Prior to starting any work, read the operating instructions!
Keep for later use!
Vor Beginn aller Arbeiten Betriebsanleitung lesen!
Zum späteren Gebrauch aufbewahren!
Lire le mode d'emploi avant de commencer toute opération !
A conserver pour une utilisation ultérieure !
¡Leer el manual de instrucciones antes de comenzar cualquier trabajo!
¡Guardar el manual para una eventual consulta posterior!
2WIKA operating instructions pressure switch model PSD-3x
11430486.06 02/2012 GB/D/F/E
Contents
Contents
1.General information4
2.Safety6
3.Specications9
4.Design and function15
5.Transport, packaging and storage15
6.Commissioning, operation16
7.Maintenance and cleaning29
8.Faults30
9.Dismounting, return and disposal31
Appendix 1: EC Declaration of Conformity for model PSD-3x63
GB
Declarations of conformity can be found online at www.wika.com.
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3WIKA operating instructions pressure switch model PSD-3x
1. General information
1. General information
■
The pressure switch described in the operating instructions has been designed and manufactured
GB
using state-of-the-art technology. All components are subject to stringent quality and environmental
criteria during production. Our management systems are certied to ISO 9001 and ISO 14001.
■
These operating instructions contain important information on handling the instrument. Working
safely requires that all safety instructions and work instructions are observed.
■
Observe the relevant local accident prevention regulations and general safety regulations for the
instrument's range of use.
■
The operating instructions are part of the product and must be kept in the immediate vicinity of the
instrument and readily accessible to skilled personnel at any time.
■
Skilled personnel must have carefully read and understood the operating instructions, prior to
beginning any work.
■
The manufacturer's liability is void in the case of any damage caused by using the product contrary
to its intended use, non-compliance with these operating instructions, assignment of insuciently
qualied skilled personnel or unauthorised modications to the instrument.
■
The general terms and conditions contained in the sales documentation shall apply.
4WIKA operating instructions pressure switch model PSD-3x
11430486.06 02/2012 GB/D/F/E
1. General information
Explanation of symbols
WARNING!
... indicates a potentially dangerous situation which can result in serious injury or death if not
avoided.
CAUTION!
... indicates a potentially dangerous situation which can result in light injuries or damage to
the equipment or the environment if not avoided.
Information
… points out useful tips, recommendations and information for ecient and trouble-free
operation.
Abbreviations
U
+
U-Negative power terminal
S
+
SP1Switch point 1
SP2Switch point 2
CCommunication with IO-Link
Positive power terminal
Analogue output
GB
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5WIKA operating instructions pressure switch model PSD-3x
2. Safety
2. Safety
WARNING!
GB
2.1 Intended use
The pressure switch is used to convert pressure into an electrical signal indoors and outdoors.
The instrument has been designed and built solely for the intended use described here, and may only
be used accordingly.
The technical specications contained in these operating instructions must be observed. Improper
handling or operation of the instrument outside of its technical specications requires the instrument to
be taken out of service immediately and inspected by an authorised WIKA service engineer.
The manufacturer shall not be liable for claims of any type based on operation contrary to the intended
use.
Before installation, commissioning and operation, ensure that the appropriate pressure
switch has been selected in terms of measuring range, design and specic measuring
conditions.
Non-observance can result in serious injury and/or damage to the equipment.
WARNING!
■
Open the connections only after the system has been depressurised.
■
Observe the working conditions in accordance with Chapter 3 "Specications".
■
Always operate the pressure switch within the overpressure safety range.
Further important safety instructions can be found in the individual chapters of these
operating instructions.
6WIKA operating instructions pressure switch model PSD-3x
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2. Safety
2.2 Personnel qualication
WARNING!
Risk of injury if qualication is insucient!
Improper handling can result in considerable injury and damage to equipment.
The activities described in these operating instructions may only be carried out by skilled
personnel who have the qualications described below.
Skilled personnel
Skilled personnel are understood to be personnel who, based on their technical training, knowledge
of measurement and control technology and on their experience and knowledge of country-specic
regulations, current standards and directives, are capable of carrying out the work described and
independently recognising potential hazards.
Special operating conditions require further appropriate knowledge, e.g. of aggressive media.
2.3 Special hazards
WARNING!
For hazardous media such as oxygen, acetylene, ammable or toxic gases or liquids,
and refrigeration plants, compressors, etc., in addition to all standard regulations, the
appropriate existing codes or regulations must also be followed.
WARNING!
Residual media in dismounted pressure switches can result in a risk to persons, the
environment and equipment.
Take sucient precautionary measures.
GB
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7WIKA operating instructions pressure switch model PSD-3x
2. Safety
2.4 Labelling / safety marks
Product label
GB
Measuring range
P# Product No.
S# Serial No.
If the serial number becomes illegible (e.g. due to mechanical damage or overpainting), traceability will
no longer be possible.
Explanation of symbols
General danger symbol
cULus, Underwriters Laboratories Inc.®
The instrument was inspected in accordance with the applicable US standards and certied
by UL.
Furthermore, instruments bearing this mark comply with the applicable Canadian
standards on safety.
CE, Communauté Européenne
Instruments bearing this mark comply with the relevant European directives.
Analogue signalSwitching output 1
Power supply
Switching output 2
8WIKA operating instructions pressure switch model PSD-3x
9WIKA operating instructions pressure switch model PSD-3x
3. Specications
3.3 Output signals
Switching output 1Switching output 2Analogue signal
PNP-4 ... 20 mA
GB
PNP-DC 0 ... 10 V
PNPPNPPNPPNP4 ... 20 mA
PNPPNPDC 0 ... 10 V
Alternatively also available with an NPN instead of a PNP switching output.
With the IO-Link option, switching output 1 is always PNP.
Zero oset adjustment
maximum 3 % of span
Analogue signal
Current output load: ≤ 0.5 kΩ
Voltage output load: > 10 kΩ
Settling time:3 ms
Switching output
Switching output 1 and 2 are individually adjustable
Normally-open and normally-closed function: freely adjustable
Window and hysteresis function:freely adjustable
Switching current
■
without IO-Link: maximum 250 mA
■
with IO-Link:maximum 100 mA
Switching voltage: Power supply - 1 V
Settling time:≤ 10 ms
10WIKA operating instructions pressure switch model PSD-3x
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3. Specications
3.4 Voltage supply
Power supply
DC 15 ... 35 V
The power supply for the pressure switch must be made via an energy-limited electrical circuit in accordance with section 9.3 of UL/EN/
IEC 61010-1 or an LPS to UL/EN/IEC 60950-1 or class 2 in accordance with UL1310/UL1585 (NEC or CEC). The power supply must be
suitable for operation above 2,000 m should the pressure switch be used at this altitude.
Current consumption
maximum 100 mA
Total current consumption
■
without IO-Link: maximum 600 mA including switching current
■
with IO-Link:maximum 500 mA including switching current
3.5 Accuracy
Analogue signal
≤ ± 1.0 % of span
Including non-linearity, hysteresis, zero-point and full scale deviations (corresponds to measured error per IEC 61298-2). Calibrated in
vertical mounting position with process connection facing downwards.
Non-linearity:≤ ±0.5 % of span (BFSL, IEC 61298-2)
Long-term drift:
Switching output
Adjustment accuracy:
Display
≤ ±1.0 % of span ± 1 digit
≤ ±0.2 % of span (IEC 61298-2)
≤ ±0.5 % of span
GB
Temperature error in rated temperature range
■
typical:≤ ±1.0 % of span
■
maximum: ≤ ±2.5 % of span
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11WIKA operating instructions pressure switch model PSD-3x
3. Specications
Temperature coecients in rated temperature range
Mean TC zero point: ≤ ±0.2 % of span/10 K (typical)
Mean TC span:≤ ±0.1 % of span/10 K (typical)
GB
3.6 Reference conditions
Temperature:15 ... 25 °C
Atmospheric pressure: 950 ... 1,050 mbar
Humidity:45 ... 75 % relative
Nominal position:Process connection lower mount (LM)
Power supply:DC 24 V
Load:see output signals
3.7 Operating conditions
Temperatures and humidity
Medium temperature:-20 ... +85 °C
Ambient temperature:-20 ... +80 °C
Storage temperature:-20 ... +80 °C
Rated temperature range: 0 ... 80 °C
Permissible humidity:45 ... 75 % relative
Mechanics
Mounting position:as required
Vibration resistance: 10 g (IEC 60068-2-27, under resonance)
Shock resistance:50 g (IEC 60068-2-6, mechanical)
Service life:10 million load cycles
Ingress protection
IP 65 and IP 67
The stated ingress protection (per IEC 60529) only applies when plugged in using mating connectors that have the appropriate ingress
protection.
12WIKA operating instructions pressure switch model PSD-3x
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3. Specications
3.7 Electrical connections
Connections
■
Circular connector M12 x 1; 4-pin
■
Circular connector M12 x 1; 5-pin
1) Only for version with two switching outputs and analogue signal
Electrical safety
Short-circuit resistance:S
Reverse polarity protection: U
Insulation voltage:DC 500 V
Overvoltage protection:
3.8 Materials
Wetted parts
Process connection: Stainless steel 316L
Pressure sensor
■
≤ 10 bar:Stainless steel 316L
■
> 10 bar:Stainless steel 13-8 PH
Non-wetted parts
Case:Stainless steel 304
Keyboard:TPE-E
Display window: PC
Display head:PC+ABS-Blend
1)
/ SP1 / SP2 vs. U
+
vs. U
+
-
DC 40 V
GB
-
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13WIKA operating instructions pressure switch model PSD-3x
3. Specications
3.9 Approvals, directives and certicates
Approvals
Standardwithout
GB
OptioncULus
CE conformity
■
Pressure equipment directive 97/23/EC
■
EMC directive 2004/108/EC, EN 61326 emission (group 1, class B) and immunity (industrial application)
RoHS conformity
Yes
For special model numbers, e.g. PSD-30000, please note the specications stated on the delivery note.
For further specications see WIKA data sheet PE 81.67 and the order documentation.
14WIKA operating instructions pressure switch model PSD-3x
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4. Design and function / 5. Transport, packaging and storage
4. Design and function
4.1 Description
By means of a sensor element and by supplying power, the prevailing pressure is converted into a
switching signal or an amplied standardised electrical signal via the deformation of a diaphragm. This
electrical signal varies in proportion to the pressure and can be evaluated accordingly.
PSD-30: Process connection with internal diaphragm (standard version).
PSD-31: Process connection with ush diaphragm for highly viscous or crystallising media that may clog
the bore of the process connection.
4.2 Scope of delivery
Cross-check the scope of delivery with the delivery note.
For ush design (model PSD-31) with pre-mounted sealings and protection cap.
5. Transport, packaging and storage
For the protection of the diaphragm, the ush design (model PSD-31) is delivered with a
special protection cap.
■
In order to avoid damage at the diaphragm and/or the process connection thread,
remove the protection cap by hand only just before installation.
■
Keep the protection cap for subsequent storage or transport.
■
Fit the protection cap before dismounting and transporting the instrument.
5.1 Transport
Check the instrument for any damage that may have been caused by transport. With ush design
(model PSD-31), additionally check the diaphragm for any optical damage.
Obvious damage must be reported immediately.
GB
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15WIKA operating instructions pressure switch model PSD-3x
5. Transport, packaging and storage / 6. Commissioning, ...
5.2 Packaging
Do not remove packaging until just before mounting.
Keep the packaging as it will provide optimum protection during transport (e.g. change in installation
site, sending for repair).
GB
5.3 Storage
Permissible conditions at the place of storage:
■
Storage temperature: -20 ... +80 °C
■
Humidity: 45 ... 75 % relative humidity (no condensation)
In order to protect the diaphragm, mount the protection cap before storing the instrument.
WARNING!
Before storing the instrument (following operation), remove any residual media. This is of
particular importance if the medium is hazardous to health, e.g. caustic, toxic, carcinogenic,
radioactive, etc..
6. Commissioning, operation
CAUTION!
Only use the pressure switch if it is in perfect condition with respect to safety.
Check the following points before commissioning:
■
Check the diaphragm for any visible damage, since this is a safety-relevant component.
16WIKA operating instructions pressure switch model PSD-3x
11430486.06 02/2012 GB/D/F/E
6. Commissioning, operation
6.1 Making the mechanical connection
■
With ush process connections (model PSD-31), remove the protection
cap not until shortly before mounting. During installation, ensure that the
diaphragm is not damaged.
■
The sealing faces at the instrument always have to be clean.
■
Only ever screw in, or unscrew, the instrument via the spanner ats.
Never use the case as a working surface.
■
The correct torque depends on the dimensions of the pressure connection and the gasket used (form/material).
■
When screwing in, do not cross the threads.
■
For information on tapped holes and welding sockets, see Technical
Information IN 00.14 at www.wika.de.
Seal
GB
Parallel threadsTapered threads
per EN 837
per DIN 3852-ENPT, R and PT
Correct sealing of the process connections with parallel threads at the sealing face must be made
using suitable at gaskets, sealing rings or WIKA prole sealings.
The sealing of tapered threads (e.g. NPT threads) is made by providing the thread with additional
sealing material such as, for example, PTFE tape (EN 837-2).
For further information on seals see WIKA data sheet AC 09.08 or under www.wika.com.
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17WIKA operating instructions pressure switch model PSD-3x
6. Commissioning, operation
6.2 Making the electrical connection
■
The instrument must be earthed via the process connection!
■
The power supply for the pressure switch must be made via an energy-limited electrical circuit in
GB
accordance with section 9.3 of UL/EN/IEC 61010-1 or an LPS to UL/EN/IEC 60950-1 or class 2 in
accordance with UL1310/UL1585 (NEC or CEC). The power supply must be suitable for operation
above 2,000 m should the pressure switch be used at this altitude.
■
For cable outlets, make sure that no moisture enters at the cable end.
Connection diagrams
Circular connector M12 x 1; 4-pin
Circular connector M12 x 1; 5-pin
Assignment
+
U- S
U
13242
+
SP1 SP2
Assignment
+
U- S
U
13542
+
SP1 SP2
Zero point adjustment
Check the indicated zero point on the display during commissioning.
Should an oset be displayed as a result of installation, this can be reset in programming mode with the
0SET parameter
■
Carry out zero point adjustment for relative and vacuum pressure measuring ranges in a
depressurised state.
■
Carry out zero point adjustment of absolute pressure ranges from 0 bar absolute
(vacuum). Since appropriate references are required for this, we recommend that this is
only carried out by the manufacturer.
18WIKA operating instructions pressure switch model PSD-3x
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6. Commissioning, operation
6.2 Operating modes
System start
■
Display is fully activated for 2 sec.
■
When the pressure switch is powered up within the range of the hysteresis, the output switch is set to
"not active" by default.
Display mode
Normal operation, display pressure value
Programming mode
Setting the parameters
6.3 Keys and functions
The pressure switch has two operating modes, the display mode and the programming mode. The
selected operating mode determines the respective function of the key.
Jumping into the programming mode
Keep the "MENU" key pressed for approx. 5 seconds. If the password is set to ≠
0000, a password will be requested. If authentication is successful, then it enters
the programming mode, otherwise it reverts to display mode.
Returning to the display mode
Simultaneous pressing of both keys.
GB
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19WIKA operating instructions pressure switch model PSD-3x
6. Commissioning, operation
Status switching output 2 (optional)
Status switching output 1
GB
Display mode
▶ Short press
Display of the unit
▶ Long press
Display of the set parameters see chapter
6.4 "Parameters"
Programming mode
▶ Short press
Menu up
Parameter value up (step-wise)
▶ Long press
Menu up
Parameter value up (fast)
4-digit LED display
■
Display pressure value
■
Display menu item
■
Display parameter
Display mode
▶ Short press
Display of the unit
▶ Long press
Jumping into the programming mode
Programming mode
▶ Short press
Menu up
Parameter value up (step-wise)
▶ Long press
Menu up
Parameter value up (fast)
Display mode
▶ Short press
Display of the unit
Programming mode
▶ Short press
Select menu item
Conrmation of the input
20WIKA operating instructions pressure switch model PSD-3x
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6. Commissioning, operation
6.4 Parameters
Parameter Description
SP1/SP2Hysteresis function: Switch point switching output (1 or 2)
FH1/FH2Window function: Window high switching output (1 or 2)
RP1/RP2Hysteresis function: Reset point switching output (1 or 2)
FL1/FL2Window function: Window low switch output (1 or 2)
EFExtended programming functions
RESReturn the set parameter to the factory settings
DS1/DS2
DR1/DR2
OU1Switching function switching output (1 or 2)
OU2HNO = hysteresis function, normally open
UNITChanging units
0SETOset adjustment (3 % of span)
DISMDisplay value in display mode
DISUDisplay update 1, 2, 5, 10 updates/second
DISRRotate display indicator by 180°
RHLClear the Min- and Max-value memories
PASPassword input, 0000 = no password
TAGInput of a 16-gure alphanumeric measuring point number
Switch delay time, which must occur without interruption before any electrical signal change occurs (SP1 or SP2)
Switch delay time, which must occur without interruption before any electrical signal change occurs (RP1 or RP2)
(If the measuring range is outside the indication range, a unit switching is not possible and the UNIT parameter
is not indicated)
ACT = actual pressure value; LOW, HIGH = minimum, maximum temperature value OFF = display o;
SP1/FH1 = function switch point 1, RP1/FL1 = function reset point 1,
SP2/FH2 = function switch point 2, RP2/FL2 = function reset point 2
Password input digit by digit
GB
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21WIKA operating instructions pressure switch model PSD-3x
6. Commissioning, operation
Menu (programming and factory setting)
Display mode
Long press on menu key
GB
Programming mode
SP1 / FH1Value(Min: MBA +0.5 % Max: MBE)Instrument nominal pressure
Legend:
MBA = Start of measuring range
MBE = End of measuring range
Zero Point adjustment 3% of span
ACT, HIGH, LOW, OFF, SP1/FH1, RP1/
PARA
FL1, SP2/FH2, RP2/FL2
2
22WIKA operating instructions pressure switch model PSD-3x
Factory setting:
Order-related
0 s
ACTDISM
11430486.06 02/2012 GB/D/F/E
6. Commissioning, operation
6.5 Switching functions
Hysteresis function
If the system pressure uctuates around the set point, the hysteresis
keeps the switching status of the outputs stable. With increasing system
pressure, the output switches when reaching the switch point (SP).
■
Contact normally open (HNO): active
■
Contact normally closed (HNC): inactive
With system pressure falling again, the output will not switch back
before the reset point (RP) is reached.
■
Contact normally open (HNO): inactive
■
Contact normally closed (HNC): active
Window function
The window function allows for the control of a dened range.
When the system pressure is between window High (FH) and window
Low (FL), the output switches on.
■
Contact normally open (FNO): active
■
Contact normally closed (FNC): inactive
When the system pressure is outside window High (FH) and window
Low (FL), the output does not switch on.
GB
Fig.: Hysteresis function
■
Contact normally open (FNO): inactive
■
Contact normally closed (FNC): active
11430486.06 02/2012 GB/D/F/E
Fig.: Window function
23WIKA operating instructions pressure switch model PSD-3x
6. Commissioning, operation
Delay times (0 ... 50 s)
This makes it possible to lter out unwanted pressure peaks of a short
duration or a high frequency (damping).
The pressure must be present for at least a certain pre-set time for the
GB
output to switch on. The output does not immediately change its status
when it reaches the switching event (SP), but rather only after the
pre-set delay time (DS).
If the switching event is no longer present after the delay time, the
switch output does not change.
The output only switches back when the system pressure has fallen
down to the reset point (PR) and stays at or below the reset point (RP)
for at least the pre-set delay time (DR).
If the switching event is no longer present after the delay time, the
switch output does not change.
Fig.: Delay times
24WIKA operating instructions pressure switch model PSD-3x
11430486.06 02/2012 GB/D/F/E
6. Commissioning, operation
6.6 Description of the IO-Link functionality (optional)
IO-Link is a point-to-point connection for the communication of the PSD-3x with an IO-Link master.
Physical layer
The PSD-3x supports the following features:
IO-Link specication: Version 1.0
SIO mode:Yes
Minimum cycle time: 2.3 ms
Rate:COM2 (38.4 kBaud)
Process data length: 16 bit (Frametype 2.2)
Process data
The PSD-3x has 1 or 2 digital outputs. Both switching outputs are transmitted as process data over the
IO-Link.
In the 'SIO Mode' (Standard I/O Mode), i.e. no IO-Link operation, the switching output 1 will switch on
pin 4 of the M12 connector.
In the IO-Link communication mode, this pin is reserved exclusively for communication. Switching
output 2 is always switched in addition on pin 2 of the M12 connector.
With a Frametype 2.2, the 16-bit process data from the pressure switch are transmitted cyclically. Bit
0 is the state of switching output 1 and Bit 1 is the state of switching output 2. Where 1 and DC 24 V
correspond to the "closed" logic state of the respective output.
The remaining 14 bits contain the analogue value measured by the pressure switch. The start of the
measuring range (MBA) corresponds to a value of 1,000 d and the end of the measuring range (MBE)
corresponds to a value of 9,000 d.
GB
BitProcess valueValue range
0OU10 = o, 1 = on
1OU20 = o, 1 = on
2 … 15Measured value (integer)1,000 d = MBA
9,000 d = MBE
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25WIKA operating instructions pressure switch model PSD-3x
6. Commissioning, operation
Service data (SPDU service protocol data unit)
Service data is always acyclic and exchanged on the request of the IO-Link Master
With the help of the service data, the following parameter values or instrument status can be read:
GB
IO-Link-specic
Index
(decimal)
16Vendor nameVisible stringRWIKA Alexander Wiegand
always linearised such that
the MBA equals the value
1000 and the MBE equals
the value 9000.
always linearised such that
the MBA equals the value
1,000 and the MBE equals
the value 9,000.
180°
mode
set the parameters at the
instrument. Password 0 =
no password
28WIKA operating instructions pressure switch model PSD-3x
11430486.06 02/2012 GB/D/F/E
6. Commissioning, operation / 7. Maintenance and cleaning
Index
(decimal)
2RES130Return the set parameter to the factory settings
2LOCK163General keylock On
2UNLOCK164General keylock O
2RHL176Clear the Min- and Max-value memories
20SET177Zero-point adjustment (3 % of span) see page 18
Object
name
ValueRemarks
7. Maintenance and cleaning
7.1 Maintenance
This instrument is maitenance-free.
Repairs must only be carried out by the manufacturer.
7.2 Cleaning
CAUTION!
■
Before cleaning, correctly disconnect the instrument from the pressure supply, switch it
o and disconnect it from the mains.
■
Clean the instrument with a moist cloth.
■
Electrical connections must not come into contact with moisture.
■
Wash or clean the dismounted instrument before returning it in order to protect personnel
and the environment from exposure to residual media.
■
Residual media in dismounted instruments can result in a risk to persons, the
environment and equipment.
■
Take sucient precautionary measures.
■
Do not use any pointed or hard objects for cleaning, as they may damage the diaphragm
of the process connection.
GB
For information on returning the instrument see chapter 9.2 "Return".
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29WIKA operating instructions pressure switch model PSD-3x
8. Faults
8. Faults
GB
In the event of any faults, rst check whether the pressure switch is mounted correctly,
mechanically and electrically.
Error display
Via the instrument's display internal errors of the instrument are output.
The following table shows the error codes and their meaning.
ErrorDescription
ATT1On changing the switch point, the system automatically reduces the reset point.
ATT2Zero-point adjustment error, current pressure is outside the limits
ATT3Password entered for menu access is incorrect
ERRInternal error
OLOverpressure, measuring range exceeded > approx. 5% (display blinks)
ULUnderpressure, below measuring range < approx. 5 % (display blinks)
Acknowledgement of an error display by pressing the "Enter" key.
ProblemPossible causeMeasure
No output signalCable breakCheck the continuity
No output signalNo/wrong power supplyRectify the power supply
No/wrong output signalWiring errorObserve the pin assignment
Constant output signal upon change
in pressure
Deviating zero point signalOverpressure limit exceededObserve the permissible overpressure limit
Signal span too smallMechanical overload caused by over-
Signal span too smallPower supply too high/lowRectify the power supply
Mechanical overload caused by overpressure
pressure
Replace instrument; if it fails repeatedly,
contact the manufacturer
Replace instrument; if it fails repeatedly,
contact the manufacturer
30WIKA operating instructions pressure switch model PSD-3x
11430486.06 02/2012 GB/D/F/E
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