Wilton A3816, A5816, A5818, A3818 User Manual

Operating Instructions — Parts Manual
15-Inch Vari-Speed Drill Press
Models: A5816, A5818, A3816, A3818
Manufactured after Serial No. 807137 Part No.
5507564
Revision B6
WMH Tool Group, Inc. 2420 Vantage Dr. Elgin, IL 60123 Ph: 847-649-3010 Fax:
847-851-1144
Table of Contents
Cover Page.......................................................................................................................... 1
General Specifications....................................................................................................... 4
Operating Precautions....................................................................................................... 5
Set-up and Operation......................................................................................................... 7
Maintenance........................................................................................................................ 9
Wiring Diagrams............................................................................................................... 10
Troubleshooting ................................................................................................................11
Replacement Parts ........................................................................................................... 12
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General Specifications

The Wilton 15-Inch Vari-Speed Drill Presses, Models A5816, A5818, A5836, and A5838 provide drilling speeds from 400 to 5,000 rpm. Simple handwheel adjustment sets the speeds with an LED speed display on the faceplate of the machine.
Wilton's 15-inch vari-speed drill press provides a solid base for drilling and offers a wide range of spindle speeds. The large quill provides greater accuracy. The large worktable provides the operator with room to work and ample support for the workpiece. The drill press has a 3-inch diameter column for head and table support. The 15-Inch Vari-Speed Drill Press is equipped with a standard table raiser.
Specifications
Model............................ A5816 ..................... A5818....................... A5836 .......................A5838
A3816 A3818 A3836 A3838
Type .............................. Floor Model............. Floor Model .............. Bench Model ............. Bench Model
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Motor:
Motor Speed (rpm) .... 1,725 rpm................ 1,725 rpm ................. 1,725 rpm..................1,725 rpm
HP ............................. 1 HP ........................ 3 HP ......................... 1 HP ..........................3 HP
Power Rating............. 1 Ph, 115/220V........ 3 Ph, 220/440V......... 1 Ph, 115/220V .........3 Ph, 220/440V
Spindle speed (rpm) ...... 400 to 5,000rpm...... 400 to 5,000 rpm ...... 400 to 5,000 rpm....... 400 to 5,000rpm
Capacity:
Cast iron.................... up to 5/8-in. ............. up to 5/8-in. .............. up to 5/8-in. .............. up to 5/8-in.
Steel .......................... up to 1/2-in. ............. up to 1/2-in. .............. up to 1/2-in...............up to 1/2-in.
Drills to center ............... 15 in. ....................... 15 in. ........................ 15 in. .........................15 in.
Quill diameter ................ 2-1/4 in. ................... 2-1/4 in. .................... 2-1/4 in......................2-1/4 in.
Quill travel ..................... 6 in. ......................... 6 in. .......................... 6 in. ...........................6 in.
Spindle taper ................. #2 MorseTaper ........ #2 MorseTaper ......... #2 MorseTaper .......... #2 MorseTaper
Dimensions:
Table (overall)............ 15-1/4 x 17-3/4 in. ... 15-1/4 x 17-3/4 in. .... 15-1/4 x 17-3/4 in. .....15-1/4 x 17-3/4 in.
Table (working area).. 12-1/2 x 14-1/2 in. ... 12-1/2 x 14-1/2 in. .... 12-1/2 x 14-1/2 in. .....12-1/2 x 14-1/2 in.
T-slot ......................... 1/2-in....................... 1/2-in. ....................... 1/2-in.........................1/2-in.
Spindle to table.......... 41 in. ....................... 41 in. ........................ 41 in. .........................41 in.
Spindle to base .......... 47-1/2 in. ................. 47-1/2 in. .................. 47-1/2 in. ...................47-1/2 in.
Overall height ............ 67-1/2 in. .................67-1/2 in.
- Misuse of this machine can cause serious injury.
- For safety, machine must be set up, used and serviced properly.
- Read, understand and follow instructions in the Operating Instructions and Parts Manual which was shipped with your machine.
supply while servicing.
- Always follow instructions in Operating Instruc­tions and Parts Manual when changing accessory tools or parts.
- Never modify the machine without consulting Wilton Corporation.
You—the stationary power tool user—
When setting up machine:
- Always avoid using machine in damp or poorly lighted work areas.
- Always be sure the machine support is securely anchored to the floor or the work bench.
When using machine:
- Always wear safety glasses with side shields (See ANSI Z87.1)
- Never wear loose clothing or jewelry.
- Never overreach—you may slip and fall.
When servicing machine:
- Always disconnect the machine from its electrical
hold the key to safety.
Read and follow these simple rules for best results and full benefits from your machine. Used properly, Wilton’s machinery is among the best in design and safety. However, any machine used improperly can be rendered inefficient and unsafe. It is absolutely mandatory that those who use our products be properly trained in how to use them correctly. They should read and understand the Operating Instruc­tions and Parts Manual as well as all labels affixed to the machine. Failure in following all of these warnings can cause serious injuries.
Machinery general safety warnings
1. Always wear protective eye wear when operat-
ing machinery. Eye wear shall be impact resis­tant, protective safety glasses with side shields which comply with ANSI Z87.1 specifications. Use of eye wear which does not comply with ANSI Z87.1 specifications could result in severe injury from breakage of eye protection.
2. Wear proper apparel. No loose clothing or
jewelry which can get caught in moving parts. Rubber soled footwear is recommended for best footing.
3. Do not overreach. Failure to maintain proper
working position can cause you to fall into the machine or cause your clothing to get caught — pulling you into the machine.
4. Keep guards in place and in proper working
order. Do not operate the machine with guards removed.
5. Avoid dangerous working environments. Do not
use stationary machine tools in wet or damp locations. Keep work areas clean and well lit.
6. Avoid accidental starts by being sure the start
switch is “OFF” before plugging in the machine.
7. Never leave the machine running while unat-
tended. Machine shall be shut off whenever it is not in operation.
8. Disconnect electrical power before servicing.
Whenever changing accessories or general maintenance is done on the machine, electrical
power to the machine must be disconnected before work is done.
9. Maintain all machine tools with care. Follow all maintenance instructions for lubricating and the changing of accessories. No attempt shall be made to modify or have makeshift repairs done to the machine. This not only voids the warranty but also renders the machine unsafe.
10. Machinery must be anchored to the floor.
11 . Secure work. Use clamps or a vise to hold work,
when practical. It is safer than using your hands and it frees both hands to operate the machine.
12. Never brush away chips with machine in opera­tion.
13. Keep work area clean. Cluttered areas invite accidents.
14. Remove adjusting keys and wrenches before turning machine on.
15. Use the right tool. Don’t force a tool or attachment to do a job it was not designed for.
16. Use only recommended accessories and follow manufacturers instructions pertaining to them.
17. Keep hands in sight and clear of all moving parts and cutting surfaces.
18. All visitors should be kept at a safe distance from the work area. Make workshop completely safe by using padlocks, master switches, or by removing starter keys.
19. Know the tool you are using — its application, limitations, and potential hazards.
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General electrical cautions
The drill press should be grounded in accordance with the National Electrical Code and local codes and ordinances. This work should be done by a qualified electrician. The drill press should be grounded to protect the user from electrical shock.
Wire sizes
Caution: for circuits which are far away from the
electrical service box, the wire size must be increased in order to deliver ample voltage to the motor. To minimize power losses and to prevent motor overheating and burnout, the use of wire sizes for branch circuits or electrical extension cords according to the following table is recommended.
AWG (American wire gauge) number
Conductor length 240 volt lines 120 volt lines 0-50 feet No. 14 No. 14
50-100 feet No. 14 No. 12 Over 100 feet No. 12 No. 8
Safety Instructions for Drill Presses
1. All work shall be secured using either clamps or a vise to the drill press table. It is unsafe to use your hands to hold any workpiece being drilled.
2. Drill press head and table shall be securely locked to the column before operating the drill press. This must always be checked prior to starting the machine.
3. Always use the correct tooling. Tooling shall always be maintained and properly sharpened. All tooling must be run at the proper speeds and feeds as they apply to the job. Use only recommended accessories and follow those manufacturers instruc­tions pertaining to them. Tooling shall be not be forced in to any workpiece but fed according to the
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proper specifications. Failure to follow these instruc­tions will not only ruin the tooling as well as the machine, but can cause serious injury.
4. Never brush away any chips while the machine is in operation. All clean up should be done when the machine is stopped.
5. Keep hands in sight. Do not put hands or fingers around, on, or below any rotating cutting tools. Leather safety gloves should be used when handling any sharp objects or cutting tools. See Figure A.
6. Always wear protective eye wear when operating, servicing or adjusting machinery. Eyewear shall be impact resistant, protective safety glasses with side shields complying with ANSI Z87.1 specifications. Use of the eye wear which does not comply with ANSI Z87.1 specifications could result in severe injury from breakage of eye protection. See Figure B.
7. When drilling in material which causes dust, a dust mask shall be worn. See Figure C.
8. Avoid contact with coolant, especially guarding the eyes.
9. Non-slip footwear and safety shoes are recom­mended. See Figure D.
10. Wear ear protectors (plugs or muffs) during extended periods of operation. See Figure E.
A B C
D E
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