Wolf 815897 Installation

Page 1
815897
Wolf Gas Cooktop-3 LP High Altitude Conversion Kit
818164 / Rev A / December, 2010Page 1 of 2
CONTAINS: QTY DESCRIPTION
1 Orifice, 15K Burner 2 6-Lobe Screws
QTY
DESCRIPTION
INST
ALLATION PROCEDURE:
15,000 Btu/hr Orifice Replacement
1. Remove the two T-15, 6-Lobe screws from the 15,000 Btu/hr burner. (See Figure 1)
2. Once screws are removed, gently lift up on burner head. Using a needle nose pliers unplug Electrode and set this aside (placing inside orifice holder helps to keep it in correct relative position).
3. Set burner head aside.
NOTES:
• For use on models CT30G/S - LP, CT30G/P - LP, CT36G/S - LP, CT36G/P - LP
• These instructions pertain to the conversion of the above listed conventional LP Gas Wolf Cooktop to a high
altitude unit - anything between 8,600 and 10,250 feet above sea level.
• Some units may not contain all the burners combinations this package contains conversion components and
information for.
THIS CONVERSION KIT MUST BE INSTALLED BY A QUALIFIED SERVICE TECHNICIAN IN ACCORDANCE WITH THESE INSTRUCTIONS AND ALL APPLICABLE LOCAL CODES AND REQUIREMENTS. IF THESE INSTRUCTIONS ARE NOT FOLLOWED AS WRITTEN A FIRE, EXPLOSION OR PRODUCTION CARBON MONOXIDE COULD OCCUR CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR DEATH! THE CON­VERSION IS NOT COMPLETE UNTIL THE APPLIANCE IS CHECKED FOR PROPER OPERATION AS SPEC­IFIED IN THESE INSTRUCTIONS.
TOOLS NEEDED: T-15 Torx Driver, 7mm Nut Driver, Torque Wrench – inch/lbs, Needle-nose Pliers
BEFORE PROCEEDING, SHUT OFF GAS SUPPLY TO APPLIANCE BEFORE DISCONNECTING ELECTRI­CAL POWER!
Figure 1. Burner Removal
T-15 6-Lobe Screws
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815897
Wolf Gas Cooktop-3 LP High Altitude Conversion Kit
818164 / Rev A / December, 2010Page 2 of 2
Figure 2.
4. Using the 7mm nut driver, remove the main orifice and set aside (See Figure 2).
5. Replace the 15,000 Btu/hr main orifice, stamped 119, with orifice stamped 105 from package.
6. Re-assemble the burner head by plugging in the
electrode and inserting the burner back into the jet holder
NOTE: Watch that the electrode wire does not get caught between the burner and the jet holder. Also make sure the burner is sitting down com­pletely. You may need to pull forward slightly to allow the electrode bracket to clear the burner pan.
7. New screws are available in the package if need­ed. Tighten down the burner head screws to 24 inch-lbs.
Flame Characteristics:
The flame produced by the burner should be a quiet, blue flame, exhibiting no lifting or blowing. The follow­ing illustration shows a desirable flame.
Figure 3 shows a desirable flame.
No modifications should need to be made to the flame, but if the burner is not exhibiting a proper flame and modifications need to be made, the CO level should be monitored at all times during modification.
Ignition System:
If the unit is operating properly after conversion, the burners should ignite within 4 seconds of the gas flow­ing out of the burner ports. If the flame is extin­guished, the unit should also automatically re-ignite within 4 seconds. When the burner is operating cor­rectly, with a proper, hard flame, the unit should not be sparking.
Leak Testing:
With all orifices converted, apply soapy water to all joints and fittings. Turn on all burners and check thor­oughly for leaks. Then turn off all the burners and recheck for leaks.
Labels:
Once installation of all orifices is complete, and all the appropriate tests have been satisfied, fill out all appli­cable information and affix the High Altitude Gas Cooktop Rating Label as close as possible to the existing rating plate.
Figure 3.
Main Orifice
NORMAL HARD FLAME
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