WIKA MHC-1 User Manual [en, de, es, fr]
Operating instructions
Betriebsanleitung
Mode d'emploi
Manual de instrucciones
Pressure transmitter
For mobile hydraulic applications model MHC-1
Druckmessumformer
Für die Mobilhydraulik Typ MHC-1
Transmetteur de pression
Pour des applications hydrauliques mobiles type MHC-1
Transmisores de presión
Para hidráulica móvil modelo MHC-1
Pressure transmitter for mobile hydraulic applications model MHC-1
GB
D
F
E
GB
Operating instructions model MHC-1 Page 3 - 22
D
Betriebsanleitung Typ MHC-1 Seite 23 - 42
F
Mode d’emploi type MHC-1 Page 43 - 62
E
Manual de instrucciones modelo MHC-1 Página 63 - 83
© 2012 WIKA Alexander Wiegand SE & Co. KG
All rights reserved.
WIKA® is a registered trademark in various countries.
Prior to starting any work, read the operating instructions!
Keep for later use!
Vor Beginn aller Arbeiten Betriebsanleitung lesen!
Zum späteren Gebrauch aufbewahren!
Lire le mode d‘emploi avant de commencer toute opération !
A conserver pour une utilisation ultérieure !
¡Leer el manual de instrucciones antes de comenzar cualquier trabajo!
¡Guardar el manual para una eventual consulta posterior!
2 WIKA operating instructions pressure transmitter, model MHC-1
14035467.01 08/2012 GB/D/F/E
Contents
Contents
1. General information 4
2. Safety 6
3. Specications 9
4. Design and function 14
5. Transport, packaging and storage 14
6. Commissioning, operation 15
7. Maintenance and cleaning 19
8. Faults 19
9. Dismounting, return and disposal 21
Declarations of conformity can be found online at www.wika.com.
GB
14035467.01 08/2012 GB/D/F/E
3WIKA operating instructions pressure transmitter, model MHC-1
1. General information
1. General information
■
The pressure transmitter described in the operating instructions has been designed and
GB
manufactured using state-of-the-art technology. All components are subject to stringent quality and
environmental criteria during production. Our management systems are certied to ISO 9001 and
ISO 14001.
■
These operating instructions contain important information on handling the instrument. Working
safely requires that all safety instructions and work instructions are observed.
■
Observe the relevant local accident prevention regulations and general safety regulations for the instrument's range of use.
■
The operating instructions are part of the product and must be kept in the immediate vicinity of the
instrument and readily accessible to skilled personnel at any time.
■
Skilled personnel must have carefully read and understood the operating instructions prior to
beginning any work.
■
The manufacturer's liability is void in the case of any damage caused by using the product contrary
to its intended use, non-compliance with these operating instructions, assignment of insuciently
qualied skilled personnel or unauthorised modications to the instrument.
■
The general terms and conditions contained in the sales documentation shall apply.
■
Subject to technical modications.
■
Further information:
- Internet address: www.wika.de / www.wika.com
- Relevant data sheet: PE 81.49
- Application consultant:
Tel.: (+49) 9372/132-8976
Fax: (+49) 9372/132-8008976
E-mail: support-tronic@wika.de
4 WIKA operating instructions pressure transmitter, model MHC-1
14035467.01 08/2012 GB/D/F/E
1. General information
Explanation of symbols
WARNING!
... indicates a potentially dangerous situation that can result in serious injury or death, if not
avoided.
CAUTION!
... indicates a potentially dangerous situation that can result in light injuries or damage to
the equipment or the environment, if not avoided.
Information
... points out useful tips, recommendations and information for ecient and trouble-free
operation.
CAUTION!
... indicates a potentially dangerous situation that can result in burns, caused by hot
surfaces or liquids, if not avoided.
Abbreviations
CAN Controller area network
U
+
U
-
Positive power supply terminal
Negative power supply terminal
GB
14035467.01 08/2012 GB/D/F/E
5WIKA operating instructions pressure transmitter, model MHC-1
2. Safety
2. Safety
GB
2.1 Intended use
The pressure transmitter is used to convert pressure into an electrical signal.
The pressure transmitter has been designed and built solely for the intended use described here and
may only be used accordingly.
The technical specications contained in these operating instructions must be observed. Improper
handling or operation of the pressure transmitter outside of its technical specications requires the
instrument to be taken out of service immediately and inspected by an authorised WIKA service
engineer.
The manufacturer shall not be liable for claims of any type based on operation contrary to the intended
use.
6 WIKA operating instructions pressure transmitter, model MHC-1
WARNING!
Before installation, commissioning and operation, ensure that the appropriate pressure
transmitter has been selected in terms of measuring range, design and specic measuring
conditions.
Non-observance can result in serious injury and/or damage to the equipment.
WARNING!
■
Open the connections only after the system has been depressurised.
■
Prior to opening the pressure transmitter, disconnect it from the power supply.
■
Always operate the pressure transmitter within the overpressure limit.
■
Observe the working conditions in accordance with chapter 3 "Specications".
■
For the application of the pressure transmitter in connection with aggressive/corrosive
media and for avoiding mechanical damages, see chapter 3 "Specications"
Further important safety instructions can be found in the individual chapters of these
operating instructions.
14035467.01 08/2012 GB/D/F/E
2. Safety
2.2 Personnel qualication
WARNING!
Risk of injury should qualication be insucient!
Improper handling can result in considerable injury and damage to equipment.
The activities described in these operating instructions may only be carried out by skilled
personnel who have the qualications described below.
Skilled personnel
Skilled personnel are understood to be personnel who, based on their technical training, knowledge
of measurement and control technology and on their experience and knowledge of country-specic
regulations, current standards and directives, are capable of carrying out the work described and
independently recognising potential hazards.
Special operating conditions require further appropriate knowledge, e.g. of aggressive media.
2.3 Special hazards
WARNING!
For hazardous media such as oxygen, acetylene, ammable or toxic gases or liquids,
and refrigeration plants, compressors, etc., in addition to all standard regulations, the
appropriate existing codes or regulations must also be followed.
WARNING!
Residual media in dismounted pressure transmitters can result in a risk to persons, the
environment and equipment.
Take sucient precautionary measures.
GB
WARNING!
Upon contact with pressure transmitter, please note that the surfaces of the device components can become hot in operation.
14035467.01 08/2012 GB/D/F/E
7WIKA operating instructions pressure transmitter, model MHC-1
2. Safety
2.4 Labelling / safety marks
Product label
GB
Pin assignment
P# Product no.
S# Serial no.
Accuracy
Measuring range
Output signal
Power supply
If the serial number becomes illegible due to mechanical damage or overpainting, traceability will only
be possible by means of the serial number stored in the instrument.
Explanation of symbols
Before mounting and commissioning the instrument, ensure you read the operating
instructions!
CE, Communauté Européenne
Instruments bearing this mark comply with the relevant European directives.
8 WIKA operating instructions pressure transmitter, model MHC-1
14035467.01 08/2012 GB/D/F/E
3. Specications
3. Specications
3.1 Measuring ranges
Relative pressure
bar Measuring range 0 ... 60 0 ... 100 0 ... 160 0 ... 250 0 ... 400 0 ... 600 1,000
Overpressure limit 120 200 320 500 800 1,200 1,500
Burst pressure 240 400 640 1,000 1,600 2,400 3,000
psi Measuring range 0 ... 1,000 0 ... 1,500 0 ... 2,000 0 ... 3,000 0 ... 5,000 0 ... 10,000
Overpressure limit 1,740 2,900 4,000 6,000 10,000 17,400
Burst pressure 3,480 5,800 9,280 14,500 23,200 34,800
Vacuum tightness
Yes
3.2 Output signals
Signal type Signal
CANopen
J1939 SAE J1939
3.3 Voltage supply
Power supply
DC 10 ... 30 V
Device prole DS-404
GB
Total current consumption
< 40 mA
14035467.01 08/2012 GB/D/F/E
9WIKA operating instructions pressure transmitter, model MHC-1
3. Specications
3.4 Reference conditions (per IEC 61298-1)
Temperature
15 ... 25 °C
GB
Atmospheric pressure
860 ... 1,060 mbar
Humidity
45 ... 75 % relative
Power supply
DC 24 V
Nominal position
Calibrated in vertical mounting position with pressure connection facing downwards.
3.5 Accuracy data
Accuracy at reference conditions
Including non-linearity, hysteresis, zero oset and end value deviation (corresponds to measured error
per IEC 61298-2).
Accuracy
Standard ≤ ±1 % of span
Option ≤ ±0.5 % of span
Measuring rate
maximum 1,000 Hz
Non-linearity (per IEC 61298-2)
≤ ±0.2 % of span BFSL
10 WIKA operating instructions pressure transmitter, model MHC-1
14035467.01 08/2012 GB/D/F/E
3. Specications
Temperature error
The model MHC-1 is temperature compensated in the range from -40 ... +85 °C.
■
Temperature range 0 ... 60 °C: ≤ 0.5 % of span
■
Temperature range -20 ... +85 °C:
■
Temperature range -40 ... 0 °C: ≤ 1 % of span
Settling time
≤ 1.5 ms (Baud rate ≥ 125k)
Long-term stability
≤ ±0.2 % of span/year
3.6 Operating conditions
Ingress protection (per IEC 60529)
IP 6K9K
The stated ingress protection only applies when plugged in using a mating connector that has the
appropriate ingress protection.
Vibration resistance (per IEC 60068-2-6)
20 g
Shock resistance (per IEC 60068-2-27)
500 g
≤ 1 % of span
GB
Service life
> 10 million load cycles
14035467.01 08/2012 GB/D/F/E
11WIKA operating instructions pressure transmitter, model MHC-1
3. Specications
Free fall test
Resistant to an impact onto concrete from 1 m
Temperatures
GB
■
Medium: -40 ... +125 °C
■
Ambient: -40 ... +85 °C
■
Storage: -40 ... +100 °C
3.7 Electrical connections
The model MHC-1 is available in two connection variants.
Connection variant Electrical connection
Single connection Circular connector M12 x 1
Double connection with
integrated Y-connector
Short-circuit resistance
CAN-High/CAN-Low vs. U+/U
Reverse polarity protection
U+ vs. U
-
Overvoltage protection
DC 36 V
Circular connector M12 x 1 and
female connector M12 x 1
-
Insulation voltage
DC 500 V
12 WIKA operating instructions pressure transmitter, model MHC-1
14035467.01 08/2012 GB/D/F/E
3. Specications
3.8 Materials
Non-wetted parts
Stainless steel
Wetted parts
■
Stainless steel
■
Sealing materials
3.9 Approvals, directives and certicates
CE conformity
■
EMC directive 2004/108/EC, EN 61326 emission (group 1, class B) and interference immunity (industrial application)
■
Pressure equipment directive 97/23/EC
RoHS conformity
Yes
For special model numbers, e.g. MHC-10000, please note the specications stated on the delivery note.
For further specications see WIKA data sheet PE 81.49 and the order documentation.
GB
14035467.01 08/2012 GB/D/F/E
13WIKA operating instructions pressure transmitter, model MHC-1
4. Design and function / 5. Transport, packaging and storage
4. Design and function
4.1 Description
The prevailing pressure is measured at the sensor element through the deformation of a diaphragm.
GB
By supplying power, this deformation of the diaphragm is converted into an electrical signal. The output
signal from the pressure transmitter is amplied and standardised.
4.2 Scope of delivery
Cross-check scope of delivery with delivery note.
5. Transport, packaging and storage
5.1 Transport
Check the instrument for any damage that may have been caused by transport.
Obvious damage must be reported immediately.
5.2 Packaging
Do not remove packaging until just before mounting.
Keep the packaging as it will provide optimum protection during transport (e.g. change in installation
site, sending for repair).
5.3 Storage
Permissible conditions at the place of storage:
Storage temperature: See chapter 3 "Specications"
WARNING!
Before storing the pressure transmitter (following operation), remove any residual media.
This is of particular importance if the medium is hazardous to health, e.g. caustic, toxic,
carcinogenic, radioactive, etc.
14 WIKA operating instructions pressure transmitter, model MHC-1
14035467.01 08/2012 GB/D/F/E
6. Commissioning, operation
6. Commissioning, operation
WARNING!
Prior to commissioning, the pressure transmitter must be subjected to a visual inspection.
Only use the pressure transmitter if it is in perfect condition with respect to safety.
6.1 Making the mechanical connection
■
The sealing faces at the instrument have to be undamaged and
clean.
■
When screwing the instrument in, the force required to do this must
not be applied through the casing, but only through the spanner ats
provided for this purpose and using a suitable tool.
The correct torque depends on the dimensions of the process
connection and the gasket used (form/material).
Maximum tightening torque
Process connection Tightening torque
G ½ A DIN 3852-E 60 Nm
M14 x 1.5 60 Nm
7/16-10 UNF-2A 20 Nm
¼ NPT 34 Nm
■
When screwing in, do not cross the threads.
■
For information on tapped holes and welding sockets, see Technical information IN 00.14 at
www.wika.com.
GB
Spanner ats
14035467.01 08/2012 GB/D/F/E
15WIKA operating instructions pressure transmitter, model MHC-1
6. Commissioning, operation
Sealing of the process connection
Parallel threads
GB
Tapered threads
per EN 837 per DIN 3852-E
Correct sealing of the process connections with
parallel threads at the sealing face must be
made using suitable at gaskets, sealing rings or
WIKA prole sealings.
For further information on seals see WIKA data sheet AC 09.08 or at www.wika.com.
6.2 Making the electrical connection
■
The pressure transmitter must be earthed via the process connection.
■
Use the pressure transmitter with shielded cable.
■
Cables, connectors and terminating resistors which are used in a CAN network must comply with the
requirements of ISO 11898-2.
16 WIKA operating instructions pressure transmitter, model MHC-1
For sealing process connections with tapered
threads, the sealing must be made in the threads
using additional sealing material, e.g. PTFE tape
(EN 837-2).
NPT, R and PT
14035467.01 08/2012 GB/D/F/E
6. Commissioning, operation
■
The bus cable must be terminated by means of a terminating resistor on both ends.
■
Keep stubs as short as possible.
■
In the instrument version with integrated Y connector, the bus signal and the power supply are
bridged internally from one connector to the other.
Connection diagrams
Single connection with M12 x 1 circular connector
U
+
U
-
CAN-High 4
CAN-Low 5
Shield 1
2
3
GB
Double connection with integrated Y-connec
Circular connector M12 x 1
U
+
U
-
CAN-High 4
CAN-Low 5
Shield 1
Female connector M12 x 1
U
+
U
-
CAN-High 4
CAN-Low 5
Shield 1
14035467.01 08/2012 GB/D/F/E
2
3
2
3
tor
17WIKA operating instructions pressure transmitter, model MHC-1
6. Commissioning, operation
6.3 Conguration of the pressure transmitter
Factory settings
■
GB
Bit rate = 250 kbit/s
■
CANopen: Node-ID = 1
■
J1939: Source address = 128
For further information on J1939 see "Additional instructions MHC-1 J1939“
The "Additional instructions" are available for download at www.wika.com.
6.4 EasyCom software installation
System requirement:
■
Operating system Microsoft® Windows® 2000, XP, Vista or Windows® 7
■
WIKA software EasyCom CANopen/J1939 (EasyCom CANopen/J1939 are available for download at
www.wika.com).
Windows is a registered trademark of Microsoft Corporation in the United States and other countries.
Installation
■
Connect the CAN adapter (PEAK PCAN-USB) to the PC and the pressure transmitter.
■
Install driver (once).
■
Start the CAN software (EasyCom CANopen/J1939).
■
Make sure that the correct bit rate and node ID / address of the pressure transmitter is used.
For further information on the CAN interface see "Additional instructions"
The “Additional instructions” are available for download at www.wika.com.
18 WIKA operating instructions pressure transmitter, model MHC-1
14035467.01 08/2012 GB/D/F/E
7. Maintenance and cleaning / 8. Faults
7. Maintenance and cleaning
7.1 Maintenance
This instrument is maintenance-free.
Repairs must only be carried out by the manufacturer.
7.2 Cleaning
CAUTION!
■
Before cleaning, correctly disconnect the instrument from the pressure supply, switch it
o and disconnect it from the voltage supply.
■
Clean the instrument with a moist cloth.
■
Residual media in dismounted instruments can result in a risk to persons, the
environment and equipment. Take sucient precautionary measures.
For information on returning the instrument see chapter 9.2 "Return".
8. Faults
In the event of any faults, rst check whether the pressure transmitter is mounted correctly, mechanically
and electrically.
Faults Causes Measures
No/wrong output signal Cable break
Wiring error
No/wrong power supply
No communication Adjustment of node ID
Transmission rate incorrect
Check the continuity
Observe the pin assignment
Rectify the power supply
Check the conguration parameters
GB
14035467.01 08/2012 GB/D/F/E
19WIKA operating instructions pressure transmitter, model MHC-1
8. Faults
Faults Causes Measures
No cyclic transmission PDO mapping
GB
Signal span too small/drops Mechanical overload caused by
Signal span varies/inaccurate Operating temperature too high/low
Deviating zero point signal Operating temperature too high/low
If complaint is unjustied, we will charge you the complaint processing fees.
Error codes
The error codes can be found under "Additional instructions"
The “Additional instructions” are available for download at www.wika.com.
CAUTION!
If faults cannot be eliminated by means of the measures listed above, shut down the
instrument immediately, and ensure that pressure and/or signal are no longer present,
and secure the instrument from being put back into operation inadvertently. In this case,
contact the manufacturer. If a return is needed, please follow the instructions given in
chapter 9.2 "Return".
Transmission type incorrect
overpressure
Sealing/sealing face damaged/soiled,
sealing does not have a tight t, threads
jammed
Strongly varying pressure of the process
medium
Overpressure limit exceeded
Check the conguration parameters
Replace instrument
Clean the sealing/sealing face,
replace sealing if applicable
Observe the permissible
temperatures
Damping; consulting by the
manufacturer
Permissible temperatures
Observe the permissible
overpressure limit
20 WIKA operating instructions pressure transmitter, model MHC-1
14035467.01 08/2012 GB/D/F/E
9. Dismounting, return and disposal
9. Dismounting, return and disposal
WARNING!
Residual media in dismounted pressure transmitters can result in a risk to persons, the
environment and equipment.
Take sucient precautionary measures.
9.1 Dismounting
Only disconnect the pressure transmitter once the system has been depressurised!
WARNING!
Risk of burns!
Let the instrument cool down suciently before dismounting!
During dismounting there is a risk of dangerously hot pressure media escaping.
9.2 Return
WARNING!
Absolutely observe when shipping the pressure transmitter:
All pressure transmitters delivered to WIKA must be free from any kind of hazardous
substances (acids, bases, solutions, etc.).
When returning the instrument, use the original packaging or a suitable transport package.
Information on returns can be found under the heading "Service" on our local website.
9.3 Disposal
Incorrect disposal can put the environment at risk.
Dispose of instrument components and packaging materials in an environmentally compatible way and
in accordance with the country-specic waste disposal regulations.
GB
14035467.01 08/2012 GB/D/F/E
21WIKA operating instructions pressure transmitter, model MHC-1
GB
22 WIKA operating instructions pressure transmitter, model MHC-1
14035467.01 08/2012 GB/D/F/E
Inhalt
Inhalt
1. Allgemeines 24
2. Sicherheit 26
3. Technische Daten 29
4. Aufbau und Funktion 34
5. Transport, Verpackung und Lagerung 34
6. Inbetriebnahme, Betrieb 35
7. Wartung und Reinigung 39
8. Störungen 39
9. Demontage, Rücksendung und Entsorgung 41
Konformitätserklärungen nden Sie online unter www.wika.de.
14035467.01 08/2012 GB/D/F/E
D
23WIKA Betriebsanleitung Druckmessumformer, Typ MHC-1
1. Allgemeines
1. Allgemeines
■
Der in der Betriebsanleitung beschriebene Druckmessumformer wird nach dem aktuellen Stand der
Technik konstruiert und gefertigt.
Alle Komponenten unterliegen während der Fertigung strengen Qualitäts- und Umweltkriterien.
Unsere Managementsysteme sind nach ISO 9001 und ISO 14001 zertiziert.
D
■
Diese Betriebsanleitung gibt wichtige Hinweise zum Umgang mit dem Gerät. Voraussetzung
für sicheres Arbeiten ist die Einhaltung aller angegebenen Sicherheitshinweise und
Handlungsanweisungen.
■
Die für den Einsatzbereich des Gerätes geltenden örtlichen Unfallverhütungsvorschriften und allgemeinen Sicherheitsbestimmungen einhalten.
■
Die Betriebsanleitung ist Produktbestandteil und muss in unmittelbarer Nähe des Gerätes für das
Fachpersonal jederzeit zugänglich aufbewahrt werden.
■
Das Fachpersonal muss die Betriebsanleitung vor Beginn aller Arbeiten sorgfältig durchgelesen und
verstanden haben.
■
Die Haftung des Herstellers erlischt bei Schäden durch bestimmungswidrige Verwendung,
Nichtbeachten dieser Betriebsanleitung, Einsatz ungenügend qualizierten Fachpersonals sowie
eigenmächtiger Veränderung am Gerät.
■
Es gelten die allgemeinen Geschäftsbedingungen in den Verkaufsunterlagen.
■
Technische Änderungen vorbehalten.
■
Weitere Informationen:
- Internet-Adresse: www.wika.de / www.wika.com
- zugehöriges Datenblatt: PE 81.49
- Anwendungsberater:
Tel.: (+49) 9372/132-8976
Fax: (+49) 9372/132-8008976
E-Mail: support-tronic@wika.de
24 WIKA Betriebsanleitung Druckmessumformer, Typ MHC-1
14035467.01 08/2012 GB/D/F/E
1. Allgemeines
Symbolerklärung
WARNUNG!
… weist auf eine möglicherweise gefährliche Situation hin, die zum Tod oder zu schweren
Verletzungen führen kann, wenn sie nicht gemieden wird.
VORSICHT!
… weist auf eine möglicherweise gefährliche Situation hin, die zu geringfügigen oder
leichten Verletzungen bzw. Sach- und Umweltschäden führen kann, wenn sie nicht
gemieden wird.
Information
… hebt nützliche Tipps und Empfehlungen sowie Informationen für einen ezienten und
störungsfreien Betrieb hervor.
VORSICHT!
… weist auf eine möglicherweise gefährliche Situation hin, die durch heiße Oberächen
oder Flüssigkeiten zu Verbrennungen führen kann, wenn sie nicht gemieden wird.
Abkürzungen
CAN Controller area network
U
+
U
-
14035467.01 08/2012 GB/D/F/E
Positiver Versorgungsanschluss
Negativer Versorgungsanschluss
D
25WIKA Betriebsanleitung Druckmessumformer, Typ MHC-1
2. Sicherheit
2. Sicherheit
WARNUNG!
Vor Montage, Inbetriebnahme und Betrieb sicherstellen, dass der richtige
Druckmessumformer hinsichtlich Messbereich, Ausführung und spezischen
Messbedingungen ausgewählt wurde.
D
2.1 Bestimmungsgemäße Verwendung
Der Druckmessumformer dient zum Umwandeln von Druck in ein elektrisches Signal.
Der Druckmessumformer ist ausschließlich für den hier beschriebenen bestimmungsgemäßen
Verwendungszweck konzipiert und konstruiert und darf nur dementsprechend verwendet werden.
Die technischen Spezikationen in dieser Betriebsanleitung sind einzuhalten. Eine unsachgemäße
Handhabung oder ein Betreiben des Druckmessumformers außerhalb der technischen Spezikationen
macht die sofortige Stilllegung und Überprüfung durch einen autorisierten WIKA-Servicemitarbeiter
erforderlich.
Ansprüche jeglicher Art aufgrund von nicht bestimmungsgemäßer Verwendung sind ausgeschlossen.
26 WIKA Betriebsanleitung Druckmessumformer, Typ MHC-1
Bei Nichtbeachten können schwere Körperverletzungen und/oder Sachschäden auftreten.
WARNUNG!
■
Anschlüsse nur im drucklosen Zustand önen.
■
Vor dem Önen den Druckmessumformer ordnungsgemäß von der Hilfsenergie trennen.
■
Den Druckmessumformer nur innerhalb der Überlast-Druckgrenze betreiben.
■
Betriebsparameter gemäß Kapitel 3 „Technische Daten“ beachten.
■
Zur Verwendung des Druckmessumformers in Verbindung mit aggressiven/korrosiven
Medien und zur Vermeidung von mechanischen Gefährdungen ist Kapitel 3 „Technische
Daten“
zu beachten
Weitere wichtige Sicherheitshinweise benden sich in den einzelnen Kapiteln dieser
Betriebsanleitung.
14035467.01 08/2012 GB/D/F/E
Loading...