Wolf 815897 Installation

815897

Wolf Gas Cooktop-3 LP High Altitude Conversion Kit

818164 / Rev A / December, 2010Page 1 of 2

CONTAINS: QTY DESCRIPTION

1 Orifice, 15K Burner
2 6-Lobe Screws

QTY

DESCRIPTION

1 High Altitude Conversion Label
1 High Altitude Conversion Instructions

INST

ALLATION PROCEDURE:

15,000 Btu/hr Orifice Replacement

1. Remove the two T-15, 6-Lobe screws from the
15,000 Btu/hr burner. (See Figure 1)

2. Once screws are removed, gently lift up on burner
head. Using a needle nose pliers unplug
Electrode and set this aside (placing inside orifice
holder helps to keep it in correct relative position).

3. Set burner head aside.

NOTES:

• For use on models CT30G/S - LP, CT30G/P - LP, CT36G/S - LP, CT36G/P - LP

• These instructions pertain to the conversion of the above listed conventional LP Gas Wolf Cooktop to a high

altitude unit - anything between 8,600 and 10,250 feet above sea level.

• Some units may not contain all the burners combinations this package contains conversion components and

information for.

THIS CONVERSION KIT MUST BE INSTALLED BY A QUALIFIED SERVICE TECHNICIAN IN ACCORDANCE
WITH THESE INSTRUCTIONS AND ALL APPLICABLE LOCAL CODES AND REQUIREMENTS. IF THESE
INSTRUCTIONS ARE NOT FOLLOWED AS WRITTEN A FIRE, EXPLOSION OR PRODUCTION CARBON
MONOXIDE COULD OCCUR CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR DEATH! THE CON­VERSION IS NOT COMPLETE UNTIL THE APPLIANCE IS CHECKED FOR PROPER OPERATION AS SPEC­IFIED IN THESE INSTRUCTIONS.

TOOLS NEEDED: T-15 Torx Driver, 7mm Nut Driver, Torque Wrench – inch/lbs, Needle-nose Pliers

BEFORE PROCEEDING, SHUT OFF GAS SUPPLY TO APPLIANCE BEFORE DISCONNECTING ELECTRI­CAL POWER!

Figure 1. Burner Removal

T-15 6-Lobe Screws

815897

Wolf Gas Cooktop-3 LP High Altitude Conversion Kit

818164 / Rev A / December, 2010Page 2 of 2

Figure 2.

4. Using the 7mm nut driver, remove the main orifice
and set aside (See Figure 2).

5. Replace the 15,000 Btu/hr main orifice, stamped
119, with orifice stamped 105 from package.

6. Re-assemble the burner head by plugging in the

electrode and inserting the burner back into the jet
holder

NOTE: Watch that the electrode wire does not
get caught between the burner and the jet holder.
Also make sure the burner is sitting down com­pletely. You may need to pull forward slightly to
allow the electrode bracket to clear the burner
pan.

7. New screws are available in the package if need­ed. Tighten down the burner head screws to 24
inch-lbs.

Flame Characteristics:

The flame produced by the burner should be a quiet,
blue flame, exhibiting no lifting or blowing. The follow­ing illustration shows a desirable flame.

Figure 3 shows a desirable flame.

No modifications should need to be made to the
flame, but if the burner is not exhibiting a proper flame
and modifications need to be made, the CO level
should be monitored at all times during modification.

Ignition System:

If the unit is operating properly after conversion, the
burners should ignite within 4 seconds of the gas flow­ing out of the burner ports. If the flame is extin­guished, the unit should also automatically re-ignite
within 4 seconds. When the burner is operating cor­rectly, with a proper, hard flame, the unit should not be
sparking.

Leak Testing:

With all orifices converted, apply soapy water to all
joints and fittings. Turn on all burners and check thor­oughly for leaks. Then turn off all the burners and
recheck for leaks.

Labels:

Once installation of all orifices is complete, and all the
appropriate tests have been satisfied, fill out all appli­cable information and affix the High Altitude Gas
Cooktop Rating Label as close as possible to the
existing rating plate.

Figure 3.

Main Orifice

NORMAL HARD FLAME