WIKA T24.10 Operating Instructions Manual
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GB
Operating instructions
Betriebsanleitung
Temperature transmitter, model T24.10
Temperature transmitter, model T24.10
Temperatur-Transmitter, Typ T24.10
2
2370242.09 08/2013 GB/D
WIKA operating instructions temperature transmitter, model T24
© 2011 WIKA Alexander Wiegand SE & Co. KG
All rights reserved. / Alle Rechte vorbehalten.
WIKA
®
is a registered trademark in various countries.
WIKA
®
ist eine geschützte Marke in verschiedenen Ländern.
Prior to starting any work, read the operating instructions!
Keep for later use!
Vor Beginn aller Arbeiten Betriebsanleitung lesen!
Zum späteren Gebrauch aufbewahren!
D
GB
Operating instructions model T24.10
Page 3 - 32
Betriebsanleitung Typ T24.10
Seite 33 - 62
Further languages can be found at www.wika.com.
GB
1. General information 4
2. Safety 6
3. Specications 11
4. Design and function 12
5. Transport, packaging and storage 12
6. Commissioning, operation 14
7. T24 conguration software WIKA_TT 21
8. Information on mounting and operation in
hazardous areas (Europe) 23
9. Further country-specic approvals 27
10. Maintenance 28
11. Faults 28
12. Return and disposal 30
Appendix 1: FM installation drawing 31
Appendix 2: EC declaration of conformity 32
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Contents
Contents
Declarations of conformity can be found online at www.wika.com.
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4 WIKA operating instructions temperature transmitter, model T24
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1. General information
■
The temperature transmitter described in the operating instructions
has been manufactured using state-of-the-art technology. All
components are subject to stringent quality and environmental
criteria during production. Our management systems are certied to
ISO 9001 and ISO 14001.
■
These operating instructions contain important information on
handling the instrument. Working safely requires that all safety
instructions and work instructions are observed.
■
Observe the local accident prevention regulations and general
safety regulations, in eect for the instrument's range of use.
■
The operating instructions are part of the product and must be kept
in the immediate vicinity of the instrument and readily accessible to
skilled personnel at any time.
■
Skilled personnel must have carefully read and understood the
operating instructions prior to beginning any work.
■
The manufacturer‘s liability is void in the case of any damage
caused by using the product contrary to its designated use,
non-compliance with these operating instructions, assignment
of insuciently qualied skilled personnel or unauthorised
modications to the instrument.
■
The general terms and conditions, contained in the sales
documentation, shall apply.
■
Subject to technical modications.
■
Further information:
- Internet address: www.wika.de / www.wika.com
- Relevant data sheet: TE 24.01
- Application consultant:
Tel.: +49 9372 132-0
Fax: +49 9372 132-406
info@wika.de
1. General information
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Explanation of symbols
WARNING!
... indicates a potentially dangerous situation that can
result in serious injury or death, if not avoided.
CAUTION!
... indicates a potentially dangerous situation that can
result in light injuries or damage to equipment or the
environment, if not avoided.
Information
… points out useful tips, recommendations and informati-
on for ecient and trouble-free operation.
DANGER!
...identies hazards caused by electrical power. Should
the safety instructions not be observed, there is a risk of
serious or fatal injury.
WARNING!
... indicates a potentially dangerous situation in a potentially explosive atmosphere, resulting in serious injury or
death, if not avoided.
1. General information
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2. Safety
WARNING!
Before installation, commissioning and operation, ensure
that the appropriate temperature transmitter has been
selected in terms of measuring range, design and specic
measuring conditions.
Non-observance can result in serious injury and/or
damage to the equipment.
WARNING!
This is a Class A product. In a domestic environment this
product may cause radio interference in which case the
user may be required to take adequate measures.
EMC directive 2004/108/EC, EN 61326 Emission
(Group 1, Class A) and Immunity (industrial locations)
Further important safety instructions can be found in the
individual chapters of these operating instructions.
2.1 Intended use
The temperature transmitter T24.10 is a congurable transmitter for
use with resistance thermometers (RTD) and resistance sensors.
The temperature transmitter has been designed and built solely for the
intended use described here, and may only be used accordingly.
The technical specications contained in these operating instructions
must be observed. Improper handling or operation of the instrument
outside of its technical specications requires the instrument to be
taken out of service immediately and inspected by an authorised
WIKA service engineer.
2. Safety
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If the instrument is transported from a cold into a warm environment,
the formation of condensation may result in instrument malfunction.
Before putting it back into operation, wait for the instrument
temperature and the room temperature to equalise.
The manufacturer shall not be liable for claims of any type based on
operation contrary to the intended use.
2.2 Personnel qualication
WARNING!
Risk of injury if qualication is insucient!
Improper handling can result in considerable injury and
damage to equipment.
■
The activities described in these operating instructions
may only be carried out by skilled personnel who have
the qualications described below.
■
Keep unqualied personnel away from hazardous
areas.
Skilled personnel
Skilled personnel are understood to be personnel who, based on
their technical training, knowledge of measurement and control
technology and on their experience and knowledge of country-specic
regulations, current standards and directives, are capable of carrying
out the work described and independently recognising potential
hazards.
Special operating conditions require further appropriate knowledge,
e.g. of aggressive media.
2. Safety
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2.3 Additional safety instructions for instruments per ATEX
WARNING!
Non-observance of these instructions and their contents
may result in the loss of explosion protection.
WARNING!
■
Observe the applicable regulations for the use
of Ex-class instruments (e. g.: EN 60079-0:
2006, EN 60079-11: 2007, EN 60079-26: 2007,
EN 60079-27: 2006 + 2008, EN 61241-0: 2006,
EN 61241-11: 2006, EN 60079-15: 2005).
■
Do not use transmitters with any damage to the exterior!
■
Do not congure the transmitter, programming unit
(PU-448) and PC in hazardous areas!
2.4 Special hazards
WARNING!
Observe the information given in the applicable type
examination certicate and the relevant countryspecic regulations for installation and use in potentially
explosive atmospheres (e.g. IEC 60079-14, NEC, CEC).
Non-observance can result in serious injury and/or
damage to the equipment.
For additional important safety instructions for instruments
with ATEX approval, see chapter 8 “Information on
mounting and operation in hazardous areas (Europe)”.
WARNING!
For hazardous media such as oxygen, acetylene,
ammable or toxic gases or liquids, and refrigeration
plants, compressors, etc., in addition to all standard
regulations, the appropriate existing codes or regulations
must also be followed.
2. Safety
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WARNING!
Protection from electrostatic discharge (ESD) required.
The proper use of grounded work surfaces and personal
wrist straps is required when working with exposed
circuitry (printed circuit boards), in order to prevent static
discharge from damaging sensitive electronic components.
To ensure safe working on the instrument, the operating
company must ensure
■
that suitable rst-aid equipment is available and aid is
provided whenever required,
■
that the operating personnel are regularly instructed
in all topics regarding work safety, rst aid and
environmental protection and knows the operating
instructions and, in particular, the safety instructions
contained therein.
DANGER!
Danger of death caused by electric current
Upon contact with live parts, there is a direct danger of
death.
■
Electrical instruments may only be installed and
connected by skilled electrical personnel.
■
Operation using a defective power supply unit (e.g.
short circuit from the mains voltage to the output
voltage) can result in life-threatening voltages at the
instrument!
WARNING!
Residual media in dismounted instruments can result in
a risk to persons, the environment and equipment. Take
sucient precautionary measures.
Do not use this instrument in safety or Emergency Stop
devices. Incorrect use of the instrument result in injury.
2. Safety
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Should a failure occur, aggressive media with extremely
high temperature and under high pressure or vacuum may
be present at the instrument.
2.5 Labelling / safety marks
Product label
Output signal
Power supply
Permissible ambient temperature
Pin
assignment
Year of manufacture
Sensor, Pt100
or RTD
Model
Explanation of symbols
Before mounting and commissioning the instrument,
ensure you read the operating instructions!
CE, Communauté Européenne
Instruments bearing this mark comply with the relevant
European directives.
ATEX European Explosion Protection Directive
(Atmosphère = AT, explosible = EX)
Instruments bearing this mark comply with the
requirements of the European Directive 94/9/EC (ATEX)
on explosion protection.
2. Safety
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3. Specications
Specications Model T24.10
Ambient/storage temperature
■
Standard
■
Option
-40 ... +85 °C
-40 ... +105 °C
1)
Climate class per DIN EN 60654-1 Cx (-40 ... +85 °C, 5 ... 95 % r. h.)
Max. permissible humidity
per DIN IEC 60068-2-30 var. 2
relative humidity 100 %,
condensation allowed
Vibration per DIN EN 60068-2-6 10 ... 2000 Hz 10 g
Shock DIN EN 60068-2-27
Salt fog DIN EN 60068-2-11
Housing material Plastic, PBT, glass bre
reinforced
Ingress protection per IEC 60529/
EN 60529
■
Case
■
Terminals
IP 66/IP 67
IP 00
1) -40 ... +105 °C only without explosion protection
For further specications see WIKA data sheet TE 24.01 and the order
documentation.
For further important safety instructions for the operation
in hazardous areas, see chapter 2.3 “Additional safety
instructions for instruments per ATEX”.
3. Specications
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4. Design and function
4.1 Description
The analogue temperature transmitter is used for converting a
resistance value into a proportional current signal (4 ... 20 mA). The
analogue signal is transmitted to a series-connected logic unit. For
cable break monitoring the logic unit must be capable of recognising
HI alarms (> 21 mA) and LO alarms (< 3.6 mA).
The electrical components of the transmitter are assembled in
a plastic case and completely encapsulated. Due to the internal
analogue signal processing, this transmitter can also be used in multiplexed systems.
The temperature transmitter described in these operating instructions
features a galvanic connection internally between the sensor input
and the analogue output. There must not be any external conductive
connection (e.g. via earth) between the connected sensor and the
analogue output!
4.2 Scope of delivery
Cross-check scope of delivery with the delivery note.
5. Transport, packaging and storage
5.1 Transport
Check the instrument for any damage that may have been caused
during transportation. Obvious damage must be reported immediately.
5.2 Packaging
Do not remove packaging until just before mounting.
Keep the packaging as it will provide optimum protection during
transport (e.g. change in installation site, sending for repair).
4. Design and function / 5. Transport, ...
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5.3 Storage
Permissible conditions at the place of storage:
■
Storage temperature: -40 ... +85 °C
■
Humidity: 95 % relative humidity (condensation allowed)
Avoidance of exposure to the following factors:
■
Direct sunlight or proximity to hot objects
■
Mechanical vibration, mechanical shock (putting it down hard)
■
Soot, vapour, dust and corrosive gases
■
Potentially explosive environments, ammable atmospheres
Store the instrument in its original packaging in a location that fulls
the conditions listed above. If the original packaging is not available,
pack and store the instrument as described below:
1. Wrap the instrument in an antistatic plastic lm.
2. Place the instrument, along with shock-absorbent material, in the
packaging.
3. If stored for a prolonged period of time (more than 30 days), place a
bag containing a desiccant inside the packaging.
WARNING!
Before storing the instrument (following operation),
remove any residual media. This is of particular importance if the medium is hazardous to health, e.g. caustic,
toxic, carcinogenic, radioactive, etc.
5. Transport, packaging and storage
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6. Commissioning, operation
In hazardous areas, only use temperature transmitters that
are approved for those hazardous areas. The approval is
marked on the product label.
6.1 Mounting
The model T24.10 transmitters are designed to be mounted on a
measuring insert in a Form B DIN connection head. The connection
wires of the measuring insert must be approx. 40 mm long and
insulated.
Mounting example:
2476890.A1
Mounting on the measuring insert
Mount the transmitter on the circular plate of the measuring insert
using two countersunk M3 screws per ISO 2009.
Check the screw length before xing the transmitter to the measuring
insert: Insert the screw into the circular plate and verify length of 4 mm!
6. Commissioning, operation
GB
2363122.01
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Mounting in connection head
Insert the measuring insert with the mounted transmitter into the
protective sheath and secure into the connecting head using screws in
pressure springs.
2476890.B1
6.2 Electrical connections
WARNING!
Observe the safety-related maximum values for the
connection of the power supply and the sensors, see
chapter 8.3 “Safety-related maximum values”.
When working on the transmitter (e.g. installation/removal,
maintenance work) take measures to prevent electrostatic discharge
from the terminals.
Input 4 ... 20 mA - loop
Recommended tools for terminal screws:
Pozidriv screw-driver size 2 (ISO 8764).
max. tightening torque 0.4 Nm
6. Commissioning, operation
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6.2.1 Power supply / 4 ... 20 mA-loop
The T24 is a 2-wire temperature transmitter and depending on the
version, it can be supplied with various types of power supply. Connect
the positive pole of the power supply to the terminal marked with ⊕
and the negative pole of the power supply to the terminal marked with
⊖. With exible leads we recommend the use of crimped connector
sleeves.
The T24 temperature transmitter requires a minimum terminal voltage
of DC 10 V. The load must not be too high as, otherwise, in the case of
relatively high currents, the terminal voltage at the transmitter will be
too low.
Maximum permissible load depending on the supply voltage:
Load diagram
Load R
A
en Ω
Voltage UB en V
Ex ia Ex nL/nA/ic
6.2.2 Connecting the sensor
The connection of a resistance thermometer (e.g. per ICE 60751 or
similar) into a 2-, 3- or 4-wire sensor connection. The sensor input of the
transmitter has to be congured in accordance with the actually used
sensor connection type, otherwise a complete use of the possibilities of
connection compensation is not possible; furthermore this may cause
additional measuring errors (see chapter 6.3 “Conguration”).
6. Commissioning, operation
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If a 2-wire conguration is used:
Set a jumper between the input terminals and . Otherwise the
transmitter will signal a sensor burnout and set the output signal
< 3.6 mA or > 21.0 mA, dependent on conguration.
6.3 Conguration
Sensor type, sensor connection, measuring range, signalling as well
as further parameters can be congured (see data sheet TE 24.01).
The temperature transmitters are delivered with a basic conguration
(Pt100, 3-wire, 0 ... +150 °C, downscale) or congured according to the
customer‘s specications within the given conguration possibilities.
For customer-dened congurations, the input and measuring range
is given on the product label. The initial value of the measuring range
is between -200 ... +200 °C (T24.10.2Px) or between -150 ... +150 °C
(T24.10.1Px). The possible end value of the measuring range is
dependent on the respective initial value of the range. For possible
combinations of initial value of measuring range/end of measuring
range see the diagram on page 19. For the purpose of clarity this
dependency is represented in 50 °C steps in this diagram, though
intermediate values are also congurable. Possible combinations of
the lower and upper limits of the measuring range can be check easily
by the software WIKA_TT. Amendments to conguration should be
noted on the product label with a waterproof bre-tipped pen.
To congure the T24 temperature transmitter, a simulation
of the input value is not required. A sensor simulation is
only required for the functional test.
6. Commissioning, operation
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Conguration via the PC
To congure the transmitter, the WIKA_TT conguration software and
the PU-448 programming unit are also required. Therefore WIKA oers
an optional conguration set (order no. 11606304), consisting of the
following components:
■
PU-448 programming unit to connect between a Windows PC and
the transmitter
■
Quick connector model magWIK
For further important instructions for the programming
unit see chapter 6.4 “Connection of the model PU-448
programming unit” and for the WIKA_TT conguration
software see chapter 7 “T24 conguration software
WIKA_TT”.
6. Commissioning, operation
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minimum maximum
-150 ... +380 -150 ... +850
-100 ... +180 -100 ... +850
-50 ... -20 -50 ... +850
-40 ... -20 -40 ... +850
0 ... +20 0 ... +850
+10 ... +30 +10 ... +850
+20 ... +50 +20 ... +850
+50 ... +230 +50 ... +850
+100 ... +530 +100 ... +850
+150 ... +830 +150 ... +850
-150 °C
-100 °C
-50 °C
-40 °C
0 °C
+10 °C
+20 °C
+50 °C
+100 °C
+150 °C
-200 -100 0 +100 +200 +300 +400 +500 +600 +700 +800
minimum maximum
-200 ... +350 -200 ... +850
-150 ... +150 -150 ... +850
-100 ... -50 -100 ... +850
-50 ... 0 -50 ... +850
0 ... +50 0 ... +850
+50 ... +100 +50 ... +850
+100 ... +150 +100 ... +850
+150 ... +450 +150 ... +850
+200 ... +750 +200 ... +850
-200 °C
-150 °C
-100 °C
-50 °C
0 °C
+50 °C
+100 °C
+150 °C
+200 °C
-200 -100 0 +100 +200 +300 +400 +500 +600 +700 +800
6. Commissioning, operation
Diagram for measuring ranges model T24.10.1Px
Measuring range in °C
Range of possible end of measuring range in °C
Start of
measuring range
Diagram for measuring ranges model T24.10.2Px
Measuring range in °C
Range of possible end of measuring range in °C
Start of
measuring range
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6.4 Connection of the model PU-448 programming unit
WARNING!
■
Transmitter, programming unit and PC must be used
outside the hazardous area during conguration.
■
Tighten the screws of the terminals to avoid
communication errors. The electrical connection of the
terminals for the head-mounted versions is achieved
using the patented magWIK quick connector.
■
During the conguration, no additional power supply is
needed - the power for the PU-448 and the transmitter
is supplied from the PC, directly through the USB
connection.
The wiring is made as shown in the diagram. The connection of the
plus and minus terminals of the transmitter must be made to the red
and black magWIK terminals respectively.
T24.10
Connection PU-448 ↔ temperature transmitter
(option: magWIK quick connector)
3214338.04
6. Commissioning, operation
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