Wilo Drain TP 65, Drain TS 65, Drain TS 50 Installation And Operating Instructions Manual

Wilo-Drain TP 65… TS 50… MTS 40/...

TS 65...

D Einbau- und Betriebsanleitung

GB Installation and operating instructions

F Notice de montage et de mise en service

2 046 788 / 0805-vl

D

1 Allgemeines...............................................................................................................3

2 Sicherheit...................................................................................................................3

3 Betrieb in Ex-Bereichen ...........................................................................................5

GB

1 General Information .................................................................................................6

2 Safety .........................................................................................................................6

3 Operation in Ex-areas ..............................................................................................7

F

1 Généralités.................................................................................................................9

2 Sécurité ......................................................................................................................9

3 Utilisation dans les zones présentant un risque d’explosion ............................11

English

1 General Information

These additional operating instructions are applicable only in conjunction with the Instal­lation and Operating Instructions. They contain supplementary information on the spe­cific requirements for use of the appliances in line with LCIE 03 ATEX 6202 X in areas
where there is a risk of explosion, in accordance with European Council Directive 94/9/EC
of 23 March 1994.

1.1 Uses

These submersible pumps are suitable for use in gaseous atmospheres requiring a group II,
category 2G appliance (use in zones 1 and 2), gas group IIB and temperature category T4.

1.2 Product data

1.2.1 Construction model

The explosion protection model provided falls into the fire protection category “flameproof
enclosure”.
The following norms are upheld in particular:

Electrical materials for areas where there is a risk of explosion:
EN50014, General provisions

EN50018, flameproof enclosure “d”
Identification symbol: Ex II 2 G EEx d IIBT4

1.2.2 Operation parameters

The electrical parameters for the operation of the submersible pumps must be taken from
the rating plate. They are electrical values to be observed for new hydraulics when pumping
clear water and which can be operated to S1 as a maximum. The thermal protective switch
(WSK) will switch the pump unit off should these values be exceeded. To prevent misuse of
this function as a switch, ensure the submersible pump is operated below the switch-off
point at all times. We recommend that the operating current should be a maximum of 90%
of the nominal current (for nominal voltage decrease by the corresponding amount for high
voltage and under voltage). We also advise the operator to ensure when commissioning the
pump and at regular intervals thereafter that the pump is not overloaded.

A second, self-adhesive rating plate is enclosed in the documentation. We recommend af­fixing this to the switching box, inside the Installation and Operation Instructions or in any
other suitable area to ensure you have the necessary operating data to hand at all times.

2 Safety

These instructions contain additional information which must be observed when installing
and operating the pump. These operating instructions must therefore be read by the in­staller and the responsible operator before assembly and commissioning. In addition to the
general safety instructions laid down here in the Safety section, the special safety instruc­tions laid down in the following sections are also to be observed. The general indications
provided in the Operating Instructions must also be observed.

LCIE 03 ATEX 6202 X

2.1 Danger symbols used in these operating instructions

As for the Installation and Operating Instructions.

6

2.2 Staff training

The personnel installing the pump must have the appropriate qualifications for this work.

2.3 Risks incurred by failure to comply with the safety precautions

Failure to comply with the safety precautions could result in personal injury or damage to the
pump or installation. Failure to comply with the safety precautions could also invalidate any
claim for damages.

In particular, failure to comply may lead to problems such as:



Failure of important pump or installation functions with reference to the risk of explosion.

2.4 Safety precautions for the operator

The operator is responsible for ensuring the pumps are designed, installed and operated in
accordance with the relevant national provisions. In cooperation with the competent au­thorities, the operator must mark off all ex-areas and ensure suitable equipment is in use.
This information must then be recorded in the “Explosion Protection Document”.

2.5 Safety information for inspection and assembly

The operator is responsible for ensuring that inspection and assembly are carried out by au­thorized and qualified personnel who have studied the operating instructions closely. All ap­pliances must be disconnected from the mains before any service and repair work. Appli­ances must not be switched on in the ex-area. Special repairs must only be carried out by our
customer service team or other WILO approved units. In the ex-area, never wipe plastic
parts using cloths or similar materials as this creates a risk of electro-static build-up.

English

The pump must be switched off for all repair work and secured against unauthor­ised operation.

In order to avoid infection, maintenance work should only be carried out using
suitable protective gloves.

For reasons of safety, maintenance work should only be carried out in the pres­ence of another person and never in the ex-area.

2.6 Unauthorised modification and manufacture of spare parts

Alterations to the pump or installation may only be carried out with the manufacturer's con­sent. The use of original spare parts and accessories authorised by the manufacturer will en­sure safety. The use of any other parts may invalidate claims invoking the liability of the
manufacturer for any consequences.

2.7 Unauthorised operating methods

The operating safety of the pump or installation supplied can only be guaranteed if it is used
in accordance with paragraph 1 of the operating instructions. All values must neither exceed
nor fall below the limit values given in the catalogue or data sheet as this could lead, for
example, to excess temperature.

3 Operation in ex-areas

The submersible pump is normally immersed in the flow medium. The pump is driven by an
encased asynchronous motor which is impermeable to pressurised water. In order to carry
away the motor heat it is necessary to keep it submerged continuously.



In addition to the motor protection switch, the motor must also be directly thermally
monitored by the temperature sensor (WSK) on the stator coil.

7

English



The water level may only be reduced to the upper edge of the motor. Once this minimum

level is reached, a mechanism should be used to switch the pump off as a safety measure.



Reduction of operating by LCIE
Special conditions for safe use from the point of view of EEx-protection (in accordance
with LCIE 03 ATEX 6202 X) :

- Motor completely under water at 60°C water temperature maximum operation time 5

- Motor completely out of water at 35°C water temperature maximum operation time 10

- If the fluid temperature is higher than 40°C (continuous operation), the device may not



The motor is sealed against the pump chamber using one mechanical seal and one lip seal.
In order to ensure the pump never runs dry and no unauthorised high tem-peratures are
able to arise at the sliding surfaces, the separating chamber between the rotary mechani­cal seals is filled with a collecting liquid, such as medical white oil or a water and glycol
mixture or simply water where the installation is frost-resistant.

Failure to comply with these instructions invalidates the given explosion protec­tion.

minutes

minutes

be operated in an atmosphere likely to catch fire at a surface temperature of 135°C, in­creased by the difference of fluid temperature and 40°C.

The liquid is poured in when the pump is first assembled and must be topped up after all
assembly and repair work.

Filling levels: motors of ø 110: 115 ml motors of ø 135: 190 ml

motors of ø 125: 150 ml motors of ø 135: 150 ml (MTS)

If this is not done, the temperature may exceed category T4!



Pumps with plastic hydraulic parts are only suitable for use in ex-areas using a “wet” in­stallation.

Should pumps with plastic hydraulic parts be run dry, this will invalidate the ex­plosion protection.



The customer must ensure that the pump is bled using a suitable automatic bleeding
mechanism so as to ensure that the pumping process starts as soon as the switching level
is reached. The supply to the shaft must be designed to prevent air from entering into the
pump hydraulics.

ATTENTION!



Do not use frequency converters (FC).



Ensure the pump cable does not snap during laying and that all other wires and insulation

Do not allow the pump to run dry.

materials do not suffer damage caused by vibrations or rubbing during operation of the
pump.

8

Subject to technical alterations!

D EG - Konformitätserklärung

Hiermit erklären wir, dass die Bauarten der Baureihe :

Herewith, we declare that this product:
Par le présent, nous déclarons que cet agrégat :

GB EC – Declaration of conformity

F Déclaration de conformité CEE

MTS 40/27
TP 65
TS 50
TS 65

in der gelieferten Ausführung folgenden einschlägigen Bestimmungen entspricht:

in its delivered state comply with the following relevant provisions: est conforme aux dispositions suivants dont il relève:

ATEX 94/9/EG

Angewendete harmonisierte Normen, insbesondere:

Applied harmonized standards, in particular:
Normes harmonisées, notamment:

EN 50019
EN 60034

EN 1127-1 EN 50014 EN 50018

Baumusterprüfbescheinigung:

EC Type Examination Certificate:
Attestation d’ Éxamen CE de Type :

Benannte Stelle :

Notified Body :
Organisme notifie :

Kennzeichnung :

Marking:
Marquarge:

Dortmund, 28.02.2005

Erwin Prieß

Quality Manager

Document: 2059853.1

Ex II 2 G EEx d IIBT4

LCIE 03 ATEX 6202
Laboratoire Central
Des Industries Electriques
33 avenue du Général Leclerc
F – 92260 Fontaney aux Roses

EXAM (0158)
BBG Prüf- und Zertifizierer GmbH
Dinnendahlstraße 9
D – 44809 Bochum

WILO AG
Nortkirchenstraße 100

44263 Dortmund

WILO AG
Nortkirchenstraße 100
44263 Dortmund
Germany
T [phone]
F [phone]
www.wilo.com

Azerbaijan

370141 Baku
T [phone]
F [phone]
[e-mail]

Bosnia and Herzegovina

71000 Sarajevo
T [phone]
F [phone]
[e-mail]

Croatia

10000 Zagreb
T [phone]
F [phone]
[e-mail]

Georgia

38007 Tbilisi
T/F [phone]
[e-mail]

Macedonia

1000 Skopje
T/F [phone]
[e-mail]

Moldova

2012 Chisinau
T/F [phone]
[e-mail]

Tajikistan

734025 Dushanbe
T [phone]
[e-mail]

Uzbekistan

700029 Taschkent
T/F [phone]
[e-mail]

März 2005

Wilo – International (Subsidiaries)

Wilo – International (Representation offices)

Austria

WILO Handelsges. m.b.H.
1230 Wien
T [phone]
F [phone]
[e-mail]

Belarus

WILO Bel OOO
220035 Minsk
T [phone]
[e-mail]

Belgium

WILO NV/SA
1083 Ganshoren
T [phone]
F [phone]
[e-mail]

Bulgaria

WILO Bulgaria EOOD
1125 Sofia
T [phone]
F [phone]
[e-mail]

Canada

WILO Canada Inc.
Calgary, Alberta T2A5L4
T [phone]
F [phone]
[e-mail]

China

WILO SALMSON (Beijing)
Pumps System Ltd.
101300 Beijing
T [phone]
F [phone]
[e-mail]

Czech Republic

WILO Praha s.r.o.
25101 Cestlice
T [phone]
F [phone]
[e-mail]

Denmark

WILO Danmark A/S
2690 Karlslunde
T [phone]
F [phone]
[e-mail]

Finland

WILO Finland OY
02320 Espoo
T [phone]
F [phone]
[e-mail]

France

WILO S.A.S.
78310 Coignières
T [phone]
F [phone]
[e-mail]

Great Britain

WILO SALMSON Pumps Ltd.
DE14 2WJ Burton-on-Trent
T [phone]
F [phone]
[e-mail]

Greece

WILO Hellas AG
14569 Anixi (Attika)
T [phone]
F [phone]
[e-mail]

Hungary

WILO Magyarország Kft
1144 Budapest XIV
T [phone] Sales Dep.

46770-80 Tech. Serv.
F [phone]
[e-mail]

Ireland

WILO Engineering Ltd.
Limerick
T [phone]
F [phone]
[e-mail]

Italy

WILO Italia s.r.l.
20068 Peschiera Borromeo
(Milano)
T [phone]
F [phone]
[e-mail]

Kazakhstan

TOO WILO Central Asia
480100 Almaty
T [phone]
F [phone]
[e-mail]

Korea

WILO Industries Ltd.
137-818 Seoul
T [phone]
F [phone]
[e-mail]

Latvia

WILO Baltic SIA
1019 Riga
T [phone]
F [phone]
[e-mail]

Lebanon

WILO SALMSON
Lebanon s.a.r.l.
12022030 El Metn
T [phone]
F [phone]
[e-mail]

Lithuania

UAB WILO Lietuva
03202 Vilnius
T [phone]
F [phone]
[e-mail]

The Netherlands

WILO Nederland b.v.
1948 RC Beverwijk
T [phone]
F [phone]
[e-mail]

Norway

WILO Norge A/S
0901 Oslo
T [phone]
F [phone]
[e-mail]

Poland

WILO Polska Sp. z.o.o.
05-090 Raszyn k/Warszawy
T [phone]
F [phone]
[e-mail]

Portugal

Bombas Wilo-Salmson
Portugal
4050-040 Porto
T [phone]
F [phone]
[e-mail]

Romania

WILO Romania s.r.l.
7000 Bucuresti
T [phone]
F [phone]
[e-mail]

Russia

WILO Rus o.o.o.
123592 Moskau
T [phone]
F [phone]
[e-mail]

Serbia & Montenegro

WILO Beograd d.o.o.
11000 Beograd
T [phone]
F [phone]
[e-mail]

Slovakia

WILO Slovakia s.r.o.
82008 Bratislava 28
T [phone]
F [phone]
[e-mail]

Slovenia

WILO Adriatic d.o.o.
1000 Ljubljana
T [phone]
F [phone]
[e-mail]

Spain

WILO Ibérica S.A.
28806 Alcalá de Henares
(Madrid)
T [phone]
F [phone]
[e-mail]

Sweden

WILO Sverige AB
35033 Växjö
T [phone]
F [phone]
[e-mail]

Switzerland

EMB Pumpen AG
4310 Rheinfelden
T [phone]
F [phone]
[e-mail]

Turkey

WILO Pompa Sistemleri
San. ve Tic. A.S¸.
34530 Istanbul
T [phone]
F [phone]
[e-mail]

Ukraina

WILO Ukraina t.o.w.
01033 Kiew
T [phone]
F [phone]
[e-mail]

USA

WILO USA LLC
Calgary, Alberta T2A5L4
T [phone]
F [phone]
[e-mail]

WILO AG
Nortkirchenstraße 100
44263 Dortmund
Germany
T 0231 4102-0
F 0231 4102-7363
[e-mail]
www.wilo.de

G1 Nord

WILO AG
Ver triebsbüro Hamburg
Sinstorfer Kirchweg 74–92
21077 Hamburg
T 040 5559490
F 040 55594949

G2 Ost

WILO AG
Ver triebsbüro Berlin
Juliusstraße 52–53
12051 Berlin-Neukölln
T 030 6289370
F 030 62893770

G3 Sachsen/Thüringen

WILO AG
Ver triebsbüro Dresden
Frankenring 8
01723 Kesselsdorf
T 035204 7050
F 035204 70570

G4 Südost

WILO AG
Ver triebsbüro München
Landshuter Straße 20
85716 Unterschleißheim
T 089 4200090
F 089 42000944

G5 Südwest

WILO AG
Ver triebsbüro Stuttgart
Hertichstraße 10
71229 Leonberg
T 07152 94710
F 07152 947141

G6 Rhein-Main

WILO AG
Ver triebsbüro Frankfurt
An den drei Hasen 31
61440 Oberursel/Ts.
T 06171 70460
F 06171 704665

G7 West

WILO AG
Ver triebsbüro Düsseldorf
Hans-Sachs-Straße 4
40721 Hilden
T 02103 90920
F 02103 909215

G8 Nordwest

WILO AG
Ver triebsbüro Hannover
Ahrensburger Straße 1
30659 Hannover-Lahe
T 0511 438840
F 0511 4388444

Zentrale Auftragsbearbeitung
für den Fachgroßhandel

WILO AG
Auftragsbearbeitung
Nortkirchenstraße 100
44263 Dortmund
T 0231 4102-0
F 0231 4102-7555

Wilo-Kompetenz-Team

–Antworten auf alle Fragen

rund um das Produkt,
Lieferzeiten, Versand,

Verkaufspreise
–Abwicklung Ihrer Aufträge
–Ersatzteilbestellungen – mit

24-Stunden-Lieferzeit

für alle gängigen

Ersatzteile
–Versand von

Informationsmaterial

T 01805 R•U•F•W•I•L•O*

7•8•3•9•4•5•6

F 0231 4102-7666

Werktags erreichbar

von 7–18 Uhr

Wilo-Kundendienst

WILO AG
Wilo-Service-Center
Nortkirchenstraße 100
44263 Dortmund

–Kundendienststeuerung
–Wartung und Inbetriebnahme
–Werksreparaturen
–Ersatzteilberatung

T 01805 W•I•L•O•K•D*

9•4•5•6•5•3

0231 4102-7900

F 0231 4102-7126

Werktags erreichbar von
7–17 Uhr, ansonsten
elektronische Bereitschaft mit
Rückruf-Garantie!

Wilo-International

Österreich

Zentrale Wien:
WILO Handelsgesellschaft mbH
Eitnergasse 13
1230 Wien
T [phone]
F [phone]

Ver triebsbüro Salzburg:
Gnigler Straße 56
5020 Salzburg
T [phone]
F [phone]

Ver triebsbüro Oberösterreich:
Trattnachtalstraße 7
4710 Grieskirchen
T [phone]
F [phone]

Schweiz

EMB Pumpen AG
Gerstenweg 7
4310 Rheinfelden
T [phone]
F [phone]

Standorte weiterer
Tochtergesellschaften

Belarus, Belgien, Bulgarien, China,
Dänemark, Finnland, Frankreich,
Griechenland, Großbritannien,
Irland, Italien, Kanada,
Kasachstan, Korea, Libanon,
Litauen, Lettland, Niederlande,
Norwegen, Polen, Rumänien,
Russland, Schweden, Serbien &
Montenegro, Slowakei,
Slowenien, Spanien, Tschechien,
Türkei, Ukraine, Ungarn

Die Adressen finden Sie unter

www.wilo.de oder
www.wilo.com.

Stand März 2005

* 12 Cent pro Minute

Wilo-Vertriebsbüros