Prior to starting any work, read the operating instructions!
Keep for later use!
Vor Beginn aller Arbeiten Betriebsanleitung lesen!
Zum späteren Gebrauch aufbewahren!
Lire le mode d‘emploi avant de commencer toute opération !
A conserver pour une utilisation ultérieure !
¡Leer el manual de instrucciones antes de comenzar cualquier trabajo!
¡Guardar el manual para una eventual consulta!
2
WIKA operating instructions models RLS
14235429.01 01/2018 EN/DE/FR/ES
Contents
Contents
1. General information 4
2. Design and function 5
3. Safety 6
4. Transport, packaging and storage 11
5. Commissioning, operation 11
6. Faults 17
7. Maintenance and cleaning 18
8. Dismounting, return and disposal 19
9. Specications 20
Declarations of conformity can be found online at www.wika.com.
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WIKA operating instructions models RLS
3
1. General information
1. General information
■
The oat switches described in the operating instructions have
EN
been designed and manufactured using state-of-the-art technology.
All components are subject to stringent quality and environmental
criteria during production. Our management systems are certied to
ISO 9001 and ISO 14001.
■
These operating instructions contain important information on
handling the instrument. Working safely requires that all safety
instructions and work instructions are observed.
■
Observe the relevant local accident prevention regulations and
general safety regulations for the instrument’s range of use.
■
The operating instructions are part of the product and must be kept
in the immediate vicinity of the instrument and readily accessible to
skilled personnel at any time. Pass the operating instructions on to
the next operator or owner of the instrument.
■
Skilled personnel must have carefully read and understood the
operating instructions prior to beginning any work.
■
The general terms and conditions contained in the sales
documentation shall apply.
Float switches work on the oat principle with magnetic transmission.
A reed contact integrated in the guide tube is actuated through the
magnetic eld of a permanent magnet, when a preset switch point
is reached. The permanent magnet is located within a oat , which
changes its height with the level of the medium it is monitoring. The
switching status of the reed contact can be evaluated and processed by
a connected control device.
The number and arrangement of oats is dependent on the number of
the dened switch points, their contact function and also the distance
between the switch points.
Connection housing
Cable bushing
Mounting thread
Guide tube
Float stop
Float
≤ 30°
2.2 Scope of delivery
■
Float switch
■
Operating instructions
Cross-check scope of delivery with delivery note.
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WIKA operating instructions models RLS
5
3. Safety
3. Safety
3.1 Explanation of symbols
EN
3.2 Intended use
Float switches are used exclusively for monitoring the levels of liquid
media. The scope of application is dened by the technical performance
limits and materials.
■
DANGER!
... indicates a directly dangerous situation resulting in serious
injury or death, if not avoided.
WARNING!
... indicates a potentially dangerous situation that can result
in serious injury or death, if not avoided.
CAUTION!
... indicates a potentially dangerous situation that can result
in light injuries or damage to property or the environment, if
not avoided.
Information
... points out useful tips, recommendations and information
for ecient and trouble-free operation.
The liquids must not have any large contamination or coarse particles
and must not have a tendency to crystallise. Ensure that the wetted
materials of the oat switch are suciently resistant to the medium
being monitored. Not suitable for dispersions, abrasive liquids, highly
viscous media and colours.
6WIKA operating instructions models RLS
14235429.01 01/2018 EN/DE/FR/ES
3. Safety
■
This instrument is not permitted to be used in hazardous areas!
In hazardous areas, check the usability of the model RLS-4000
intrinsically safe oat switch.
■
The operating conditions specied in the operating instructions must
be observed.
■
Do not operate the instrument in the direct vicinity of ferromagnetic
environments (min. distance 100 mm).
■
Do not operate the instrument in the immediate vicinity of strong
electromagnetic elds or in the immediate vicinity of equipment that
can be aected by magnetic elds (min. clearance 1 m).
■
The oat switches must not be exposed to heavy mechanical strain
(impact, bending, vibration).
■
The technical specications contained in these operating instructions
must be observed. Improper handling or operation of the instrument
outside of its technical specications requires the instrument to be
taken out of service immediately and inspected by an authorised
WIKA service engineer.
The instrument has been designed and built solely for the intended use
described here, and may only be used accordingly.
The manufacturer shall not be liable for claims of any type based on
operation contrary to the intended use.
DANGER!
Work on containers involves the danger of intoxication and
suocation. No work is allowed to be carried out unless by
taking suitable personal protective measures (e.g. respiratory
protection apparatus, protective outt etc.).
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7
3. Safety
3.3 Improper use
Improper use is dened as any application that exceeds the technical
performance limits or is not compatible with the materials.
EN
Any use beyond or dierent to the intended use is considered as
improper use.
Do not use this instrument in safety or emergency stop devices.
3.4 Responsibility of the operator
The instrument is used in the industrial sector. The operator is therefore
responsible for legal obligations regarding safety at work.
The safety instructions within these operating instructions, as well as the
safety, accident prevention and environmental protection regulations for
the application area must be maintained.
To ensure safe working on the instrument, the operating company must
ensure
■
■
■
■
WARNING!
Injuries through improper use
Improper use of the instrument can lead to hazardous
situations and injuries.
▶
Refrain from unauthorised modifications to the instrument.
▶
Do not use the instrument within hazardous areas.
that suitable rst-aid equipment is available and aid is provided
whenever required.
that the operating personnel are regularly instructed in all topics
regarding work safety, rst aid and environmental protection
and know the operating instructions and in particular, the safety
instructions contained therein.
that the instrument is suitable for the particular application in
accordance with its intended use.
that following testing, improper use of the instrument is excluded.
8WIKA operating instructions models RLS
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3. Safety
3.5 Personnel qualication
WARNING!
Risk of injury should qualication be insucient
Improper handling can result in considerable injury and
damage to equipment.
▶
The activities described in these operating instructions
may only be carried out by skilled personnel who have the
qualifications described below.
Skilled personnel
Skilled personnel, authorised by the operator, are understood to
be personnel who, based on their technical training, knowledge
of measurement and control technology and on their experience
and knowledge of country-specic regulations, current standards
and directives, are capable of carrying out the work described and
independently recognising potential hazards.
3.6 Personal protective equipment
The personal protective equipment is designed to protect the skilled
personnel from hazards that could impair their safety or health during
work. When carrying out the various tasks on and with the instrument,
the skilled personnel must wear personal protective equipment.
Follow the instructions displayed in the work area regarding
personal protective equipment!
The requisite personal protective equipment must be provided by the
operating company.
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WIKA operating instructions models RLS
9
3. Safety
3.7 Labelling, safety marks
Product label (example)
EN
Model
P# product number
S# serial number
Electrical connection
Before mounting and commissioning the instrument, ensure
you read the operating instructions!
10WIKA operating instructions models RLS
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4. Transport ... / 5. Commissioning, operation
4. Transport, packaging and storage
4.1 Transport
Check the oat switch for any damage that may have been caused by
transport. Obvious damage must be reported immediately.
CAUTION!
With improper transport, a high level of damage to property
can occur.
▶
Observe the symbols on the packaging.
▶
Handle packed goods with care.
4.2 Packaging and storage
Do not remove packaging until just before commissioning.
Permissible conditions at the place of storage:
Storage temperature: -30 … +80 °C (-22 … +176 °F)
5. Commissioning, operation
■
Observe all instructions given on the shipment packaging for
removing the transportation safety devices.
■
Remove the oat switch carefully from the packaging!
■
When unpacking, check all components for any external damage.
5.1 Mounting preparation
Functional check
Before mounting, the oat switch can be connected as
described in chapter 5.3 and the switch points can be
operated manually.
WARNING!
Ensure that the functional check does not start any
unintended processes.
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WIKA operating instructions models RLS
11
5. Commissioning, operation
Ensure that the sealing faces of the vessel or oat switch are clean and
do not show any mechanical damage.
5.2 Mounting
EN
■
Observe the torque values of screws specied in pipetting work.
■
In the selection of the mounting material (sealings, screws, washers
and nuts), take the process conditions into account. The suitability
of the sealing must be specied with regard to the medium and
its vapours. In addition, ensure it has corresponding corrosion
resistance.
■
Mount the oat switch either via mounting thread or mounting
ange (not illustrated).
■
The guide tube should not be inclined more than a maximum of
30° to the vertical.
■
If the geometry of the oat does not t through the process
connection, the oat must be removed before mounting.
- For this, before removal, mark
the position of the oat stops
with a waterproof pen
- Mark the mounting position of
the oats (e.g. “Up”)
- After the oat switch has been
mounted, the oat should be
re-attached within the inside of
the tank (pay attention to the
mounting position!).
- Float stops must then be
re-attached at the marked
points.
■
The number of oats and also
the position of the oat stops are
dependent upon the dimension
and the number of switch points.
≤ 30°
12WIKA operating instructions models RLS
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5. Commissioning, operation
5.3 Electrical connection
■
The electrical connection must only be made by qualied skilled
personnel.
■
Connection details and switching functions are given on the
connection diagram. Connection terminals are appropriately marked.
■
Seal the cable bushing at the connection housing (see
illustration in chapter 5.2 “Mounting”).
■
The mains connection lines to be provided must be dimensioned
for maximum instrument current supply and comply with IEC 227 or
IEC 245.
WARNING!
Electrical connection errors of the oat switches can destroy
the reed contacts. This can lead to a malfunction in the plant
and thus lead to injury to personnel or damage to equipment.
▶
No direct operation in circuits with inductive loads.
▶
No direct operation in circuits with capacitive loads, e.g.
PLC, PCS or cable lengths > 50 m.
▶
Do not exceed the permissible switching power.
DANGER!
Physical injuries
With oat switches with connection cable without protective
conductor connection, it is possible for the switch to become
live in the event of a malfunction. Any contact can result in
physical or even fatal injury.
▶
Only operate these switches at safety extra-low voltage
in accordance with VDE0100 or fit them so that the float
switch is electrically connected to the equipotential
bonding.
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WIKA operating instructions models RLS
13
5. Commissioning, operation
Electrical protection class
Depending on the electrical connection, the instruments are designed in
protection class I or II. The appropriate protection class of the electrical
connection is given in the respective data sheet.
EN
■
Protection class I
Include the instrument into the grounding concept of the installation.
Ensure that the electrical connection is made via a protective
conductor connection.
Depending on the instrument variant:
- Directly via the PE stranded wire for instruments with cable outlet
- Via the grounding pin (pin 4) for instruments with electrical
connection per DIN 175301-803-A
- Via screw (6-32 UNC x 1/4") near the connection terminals
Note: Use a conductor with a sucient cross-section and a ring
lug matching the cross-section. The connection shall be corrosionresistant and locked against rotation.
■
Protection class II
Protective insulation, no protective conductor connection
With inductive loads, the oat switches should be protected by
connection to an RC element or a free-wheeling diode.
AC voltageDC voltage
S1
AC 24 ... 230 V
R
C
RC element,
see table
Protective RC elements
Depending on the operating voltage, use RC elements exclusively in
accordance with the table below. RC elements other than those specied
here will lead to the destruction of the reed switch.
RC elements for reed contacts 10 ... 40 VA
VoltageResistanceCapacitanceType of RC element
AC 24 V100 Ω0.33 μFA 3/24
AC 48 V220 Ω0.33 μFA 3/48
AC 115 V470 Ω0.33 μFA 3/115
AC 230 V1,500 Ω0.33 μFA 3/230
RC elements for reed contacts 40 ... 100 VA
VoltageResistanceCapacitanceType of RC element
AC 24 V47 Ω0.33 μFB 3/24
AC 48 V100 Ω0.33 μFB 3/48
AC 115 V470 Ω0.33 μFB 3/115
AC 230 V1,000 Ω0.33 μFB 3/230
S1
+
DC 24 ... 230 V
–
Freewheeling
diode, e.g.
1N4007
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WIKA operating instructions models RLS
15
5. Commissioning, operation
Connection with capacitive load
AC voltage current limitation
e.g. for electronic time relay
EN
Current limitation, DC voltage
e.g. for PLC, PCS and cables > 50 m
Connection diagrams, see product label
5.4 Commissioning
Switch on the voltage supply of the connected control device. Fill the
vessel and the check the switch points of the oat switch for function.
+
AC 230 V
–
+
DC 24 V
–
S1R
S1R
S
C
1
Relay
S
C
1
RS = 220 Ω (for AC 230 V)
C₁ = internal capacitance
RS = 22 Ω (47 Ω for contacts ≤ 10 VA)
C₁ = internal capacitance
PLC
To increase the service life of the contacts, we recommend
operation with a contact protection relay.
WARNING!
Ensure that the functional check does not start any
unintended processes.
Always observe the mounting and operating instructions of accessories
when commissioning them.
16WIKA operating instructions models RLS
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6. Faults
6. Faults
The following table contains the most frequent causes of
faults and the necessary countermeasures.
FaultsCausesMeasures
Float switch
cannot be
mounted at the
planned place on
the vessel
No or undened
switching function
Process connection of the
oat switch does not match
the process connection of the
vessel.
Process connection at the
vessel defective
Electrical connection incorrect See chapter 5.3 “Electrical
Temperature contact defective Functional check of the
Reed contact defective
Modication of the vessel
Return to the factory
Rework the thread or
replace the screwed
coupling
connection”. Check
assignment with the aid of
the connection diagram.
oat switch, return to the
manufacturer
CAUTION!
Physical injuries and damage to property and the
environment
If faults cannot be eliminated by means of the listed
measures, the instrument must be taken out of operation
immediately.
▶
Ensure that there is no longer any pressure present and
protect against being put into operation accidentally.
▶
Contact the manufacturer.
▶
If a return is needed, please follow the instructions given
in chapter 8.2 “Return”.
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WIKA operating instructions models RLS
17
7. Maintenance and cleaning
7. Maintenance and cleaning
7.1 Maintenance
EN
When used properly, the oat switches work maintenance-free. They
must be subjected to visual inspection within the context of regular
maintenance, however, and included in the vessel pressure test.
DANGER!
Work on containers involves the danger of intoxication and
suocation. No work is allowed to be carried out unless by
taking suitable personal protective measures (e.g. respiratory
protection apparatus, protective outt etc.).
Repairs must only be carried out by the manufacturer.
Perfect functioning of the oat switches can only be
guaranteed when original accessories and spare parts are
used.
7.2 Cleaning
CAUTION!
Physical injuries and damage to property and the
environment
Improper cleaning may lead to physical injuries, damage
to property and the environment and to damage to the
instrument. Residual media in the dismounted instrument can
result in a risk to persons, the environment and equipment.
▶
Rinse or clean the removed instrument.
▶
Sufficient precautionary measures must be taken.
▶
Do not use any aggressive cleaning agents.
▶
Do not use any pointed and hard objects for cleaning.
1. Prior to cleaning, properly disconnect the instrument from the process
and the power supply.
2. Clean the instrument carefully with a moist cloth.
3. Electrical connections must not come into contact with moisture!
18WIKA operating instructions models RLS
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8. Dismounting, return and disposal
8. Dismounting, return and disposal
WARNING!
Physical injuries and damage to property and the
environment through residual media
Residual media in the dismounted instrument can result in a
risk to persons, the environment and equipment.
▶
Wash or clean the dismounted instrument, in order to
protect persons and the environment from exposure to
residual media.
8.1 Dismounting
Only disconnect the measuring instrument once the system has been
depressurised and the power disconnected!
8.2 Return
Wash or clean the dismounted oat switch before returning it, in order to
protect personnel and the environment from exposure to residual media.
Information on returns can be found under the heading
“Service” on our local website.
8.3 Disposal
Incorrect disposal can put the environment at risk.
Dispose of instrument components and packaging materials in an
environmentally compatible way and in accordance with the country-
specic waste disposal regulations.
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19
9. Specications
9. Specications
■
Model RLS-1000
EN
Specications
Switching powerFloats with outer ∅ D = 44 mm, 52 mm
Permissible temperatures
■
Medium
■
Ambient, storage
1) Not with cable material: PVC, PUR; not with connection housing: 58 x 64 x 36 mm
2) Only with cable material: Silicone or connection housing 75 x 80 x 57 mm
■
Model RLS-2000
Specications
Switching powerNormally open,
Permissible temperatures
■
Medium
■
Ambient, storage
Normally open,
normally closed:
AC 230 V; 100 VA; 1 A
DC 230 V; 50 W; 0.5 A
Change-over contact: AC 230 V; 40 VA; 1 A
DC 230 V; 20 W; 0.5 A
Floats with outer ∅ D = 25 mm, 30 mm
Normally open,
normally closed:
AC 100 V; 10 VA; 0.5 A
DC 100 V; 10 W; 0.5 A
Change-over contact: AC 100 V; 5 VA; 0.25 A
DC 100 V; 5 W; 0.25 A
-30 … +80 °C (-22 … +176 °F)
-30 … +120 °C (-22 … +248 °F)
-30 … +150 °C (-22 … +302 °F)
-30 … +80 °C (-22 … +176 °F)
normally closed:
Change-over contact:AC 230 V; 40 VA; 1 A
PP: -10 … +80 °C (14 … 176 °F)
PVDF (option): -10 … +80 °C (14 … 176 °F)
Option: -30 … +120 °C (-22 … +248 °F)
PP: -10 … +80 °C (14 … 176 °F)
PVDF (option): -30 … +80 °C (-22 … +176 °F)
1)
2)
AC 230 V; 100 VA; 1 A
DC 230 V; 50 W; 0.5 A
DC 230 V; 20 W; 0.5 A
20WIKA operating instructions models RLS
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9. Specications
■
Model RLS-3000
SpecicationsLevelTemperature
Switching powerFloats with outer ∅ D =
44 mm, 52 mm
■
Normally open, normally
closed:
AC 230 V; 100 VA; 1 A
DC 230 V; 50 W; 0,5 A
■
Change-over contact:
AC 230 V; 40 VA; 1 A
DC 230 V; 20 W; 0,5 A
Floats with outer ∅ D =
25 mm, 30 mm
■
Normally open, normally
closed:
AC 100 V; 10 VA; 0,5 A
DC 100 V; 10 W; 0,5 A
■
Change-over contact:
AC 100 V; 5 VA; 0,25 A
DC 100 V; 5 W; 0,25 A
Permissible temperatures
■
Medium
-30 … +80 °C (-22 … +176 °F)
-30 … +120 °C (-22 … +248 °F)
-30 … +150 °C (-22 … +302 °F)
■
Ambient, storage
1) Not with cable material: PVC, PUR; not with oat outer diameter ∅ D = 25 mm; not with connection housing
58 x 64 x 36 mm
2) Only with cable material: Silicone or connection housing 75 x 80 x 57 mm; not with oat outer diameter
∅ D = 25 mm
-30 … +80 °C (-22 … +176 °F)
Normally open, normally
closed:
AC 250 V; 2 A (≥ 50 mA)
DC 60 V; 1 A (≥ 50 mA)
1)
2)
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WIKA operating instructions models RLS
21
9. Specications
Overview of oats (models RLS-1000, RLS-2000, RLS-3000)
FormOuter
EN
Cylinder 55 mm 65 mm ≤ 3 bar
Cylinder 55 mm 55 mm ≤ 3 bar
Cylinder 44 mm 44 mm ≤ 3 bar
Cylinder 44 mm 52 mm ≤ 16 bar
Cylinder 30 mm 36 mm ≤ 10 bar
Cylinder 25 mm 17 mm ≤ 16 bar
Ball52 mm 52 mm ≤ 40 bar
■
Model RLS-5000
Specications
Switching powerNormally open,
Permissible temperatures
■
Medium
■
Ambient
■
Storage
Process pressuremax. 16 bar (232 psi)
Medium density≥ 750 kg/m
normally closed:
Change-over contact: AC 100 V; 5 VA; 0.25 A
-10 ... +60 °C (14 … 140 °F)
-10 ... +60 °C (14 … 140 °F)
-10 ... +60 °C (14 … 140 °F)
3
For further specications see WIKA data sheets LM 50.03, LM 50.04,
LM 50.06, LM 50.08, LM 50.09 and the order documentation.
AC 100 V; 10 VA; 0.5 A
DC 100 V; 10 W; 0.5 A
DC 100 V; 5 W; 0.25 A
EN
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WIKA operating instructions models RLS
23
EN
24WIKA operating instructions models RLS
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Inhalt
Inhalt
1. Allgemeines 26
2. Aufbau und Funktion 27
3. Sicherheit 28
4. Transport, Verpackung und Lagerung 33
5. Inbetriebnahme, Betrieb 33
6. Störungen 39
7. Wartung und Reinigung 40
8. Demontage, Rücksendung und Entsorgung 41
9. Technische Daten 42
Konformitätserklärungen nden Sie online unter www.wika.de.
DE
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WIKA Betriebsanleitung Typen RLS
25
1. Allgemeines
1. Allgemeines
■
Die in der Betriebsanleitung beschriebenen Schwimmer-Magnetschalter werden nach dem aktuellen Stand der Technik konstruiert
und gefertigt. Alle Komponenten unterliegen während der Fertigung
strengen Qualitäts- und Umweltkriterien. Unsere Managementsyste-
DE
me sind nach ISO 9001 und ISO 14001 zertiziert.
■
Diese Betriebsanleitung gibt wichtige Hinweise zum Umgang mit dem
Gerät. Voraussetzung für sicheres Arbeiten ist die Einhaltung aller
angegebenen Sicherheitshinweise und Handlungsanweisungen.
■
Die für den Einsatzbereich des Gerätes geltenden örtlichen Unfallverhütungsvorschriften und allgemeinen Sicherheitsbestimmungen
einhalten.
■
Die Betriebsanleitung ist Produktbestandteil und muss in unmittelbarer Nähe des Gerätes für das Fachpersonal jederzeit zugänglich
aufbewahrt werden. Betriebsanleitung an nachfolgende Benutzer
oder Besitzer des Gerätes weitergeben.
■
Das Fachpersonal muss die Betriebsanleitung vor Beginn aller Arbeiten sorgfältig durchgelesen und verstanden haben.
■
Es gelten die allgemeinen Geschäftsbedingungen in den Verkaufsunterlagen.
Schwimmer-Magnetschalter arbeiten nach dem Schwimmerprinzip
mit magnetischer Übertragung. Ein im Gleitrohr eingebauter ReedKontakt wird durch das Magnetfeld eines Permanentmagneten bei
Erreichen eines vorgegebenen Schaltpunktes betätigt. Der Permanent-
magnet bendet sich in einem Schwimmer , der seine Höhenlage mit
dem Flüssigkeitspegel des zu überwachenden Messstoes verändert.
Der Schaltzustand des Reed-Kontaktes kann durch eine nachgeschaltete Steuereinrichtung ausgewertet und weiterverarbeitet werden.
Die Anzahl und Anordnung der Schwimmer ist abhängig von der Anzahl
der vorgegebenen Schaltpunkte, deren Kontaktfunktion sowie dem
Abstand der Schaltpunkte.
Anschlussgehäuse
Kabeldurchführung
Einschraubgewinde
Gleitrohr
Schwimmeranschlag
Schwimmer
≤ 30°
DE
2.2 Lieferumfang
■
Schwimmer-Magnetschalter
■
Betriebsanleitung
Lieferumfang mit dem Lieferschein abgleichen.
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WIKA Betriebsanleitung Typen RLS
27
3. Sicherheit
3. Sicherheit
3.1 Symbolerklärung
GEFAHR!
DE
3.2 Bestimmungsgemäße Verwendung
Schwimmer-Magnetschalter dienen ausschließlich der Füllstandsüber-
wachung von üssigen Messstoen. Der Einsatzbereich ergibt sich aus
den technischen Leistungsgrenzen und Werkstoen.
... weist auf eine unmittelbar gefährliche Situation hin, die
zum Tod oder zu schweren Verletzungen führt, wenn sie nicht
gemieden wird.
WARNUNG!
... weist auf eine möglicherweise gefährliche Situation hin,
die zum Tod oder zu schweren Verletzungen führen kann,
wenn sie nicht gemieden wird.
VORSICHT!
... weist auf eine möglicherweise gefährliche Situation hin,
die zu geringfügigen oder leichten Verletzungen bzw. Sach-
und Umweltschäden führen kann, wenn sie nicht gemieden
wird.
Information
... hebt nützliche Tipps und Empfehlungen sowie Informatio-
nen für einen ezienten und störungsfreien Betrieb hervor.
■
Die Flüssigkeiten dürfen keine starken Verschmutzungen oder
Grobteile aufweisen und nicht zum Auskristallisieren neigen. Es
ist sicherzustellen, dass die messstoberührten Werkstoe des
Schwimmer-Magnetschalters gegen den zu überwachenden
Messsto ausreichend beständig sind. Nicht geeignet für Dispersionen, abrasive Flüssigkeiten, hochviskose Medien und Farben.
28WIKA Betriebsanleitung Typen RLS
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