WIKA R-1 User Manual [en, de, es, fr]

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Operating instructions Betriebsanleitung Mode d'emploi Manual de instrucciones
Pressure transmitter, model R-1 Druckmessumformer, Typ R-1 Transmetteur de pression, type R-1 Transmisor de presión, modelo R-1
GB
D
F
E
GB
Operating instructions model R-1 Page 3 - 24
D
Betriebsanleitung Typ R-1 Seite 25 - 46
F
Mode d'emploi type R-1 Page 47 - 69
E
Manual de instrucciones modelo R-1 Página 70 - 91
© 2012 WIKA Alexander Wiegand SE & Co. KG All rights reserved. / Alle Rechte vorbehalten. WIKA® is a registered trademark in various countries. WIKA® ist eine geschützte Marke in verschiedenen Ländern.
Prior to starting any work, read the operating instructions! Keep for later use!
Vor Beginn aller Arbeiten Betriebsanleitung lesen! Zum späteren Gebrauch aufbewahren!
Lire le mode d'emploi avant de commencer toute opération ! A conserver pour une utilisation ultérieure !
¡Leer el manual de instrucciones antes de comenzar cualquier trabajo! ¡Guardar el manual para una eventual consulta!
2 WIKA operating instructions pressure transmitter, model R-1
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Contents
Contents
1. General information 4
2. Safety 6
3. Specications 9
4. Design and function 15
5. Transport, packaging and storage 15
6. Commissioning, operation 16
7. Maintenance and cleaning 21
8. Faults 21
9. Dismounting, return and disposal 23
Appendix 1: EC Declaration of conformity model R-1 24
GB
Declarations of conformity can be found online at www.wika.com.
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3WIKA operating instructions pressure transmitter, model R-1
1. General information
1. General information
The pressure transmitter described in the operating instructions has been designed and
GB
manufactured using state-of-the-art technology. All components are subject to stringent quality and environmental criteria during production. Our management systems are certied to ISO 9001 and ISO 14001.
These operating instructions contain important information on handling the instrument. Working safely requires that all safety instructions and work instructions are observed.
Observe the relevant local accident prevention regulations and general safety regulations for the instrument's range of use.
The operating instructions are part of the product and must be kept in the immediate vicinity of the instrument and readily accessible to skilled personnel at any time.
Skilled personnel must have carefully read and understood the operating instructions prior to beginning any work.
The manufacturer's liability is void in the case of any damage caused by using the product contrary to its intended use, non-compliance with these operating instructions, assignment of insuciently qualied skilled personnel or unauthorised modications to the instrument.
The general terms and conditions contained in the sales documentation shall apply.
Subject to technical modications.
Further information:
- Internet address: www.wika.de / www.wika.com
- Relevant data sheet: PE 81.45
- Application consultant:
Tel.: (+49) 9372/132-8976 Fax: (+49) 9372/132-8008976 E-mail: support-tronic@wika.de
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1. General information
Explanation of symbols
WARNING!
... indicates a potentially dangerous situation that can result in serious injury or death, if not avoided.
CAUTION!
... indicates a potentially dangerous situation that can result in light injuries or damage to the equipment or the environment, if not avoided.
Information
... points out useful tips, recommendations and information for ecient and trouble-free operation.
Abbreviations
2-wire The two connection lines are used for the voltage supply.
The measurement signal also provides the supply current.
3-wire Two connection lines are used for the power supply.
One connection line is used for the measurement signal.
GB
U
B
0V Negative power supply terminal
S
+
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Positive power supply terminal
Positive output terminal
5WIKA operating instructions pressure transmitter, model R-1
2. Safety
2. Safety
WARNING!
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2.1 Intended use
The pressure transmitter is used to convert pressure into an electrical signal.
The instrument has been designed and built solely for the intended use described here, and may only be used accordingly.
The technical specications contained in these operating instructions must be observed. Improper handling or operation of the pressure transmitter outside of its technical specications requires the instrument to be taken out of service immediately and inspected by an authorised WIKA service engineer.
Before installation, commissioning and operation, ensure that the appropriate pressure transmitter has been selected in terms of measuring range, design and specic measuring conditions. Non-observance can result in serious injury and/or damage to the equipment.
WARNING!
Open the connections only after the system has been depressurised.
Observe the working conditions in accordance with chapter 3 "Specications".
Always operate the pressure transmitter within the overpressure limit.
Further important safety instructions can be found in the individual chapters of these operating instructions.
The manufacturer shall not be liable for claims of any type based on operation contrary to the intended use.
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2. Safety
2.2 Personnel qualication
WARNING! Risk of injury should qualication be insucient!
Improper handling can result in considerable injury and damage to equipment. The activities described in these operating instructions may only be carried out by skilled personnel who have the qualications described below.
Skilled personnel
Skilled personnel are understood to be personnel who, based on their technical training, knowledge of measurement and control technology and on their experience and knowledge of country-specic regulations, current standards and directives, are capable of carrying out the work described and independently recognising potential hazards.
Special operating conditions require further appropriate knowledge, e.g. of aggressive media.
2.3 Special hazards
WARNING!
For hazardous media such as oxygen, acetylene, ammable or toxic gases or liquids, and refrigeration plants, compressors, etc., in addition to all standard regulations, the appropriate existing codes or regulations must also be followed.
WARNING!
Residual media in dismounted pressure transmitters can result in a risk to persons, the environment and equipment. Take sucient precautionary measures.
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7WIKA operating instructions pressure transmitter, model R-1
2. Safety
2.4 Labelling, safety marks
Product label
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Measuring range
Output signal
P# Product no. S# Serial no.
Pin assignment
If the serial number and the 2D code become illegible due to mechanical damage or overpainting, traceability will no longer be possible.
Explanation of symbols
CE, Communauté Européenne
Instruments bearing this mark comply with the relevant European directives.
cRUus, Underwriters Laboratories Inc.
®
The instrument was inspected in accordance with the applicable US standards and certied by UL. The UL Recognized Component Mark denotes components recognised by UL that serve as a component of another product.
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3. Specications
3. Specications
3.1 Measuring ranges
Relative pressure
bar Measuring range 0 ... 6 0 ... 10 0 ... 15 0 ... 16 0 ... 20 0 ... 25 0 ... 30
Overpressure limit 20 20 32 32 50 50 80 Burst pressure 100 100 160 160 250 250 400
Measuring range 0 ... 35 0 ... 40 0 ... 45 0 ... 50 0 ... 60 0 ... 100 0 ... 160
Overpressure limit 80 80 120 120 120 200 320 Burst pressure 400 400 550 550 550 800 1,000
psi Measuring range 0 ... 100 0 ... 150 0 ... 200 0 ... 250 0 ... 300 0 ... 350 0 ... 400
Overpressure limit 290 290 460 460 720 720 720 Burst pressure 1,450 1,450 2,300 2,300 3,600 3,600 3,600
Measuring range 0 ... 450 0 ... 500 0 ... 550 0 ... 600 0 ... 650 0 ... 700 0 ... 750
Overpressure limit 1,100 1,100 1,100 1,100 1,100 1,700 1,700 Burst pressure 5,800 5,800 5,800 5,800 5,800 7,900 7,900
Measuring range 0 ... 800 0 ... 850 0 ... 1,500 0 ... 2,400
Overpressure limit 1,700 1,700 2,900 4,600 Burst pressure 7,900 7,900 11,600 14,500
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3. Specications
Vacuum and +/- measuring range
bar Measuring range -1 ... +7 -1 ... +9 -1 ... +10 -1 ... +15
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Overpressure limit 20 20 20 32 Burst pressure 100 100 100 160
Measuring range -1 ... +20 -1 ... +25 -1 ... +29 -1 ... +45
Overpressure limit 50 50 80 120 Burst pressure 250 250 400 550
Measuring range -0.5 ... +7 -0.5 ... +10
Overpressure limit 20 20 Burst pressure 100 100
-30
inHg
psi Measuring range -30 inHg ... +100
Overpressure limit 290 290 460 460 Burst pressure 1,450 1,450 2,300 2,300
-30
inHg
-30
inHg
... +300 -30
... +500 -30
Measuring range
Overpressure limit 720 720 1,100 1,100 Burst pressure 3,600 3,600 5,800 5,800
Measuring range
Overpressure limit 1,100 1,100 1,700 Burst pressure 5,800 5,800 7,900
... +145 -30
inHg
... +350 -30
inHg
... +550 -30
inHg
... +200 -30
inHg
... +400 -30
inHg
... +600
Other measuring ranges on request
Vacuum tightness
Yes
inHg
inHg
... +250
... +450
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3. Specications
3.2 Output signals
Signal type Signal
Current (2-wire) 4 ... 20 mA Voltage (3-wire) DC 0 ... 10 V
Ratiometric (3-wire) DC 0.5 ... 4.5 V
DC 1 ... 5 V
Other output signals available on request
Load in Ω
Current output (2-wire): ≤ (power supply - 7 V) / 0.02 A
Voltage output (3-wire): > maximum output signal / 1 mA
Ratiometric output (3-wire): > maximum output signal / 1 mA
3.3 Voltage supply
Power supply
The power supply depends on the selected output signal
4 ... 20 mA: DC 7 ...30 V
DC 1 ... 5 V: DC 8 ...30 V
DC 0 ... 10 V: DC 14 ... 30 V
DC 0.5 ... 4.5 V: DC 4.5 ... 5.5 V
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3. Specications
3.4 Reference conditions (per IEC 61298-1)
Temperature
15 ... 25 °C
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Atmospheric pressure
860 ... 1,060 mbar
Humidity
45 ... 75 % relative
Power supply
DC 24 V
Nominal position
Calibrated in vertical mounting position with pressure connection facing downwards.
3.5 Accuracy data
Accuracy at reference conditions
≤ 2 % of span
Including non-linearity, hysteresis, zero oset and end value deviation (corresponds to measured error per IEC 61298-2).
Temperature error at -25 ... +85 °C
Mean temperature coecient of zero point: typical ≤ 0.5% of span/10 K Mean temperature coecient of span: ≤ 0.3 % of span/10 K
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3. Specications
Settling time
≤ 5 ms
Long-term drift (per IEC 61298-2)
≤ 0.3 % of span/year
3.6 Operating conditions
Ingress protection (per IEC 60529)
The ingress protection depends on the type of electrical connection.
Circular connector M12 x 1: IP 67
Metri-Pack series 150: IP 67
Cable outlet: IP 69K
The stated ingress protection only applies when plugged in using mating connectors that have the appropriate ingress protection.
Temperatures
Medium: -40 ... +100 °C -40 ... +212 °F
Ambient: -25 ... +85 °C -13 ... +185 °F
Storage: -25 ... +85 °C -13 ... +185 °F
Resistance
The pressure transmitter is resistant to the industrial standard refrigerants
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3. Specications
3.7 Electrical connections
Short-circuit resistance
S+ vs. 0V
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Reverse polarity protection
UB vs. 0V
Overvoltage protection
maximum DC 36 V
Insulation voltage
DC 500 V
3.8 Materials
Wetted parts
Sensor and process connection from stainless steel
Non-wetted parts
Case from stainless steel
Electrical connection from highly resistant, glass-bre reinforced plastic PBT GF 30
3.9 Approvals, directives and certicates
Approvals
cRUus (recognition)
CE conformity
EMC directive 2004/108/EC, EN 61326 emission (group 1, class B) and interference immunity (indus­trial application)
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3. Specications / 4. Design and function / 5. Transport ...
For special model numbers, e.g. R-10000, please note the specications stated on the delivery note.
For further specications see WIKA data sheet PE 81.45 and the order documentation.
4. Design and function
4.1 Description
The prevailing pressure is measured at the sensor element through the deformation of a diaphragm. By supplying power, this deformation of the diaphragm is converted into an electrical signal. The output signal from the pressure transmitter is amplied and standardised. The output signal is proportional to the measured pressure.
4.2 Scope of delivery
Cross-check scope of delivery with delivery note.
5. Transport, packaging and storage
5.1 Transport
Check the pressure transmitter for any damage that may have been caused during transportation. Obvious damage must be reported immediately.
5.2 Packaging
Do not remove packaging until just before mounting. Keep the packaging as it will provide optimum protection during transport (e.g. change in installation site, sending for repair).
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5. Transport, packaging and storage / 6. Commissioning, operation
5.3 Storage
Permissible conditions at the place of storage:
Storage temperature: -25 ... +80 °C
GB
WARNING!
Before storing the pressure transmitter (following operation), remove any residual media. This is of particular importance if the medium is hazardous to health, e.g. caustic, toxic, carcinogenic, radioactive, etc.
6. Commissioning, operation
CAUTION!
Prior to commissioning, the pressure transmitter must be subjected to a visual inspection. Only use the pressure transmitter if it is in perfect condition with respect to safety.
6.1 Making the mechanical connection
The sealing faces at the pressure transmitter and the measuring point always have to be clean.
Only ever screw in, or unscrew, the instrument via the spanner ats. Never use the case or the cooling element as a working surface.
The correct torque depends on the dimensions of the process connection and the gasket used (form/material).
When screwing in, do not cross the threads.
For information on tapped holes and welding sockets, see Technical Information IN 00.14 at www.wika.com.
Spanner ats
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6. Commissioning, operation
Humidity can aect the operating characteristics of electronic components and sensors, thus a good positioning prevents problems and extends the service life. Electronic components and sensors can be adversely aected due to temperature changes in combination with condensing humidity (e.g. in evapo­rators with de-icing systems).
Although the ingress protection of the pressure transmitter is IP 67 or IP 6K9K, this is not hermetically sealed. Under critical conditions, there is the danger that small air volumes can penetrate or diuse through the case. Thus, over time, humidity can collect in the sensor and cause measuring errors.
It is therefore recommended that the pressure trans­mitter is placed in a location with low humidity and temperature uctuations. For chill cabinets or cold rooms, this place is on the inlet pipe on the outside of the main cooling chamber, e.g. below the chill cabinet where the piping comes out of the chill cabinet.
If positioning is required closer to the evaporator, it is recommended that a capillary is used between the evaporator outlet line and the pressure transmitter.
Fig.: Pressure transmitter with capillary
(exterior view)
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Fig.: Pressure transmitter with capillary
(cross-section)
17WIKA operating instructions pressure transmitter, model R-1
6. Commissioning, operation
Sealing of the process connection
Parallel threads
GB
Tapered threads
per EN 837 per DIN 3852-E
Correct sealing of the process connections with parallel threads at the sealing face must be made using suitable at gaskets, sealing rings or WIKA prole sealings.
For further information on seals see WIKA data sheet AC 09.08 or at www.wika.com.
6.2 Making the electrical connection
The instrument must be grounded via the process connection!
The power supply for the pressure transmitter must be made via an energy-limited electrical circuit in accordance with section 9.3 of UL/EN/IEC 61010-1, or an LPS to UL/EN/IEC 60950-1, or class 2 in accordance with UL1310/UL1585 (NEC or CEC). The power supply must be suitable for operation above 2,000 m should the pressure transmitter be used at this altitude.
For the voltage supply, use a class 2 voltage source.
For sealing process connections with tapered threads, the sealing must be made in the threads using additional sealing material - e.g. PTFE tape (EN 837-2).
NPT, R and PT
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6. Commissioning, operation
Conditions of acceptability - When installed in the nal use equipment, etc., the following are among the considerations to be made:
1. The instrument must be installed in accordance with the enclosure, mounting, spacing, and segre­gation requirements of the nal application.
2. The clearances given here (air and leakage paths), nominal values, etc. must be permissible
within the nal application.
3. This component is intended to be factory installed only.
4. The connectors of these instruments have not been tested for their suitability for eld wiring connectors ("eld wiring"). The acceptability of the terminals, and connections to these terminals, including temperature and safety, must be evaluated in the end-product application.
5. On the instrument, there is no isolated equipotential bonding terminal or connection line available
(that would maintain the equipotential bonding during dismantling in the live state by a service technician for testing or setting purposes). This requirement depends on the application and the standards applicable to the end product.
6. The mould stress test was conducted at 110 °C and the suitability will be dened with the end-product application.
Select a cable diameter that matches the cable gland of the plug. Make sure that the cable gland of the mounted plug has a tight t and that the seals are present and undamaged. Tighten the threaded connection and check that the seal is correctly seated, in order to ensure the ingress protection.
For cable outlets, make sure that no moisture enters at the cable end.
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19WIKA operating instructions pressure transmitter, model R-1
6. Commissioning, operation
For the output signals DC 1 ... 5 V and DC 0.5 ... 4.5 V ratiometric, the following applies in addition:
If the cable of the electrical connection is longer than 30 m or leaves the building, then the pressure transmitter should be used with a shielded cable. Earth the shield on at least one end of the lead.
GB
Connection diagrams
Circular connector M12 x 1
2-wire 3-wire
UB1 1
0V 3 3
S+ - 4
Metri-Pack series 150
2-wire 3-wire
UBB B
0V C A
S+ - C
Cable outlet, unshielded
2-wire 3-wire
U+brown brown
U-green green
- white
S
+
Wire cross-section 3 x 0.14 mm Cable diameter 3.2 mm Cable lengths 1 m
2
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7. Maintenance and cleaning / 8. Faults
7. Maintenance and cleaning
7.1 Maintenance
This pressure transmitter is maintenance-free. Repairs must only be carried out by the manufacturer.
7.2 Cleaning
CAUTION!
Before cleaning, correctly disconnect the pressure transmitter from the pressure supply, switch it o and disconnect it from the mains.
Clean the instrument with a moist cloth.
Wash or clean the dismounted instrument before returning it, in order to protect persons and the environment from exposure to residual media.
Residual media in dismounted instruments can result in a risk to persons, the environment and equipment. Take sucient precautionary measures.
Do not use any pointed or hard objects for cleaning, as they may damage the diaphragm of the process connection.
For information on returning the instrument see chapter 9.2 "Return".
8. Faults
In the event of any faults, rst check whether the pressure transmitter is mounted correctly, mechanically and electrically.
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21WIKA operating instructions pressure transmitter, model R-1
8. Faults
Faults Causes Measures
Constant output signal upon change in pressure
GB
No/wrong output signal Wiring error Observe the pin assignment No output signal No/wrong power supply or current
Signal span too small Power supply too high/low
Signal span drops Moisture has entered
Signal span varies EMC interference sources in the
CAUTION!
If faults cannot be eliminated by means of the measures listed above, shut down the pressure transmitter immediately, and ensure that pressure and/or signal are no longer present, and secure the instrument from being put back into operation inadvertently. In this case, contact the manufacturer. If a return is needed, please follow the instructions given in chapter 9.2 "Return".
Mechanical overload caused by overpressure
Wrong power supply or current pulse
pulse
Cable break
Mechanical overload caused by overpressure
Diaphragm defective
environment
Instrument not earthed
Strongly varying power supply
Strongly varying pressure of the process medium
Replace instrument; if it fails repeatedly, contact the manufacturer
Rectify the power supply
Check the continuity Rectify the power supply
Replace instrument; if it fails repeatedly, contact the manufacturer
Fit the cable correctly
Replace instrument; if it fails repeatedly, contact the manufacturer
Shield instrument; cable shield; remove source of interference
Earth the instrument
Stabilise the power supply
Damping, consulting by the manufacturer
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9. Dismounting, return and disposal
9. Dismounting, return and disposal
WARNING!
Residual media in dismounted pressure transmitters can result in a risk to persons, the environment and equipment. Take sucient precautionary measures.
9.1 Dismounting
Only disconnect the pressure transmitter once the system has been depressurised!
9.2 Return
WARNING! Absolutely observe when shipping the pressure transmitter:
All pressure transmitters delivered to WIKA must be free from any kind of hazardous substances (acids, bases, solutions, etc.).
When returning the instrument, use the original packaging or a suitable transport package.
Information on returns can be found under the heading "Service" on our local website.
9.3 Disposal
Incorrect disposal can put the environment at risk. Dispose of instrument components and packaging materials in an environmentally compatible way and in accordance with the country-specic waste disposal regulations.
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23WIKA operating instructions pressure transmitter, model R-1
Appendix 1: EC Declaration of conformity model R-1
GB
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Inhalt
Inhalt
1. Allgemeines 26
2. Sicherheit 28
3. Technische Daten 31
4. Aufbau und Funktion 37
5. Transport, Verpackung und Lagerung 37
6. Inbetriebnahme, Betrieb 38
7. Wartung und Reinigung 43
8. Störungen 43
9. Demontage, Rücksendung und Entsorgung 45
Anlage 1: EG-Konformitätserklärung Typ R-1 46
Konformitätserklärungen nden Sie online unter www.wika.de.
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D
25WIKA Betriebsanleitung Druckmessumformer, Typ R-1
1. Allgemeines
1. Allgemeines
Der in der Betriebsanleitung beschriebene Druckmessumformer wird nach dem aktuellen Stand der Technik konstruiert und gefertigt. Alle Komponenten unterliegen während der Fertigung strengen Qualitäts- und Umweltkriterien. Unsere Managementsysteme sind nach ISO 9001 und ISO 14001 zertiziert.
D
Diese Betriebsanleitung gibt wichtige Hinweise zum Umgang mit dem Gerät. Voraussetzung für sicheres Arbeiten ist die Einhaltung aller angegebenen Sicherheitshinweise und Handlungsanweisungen.
Die für den Einsatzbereich des Gerätes geltenden örtlichen Unfallverhütungsvorschriften und allgemeinen Sicherheitsbestimmungen einhalten.
Die Betriebsanleitung ist Produktbestandteil und muss in unmittelbarer Nähe des Gerätes für das Fachpersonal jederzeit zugänglich aufbewahrt werden.
Das Fachpersonal muss die Betriebsanleitung vor Beginn aller Arbeiten sorgfältig durchgelesen und verstanden haben.
Die Haftung des Herstellers erlischt bei Schäden durch bestimmungswidrige Verwendung, Nichtbeachten dieser Betriebsanleitung, Einsatz ungenügend qualizierten Fachpersonals sowie eigenmächtiger Veränderung am Gerät.
Es gelten die allgemeinen Geschäftsbedingungen in den Verkaufsunterlagen.
Technische Änderungen vorbehalten.
Weitere Informationen:
- Internet-Adresse: www.wika.de / www.wika.com
- zugehöriges Datenblatt: PE 81.45
- Anwendungsberater:
Tel.: (+49) 9372/132-8976 Fax: (+49) 9372/132-8008976 E-Mail: support-tronic@wika.de
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1. Allgemeines
Symbolerklärung
WARNUNG!
… weist auf eine möglicherweise gefährliche Situation hin, die zum Tod oder zu schweren Verletzungen führen kann, wenn sie nicht gemieden wird.
VORSICHT! … weist auf eine möglicherweise gefährliche Situation hin, die zu geringfügigen oder leichten Verletzungen bzw. Sach- und Umweltschäden führen kann, wenn sie nicht gemieden wird.
Information
… hebt nützliche Tipps und Empfehlungen sowie Informationen für einen ezienten und störungsfreien Betrieb hervor.
Abkürzungen
2-Leiter Die zwei Anschlussleitungen dienen zur Spannungsversorgung.
Der Speisestrom ist das Messsignal.
3-Leiter Zwei Anschlussleitungen dienen zur Spannungsversorgung.
Eine Anschlussleitung dient für das Messsignal.
D
U
B
0V Negativer Versorgungsanschluss
S
+
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Positiver Versorgungsanschluss
Positiver Messanschluss
27WIKA Betriebsanleitung Druckmessumformer, Typ R-1
2. Sicherheit
2. Sicherheit
WARNUNG!
Vor Montage, Inbetriebnahme und Betrieb sicherstellen, dass der richtige Druckmessumformer hinsichtlich Messbereich, Ausführung und spezischen
D
2.1 Bestimmungsgemäße Verwendung
Der Druckmessumformer dient zum Umwandeln von Druck in ein elektrisches Signal.
Das Gerät ist ausschließlich für den hier beschriebenen bestimmungsgemäßen Verwendungszweck konzipiert und konstruiert und darf nur dementsprechend verwendet werden.
Die technischen Spezikationen in dieser Betriebsanleitung sind einzuhalten. Eine unsachgemäße Handhabung oder ein Betreiben des Druckmessumformers außerhalb der technischen Spezikationen macht die sofortige Stilllegung und Überprüfung durch einen autorisierten WIKA-Servicemitarbeiter erforderlich.
Messbedingungen ausgewählt wurde. Bei Nichtbeachten können schwere Körperverletzungen und/oder Sachschäden auftreten.
WARNUNG!
Anschlüsse nur im drucklosen Zustand önen.
Betriebsparameter gemäß Kapitel 3 „Technische Daten“ beachten.
Druckmessumformer immer innerhalb der Überlast-Druckgrenze betreiben.
Weitere wichtige Sicherheitshinweise benden sich in den einzelnen Kapiteln dieser Betriebsanleitung.
Ansprüche jeglicher Art aufgrund von nicht bestimmungsgemäßer Verwendung sind ausgeschlossen.
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14026284.01 11/2012 GB/D/F/E
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