are securely fastened and in good condition. Replace
any blade that is bent, excessively nicked, worn, or has
any other damage. Small nicks can be ground out
when sharpening.
12 Owner Service
15148 (Rev. 2/9/2007)
Sharpening
NOTICE
■ When sharpening blades, be sure to balance
them. Unbalanced blades will cause excessive
vibration which can damage blade spindle bearings. Vibration may also cause structural cracks in
mower housing.
Position blade. Be sure cutting edge is positioned to
lead in counter-clockwise rotation, as viewed from top
of mower.
Install flat washer, cup washers and bolt. Torque bolt to
170 lbs-ft.
Excessive blade slippage can cause the cup washers
to burn and lose their clamping force. If this happens,
the cup washers must be replaced.
Figure 5. Blade Sharpening
Remove blades. Always sharpen both ends at the
same time to maintain balance. Follow the original
sharpening pattern. Do not sharpen blade to a razor
edge. Leave from 1/32" to 1/16" blunt edge. Do not
sharpen backside.
A CAUTION
■ Your dealer can supply genuine replacement
blades. Substitute blades may not meet original
equipment specifications and may be dangerous.
Removal and Installation
Wedge a block of wood between blade and mower
housing, or install blade wrench over spindle pulley
bolts to prevent spindle from rotating while removing
bolts. Loosen the Nylok blade bolt, which has
threads
L59 Removal
Remove the bolt, two cup washers, flat washers and
blade. The shoulder washer will not normally come off
the machine unless intentionally removed.
.
left hand
1. Blade Wrench
2. Shoulder Washer
3. Blade
4. Flat Washer
5. Cup Washer
6. Bolt (special,
Figure 6. Blade Assembly
L306 Removal
Remove bolt, special heat-treated washer, sleeve, cup
washers, shim washer, blade, blade stop and clutch
disc. The shoulder washer will not normally come off
the machine unless intentionally removed.
left hand threads
)
L59 Installation
Install shoulder washer (if removed) small end up.
15148 (Rev. 2/9/2007)
Owner Service 13
The L306 mower blades have friction clutch discs. The
clutch is designed to slip only when striking a solid
object. If slippage occurs during normal mowing, it may
be necessary to add a thin shim washer over sleeve.
Belt Replacement
One of the major causes of belt failure is improper
installation. Before a new belt is installed, check pulley
shafts and bearings for wear. Check pulley grooves for
cleanliness. Make sure spindles turn freely and without
wobble.
If grooves require cleaning, moisten a cloth with a nonflammable, non-toxic degreasing agent or commercial
detergent and water.
Avoid excessive force during installation.
Do not use tools to pry belt into pulley groove. Do not
roll belt over pulleys to install. This can cause hidden
damage and premature belt failure.
Refer to Assembly instructions section, page 20, for
belt installation.
CLEANING
1. Blade Wrench
2. Shoulder Washer
3. Clutch Disc
4. Blade Stop
5. Blade
6. Shim Washer
7. Cup Washers
8. Sleeve
9. Washer (special)
10. Bolt (special,
Figure 7. Blade Assembly L306
L306 Installation
Assemble shoulder washer (small end up, if removed),
clutch disc, blade stop and blade. Ensure cutting edge
is positioned to lead in counter-clockwise rotation, as
viewed from top of mower.
Position shim under blade. Install cup washers sleeve,
special heat-treated washer, and special Nylok bolt.
Shims should be added to blade installation to leave
approximately 1/32" cup in the cup washers when
blade bolt is torqued to 170 lbs-ft.
Excessive blade slipping can cause the cup washers to
burn and lose their clamping force. If this happens, the
cup washers must be replaced.
left hand threads
)
After Each Use
● Remove large debris such as clumps of dirt, grass,
crop residue, etc. from machine.
● Inspect machine and replace worn or damaged
parts.
● Replace any safety decals that are missing or not
readable.
Periodically or Before Extended Storage
● Clean large debris such as clumps of dirt, grass,
crop residue, etc. from machine.
● Remove the remainder using a low-pressure water
spray.
1. Be careful when spraying near scratched or torn
safety decals or near edges of decals as water
spray can peel decal off surface.
2. Be careful when spraying near chipped or
scratched paint as water spray can lift paint.
3. If a pressure washer is used, follow the advice
of the pressure washer manufacturer.
● Inspect machine and replace worn or damaged
parts.
● Sand down scratches and the edges of areas of
missing paint and coat with Woods spray paint of
matching color (purchase from your Woods
dealer).
● Replace any safety decals that are missing or not
readable (supplied free by your Woods dealer).
See Safety Decals section for location drawing.
14 Owner Service
15148 (Rev. 2/9/2007)
DEALER SERVICE
The information in this section is written for dealer service personnel. The repair described herein requires
special skills and tools. If your shop is not properly
equipped or your mechanics are not properly trained in
this type of repair, you may be time and money ahead
to replace complete assemblies.
A WARNING
■ Before working underneath, block mower
securely. Hydraulic system leak down and failure of
mechanical or hydraulic system can cause equipment to drop.
■ Keep all persons away from operator control
area while performing adjustments, service or
maintenance.
A CAUTION
■ Always wear relatively tight and belted clothing
to avoid entanglement in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hands, hearing and head.
BLADE SPINDLE REPAIR
positions from side to side. Use care to prevent housing damage.
Permatex 3D Aviation Form-A-Gasket
recommended as a sealant for spindle repair.
®
or equivalent is
Disassembly
Drive spring pin (5) out of spindle shaft (9). Support
spindle in a press and push shaft (9) down through
housing (2). Remove seals from housings. Remove
bearing cups from housings. Remove bearing cone
from spindle shaft.
Assembly
Bearing cups and cones are designed to work together.
It is important to position them so bearing cone taper
mates with bearing cup taper.
Lubricate new cups (7) with a light oil. Place them in
spindle housing (2) so they will mate with cones (6).
Seat cups (7) against machined shoulder of housing
with a press or by placing a large soft drift on the flat lip
and driving them into housing.
Place bottom bearing cone (6) onto spindle shaft (9)
with taper up. Seat on bottom shoulder of shaft with a
press.
Removal
Remove blade from spindle. Remove belt shield.
Remove belt from pulleys.
Disassemble split taper bushing (located on top of pulley) by removing the two bolts and inserting them into
the threaded holes in bushing flange. Tighten bolts
alternately to remove split taper bushing. Remove key
and pulley.
Remove four bolts attaching spindle to mower frame
and remove spindle.
Repair Tips
As a reference point, the grease fitting is in the top portion of spindle housing.
To minimize wear, bearing cups, cones and sleeves are
press fit to shaft and will require a press of similar
device for removal.
When disassembling, support housing casting to prevent damage. Remove bearing cups by placing a
punch in housing slots and driving out. Alternate punch
Insert shaft and bearing cone assembly through bottom
of housing (2). Fill housing cavity with a lithium grease
of #2 consistency with a MOLY (molybdenum disulfide)
additive.
Place top cone (6) on shaft (9), taper down.
Apply a thin coat of Permatex
sleeve (4) will seat.
Insert sleeve (4) on shaft (9) and press sleeve and
bearing onto shaft until all bearing free play is removed
and there is a slight drag (similar to adjusting the front
wheel bearings on an automobile). Check by spinning
spindle. It should turn freely.
Be careful not to overtighten bearings. Proper bearing
adjustment is essential to good bearing life.
Should you overtighten bearings, hold spindle housing
and rap spindle shaft with a lead hammer to loosen
bearings. Readjust bearings until proper setting is
obtained.
®
to shaft area where
NOTICE
■ Improper positioning of seals can cause seal
failure.
15148 (Rev. 2/9/2007)
Dealer Service 15
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