Wilton 2221VS User Manual

Operating Instructions — Parts Manual
20-Inch VS Drill Press
Models: 2221VS, 2223VS, 2232AC, 2234AC
Serial Number 201001 and greater
WHM TOOL GROUP
2420 Vantage Drive Elgin, Illinois 60124 Part No. 5510374
Ph.: 800-274-6848 Revision D6 08/06 www.wmhtoolgroup.com Copyright © WMH Tool Group
Table of Contents
Cover Page....................................................................................................... 1
General Specifications ...................................................................................... 4
Operating Precautions ...................................................................................... 5
Operation and Set-up ........................................................................................ 7
Operating Controls ............................................................................................ 8
Maintenance ................................................................................................... 10
Machine Adjustments ...................................................................................... 11
Wiring Diagram ............................................................................................... 13
Troubleshooting............................................................................................... 15
Accessories .................................................................................................... 16
Replacement Parts.......................................................................................... 17
3
General Specifications
The Wilton 20 Inch Variable Speed Drill presses Models 2221VS, 2223VS, 2232AC, and 2234AC are available in manual speed control or inverter speed control configuration. Electrical power options are single-phase, 115 and 220 volts, or 3-phase, 440 volts.
Specifications
Manual Speed Control Models Inverter Speed Control Models
2221VS 2223VS 2232AC 2234AC
Drilling Capacity
Cast Iron .............................................. 1-1/4 In. ................. 1-1/4 In. ....................1-1/2 In. ................. 1-1/2 In.
Steel .................................................... 1 In. ....................... 1 In. ..........................1-3/8 In. ................. 1-3/8 In.
Spindle to Table (Max.) ................................. 32-3/8 In. ............... 32-3/8 In. .................. 32-3/8 In. ............... 32-3/8 In.
Spindle to Base (Max.) ................................ 44-1/2 In. ............... 44-1/2 In. ..................44-1/2 In. ............... 44-1/2 In.
Spindle to Column (Max.) ............................ 10-7/16 In. ............. 10-7/16 In. ................ 10-7/16 In. ............. 10-7/16 In.
Motor
Rating .................................................. 2 hp, 1-Phase ........ 2 hp, 3-Phase .......... 2 hp, 3-Phase .......2 hp, 3-Phase
Voltage ................................................ 115/220 V .............. 220/440V ..................220V...................... 440V
Pre-wired Voltage ................................ 115 V ..................... 220V ........................220V ...................... 440V
T-Slots (Table/Base)
Number ............................................... 2............................ 2 ..............................2 ............................ 2
Size ..................................................... 5/8 In. .................... 5/8 In. ....................... 5/8 In. .................... 5/8 In.
Column Diameter ........................................ 4-1/2 In. ................. 4-1/2 In. .................... 4-1/2 In. ................. 4-1/2 In.
Spindle
Travel .................................................. 6 In. ....................... 6 In. .......................... 6 In. ....................... 6 In.
Taper ................................................... MT-3 ...................... MT-3.........................MT-3 ......................MT-3
RPM (Variable) .................................... 300-2000 ............... 300-2000 .................. 65-2000 ................. 65-2000
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Quill
Diameter ............................................. 3 In. ....................... 3 In. ..........................3 In. ....................... 3 In.
Travel .................................................. 6 in. ....................... 6 in. .......................... 6 in. ....................... 6 in.
Table
Overall ................................................. 22x18-3/4 In. .......... 22x18-3/4 In. ............22x18-3/4 In. .......... 22x18-3/4 In.
Working Surface .................................. 18-1/8x14-3/4 ........ 18-1/8x14-3/4 ...........18-1/8x14-3/4 ........ 18-1/8x14-3/4
Travel .................................................. 32-3/8 In. ............... 32-3/8 In. .................. 32-3/8 In. ............... 32-3/8 In.
Base
Overall ................................................. 26x19 In. ................ 26x19 In. ..................26x19 In. ................ 26x19 In.
Working Surface .................................. 15-1/4x12-1/16 ...... 15-1/4x12-1/16 ......... 15-1/4x12-1/16 ...... 15-1/4x12-1/16
Overall Dimensions
Length ................................................. 34-1/4 In. ............... 34-1/4 In. .................. 36-5/8 In. ............... 36-5/8 In.
Width ................................................... 27 In. ..................... 27 In. ........................27 In. ..................... 27 In.
Height .................................................. 77-1/4 In. ............... 77-1/4 In. ..................82-1/4 In. ............... 82-1/4 In.
Weight
Net ...................................................... 715 lbs.(325 kgs) ... 715 lbs.(325 kgs) .....715 lbs.(325 kgs) ... 715 lbs.(325 kgs)
Gross .................................................. 803 lbs.(365 kgs)... 803 lbs.(365 kgs) .....792 lbs.(360 kgs) ... 792 lbs.(360 kgs)
1. All work shall be secured using either clamps or a vise to the drill press table. It is unsafe to use your hands to hold any workpiece being drilled.
- Misuse of this machine can cause serious injury.
- For safety, machine must be set up, used and serviced properly.
- Read, understand and follow instructions in the Operating Instructions and Parts Manual which was shipped with your machine.
supply while servicing.
- Always follow instructions in Operating Instructions and Parts Manual when changing accessory tools or parts.
- Never modify the machine without consulting Wilton Corporation.
When setting up machine:
- Always avoid using machine in damp or poorly lighted work areas.
- Always be sure the machine support is securely anchored to the floor or the work bench.
When using machine:
- Always wear safety glasses with side shields (See ANSI Z87.1)
- Never wear loose clothing or jewelry.
- Never overreach—you may slip and fall.
When servicing machine:
- Always disconnect the machine from its electrical
You—the stationary power tool user— hold the key to safety.
Read and follow these simple rules for best results and full benefits from your machine. Used properly, Wilton’s machinery is among the best in design and safety. However, any machine used improperly can be rendered inefficient and unsafe. It is absolutely mandatory that those who use our products be properly trained in how to use them correctly. They should read and understand the Operating Instruc­tions and Parts Manual as well as all labels affixed to the machine. Failure in following all of these warnings can cause serious injuries.
Machinery general safety warnings
1. Always wear protective eye wear when operating
machinery. Eye wear shall be impact resistant, protective safety glasses with side shields which comply with ANSI Z87.1 specifications. Use of eye wear which does not comply with ANSI Z87.1 specifications could result in severe injury from breakage of eye protection.
2. Wear proper apparel. No loose clothing or
jewelry which can get caught in moving parts. Rubber soled footwear is recommended for best footing.
3. Do not overreach. Failure to maintain proper
working position can cause you to fall into the machine or cause your clothing to get caught — pulling you into the machine.
4. Keep guards in place and in proper working
order. Do not operate the machine with guards removed.
5. Avoid dangerous working environments. Do not
use stationary machine tools in wet or damp locations. Keep work areas clean and well lit.
6. Avoid accidental starts by being sure the start
switch is “OFF” before plugging in the machine.
7. Never leave the machine running while unat-
tended. Machine shall be shut off whenever it is not in operation.
8. Disconnect electrical power before servicing.
Whenever changing accessories or general maintenance is done on the machine, electrical
9. Maintain all machine tools with care. Follow all
10. Machinery must be anchored to the floor.
11. Secure work. Use clamps or a vise to hold work,
12. Never brush away chips while the machine is in
13. Keep work area clean. Cluttered areas invite
14. Remove adjusting keys and wrenches before
15. Use the right tool. Don’t force a tool or attach-
16. Use only recommended accessories and follow
17. Keep hands in sight and clear of all moving parts
18. All visitors should be kept at a safe distance from
19. Know the tool you are using — its application,
power to the machine must be disconnected before work is done.
maintenance instructions for lubricating and the changing of accessories. No attempt shall be made to modify or have makeshift repairs done to the machine. This not only voids the warranty but also renders the machine unsafe.
when practical. It is safer than using your hands and it frees both hands to operate the machine.
operation.
accidents.
turning machine on.
ment to do a job it was not designed for.
manufacturers instructions pertaining to them.
and cutting surfaces.
the work area. Make workshop completely safe by using padlocks, master switches, or by removing starter keys.
limitations, and potential hazards.
5
General electrical cautions
This drill press should be grounded in accordance with the National Electrical Code and local codes and ordinances. This work should be done by a qualified electrician. The saw should be grounded to protect the user from electrical shock.
Wire sizes
Caution: for circuits which are far away from the electrical service box, the wire size must be increased in
order to deliver ample voltage to the motor. To minimize power losses and to prevent motor overheating and burnout, the use of wire sizes for branch circuits or electrical extension cords according to the following table is recommended.
AWG (American wire gauge) number
Conductor length 240 volt lines 120 volt lines
0-50 feet No. 14 No. 14 50-100 feet No. 14 No. 12 Over 100 feet No. 12 No.8
Safety Instructions for Drill Presses
handling any sharp objects or cutting tools. See
2. Drill press head and table shall be securely locked to the column before operating the drill press. This must always be checked prior to starting the machine.
3. Always use the correct tooling. Tooling shall always be maintained and properly sharpened. All tooling must be run at the proper speeds and feeds as they apply to the job. Use only recommended accessories and follow those manufacturers instruc­tions pertaining to them. Tooling shall be not be forced in to any workpiece but fed according to the proper specifications. Failure to follow these instructions will not only ruin the tooling as well as the machine, but can cause serious injury.
Figure A.
6. Always wear protective eye wear when operating, servicing or adjusting machinery. Eyewear shall be impact resistant, protective safety glasses with side shields complying with ANSI Z87.1 specifications. Use of the eye wear which does not comply with ANSI Z87.1 specifications could result in severe injury from breakage of eye protection. Figure B.
7. When drilling in material which causes dust, a dust mask shall be worn. See Figure C.
8. Avoid contact with coolant, especially guarding the eyes.
4. Never brush away any chips while the machine
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is in operation. All clean up should be done when the machine is stopped.
5. Keep hands in sight. Do not put hands or fingers around, on, or below any rotating cutting tools. Leather safety gloves should be used when
A B C
9. Non-slip footwear and safety shoes are recom­mended. See Figure D.
10. Wear ear protectors (plugs or muffs) during extended periods of operation. See Figure E.
D E
Introduction
This manual includes operating and maintenance instructions for the Wilton Model 2221VS, 2223VS, 2232AC and 2234AC Variable Speed Drill Presses. This manual also includes parts listings and illustra­tions of replaceable parts.
Operation and Set-up
Securing the Base
Wilton Model 2221VS and 2223VS drill presses feature manual speed control. Models 2232AC and 2234AC have inverter speed control. This manual contains procedures for both speed control versions. The manual provides separate instructions when differences in operation and maintenance exist.
Refer to Figures 1 and 2 for key features of the drill press.
Control Panel
Speed Adjustment Handwheel
Switch
Depth Indicator
Spindle
Electrical Enclosure (hidden, far side)
Drill Head
Head Clamping Nuts (2)
Drive Motor
Spindle Handle
Column
The base of the drill press has four mounting slots; two slots on both sides of the base. The drill press should be level and rest solidly on the floor. Place shims under the four mounting slots in the base as needed to level the drill press.
When securing the base to the floor, apply even torque to the fasteners to prevent distortion of the base.
Drive Motor
Control Panel
Speed Shift Lever
Head Clamping
Depth Indicator
Spindle
Nuts (2)
Electrical Enclosure
Column
Figure 1: Drill Press Features (Manual Speed Control Model)
Work Table
Base
Mounting Slots (4)
Figure 2: Drill Press Features (Inverter Speed Control Model)
Spindle Handle
Work Table
Base
Mounting Slots (4)
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Raising the Drill Head and Table
The drill press is shipped with the table and drill head supported by wooden blocks near the bottom of the column.
The head is raised to the operating position using a strap and hoist, then secured to the column by tighening the hex cap screw . The table is raised to the desired position using the crank handle.
Electrical Connection
Refer to the Wiring Diagram section for wiring information.
A selector switch is provided at the left side of the drill head. The two-position switch is used to start and stop the drive motor.
Speed Control Handle
CAUTION: TO AVOID DAMAGE TO THE SPEED ADJUSTMENT MECHANISM, THE DRIVE MOTOR MUST BE OPERATING BEFORE ATTEMPTING TO ADJUST THE SPEED SETTING.
Models 2221VS (manual control) and 2232AC (inverter control) are pre-wired for 115 volts. Models 2223VS (manual control) and 2234AC (inverter control) are pre-wired for 220 volts.
Connection of electrical power should be made by a qualified electrician. Observe local electrical codes when connecting the machine.
Operating Controls
(Refer to Figures 3, 4, and 5)
Manual Speed Control -
A speed control handle is provided on the front of the head. The handle is turned clockwise to increase spindle speed and counterclockwise to reduce speed. To set the speed, the speed control handle is turned until the pointer is at the desired speed.
Inverter Speed Control - Models 2232 and 2234 (Refer to Figure 2)
Front Panel
The front panel is mounted on the front of the drill head. The panel contains all the controls required to operate the drill press. There are additional controls
Models 2221VS and 2223VS (See Figure 3)
Speed
Spindle Selector Switch
A three-position selector switch is provided at the left side of the drill head. It is used to select spindle rota­tion: reverse (REV), off (OFF), and forward (FWD).
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Speed Control Hand Wheel
CAUTION: TO AVOID DAMAGE TO THE SPEED
ADJUSTMENT MECHANISM, THE DRIVE MOTOR MUST BE OPERATING BEFORE ATTEMPTING TO ADJUST THE SPEED SETTING.
Control Handwheel
A speed control hand wheel is provided on the left front of the head (refer to Figure 3 for location). The handle is turned clockwise to increase spindle speed and counterclockwise to educe speed. To set the speed, the speed control handle is turned until the pointer on the front panel is at the desired speed.
Speed Indicator
An LED spindle speed indicator is provided on the front panel. The LED indicates speeds from 300 to 2000 rpm.
Drive Motor Switch
Figure 3: Control Panel (Manual Speed Control)
Inverter Speed Control ­Models 2232AC and 2234AC
Spindle On Pushbutton Switch
The SPINDLE ON pushbutton (green) is used to start the drive motor. To stop the motor, the pushbutton is pressed (the switch toggles on and off).
(See Figure 4)
Drilling Speed Chart
A DRILLING SPEED CHART is provided on the front panel. The chart can be used to select the speed required for various drill sizes (0.196 inch to 1.000 inch — 5 mm to 25 mm) and materials (steel, cast iron, aluminum, and copper). The chart defines spindle speeds from 300 to 3000 RPM.
Emergency Stop Pushbutton Switch
The mushroom-shaped EMG. STOP pushbutton switch provides a quick means of stopping the drive motor.
Inverter On Indicator
The INVERTER ON light (red) indicates that the inverter is powered up.
RPM Display
The spindle speed display shows the spindle rpm selected by the spindle control knob (below).
Spindle Speed Knob
The SPINDLE SPEED knob is used to set the desired spindle speed. The speed indicator to the right of the SPINDLE SPEED knob displays the spindle speed setting.
Emergency Stop Pushbutton Switch
Inverter On Light
RPM Display
Depth Indicator All Models (See Figure 5)
A drilling depth indicator is provided on the front of the drill head. The indicator can be set for depths up to 6.5 inches (16.5 mm). A knurled knob is provided at the at the front, underside of the head. Before starting the motor, set the end of the drill against the surface into which the hole is to be drilled. The indicator is zeroed out using the knurled knob. The motor is started and the hole drilled until the indicator
pointer reaches the desired depth.
Depth Scale
Indicator
Spindle Direction Selector
Drilling Speed Chart
Figure 4: Control Panel (Inverter Speed Control)
Emergency Stop Pushbutton
Speed Control
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Figure 5: Depth Indicator
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