WIKA CER6000 Operating Manual

Page 1
Advantages of
Calibration technology
AC
resistance
thermometry bridges
Page 2
Resistance thermometry bridges
are not only used in the eld of temperature measurement, but also in electrical laboratories.
ASL equipment is used for research, primary and secondary
calibration verication, process monitoring, sterilisation and
validation work by some of the world’s most demanding end users in the Aerospace, Pharmaceutical, Oil and Gas, Power and Distribution, Electrical and Electronic industries, and all International Standards Laboratories including the National Physical Laboratory in the UK, BIPM in France, PTB in Germany, NIST in the USA, AIST in Japan and NIM in China.
Our thermometry bridges cover a range of single and multi channel applications and are used extensively by national
standards laboratories around the world. We oer also high accuracy precision digital thermometers for scientic and
laboratory use.
Moreover ASL provides a full range Platinum Resistance Thermometers (PRT) for use in every application from standards calibration to site temperature measurement. If our
“o the shelf” range will not suit your needs we are able to
supply custom manufactured thermometers to almost any
specication. We also provide a range of Standards Resistors
for use when calibrating Platinum Resistance Thermometers.
2
Page 3
AC technology
CTR5000
Precision thermometer
Measuring range:
-200 … +962 °C
Accuracy:
0.01, optional 0.005 K
Sensor type:
Pt100, Pt25
Special feature:
Integrated data logger (optional) Up to 64 channels
Data sheet:
CT 60.20
DC technology
CTR6500 CTR9000
AC resistance thermometry bridge Primary-standard resistance
thermometry bridge
Measuring range:
-200 … +962 °C
Accuracy:
0.1 … 1.25 mK depending on resistance ratio
Sensor type:
SPRT, PRT or xed resistor
Special feature:
Expendable to up to 60 channels (optional)
Internal resistors 25, 100 Ω
AC technology
Data sheet:
CT 60.40
Measuring range:
0 … 260 Ω
Accuracy:
0.1 ppm, 20 ppb optional
Sensor type:
SPRT, PRT or xed resistor
Special feature:
Expendable to up to 60 channels (optional) 4 selectable standby currents possible (optional) AC technology
Data sheet:
CT 60.80
CTR6000
DC resistance thermometry bridge
Measuring range:
-200 … +962 °C
Accuracy:
± 3 mK (full range)
Sensor type:
PRT, thermistors or xed resistors
Special feature:
Expendable to up to 60 channels (optional)
Internal resistors 25 Ω, 100 Ω, 10 kΩ, 100 kΩ
Data sheet:
CT 60.30
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Page 4
Heart of the AC bridge concept
The ratio transformer
The ratio transformer is sometimes referred to as an IVD, an Inductive Voltage Divider. As suggested by its name the
“simple” task of the ratio transformer is to divide the voltage
across the resistance thermometer R resistor R measure the ratio V R
/ RS.
T
, which carry a common current, and therefore
S
/ VS, which is the same as the ratio
T
and a reference
T
R
S
V
S
Direct Current (DC)
A traditional method for measuring resistance accurately in this way is the Wheatstone bridge, this is made of two
resistance elements, one of which is xed R
variable R is the resistance thermometer R R
. In the Wheatstone bridge, adjustment of the variable
S
resistor R adjusted to zero. In this condition, when the bridge is said to be balanced, the ratio R
. As with an AC bridge, the other half of the bridge
V
and the standard resistor
T
allows the voltage across the galvanometer to be
V
/ RF, is the same as RT / RS.
V
and one is
F
R
So the heart of an ASL AC
bridge is a super accurate
voltage divider
However, to help us understand the equivalent AC bridge principles, it might be easier to picture the Wheatstone bridge using a decade resistor box to obtain a balance as shown below.
R
F
T
Decade Box
V
T
R
S
R
T
For our purposes we know RS, so we can calculate RT from RV / RF × R
4
R
R
R
F
S
dc
R
V
R
T
V
S
Page 5
Alternating Current (AC)
A simplied diagram of an AC bridge is shown below, the
voltage across the standard R primary winding (P) of the ratio transformer. The secondary winding (S), or the variable, can be adjusted so the voltage division is equal to that of R
The secondary winding (S) is far from a simple secondary
and can be shown to take the form of cascaded “decades”,
which can be considered similar in principle to that of the decade resistor box.
In eect, one tapping of the “unity ratio” decade has ten tappings which represent “0.1” ratio each. So the AC voltage across the one unity tapping is also across all ten “0.1” ratio
tappings, hence a division of 10 is available on this AC voltage.
Each “0.1” ratio tapping has ten tappings representing “0.01”
etc.
In this way the ratio of the thermometer R resistor R arrangement is shown beside.
may be read directly. A representation of this
S
is measured by the xed
S
to RS.
T
and the standard
T
ac
R
ac
R
R
R
S
T
P S
0-4
0-9
0-9
S
0-9
0-9
0-9
T
Disadvantages of the DC measurement technique
Voltmeter oset and linearity errors
■ Noise on the sense current and voltmeter
■ Sequential measurement temperature change
■ Thermal EMFs
■ Slower speed of response to achieve the correct
measurement
These all lead directly to the measurement uncertainty.
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Page 6
Advantages of the ratio transformer
High accuracy
Accuracy is inherent in the design of ASL bridges, ASL use AC measurement techniques in its bridges because the AC ratio technique is the best ratio standard able to provide higher precision.
Long-term stability
The Ratio transformer (Inductive Voltage Divider) does not drift with time and has proven to have long term stability providing consistent measurement results.
Elimination of DC circuit drifts
By using AC the amplier drifts associated with DC
instruments are not a problem, therefore providing good stability and fast measurements.
Low temperature coecient
The ratio transformer is insensitive to ambient temperature changes and therefore requires little or no warm-up time providing less waiting time and no need for ambient temperature control.
4-wire measurement
To provide the highest possible accuracy and eliminates the
eects of lead resistance within the measurement, even with
the addition of Multiplexers and long cables.
Active input circuitry
Input “guarding” techniques increase the input impedance of the ratio transformer so as not aect the current and maintain
the measurement accuracy from leakage currents. This allows the ASL AC bridges to be used in a wide range of
applications without aecting the performance.
Elimination of thermal and electrochemical EMFs
These eects are cancelled by using AC current, in an
attempt to cancel these errors, DC instruments reverse their measuring current but at the expense of measurement time and level of accuracy.
DC instruments have to reverse their measurement current periodically in an attempt to match the AC bridge perfor­mance and in doing so extend the measurement time. In
eect, DC measurements are sequential, whereas AC bridge
measurement is concurrent, or overlapping, so there are no errors caused by conditions changing while the actual measurement is taking place. In addition these current reversals in DC instruments generate heating and cooling
due to the Peltier eect at all the connections in the meas­urement circuit. This heating and cooling eect then caused
thermal EMFs to be created and will be added to the thermometer voltage, even when reversed the measure resistance will be higher than the true ohmic value. By contrast the low frequency AC measurement technique
will not allow time for signicant heating and cooling to take
place, so the true ohmic value of the thermometer is measured.
Low frequency carrier
The use of 25 ... 75 Hz (30 ... 90 Hz) almost completely
eliminates the “1/F noise” generated within DC instruments,
this provides a measurement that is more precise, has lower noise, a high resolution and in a fast time.
The “1/F noise” or “icker noise” is basically the tendency of the oset voltage of many meters and ampliers to vary
erratically in a way which is inversely proportional to frequency. With the CTR9000 (ASL F900 / F18) a matching transformer is part of the design that optimally matches the
Thermometer resistance that also reduces the eects of
noise at this level of measurement.
This measurement frequency also provides an inherent rejection of line / supply frequency interference and
harmonics, while reducing reactive eects with a quadrature
servo enabling the correct resistance values being obtained in the measurement.
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Page 7
With important criteria to the
right product
Model
CTR5000
CTR6000
CTR6500
CTR9000
Legend possible ○ not possible
Technology Accuracy Reference resistors Sensor current
AC DC Full range Internal External Standard User Maximun
0,005 K
1 ppm
20 ppb
3 ppm
64
Number of
channels
60
60
60
Industries
Our temperature measuring bridges are mainly used to measure and calibrate temperature sensors. Our products make your measurements and calibrations very easy. This is ensured through intuitive operation and very precise measurement technology.
Automotive industry
Calibration of high-precision automotive sensors and transmitters.
Heating, ventilation, air-conditioning
Accurate measurements for applications such as air-conditioning, water heating and cooling systems.
Manufacturing of temperature sensors
Measurement of process-critical parameters during manufacture.
WIKA and ASL
ASL (Automatic Systems Laboratories) is a worldwide leader in the manufacture of temperature products in the area covering high-precision temperature hand-helds through to the highest level of temperature measuring bridges.
Pharmaceutical industry
Precise calibration of measuring systems from production in the manufacture of medical instruments, surgical equipment and of innovative medical solutions.
Oil & gas
Precise calibration for instruments in harsh, dirty environments.
Calibration service
Ecient and precise calibration conforming to local and
national standards.
Since 2013, ASL has been part of the WIKA Group in the calibration technology division. Since then, ASL has improved
even further. Modern and ecient warehousing ensures short
and exact delivery times. The services and product range will be expanded even further.
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Page 8
Accessories
CTP5000-T25
High Precision Standard Platinum Resistance Thermometer (SPRT)
Measuring range:
-189 … +660 °C
Sensor type:
Pt25
Dimensions:
d = 7 mm, l = 480 mm
Special feature:
Free cable ends, DIN or SMART connector
Data sheet:
CT 61.20
CER6000-RW
Standard reference resistor
Resistance value:
1, 10, 25, 100, 300, 400, 500, 1,000 and
10,000 Ω
Long-term stability:
2 ppm per year (HS version 0.5 ppm per year)
Special feature:
Low temperature coecient
Rugged stainless steel construction
Data sheet:
CT 70.30
Highest precision for each requirement
In addition to the umbrella brand WIKA, you will also nd the
brand ASL for the measurement parameter temperature. With these established brands within the calibration market we deliver the ideal solution for each measurement task.
The products of ASL can be combined perfectly with the WIKA product programme, even allowing a presentation to the most exigent customers, as a full-range supplier.
Range of services
Measuring range: -200 … +1,300 °C Control range: -55 … +1,100 °C
WIKA Alexander Wiegand SE & Co. KG
Alexander-Wiegand-Straße 30 / 63911 Klingenberg/Germany Tel. +49 9372 132-0 / Fax +49 9372 132-406 info@wika.de / www.wika.de
14113518 02/2016 EN
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