Wilbur Curtis CBS Service Manual

Models Included:
• TCTS/T
• PTT3
Starting on Page 7:
• CBS
• CBP
CAUTION: Equipment must be installed to
comply with applicable federal, state, and local plumbing/ electrical codes having jurisdiction.
CAUTION: Follow this
setup procedure before
attempting to use this unit. Failure to follow these instruc­tions can result in injury and/or void
of warranty.
CAUTION: DO NOT
connect the unit to hot
water. The inlet valve is not rated for hot water.
IMPORTANT: After setup, run a FULL
brewcycle. Place a tea container to catch both hot water from the brewcone and dilution water from spout on the front cover.
Wilbur Curtis Company, inC.
Service Manual – Iced Tea & Combo Brewer
Important Safeguards/Symbols
This appliance is designed for commercial use. Any servicing other than cleaning and preventive maintenance should be performed by an
authorized Wilbur Curtis service technician.
• Do NOT immerse the unit in water or any other liquid
• To reduce the risk of re or electric shock, do NOT open service panels. No user serviceable parts inside.
• Keep hands and other items away from hot surfaces of unit during operation.
• Never clean with scouring powders, bleach or harsh chemicals.
Symbols
WARNINGS – To help avoid personal injury
Important Notes/Cautions – from the factory
Sanitation Requirements
The Curtis G3 Brewer is Factory Pre-Set and Ready to Go… Right from the Box.
Following are the Factory Settings for the G3 Iced Tea Brewer.
• Brew Temperature = 204°F
• Brew Volume = Set to dispensing vessel requirements (2.2 liters)
Generally there will never be a reason to change the G3/Gold Cup Series default settings. However, should you need to make slight adjustments to meet your brewing needs, programming instructions are provided later in this manual.
System Requirements:
• Water Source 20 – 90 PSI. Minimum ow rate of ½ gpm (1 gpm preferred ow rate).
• Electrical: See electrical schematic on page 6.
SETUP STEPS
The unit should be level (left to right and front to back), and located on a secure counter top. Connect a water line from the water lter to
the brewer.
NOTE: A water ltration device must be used to maintain a trouble-free operation. (In areas with extremely hard water, we suggest that a sedimentary and taste & odor lter be installed.) This will prolong the life of your brewing system and enhance coffee quality.
NSF International requires the following water connection:
1. A quick disconnect or additional coiled tubing (at least 2x the depth of the unit) so that the machine can be moved for cleaning underneath.
2. Insomeareasanapprovedbackowpreventiondevicemayberequiredbetweenthebrewerandthewatersupply.
3. Waterpipeconnectionsandxturesdirectlyconnectedtoapotablewatersupplyshallbesized,
installed and maintained in accordance with federal, state, and local codes.
1. A 1/4” Flare has been supplied for water line connection. Use tubing sized sufciently to provide ½ GPM (preferred ow rate is 1gpm).
2. Connect the unit to an appropriate electrical power circuit.
3. Turn on the toggle (STANDBY/ON) switch behind the unit. The heating tank will start to ll. When the water level in the tank rises to the correct volume, the heating element will energize automatically. With G3 tea brewers there is no danger of element burnout
caused by an empty tank.
4. The heating tank will require 20 to 30 minutes to reach operating temperature (204°F) as indicated by the READY-TO-BREW LCD
readout.
5. Important: Run one full brewcycle, to purge the water lines and valves of air. Five seconds of dilution water at the beginning of each brewcycle is normal pre-programmed operating behavior.
ISO 9001:2008 REGISTERED
WILBUR CURTIS CO.
Montebello, CA 90640
For the latest information go to
www.wilburcurtis.com
Tel: 800/421-6150
BREWING INSTRUCTIONS
1. Brewer should be ON (Conrm at rear toggle switch, then press ON/OFF button) and Ready-to-Brew displayed.
2. Place lter in brew basket.
Pour leaf tea into basket.
3. Slide brew cone into brew rails. Place tea container under brew cone.
4. Press the BREW button to
brew tea.
1
Service Manual – Tea Brewer
Your Curtis Generation 3 Brewer is Factory Pre-Set for Optimum Performance.
After connection to water and power; the rear toggle switch must be on. You will hear a beep sound, indicating power is available to the controller.
CURTIS
HEATING
CURTIS FILLING
GRAY
The control displays . Press ON/OFF button and the screen will display . After three seconds, is displayed.
Water will ll the tank (approximately 2-3 minutes depending on water ow rate). When the proper level is reached will appear on the screen. It takes approximately 20 minutes to reach set point temperature of 204°F.
Control will display when temperature reaches the set point (204°F). Unit is now ready to brew.
CURTIS < TCT >
CURTIS
READY to BREW
CURTIS
To Go Into Programming
Turn off (dark display) by pressing ON/OFF button (yellow). Press and hold BREW button 4 (green) and then press and release ON/OFF button (yellow).
Continue holding BREW button. Display will read , wait until is displayed Enter the 4-digit access code, the digits 1-4 corre­spond to the buttons (see illustration below). The default code set at the factory is 1-2-3-4. Then will be displayed.
All programming selections are performed with the three center buttons. The symbols below the buttons are:
Scroll LEFT
31 2
4
SELECTION or ENTER to save new parameter
Scroll RIGHT
SPRAYHEADS: Mentioned in this Programming guide are the words Gray and Purple. This refers to the color of the sprayhead. The current sprayhead is the purple AFS. The older version is the gray sprayhead. See the illustration at right.
Program Menus
Program Menus
Tea Recipes
Tea By Volume
Tea By Time
Tea Dilut Delay
Tea Dilut Volume
PURPLE
Program Menus screen. Press > button, to show the next menu item.
Tea Recipes (Factory set to Standard Tea Purple)
Press to Select. Press < or > to scroll through recipes: Standard Gray, Standard Purple, Tropical Gray, Tropical Purple, 76/308 Gray or 76/308 Purple. Press  to set.
Tea by Volume: Press  to select, Display will now show Push START To Begin... Press the BREW button then hot water starts running, when desired volume is reached press BREW button again to stop the ow. Now the
*
volume has been set. Pressing > button will display the subsequent menu features.
Tea by Time (Factory set to 5:52)
*
Press to select. By pressing < or > buttons, you can increase and decrease time. Press to set minutes and
seconds. Units with the half batch option, the Half Batch brew button is factory set at for half the brew time (2:56).
Tea Dilution Delay (Factory set to 0:30)
*
Press to Select. Press < or > buttons, to add or decrease time. Press to set.
Tea Dilution Volume: Press  to Select, Display will now show Push START To Begin... Press the BREW button and water will ow, when desired volume is reached press BREW button again to stop the ow. Now the volume
*
has been set. Press > to display subsequent menu features.
2
Tea Dilut Time
Dilution Time (Factory set to 4:05)
*
Press to Select. By pressing < or > buttons, you can increase and decrease time. Press to set minutes and seconds.
* On units with the half batch option, the half batch brew button may be independently set.
Continued on Page 3
Service Manual – Tea Brewer
Tea Dilut Stir
Tea Pulse Brew
Tea Fast Brew
Tea Half Batch
Drip-Out
Temperature
Energy Save Mode
Tea Dilution Stir (Factory set to ON).
Press to Select. Press < or > buttons, to toggle between OFF and ON. Press to set.
Tea Pulse Brew (Factory set to OFF).
Press  to Select. Press < or > to select ON, OFF or D. D is a manual adjust from 1 to 20 pulses with an ON time from 5 to 150 seconds and an OFF time from 5 to 150 seconds.
Tea Fast Brew (Factory set to OFF). Press  to Select, press < or > to choose ON or OFF. Selecting ON will start hot water spraying in the brewcone rst and then 1 minute later the dilution water will start to ow.
Tea Half Batch (Factory set to OFF).
Press to Select. Press < or > buttons, to toggle between OFF and ON. Press to set.
Drip-Out (Factory set to OFF)
Press to Select. Press < or > to adjust time. Settings are OFF, up to 15 minutes, at one minute increments.
Temperature (Factory set to 204ºF) Press to Select. Press < or > to increase or decrease setting. Temperature range, from 170ºF to 208ºF in 2-degree increments.
Energy Save Mode (Factory set to OFF)
Press to Select, < or > ON, OFF or ON 140ºF , to set. When in ON, unit will automatically shut off 4 hours from last brew. When feature is OFF, unit does not have the energy saving mode.
In the ON 140ºF position, temperature goes down to 140ºF. if unit has not brewed in 4 hours. This feature will save
energy by maintaining a lower temperature in the tank during periods of non-operation.
Brew Count Odom
Brew Count Total
Cold Brew Lock
Master Reset
Service Call
Access Code
Brew Count Odom.
Press to Select, Shows total gallons and total brew cycles on the unit. Press ex or Reset Brew Count Total.
Brew Count Total
Press to Select, Shows total gallons and total brew cycles on the unit. Not resettable.
Cold Brew Lock (Factory set to 5º F)
Press to select, < or > to select desired setting (CBL 5, 15 or OFF), to set.
The Cold Brew Lock feature allows the brewer to brew at three different temperature levels from the actual set point.
Therstsettingiswithin5degreesofsetpoint,nextiswithin15degreesofsetpoint,OFFiswithin30degreesof
set point for the Ready to Brew message, however it will brew at any temperature.
Master Reset
Press  to display Are You Sure? Then < for Yes, > for No. When Master Reset is used, the all of the menu selec- tions in the UCM return to factory defaults.
Service Call (Phone number Factory set to [800] 000-0000x ) Press  to display number and change number or < to move place and EX to exit when complete. This number will be displayed during a Heating system SENSOR ERROR or during a WATER ERROR.
Access Code (Factory set to 1-2-3-4)
Press to display number and change number, (the number can be changed 1 to 4) or < to move place and ex to exit when complete.
Banner Name
Banner Name (Factory set to CURTIS)
Press  to display letters and change letters or < to move place and EX to exit when complete This feature allows up to 14 letters to be programmed for company name or regional name. Programming all blanks
disables Banner Name. If programmed, Banner Name is displayed every 5 sec. on and off.
Continued on Page 4
3
Service Manual – Tea Brewer
P-Maintenance
Beeper On/Off
Quality Timer
Display Brew
Time
Exit
PARTS LIST
1
WC-3301
2
WC-3647
2A
WC-8532
3
WC-3320
4
WC-3201
5
WC-37256
5A
WC-3358
5B
WC-33001
5C
WC-37239
6
WC-58117
7
WC-2977-101
8
WC-37189*
8A
WC-37338
9
WC-39398*
9A
WC-39628
10
WC-29025*
10A
WC-2942
11
WC-2965
12
WC-8556*
13
WC-2401
14
WC-58017
14A
WC-58021
14B
WC-58101
15
WC- 102*
16
WC-3518
P-Maintenance (Factory set to OFF)
Press to Select, Set gallons brewed to indicate P-Maintenance. Press < or > to adjust from Off to 3000 gallons. Press to exit.
Beeper On/Off (Factory set to ON)
Press to display ON or OFF. Pressing either < or > toggles between on and off. to set. When ON, this feature allows you to hear a short beep each time a button is pressed.
Quality Timer (Factory set to OFF)
Press  to Select. By pressing < or > buttons, you can increase and decrease time. Setting range is from 0 to 10 hours in 1 hour increments. Press to set. Expired time indicated by audio alarm and ashing “Quality Timer”.
Display Brew Time (Factory set to ON)
Press to Select. Pressing < or > toggles between ON and OFF.
Exit
Press to select, exits program mode and returns unit to operation. Pressing > returns you to Tea Recipes.
DESCRIPTIONPART NºITEM
BASKET, WIRE 7.00 DIA. USE WITH WC-3311 (OPTNL)
STRAINER BT-10 BREWCONE (EXCEPT PARADISE)
STRAINER, TROPICAL BREWCONE
BREW CONE W/HANDLE 8.8” D W/STRNR (OPTIONAL)
HANDLE, BREW CONE BLACK FOR WC-3320
KIT, BREW CONE GOURMET PLASTIC ICED TEA
BREWCONE W/WC-3320, WC-3301 & WC-3647 (OPTNL)
BREWCONE ASSY, PARADISE TEA (OPTIONAL)
KIT, BREW CONE BLK PLASTIC PARADISE TEA ONLY
COVER, TOP BREWER
FITTING, SPRAYHEAD ULTEM
UCM KIT, LABEL & OVERLAY 120V TCTS/T
KIT, UCM & OVERLAY W/HALF BATCH BREW TCTS
LABEL, UCM PANEL TCT/PTT GT3 W/O FAUCET CURTIS
LABEL, UCM PANEL W/HALF BATCH W/O FAUCET
SPRAYHEAD, PURPLE ADVANCE FLOW
SPRAYHEAD, GRAY (OLDER UNITS)
SPOUT, BYPASS ASSEMBLY
HEAT SINK ASSY DV
ELBOW, 3/8 NPT X 1/4 FLRE PLTD
COVER, CENTER WRAP TCT-35S TCTDP-35S
COVER, FRONT CENTER WRAP TCTT/TCTD-35S
COVER, CENTER WRAP SS PTT3
SWITCH, TOGGLE SPST 25A 125/250VAC RESISTIVE
LEG, GLIDE 3/8”-16 STUD SCREW
ITEM
16A
17
18
18A
19
20
21
22
22A
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
WC-3503
WC-8531
WC-5853-102
WC-5851
WC-43062
WC-6277
WC-5231*
WC-37278
WC-5502-01*
WC- 904-04*
WC-4394
WC-1438-101*
WC- 523*
WC-5310*
WC-5683
WC-38471
WC-3724*
WC-1803
WC-1805*
WC-3707*
WC-37260*
WC-2707
WC-53038
WC- 826L*
WC- 801*
DESCRIPTIONPART Nº
LEG, 8-32 STD SCREW BUMPER
RAIL, BASE TCTD
COVER, TOP HEATING TANK GEN USE
COVER, TANK W NOTCHES (OLDER UNITS)
GASKET, TANK LID
TANK ASSY, COMPLETE TEA BREWER
COMPOUND SILICONE 5 OZ
KIT, LIQUID LEVEL PROBE GT
PROBE ASSY, W/HEX FTNG, O’RNG, NUT (OLDER UNIT)
ELEMENT, HEATING 1.6KW 120V W/JAM NUTS
SHOCK GUARD, HEATING ELEMENT
SENSOR, TEMPERATURE TANK
THERMOSTAT, MANUAL RESET 120/220V 25A 220ºF MAX
TUBING, 5/16” ID X 1/8” W SILICONE
LID ASSY, TCO
LABEL, FRONT ICED TEA GENERIC
KIT, EZ-VIEW REPLACEMENT (OLDER UNITS)
FAUCET, SPB
SEAT CUP, FAUCET S’
KIT, REPAIR SPB FAUCET
KIT, FAUCET W/ADAPTER COMPLETE
TEE, FLARE ¼ x ¼ x ⅜ BRASS
TUBE ASSY, FLEXIBLE 1/4 FLARE 11-1/8”
VALVE, INLET 1 GPM 120V 10W
VALVE, INLET BRASS .50 GPM 120V 10W RU/WB
* Recommended parts to stock
4
Service Manual – Tea Brewer
18A
18
6
7
8
9
5
5C
22
19
20
23 24
25
26
10
36
35
1
11
21
12
2
5A
14
3
4
15
13 38 37
5B
OLD UNIT
WITH EZ-VIEW
30
33
32
27
16
17
16A
28
29
31
34
5
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