Wilton ESP1100 Operating Instructions & Service Manual

Operating Instructions

& Service Parts Manual

Hydraulic

Strut Cutter

# ESP1100

Record purchase information for quick reference:

427 New Sanford Road

LaVergne, Tennessee 37086

Ph.: 800-373-8206

www.wiltontools.com

WILTON

Manual No. M-ESP1100

Edition 2

04/2017

Copyright © 2017 WILTON

1.0 IMPORTANT SAFETY INSTRUCTIONS

WARNING – To reduce risk of injury:

1. Read and understand all warnings posted on
the tool and in this manual. Failure to comply
with all of these warnings may c ause serious
injury.

2. Do not use this strut cutter for other than its
intended use.

3. Replace warning labels if they become
obscured or removed.

4. Make sure the Wilton Strut Cutter is properly
supported by the rods or handle pieces, so
that it will not tip over during use.

5. Keep ground or floor around the tool
uncluttered and free of scrap material, oil and
grease. Wear non-slip footwear.

6. Always wear protective eye wear when
operating machinery. Eye wear shall be
impact resistant, protective safety glasses
with side shields which comply with ANSI
Z87.1 specifications. Use of eye wear which
does not comply with ANSI Z87.1
specifications could result in severe injury
from breakage of eye protection.

7. Wear gloves when handling steel work pieces
to prevent possible injury from sharp edges.

8. Keep hands away from cutting area during
operation.

9. CALIFORNIA PROPOSITION 65 WARNING:
This product contains chemicals known to the
State of California to cause cancer, or birth
defects or other reproductive harm.

10. Thi s product, when used for welding, cutting,
or working with metal, produces fumes,
gases, or dusts which contain chemicals
known to the State of California to cause birth
defects and, in some cases, cancer.
(California Health and Safety Code Section

25249.5 et seq.)

11. Always inspect the Strut Cutter before use.
Check for misalignment of moving parts,
binding of moving parts, breakage of parts,
mounting and any other conditions that may
affect the tool’s operation. If damage is found,
repair the tool immediately or replace it.

12. Disconnect from power/hydraulic source
before performing any maintenance or
cleaning.

13. Have tool serviced only by qualified
personnel, using authorized replacement
parts.

14. Provide for adequate space surrounding work
area and sufficient lighting.

15. Do not use this tool while tired or under the
influence of drugs, alcohol or medication.

16. Keep bystanders, especially children, away
from the area while using the tool.

17. Give your work undivided attention. Looking
around, carrying on a conversation and
“horse-play” are careless acts that can result
in serious injury.

18. Maintain a balanced stance at all times. Do
not overreach while performing the work.

19. Do not use power tools in damp or wet
location, or expose them to rain.

Familiarize yourself with the following safety notices used in this manual:

This means that if precautions are not heeded, it may result in serious, or even

fatal, injury.

This means that if precautions are not heeded, it may result in minor injury and/or

possible tool damage.

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WILTON Strut Cutter

2.0 About this tool

The WILTON Strut Cutter is a portable hydraulic t ool designed to quickly cut common U.S. manufactured
brand struts in 12-, 14-, and 16-gauge mild steel. A single set of blades will provide thousands of clean,
even cuts, eliminating the need for deburri ng. Cont act WILTON for special appl ication bl ade and hydraulic
sets. This product has been designed and constructed to provide consistent long-term operation, if used in
accordance with instructions as set forth in this document. NOTE: This tool is not designed for use with
fiberglass, aluminum, or stainl ess st eel struts.

Register your product using the mail-in card provi ded, or regi st er onl ine:
http://www.wiltontools.com/us/en/service-and-support/warranty/registration/

3.0 About this manual

This manual covers operation and maintenance procedures for the WILTON Strut Cutter. It contains
instructions on setup, safety precautions, general operating procedures, maintenance instructions and parts
breakdown.

If there are questions or comments, please contact your local supplier or WILTON. WILTON can also be
reached at our web site: www.wiltontools.com.

Retain this manual for future reference. If the tool transfers ownership, the manual should accompany it.

4.0 Specifications

Model Wilton Strut Cutter

Stock number ESP1100
Cutting cycle 3 seconds
Required power supply (not provided) 10,000 PSI hydraulic

Standard die set
Maximum capacity 12 gauge mild steel

Cylinder linear force 25 tons
Cylinder stroke 1 in. (25.4 mm)
Main unit material 7075-T651 Black anodized aluminum
Bade set material S7 heat treated steel
Recommended hydraulic fluid (not provided) ASTM 215, or equivalent
Assembled dimensions with handle (LxWxH) 17 x 5.5 x 13 in. (431.8 x 139.7 x 330.2 mm)
Shipping dimensions (LxWxH) 18 x 15 x 9 in. (8.1 x 6.8 x 4 kg)
Net weight 63.5 lb. (28.8 kg)
Shipping weight 67 lb. (30.4 kg)

L = length, W = width, H = height

Deep strut 1-5/8 x 1-5/8 in. (41.3 x 41.3 mm)
Shallow strut 1-5/8 x 13/16 in. (41.3 x 20.6 mm)

Table 1

The specifications in this manual were current at time of publication, but because of our policy of continuous
improvement, Wilton reserves the right to change specifications at any time and without prior notice, without
incurring obligations.

WILTON

3

Read and understand the

entire contents of this manual before
attempting setup or operation of the Strut
Cutter. Failure to comply may cause serious
injury.

5.0 Setup and Assembly

5.1 Shipping contents

See Figure 1.
1 Main unit with hydraulic cylinder and

coupling
1 Collapsible handle system
1 Material rest assembly
1 Back stop assembly
1 Blade set (installed on main unit)
7 Star knobs
2 Guide rods 16 in.
1 Instructions and parts manual
1 Product registration card

Remove all contents from shipping carton, and
check for shipping damage or missing parts. If
either of these is discovered, contact your dealer
or Wilton at the phone number on the cover.

To install handle assembly for carrying, place pins
of long and short handles into holes on main unit,
as shown in Figure 1. Slide knurled collar past ball
plunger onto opposite handle to secure. Reverse
procedure to collapse handle assembly.

For supports during cutting of lighter gauge
(16ga.) material, position handle pieces on
opposite sides as shown in Figure 2. Install knobs
securely and tighten hex nuts against main unit to
prevent knobs from backing out.

Supports must be used while

operating the Wilton Strut Cutter, to prevent
unit from tipping.

Figure 1: contents

5.2 Handle system

The handle system can be used for carrying the
main unit (Figure 1), or as supports during cutting
(Figure 2).

Figure 2: handles used as supports

5.3 Support rods

For cutting heavier 14- or 12-gauge struts, or for
cutting multiple pieces to the same length:

1. Slide material rest onto the two rods, and
insert rods through holes in main unit, as
shown in Figure 3. Position material rest
about 6 to 8 inches from, and perpendicular
to, the cutting die.

2. Adjust height of material rest guide block
(1/4-inch hex wrench required) to allow
smooth, straight line entry into cutting die.
Insert strut through cutting die to test the
adjustment. When satisfied, securely tighten
screws and knobs.

3. For making multiple cuts to identical length,
install back stop (see Figure 3). Measure
from surface of cutting die to back stop; then
add 3/4-inch (19mm) for final cut length.

4

WILTON Strut Cutter