WIKA OT-1 User Manual [en, de, es, fr]

Operating instructions
Betriebsanleitung
Mode d'emploi
Manual de instrucciones

OEM pressure transmitter, model OT-1

OEM-Druckmessumformer, Typ OT-1

Transmetteur de pression OEM, type OT-1

Transmisor de presión OEM, modelo OT-1

OEM pressure transmitters, model OT-1

GB

D

F

E

GB

Operating instructions model OT-1 Page 3 - 16

D

Betriebsanleitung Typ OT-1 Seite 17 - 30

F

Mode d’emploi type OT-1 Page 31 - 44

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Manual de instrucciones modelo OT-1 Página 45 - 57

© 2006 WIKA Alexander Wiegand SE & Co. KG
All rights reserved. / Alle Rechte vorbehalten.

®

is a registered trademark in various countries.

WIKA

®

ist eine geschützte Marke in verschiedenen Ländern.

WIKA

Prior to starting any work, read the operating instructions!
Keep for later use!

Vor Beginn aller Arbeiten Betriebsanleitung lesen!
Zum späteren Gebrauch aufbewahren!

Lire le mode d'emploi avant de commencer toute opération !
A conserver pour une utilisation ultérieure !

¡Leer el manual de instrucciones antes de comenzar cualquier trabajo!
¡Guardar el manual para una eventual consulta!

2 WIKA operating instructions OEM pressure transmitter, model OT-1

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Contents

Contents

1. General information 4

2. Safety 5

3. Specications 7

4. Design and function 8

5. Transport, packaging and storage 9

6. Commissioning, operation 9

7. Maintenance and cleaning 12

8. Faults 13

9. Dismounting, return and disposal 14

Appendix 1: EC Declaration of conformity model OT-1 15

Declarations of conformity can be found online at www.wika.com

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3WIKA operating instructions OEM pressure transmitter, model OT-1

1. General information

1. General information

■

The pressure transmitter described in the operating instructions has been designed and manufactured using state­of-the-art technology. All components are subject to stringent quality and environmental criteria during production.

Our management systems are certied to ISO 9001 and ISO 14001.

GB

■

These operating instructions contain important information on handling the instrument. Working safely requires that
all safety instructions and work instructions are observed.

■

Observe the relevant local accident prevention regulations and general safety regulations for the instrument's range
of use.

■

The operating instructions are part of the product and must be kept in the immediate vicinity of the instrument and
readily accessible to skilled personnel at any time.

■

Skilled personnel must have carefully read and understood the operating instructions prior to beginning any work.

■

The manufacturer's liability is void in the case of any damage caused by using the product contrary to its intended

use, non-compliance with these operating instructions, assignment of insuciently qualied skilled personnel or
unauthorised modications to the instrument.

■

The general terms and conditions contained in the sales documentation shall apply.

■

Subject to technical modications.

■

Further information:

- Internet address: www.wika.com / www.wika.de

- Relevant data sheet: PE 81.42

- Application consultant: Tel.:

[phone]

Fax:

[phone]-8008976

[e-mail]

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1. General information / 2. Safety

Explanation of symbols

WARNING!

... indicates a potentially dangerous situation that can result in serious injury or death, if not avoided.

CAUTION!

... indicates a potentially dangerous situation that can result in light injuries or damage to equipment or the
environment, if not avoided.

Information

... points out useful tips, recommendations and information for ecient and trouble-free operation.

2. Safety

WARNING!

Before installation, commissioning and operation, ensure that the appropriate pressure transmitter has been

selected in terms of measuring range, design and specic measuring conditions.

Non-observance can result in serious injury and/or damage to the equipment.

WARNING!

■

Open the connections only after the system has been depressurised.

■

Observe the working conditions in accordance with chapter 3 “Specications”.

■

Always operate the pressure transmitter within the overpressure safety range.

Further important safety instructions can be found in the individual chapters of these operating instructions.

GB

2.1 Intended use

The pressure transmitter is used to convert pressure into an electrical signal.

The instrument has been designed and built solely for the intended use described here, and may only be used
accordingly.

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5WIKA operating instructions OEM pressure transmitter, model OT-1

2. Safety

The technical specications contained in these operating instructions must be observed. Improper handling or opera­tion of the instrument outside of its technical specications requires the instrument to be taken out of service immedi-

ately and inspected by an authorised WIKA service engineer.

The manufacturer shall not be liable for claims of any type based on operation contrary to the intended use.

GB

2.2 Personnelqualication

WARNING!

Riskofinjuryshouldqualicationbeinsucient!

Improper handling can result in considerable injury and damage to equipment.
The activities described in these operating instructions may only be carried out by skilled personnel who

have the qualications described below.

Skilled personnel

Skilled personnel are understood to be personnel who, based on their technical training, knowledge of measurement

and control technology and on their experience and knowledge of country-specic regulations, current standards and

directives, are capable of carrying out the work described and independently recognising potential hazards.

Special operating conditions require further appropriate knowledge, e.g. of aggressive media.

2.3 Special hazards

WARNING!

For hazardous media such as oxygen, acetylene, ammable or toxic gases or liquids, and refrigeration

plants, compressors, etc., in addition to all standard regulations, the appropriate existing codes or
regulations must also be followed.

WARNING!

Residual media in dismounted pressure transmitters can result in a risk to persons, the environment and
equipment.

Take sucient precautionary measures.

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2.Safety/3.Specications

2.4 Labelling, safety marking

Product label

Product no.

Customer-specic text

ID (production batch)

If the serial number becomes illegible due to mechanical damage or overpainting, traceability will no longer be possible.

Explanation of symbols

CE, Communauté Européenne

Instruments bearing this mark comply with the relevant European directives.

3. Specications

Specications

Measuring range [bar] 6 10 16 25 40 60 100 160 250 400 600
Overpressure limit [bar] 20 20 32 50 80 120 200 320 500 800 1,200
Burst pressure [bar] 100 100 160 250 400 550 800 1,000 1,200 1,700 2,400
Output signals and power supply Output signal Power supply U

4 ... 20 mA, 2-wire DC 8 ... 36 V
DC 1 ... 6 V, 3-wire DC 9 ... 36 V
DC 1 ... 5 V, 3-wire DC 8 ... 36 V
DC 0 ... 10 V, 3-wire DC 14 ... 36 V

DC 0.5 ... 4.5 V, ratiometric DC 5 ± 0.5 V
Insulation voltage DC 500 V
Ingress protection IP 67, using mating connectors with the corresponding ingress protection

+

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7WIKA operating instructions OEM pressure transmitter, model OT-1

3.Specications/4.Designandfunction

Specications

Permissible temperature ranges

■

Medium -40 ... +125 °C

■

GB

Ambient -40 ... +100 °C, for cable outlet a limited temperature range of -40 ... +90 °C applies

■

Storage -40 ... +120 °C, for cable outlet a limited temperature range of -40 ... +90 °C applies
Rated temperature range 0 ... +80 °C
CE conformity

■

Pressure equipment directive 97/23/EC

■

EMC directive
Weight approx. 70 g

2004/108/EC, EN 61326 emission (group 1, class B) and interference immunity (industrial application)

For special model numbers, e.g. OT-10000, please note the specications stated on the delivery note.

For further specications see WIKA data sheet PE 81.42 and the order documentation.

4. Design and function

4.1 Description

The prevailing pressure is measured at the sensor element through the deformation of a diaphragm. By supplying
power, this deformation of the diaphragm is converted into an electrical signal. The output signal from the pressure

transmitter is amplied and standardised.

4.2 Scope of delivery

Cross-check scope of delivery with delivery note.

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5. Transport, packaging and storage / 6. Commissioning, operation

5. Transport, packaging and storage

5.1 Transport

Check the pressure transmitter for any damage that may have been caused during transportation.
Obvious damage must be reported immediately.

5.2 Packaging

Do not remove packaging until just before mounting.
Keep the packaging as it will provide optimum protection during transport (e.g. change in installation site, sending for
repair).

5.3 Storage

Permissible conditions at the place of storage:

Storage temperature: -40 ... +120 °C, for cable outlet a limited temperature range of -40 ... +90 °C applies

WARNING!

Before storing the instrument (following operation), remove any residual media. This is of particular
importance if the medium is hazardous to health, e.g. caustic, toxic, carcinogenic, radioactive, etc.

6. Commissioning, operation

CAUTION!

Prior to commissioning, the pressure transmitter must be subjected to a visual inspection.

■

Leaking uid is indicative of damage.

■

Only use the pressure transmitter if it is in perfect condition with respect to safety.

CAUTION!

The pressure transmitter must not be exposed to any condensation.

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9WIKA operating instructions OEM pressure transmitter, model OT-1

6. Commissioning, operation

6.1 Mechanical mounting

■

The sealing faces at the instrument have to be undamaged and clean.

■

When screwing the instrument in, the force required to do this must not be

applied through the case, but only through the spanner ats provided for this

GB

purpose, and using a suitable tool.

■

When screwing in, do not cross the threads.

For information on tapped holes and welding sockets, see Technical
information IN 00.14 at www.wika.com.

Sealing the process connection

Spanner ats

Parallel threads

Tapered threads





per EN 837 per DIN 3852-E NPT, R and PT

Correct sealing of the process connections with parallel
threads at the sealing face

ble at gaskets, sealing rings or WIKA prole sealings.

For further information on seals see WIKA data sheet AC 09.08 or at www.wika.com.

10 WIKA operating instructions OEM pressure transmitter, model OT-1

 must be made using suita-

For sealing process connections with tapered threads,
the sealing must be made in the threads using additional
sealing material, e.g. PTFE tape (EN 837-2).

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6. Commissioning, operation

4

3

1

2

6.2 Electrical mounting

6.2.1 Connection assembly

■

Use the pressure transmitter with shielded cable. The cable shield must be grounded, if the cable is longer than
30 m or leaves the building.

■

Use a cable with suitable characteristics for the particular operating conditions.

■

For cable variants, strain relief must be employed.

■

Cable with ventilation tubes must be vented to atmosphere.

■

The instrument must be grounded via the process connection.

■

Select a cable diameter that matches the cable gland of the plug. Make sure that the cable gland of the mounted

plug has a tight t and that the seals are present and undamaged. Tighten the threaded connection and check that

the seal is correctly seated, in order to ensure the ingress protection.

■

For cable outlets, make sure that no moisture enters at the cable end.

■

This equipment is intended for operation with low voltages, which are separated from the power supply or voltages
of greater than AC 50 V or DC 120 V. Preferably, a connection to an SELV circuit is recommended, or alternatively to

circuits with a dierent protective measure in accordance with IEC 60364-4-41.

6.2.2 Connection diagrams

Circular connector M12 x 1 (4-pin)

U

+

U

-

S

+

Metri-Pack series 150 (3-pin)

U

+

U

-

S

+

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2-wire 3-wire

1 1

3 3

- 4

2-wire 3-wire

B B

A A

- C

Cable outlet

2-wire 3-wire

U

+

U

-

S

+

U+ Positive power supply

U- Negative power supply, reference potential

S+ Positive output terminal

2-wire The two connection lines are used for the voltage supply.

The measurement signal also provides the supply current.

3-wire Two connection lines are used for the voltage supply.

One connection line is used for the measurement signal.

brown brown

green blue

- white

GB

11WIKA operating instructions OEM pressure transmitter, model OT-1

6. Commissioning, operation / 7. Maintenance and cleaning

6.2.3 Setting up a voltage supply

The permissible power supply depends on the corresponding output signal.

Output signal Power supply U

GB

4 ... 20 mA, 2-wire DC 8 ... 36 V RA ≤ (power supply – 8 V) / 0.02 A
DC 1 ... 6 V, 3-wire DC 9 ... 36 V R
DC 1 ... 5 V, 3-wire DC 8 ... 36 V R
DC 0 ... 10 V, 3-wire DC 14 ... 36 V R
DC 0.5 ... 4.5 V, ratiometric DC 5 ± 0.5 V R

+

Maximum load RAinΩ

> 2.5 kΩ

A

> 2.5 kΩ

A

> 5 kΩ

A

> 4.5 kΩ

A

7. Maintenance and cleaning

7.1 Maintenance

This pressure transmitter is maintenance-free.
Repairs must only be carried out by the manufacturer.

7.2 Cleaning

CAUTION!

■

Before cleaning, correctly disconnect the pressure transmitter from the pressure supply, switch it o and

disconnect it from the power supply.

■

Electrical connections must not come into contact with moisture.

■

Wash or clean the dismounted instrument before returning it, in order to protect persons and the
environment from exposure to residual media.

■

Residual media in dismounted pressure transmitters can result in a risk to persons, the environment and

equipment. Take sucient precautionary measures.

■

Do not use any pointed or hard objects for cleaning, as they may damage the diaphragm of the process
connection.

For information on returning the instrument see chapter 9.2 “Return”.

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8. Faults

8. Faults

In the event of any faults, rst check whether the pressure transmitter is mounted correctly, mechanically and electrically.

Faults Causes Measures

No output signal Cable break Check the continuity
Deviating zero point signal Overpressure limit exceeded Observe the permissible overpressure safety (see

Deviating zero point signal Operating temperature too high/low Observe the permissible temperatures (see chapter

Constant output signal upon change
in pressure

Signal span too small Mechanical overload caused by

Signal span varies EMC interference sources in the environ-

Signal span varies/inaccurate Operating temperature too high/low Observe the permissible temperatures (see chapter

Signal span drops/too small Signal span drops/too small Contact manufacturer and replace pressure

Mechanical overload caused by
overpressure

overpressure

ment; for example, frequency converter

chapter 3 “Specications”)

3 “Specications”)

Replace pressure transmitter; if it fails repeatedly,
contact the manufacturer

Replace pressure transmitter; if it fails repeatedly,
contact the manufacturer

Shield the pressure transmitter; cable shield; remove
source of interference

3 “Specications”)

transmitter

If complaint is unjustied, we will charge you the complaint processing fees.

CAUTION!

If faults cannot be eliminated by means of the measures listed above, shut down the instrument
immediately, and ensure that pressure and/or signal are no longer present, and secure the instrument from
being put back into operation inadvertently. In this case, contact the manufacturer. If a return is needed,
please follow the instructions given in chapter 9.2 "Return".

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13WIKA operating instructions OEM pressure transmitter, model OT-1

9. Dismounting, return and disposal

9. Dismounting, return and disposal

WARNING!

Residual media in dismounted pressure transmitters can result in a risk to persons, the environment and

GB

9.1 Dismounting

Only disconnect the pressure transmitter once the system has been depressurised!

9.2 Return

When returning the instrument, use the original packaging or a suitable transport package.

9.3 Disposal

Incorrect disposal can put the environment at risk.
Dispose of instrument components and packaging materials in an environmentally compatible way and in accordance

with the country-specic waste disposal regulations.

equipment. Take sucient precautionary measures.

WARNING!
Strictly observe the following when shipping the instrument:

All instruments delivered to WIKA must be free from any kind of hazardous substances (acids, bases,
solutions, etc.).

Information on returns can be found under the heading “Service” on our local website.

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Appendix 1: EC Declaration of conformity model OT-1

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15WIKA operating instructions OEM pressure transmitter, model OT-1

GB

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Inhalt

Inhalt

1. Allgemeines 18

2. Sicherheit 19

3. Technische Daten 21

4. Aufbau und Funktion 22

5. Transport, Verpackung und Lagerung 23

6. Inbetriebnahme, Betrieb 23

7. Wartung und Reinigung 26

8. Störungen 27

9. Demontage, Rücksendung und Entsorgung 28

Anlage 1: EG-Konformitätserklärung Typ OT-1 29

Konformitätserklärungen nden Sie online unter www.wika.de.

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D

17WIKA Betriebsanleitung OEM-Druckmessumformer, Typ OT-1

1. Allgemeines

1. Allgemeines

■

Der in der Betriebsanleitung beschriebene Druckmessumformer wird nach dem aktuellen Stand der Technik konst­ruiert und gefertigt. Alle Komponenten unterliegen während der Fertigung strengen Qualitäts- und Umweltkriterien.

Unsere Managementsysteme sind nach ISO 9001 und ISO 14001 zertiziert.

■

Diese Betriebsanleitung gibt wichtige Hinweise zum Umgang mit dem Gerät. Voraussetzung für sicheres Arbeiten ist

D

die Einhaltung aller angegebenen Sicherheitshinweise und Handlungsanweisungen.

■

Die für den Einsatzbereich des Gerätes geltenden örtlichen Unfallverhütungsvorschriften und allgemeinen Sicher­heitsbestimmungen einhalten.

■

Die Betriebsanleitung ist Produktbestandteil und muss in unmittelbarer Nähe des Gerätes für das Fachpersonal
jederzeit zugänglich aufbewahrt werden.

■

Das Fachpersonal muss die Betriebsanleitung vor Beginn aller Arbeiten sorgfältig durchgelesen und verstanden
haben.

■

Die Haftung des Herstellers erlischt bei Schäden durch bestimmungswidrige Verwendung, Nichtbeachten dieser

Betriebsanleitung, Einsatz ungenügend qualizierten Fachpersonals sowie eigenmächtiger Veränderung am Gerät.

■

Es gelten die allgemeinen Geschäftsbedingungen in den Verkaufsunterlagen.

■

Technische Änderungen vorbehalten.

■

Weitere Informationen:

- Internet-Adresse: www.wika.com / www.wika.de

- zugehöriges Datenblatt: PE 81.42

- Anwendungsberater: Tel.:

[phone]

Fax:

[phone]-8008976

[e-mail]

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