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Operating Manual
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WIKA Cal Operating Manual

Instruction manual Bedienungsanleitung
Calibration software WIKA-Cal
Kalibriersoftware WIKA-Cal
EN
DE
Calibration software WIKA-Cal
Instruction manual WIKA-Cal Page 3 - 64
EN
Bedienungsanleitung WIKA-Cal Seite 65 - 127
DE
Further languages can be found at www.wika.com.
©
04/2014 WIKA Alexander Wiegand SE & Co. KG
All rights reserved. / Alle Rechte vorbehalten.
®
WIKA
is a registered trademark in various countries.
®
WIKA
ist eine geschützte Marke in verschiedenen Ländern.
Prior to starting any work, read the operating instructions! Keep for later use!
Vor Beginn aller Arbeiten Betriebsanleitung lesen! Zum späteren Gebrauch aufbewahren!
2 WIKA instruction manual WIKA-Cal
Contents
Contents
1. General information 5
1.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Licence agreement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 System requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2. First steps and installation 8
3. Overview 11
3.1 Main window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2 Menu bar and tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2.1 File: Import, backup database, restore database, exit . . . . . . . . . . . . . . . . . . . . . . . 12
3.2.2 Tools: Unit converter, Mass calculator and Manual control of controller . . . . . . . . . . . . . 12
3.2.3 Setup: Language, dongle upgrade, database connection, object manager . . . . . . . . . . . 13
4. Cal-Template calibration certificate 15
4.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.2 Entry of calibration data . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.2.1 General data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
4.2.2 Calibration item . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.2.3 Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.2.4 Place of calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.2.5 Measurement conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
4.2.6 Measurement results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.2.7 Evaluation (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.2.8 Measurement uncertainty (optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.2.9 Statement of compliance (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.2.10 Additional information (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.3 New calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.4 Recalibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.5 Upload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.6 Download . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.7 Calibrate and finish certificate. . . . . . . . . . . . . . . . . . . . . . . . . 22
4.8 Multicalibration (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5. Log-Template logger protocol 24
5.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.2 Entry of the logger data . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.2.1 General data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
5.2.2 Measurement conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
5.2.3 Measurement results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.3 New log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.4 Relog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.5 Download . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.6 Log and finish protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6. Object manager 30
6.1 Add, save and delete. . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
6.2 Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.3 Objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.3.1 Work station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
6.3.2 Output signals pressure transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.3.3 Baud rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.3.4 Comments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.3.5 Units (pressure) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
6.3.6 Accuracies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.3.7 Instrument types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.3.8 Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.3.9 Calibration items (pressure) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
EN
3WIKA instruction manual WIKA-Cal
Contents
6.3.10 Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6.3.11 Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.3.12 Customers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.3.13 Laboratory data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.3.14 Masses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6.3.15 Mass sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6.3.16 Media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
EN
7. Setting up calibration instruments 48
8. Using a Microsoft® Excel® certificate template 56
6.3.17 Multimeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
6.3.18 Multiplexer (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
6.3.19 Standards (pressure) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
6.3.20 Place . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.3.21 Examiner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6.3.22 Shunts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
6.4 Templates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
6.4.1 Cal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
6.4.2 Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
6.5 Weather data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
7.1 Loading necessary drivers . . . . . . . . . . . . . . . . . . . . . . . . . . 48
7.2 Setting up the CPH6x00 models . . . . . . . . . . . . . . . . . . . . . . . . 49
7.3 Setting up the CPCx000 models . . . . . . . . . . . . . . . . . . . . . . . . 49
7.4 Setting up the CPBx000 models . . . . . . . . . . . . . . . . . . . . . . . . 50
7.5 Setting up the CPU6000 series . . . . . . . . . . . . . . . . . . . . . . . . 51
7.5.1 Setting up the CPU6000-W weather station . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
7.5.2 Setting up the CPU6000-S pressure balance sensor box . . . . . . . . . . . . . . . . . . . . . 52
7.5.3 Setting up the CPU6000-M digital multimeter . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
7.6 Setting up wireless instruments . . . . . . . . . . . . . . . . . . . . . . . . 54
7.7 Setting up of multimeter and multiplexer . . . . . . . . . . . . . . . . . . . . . 55
8.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
8.2 Creating a Microsoft Excel certificate template . . . . . . . . . . . . . . . . . . . 56
8.3 Embedding an Excel template . . . . . . . . . . . . . . . . . . . . . . . . 62
8.4 Export in an Excel template . . . . . . . . . . . . . . . . . . . . . . . . . 63
8.5 Automated exporting in an Excel template . . . . . . . . . . . . . . . . . . . . 63
4 WIKA instruction manual WIKA-Cal
1. General information
1. General information
1.1 Description
The WIKA-Cal calibration software is used for generating calibration certificates or logger protocols for pressure measuring instruments and is available as a demo version for a cost-free download on the website. Calibration certificates can be created with the Cal-Template and logger protocols can be created with the Log-Template. In order to switch from the demo version to a full version of the respective template, a USB stick with the template must be purchased. The pre-installed demo version automatically changes to the selected full version when the USB stick is inserted and remains available so long as the USB stick is connected to the computer.
1.2 Licence agreement
Object of the agreement
The subject of the contract is the USB stick for unlocking the respective templates within the WIKA-Cal calibration software.
Grant of licence
You, as the licensee, are entitled to use the USB stick in your company at any place, also at several work stations. However, one USB stick may only unlock the relevant templates for one work station.
You, as licensee, may not: modify, translate, reconvert, decompile, disassemble or decode the program in whole or in part as well as develop other software derived from the program.
EN
Ownership of rights
With the purchase, you only acquire ownership of the USB stick, on which the activation is coded. You will not hold the rights to the program itself. Any and all rights for publication, reproduction, editing and usage of the program shall remain with WIKA.
Warranty and limitation of liability
■
WIKA guarantees that the USB sticks, on which the release of the templates is coded, are faultless with regard to the selected material under normal operating conditions. Should the USB sticks present any defect, the USB sticks may be returned to WIKA within 30 days from the date of first purchase. The USB sticks will be replaced promptly and free of charge.
■
WIKA guarantees that the program is generally usable in the sense of the program description. As it is not possible according to the state of the art to develop computer programs that work error-free in all applications and combinations, WIKA shall not assume any liability with regard to freedom from defects and uninterrupted operation of the program. In particular, WIKA does not guarantee that the program meets the user's requirements or works together with other programs selected by the user. The purchaser (licensee) is responsible for the correct selection and the consequences of the program use as well as for the intended or obtained results.
■
WIKA is not responsible for correct entry of values and handling of the program. WIKA does not assume any liability for any damage due to incorrect entries, configuration, transfer or consequences thereof. WIKA recommends to check the correct function of each sensor based on the plausibility of some manual measurements over the entire measuring range after configuration.
■
WIKA is liable without limitation
- in the event of intent or gross negligence
- for a damage to life, limb or health
- in accordance with the provisions of product liability legislation
- to the extent of a guarantee provided by the seller.
5WIKA instruction manual WIKA-Cal
1. General information
■
For a slightly negligent breach of duty which is essential for the attainment of the licence agreement (cardinal duty), WIKA's liability is limited to the level of damage which is foreseeable and typical for the type of business in question.
■
Any further liability of WIKA does not exist.
■
The preceding limitation of liability also applies to the personal liability of WIKA's employees, agents and managing bodies.
Duration of the contract
EN
This contract is in force until the licensee terminates it by destroying the program and all copies. Furthermore, it terminates when the contract terms are violated. The licensee undertakes to destroy the program and all copies on termination of the contract.
Improvements and refinements
WIKA is entitled to make improvements and refinements of the program in its sole discretion.
Breach of contract
WIKA points out that the licensee shall be liable for any and all damages from copyright infringements, which are caused to WIKA due to a breach of the contract terms by the licensee.
This licence agreement shall be governed by the laws of the Federal Republic of Germany to the exclusion of the UN Convention for the International Sale of Goods of 11 April 1980 (UN CISG). The place of performance is Klingenberg am Main, Germany. The exclusive place of jurisdiction is Aschaffenburg, in the case that each party is a merchant or corporate body under public law or has no general jurisdiction in Germany.
1.3 System requirement
Specifications
Minimum system requirements Intel® Pentium® 4 or AMD Athlon® 64
Microsoft® Windows® XP with Service Pack 3, Windows® 7 with Service Pack 1, Windows® 8 and Windows® 10
1 GB RAM and 1 GB free hard disc space (no installation possible on portable flash storage media)
1024 x 768 pixel screen resolution (1280 x 800 pixel recommended) with 16-bit colour depth and 256 MB VRAM
Without the activation USB stick, the software only works in demo mode.
For fully automatic calibrations, at least one RS-232-COM port per instrument is required for communication.
If an SQL server is to be installed locally, .NET Framework 3.5 is required and, for Win7 and newer, also 4.x.
Language versions German, English, French, Italian, Polish, Romanian, Dutch and Portuguese
Possible communication interfaces USB, RS-232, GPIB IEC-625-Bus, Ethernet and Bluetooth® 2.1
Microsoft® and Windows® are registered trademarks of Microsoft Corporation in the United States and other countries.
®
Bluetooth
is a registered trademark of Bluetooth SIG, Inc..
6 WIKA instruction manual WIKA-Cal
1. General information
Specifications
Features Creating and archiving test reports with the templates Cal, Cal Light, Cal Demo, Log and
Log Demo
Tools for mass calculator with the CPU6000 and unit converter
Object manager allows for an intelligent use of laboratory and equipment data and facilitates the standardised testing process
Archiving of customer-specific test reports in the SQL database
Automatic reading and controlling of measuring instruments by means of communication types
Communication types CPH6000, CPH6200, CPH62I0, CPH6300, CPH6400, CPH65I0, CPH6600, CPH7000,
CPH7600, CPG500, CPG1000, CPG1500, CPT6100, CPT6180, CPG2500, CPC2000, CPC3000, CPC4000, CPC6000, CPC6050, CPC8000-I (II), CPC8000-H, CPG8000-I (II), CPT2500, CPD8000, pressure sensor via digital multimeter Agilent 34401A, Agilent 34410A or Keithley 196A, CPU6000-W, CPU6000-S, CPU6000-M
Microsoft® and Windows® are registered trademarks of Microsoft Corporation in the United States and other countries.
®
Bluetooth
is a registered trademark of Bluetooth SIG, Inc..
EN
■
Further information:
WIKA Alexander Wiegand SE & Co. KG
- Internet address: www.wika.de / www.wika.com
- Relevant data sheet: CT 95.10
- Application consultant:
Tel.: +49 9372 132-0 Fax: +49 9372 132-406 info@wika.com
Abbreviations, definitions
“XXX” Name of the menu item [XXX] Press [XXX] button in the program CI Calibration item
■
Bullet
▶
Instruction
1. ... X. Following the instruction step by step
Result of an instruction
⇒
7WIKA instruction manual WIKA-Cal
2. First steps and installation
2. First steps and installation
To install the WIKA-Cal calibration software, carry out the following steps:
1. Download of the WIKA-Cal demo version directly from our local website.
EN
http://en-co.wika.de/download_software_digital_
⇒
pressure_gauges_calibration_en_co.WIKA
or WIKA website/Download/Software/Calibration.
2. Unpack WIKA-Cal-Setup-vX_X_X_X.zip file.
3. Start WIKA-Cal-Setup-vX_X_X_X.exe file.
4. Follow the instructions of the installation wizard.
5. Select a language for the installer and confirm with [OK].
6. In the welcome dialogue, select [Next >].
7. Select the target folder for the installation of WIKA-Cal and confirm with [Next >].
8. Select a windows start menu entry and confirm with [Next >].
8 WIKA instruction manual WIKA-Cal
2. First steps and installation
9. Select “Install or use default server on this computer“ if the SQL server for WIKA-Cal is to be
installed locally on the computer or is already installed. Select “Use another server or install manually”, if an SQL server will be used on a different PC. Then confirm with [Next >].
If you are using an older SQL version (esp. for Windows® 10), this pop-up will appear.
10. Select whether a desktop symbol is to be created and confirm with [Next >].
EN
11. Start the installation with [Install].
12. In the following dialogue, the required SQL server installation is downloaded from the internet. The download and installation is initiated by pressing [Yes]. If there is no access to the internet, an installer version can be requested via the WIKA contact address, which includes a version of the SQL server installer.
9WIKA instruction manual WIKA-Cal
2. First steps and installation / 3. Overview
13. Wait for download and installation to complete. This may take a few minutes.
EN
14. The software is installed now and can be started.
16. If the database has been created correctly, the software starts with a “Weather data” dialogue. Here the data can be entered manually or received automatically by the CPU6000-W. After confirming with [OK], the weather data is stored in the database (see chapter 6.5 “Weather data”).
17. The installation is complete now and the software is ready for use.
For the installation of the software, no USB stick is needed. By inserting the USB stick, the coded version stored on the stick is automatically accessed from within the demo version.
15. When WIKA-Cal is started for the first time, there is a check as to whether a WIKA-Cal database can be found on the SQL server. If this is not the case, the database can be created by selecting [Yes]. Without the WIKACALDB database, the WIKA-Cal software will not work. The dialogue serves to protect the server. If an incorrect SQL server was selected accidentally, selecting [No] here will prevent installation on a remote server.
10 WIKA instruction manual WIKA-Cal
3. Overview
3. Overview
3.1 Main window
7
6
5
1
Certificates
Database of all the documents for the selected template. It can be filtered against a term via the filter bar. Example: “Serial number = 12345”, displays all documents for the serial number 12345. “Serial number = *12345*”, displays all documents which contain 12345 in their serial number.
2
Function buttons
■
New calibration, New log
Creates a document from the selected template (see chapter 4.3 “New calibration” or chapter 5.3 “New log”).
■
Recalibration, Relog
Creates a prefilled document from the selected template. Only finished documents (green check mark) can be selected (see chapter
4.4 “Recalibration” or chapter 5.4 “Repeat logging”).
■
Upload (only available for Cal-Template) Loads a calibration process onto a mobile instrument (see chapter 4.5 “Upload”).
1
2
34
3
Weather data
Indication of the current ambient conditions
- Clicking on the bar will open the “Weather data” window in the “Object manager” (see chapter
6.5 “Weather data”).
4
Work station
Indication of the current computer name
- Clicking on the bar will open the “Work station” window in the “Object manager” (see chapter
6.3.1 “Work station”).
5
Templates
Log-Template selection (see chapter 5 “Log-Template logger protocol”).
6
Templates
Cal-Template selection (see chapter 4 “Cal-Template calibration certificate”).
7
Menu bar
Loading and saving the database, tools such as calculator or unit converter, etc. (see chapter 3.2 “Menu bar and tools”).
EN
mass
■
Download
A document based on the selected template will be loaded from a mobile instrument (see chapter
4.6 “Download”).
11WIKA instruction manual WIKA-Cal
3. Overview
3.2 Menu bar and tools
EN
3.2.1 File: Import, backup database, restore database, exit
1
2
3
4
3.2.2 Tools: Unit converter, Mass calculator and Manual control of controller
5
6 7
5
Unit converter
If a number is entered under “Value”, this will be converted with the specified unit into all available units and displayed under “Converted values” (see chapter
6.3.5 “Units (pressure)”).
1
Import
Importing pressure balance data. Via the import of an XML file, a pressure balance can be inserted into the database as a standard (see chapter ). The XML files are stored online under a file name, e.g. for file name “50556CPB5000”, the XML file is stored under http://
apps.wika.com/apps/CPB-CAL/50556CPB5000.xml
2
Backup database...
Using this function, the complete database (see chapter 6 “Object manager”) can be saved in a .bak file. Here a path must be selected for which write permissions for the database exist. The installed SQL database must be able to access the selected path.
The write permissions of the SQL database are different from the logged-in Windows user. Experience has shown that a newly created folder, e.g. “C:\ Temp\”, is a good option to save .bak files.
3
Restore database...
A .bak file saved using “Backup database....” can
be reloaded via “Restore database...”. Here, the old database will be deleted and the selected database in the .bak file will be restored.
4
Exit
Exits the program.
6
Mass calculator
The tool is used to convert masses into pressure, and vice versa, for pressure balances. First, an instrument (pressure balance) and the associated piston must be chosen. The mass set is chosen accordingly. The pressure balance data must have been previously entered in the object manager or imported via an XML file (see chapter 6.3.19 “Standards (pressure)” or
3.2.1 “File: Import, backup database, restore database, ).
exit” By pressing [Enter] after entering a pressure value in
the left column, the cells above will be prefilled with regularly distributed values. For example, entering an
end value in the lower left → cell will cause regularly
distributed values to be entered in the cells above, up to the start of the measuring range. It is also possible to calculate fine increment masses in order to calculate the masses for a pressure value, or vice versa. It is also possible to enter the mass numbers.
For the correction of the measured values, the measured ambient conditions and the piston temperature are used. The piston position is used to display the floating position. In addition, for absolute pressure instruments, the vacuum residual pressure must also be specified. Through CPU6000 series instruments, this can be read automatically.
12 WIKA instruction manual WIKA-Cal
3. Overview
7
Manual control of controller
Once connection to the selected controller has been established, you can manually set the desired nominal value in increments.
1. Use the [▲] and [▼] buttons to change the pressure range.
2. Click [OK] to confirm the change in pressure.
The new pressure range is set
⇒
The bar graph represents the pressure range graphically. Click [Disconnect] to disconnect the controller.
3.2.3 Setup: Language, dongle upgrade, database connection, object manager
10
11
EN
8
9
Select the controller under “Instrument” and the desired pressure range under “Unit”. Use [Connect] to access the controller.
8
Language
Selection of the different languages. The software is continually being updated and additional languages are being added.
9
Dongle upgrade When a USB stick is connected, via the “Dongle upgrade”, the serial number of the USB stick can be
determined. This serial number can be passed to your WIKA contact in order to expand the USB stick by new functionality. Find out about additional functionality for your USB stick from your WIKA contact.
13WIKA instruction manual WIKA-Cal
3. Overview
10
EN
Database connection
In the database selection dialogue, by deactivating the “Use local standard database”, another server can be selected. The server, on another computer in the network, can be connected via “Networkcomputername\ SQLWIKACAL”. The values under “Authentication” and “Database” should remain there. The adjustment of these values requires advanced knowledge of SQL. After pressing [Connect], one is connected to the database and should be able to call this via the object manager.
11
Object manager
See chapter 6 “Object manager”.
14 WIKA instruction manual WIKA-Cal
4. Cal-Template calibration certificate
Calibration certificate
Kalibrierzeugnis
Certificate No. 00000122
Zeugnis-Nr.
Page 2 / 2
Seite
Demo laboratory
Demo street 123
12345 Demo city
Demo country
Tel.: 01234/56789
Fax: 01234/56789
E-Mail: demo@demo.com
www.demo.com
Measurement results
Messergebnisse
Statement of compliance
Konformitätsaussage
Reference value WS Reading DUT
Referenzwert GN Ablesung KG
bar bar
↑ ↓
0.00000 0.0000 0.0010
10.00000 10.0010 10.0020
Object keeps the specifications!
Der Kalibriergegenstand hält die Herstellerspezifikationen ein!
Calibration certificate
Kalibrierzeugnis
Certificate No. 00000122
Zeugnis-Nr.
Page 1 / 2
Seite
Demo laboratory
Demo street 123
12345 Demo city
Demo country
Tel.: 01234/56789
Fax: 01234/56789
E-Mail: demo@demo.com
www.demo.com
General
Allgemein
Device under test (DUT)
Kalibriergegenstand (KG)
Environmental conditions
Umgebungsbedingungen
Place of calibration
Ort der Kalibrierung
Measurement conditions
Messbedingungen
Calibration certificate
Kalibrierschein
Customer Demo customer
Kunde
Demo street DE-12345 Demo city
Customer order No.
Kundenbestellnummer
Order date
Bestelldatum
Date of calibration 01/02/2017
Datum der Kalibrierung
Operator Demo User
Bearbeiter
Electrical gauge
Elektrisches Druckmessgerät
Model D-10
Typ
Serial number demo1234
Seriennummer
Scale range (0 ... 10) bar g
Anzeigebereich
Accuracy 0.05 % FS
Genauigkeit
Resolution (scale division) 0.0001 bar
Auflösung (Skalenwert)
Measuring point No. demo tag
Messstellen-Nr
Temperature (20,0 ± 0,1) °C
Temperatur
Atmospheric pressure (1013,0 ± 0,1) hPa
Atmosphärischer Luftdruck
Rel. humidity (40 ± 1) %
Rel. Luftfeuchte
Demo place
g = (9.80946 ± 0.01) m/s²
Musterort
Working standard (WS) Pressure controller
Gebrauchsnormal (GN) Druckcontroller
Model Demo CPC
Typ
Calibration mark Demo 12345
Kalibrierzeichen
Scale range (0 ... 10) bar g
Anzeigebereich
Accuracy 0.02 % FS
Genauigkeit
Calibration certificate
Kalibrierzeugnis
Certificate No. 00000122
Zeugnis-Nr.
General
Allgemein
Device under test (DUT)
Kalibriergegenstand (KG)
Calibration certificate
Kalibrierschein
Customer Demo customer
Kunde
Demo street DE-12345 Demo city
Customer order No.
Kundenbestellnummer
Order date
Bestelldatum
Date of calibration 01/02/2017
Datum der Kalibrierung
Operator Demo User
Bearbeiter
Electrical gauge
Elektrisches Druckmessgerät
Model D-10
Typ
Serial number demo1234
Seriennummer
Scale range (0 ... 10) bar g
Anzeigebereich
Accuracy 0.05 % FS
Genauigkeit
Resolution (scale division) 0.0001 bar
Auflösung (Skalenwert)
Measuring point No. demo tag
Messstellen-Nr
4. Cal-Template calibration certificate
4.1 General information
With the Cal-Template, calibration certificates for mechanical and electronic pressure measuring instruments can be generated. The calibration certificates have a format derived from the WIKA DKD/DAkkS calibration certificate and contain the same functions and calculations. The template has many additional features. For example, the company logo, the address, the contact or individual labelling can be customised by the user.
EN
4.2 Entry of calibration data
4.2.1 General data
Specification of company-specific data, such as customer address, order number or order date. The label texts can be amended in the database.
4.2.2 Calibration item
Information on the measuring instrument which is to be calibrated. The table dynamically adapts to the selected instrument type. Thus, for example, with pressure transmitters, an additional line is displayed for the output signal (e.g. 4 ... 20 mA).
Fig. left: General data Fig. right: Calibration item
15WIKA instruction manual WIKA-Cal
4. Cal-Template calibration certificate
Calibration certificate
Kalibrierzeugnis
Certificate No. 00000122
Zeugnis-Nr.
General
Allgemein
Device under test (DUT)
Kalibriergegenstand (KG)
Environmental conditions
Umgebungsbedingungen
Place of calibration
Ort der Kalibrierung
Calibration certificate
Kalibrierschein
Customer Demo customer
Kunde
Demo street DE-12345 Demo city
Customer order No.
Kundenbestellnummer
Order date
Bestelldatum
Date of calibration 01/02/2017
Datum der Kalibrierung
Operator Demo User
Bearbeiter
Electrical gauge
Elektrisches Druckmessgerät
Model D-10
Typ
Serial number demo1234
Seriennummer
Scale range (0 ... 10) bar g
Anzeigebereich
Accuracy 0.05 % FS
Genauigkeit
Resolution (scale division) 0.0001 bar
Auflösung (Skalenwert)
Measuring point No. demo tag
Messstellen-Nr
Temperature (20,0 ± 0,1) °C
Temperatur
Atmospheric pressure (1013,0 ± 0,1) hPa
Atmosphärischer Luftdruck
Rel. humidity (40 ± 1) %
Rel. Luftfeuchte
Demo place
g = (9.80946 ± 0.01) m/s²
Musterort
4.2.3 Ambient conditions
Indication of the ambient conditions. The values are entered every 3 minutes via a manual dialogue or read automatically by a model CPU6000-W weather station. The manual input or automatic reading of a CPU is made from a work station that is assigned to a place. All other work stations which are allocated to that place benefit directly from the registered values.
4.2.4 Place of calibration
EN
Description of the place in which the calibration was carried out. Will be selected automatically from the work station (computer name) which is assigned to that place in the database.
Fig. left: Ambient conditions Fig. right: Place of calibration
4.2.5 Measurement conditions
Information about the reference used, the multimeter or the general assembly. The information is made dynamically based on the specified test item. Several different references can be specified. With the definition of the measuring points, these are assigned before the calibration.
Messbedingungen
Measurement conditions
16 WIKA instruction manual WIKA-Cal
4. Cal-Template calibration certificate
4.2.6 Measurement results
Results of the calibration. The table automatically adapts to the selected models. Thus, for example, for pressure transmitters, two tables (one for the electrical signal and one for the pressure values) are defined.
Messergebnisse
Measurement results
4.2.7 Evaluation (optional)
Evaluation of the measuring deviation. Can be set via the database in percentage or pressure unit (see chapter 6.4.1 “Cal”).
EN
4.2.8 Measurement uncertainty (optional)
Evaluation of the measurement uncertainty can be enabled via the database (see chapter 6.4.1 “Cal”). First, the mean values are calculated by means of a zero setting in accordance with DKD-R 6-1. The corresponding measuring deviation results from “mean value - measuring deviation”. Repeatability, hysteresis and measurement uncertainty are also calculated in accordance with DKD-R 6-1. During their calculation, all entries from the creation process are used. In addition, the note from DKD-R 6-1 is listed below the table. The graphical representation is optional, too, and can be enabled via the database (see chapter 6.4.1 “Cal”).
The final assessment of the instrument´s accuracy is the biggest calculated “measuring deviation + measurement uncertainty”.
Messunsicherheit
Uncertainty of measurement
Angegeben ist die erweiterte Messunsicherheit, die sich aus der Standardmessunsicherheit durch Multiplikation mit dem Erweiterungsfaktor k = 2 ergibt. Sie wurde gemäß DAkkS–DKD–3 ermittelt. Der Wert der Messgröße liegt mit einer Wahrscheinlichkeit von 95 % im zugeordneten Werteintervall.
The uncertainty stated is the expanded uncertainty obtained by multiplying the standard uncertainty by the coverage factor k = 2. It has been determined in accordance with DAkks–DKD–3. The value of the measurand lies within the assigned range of values with a probability of 95%.
Die Genauigkeit des Gerätes beträgt 0,0090 bar
The accuracy of the device is 0,0090 bar
17WIKA instruction manual WIKA-Cal
4. Cal-Template calibration certificate
Konformitätsaussage
Statement of compliance
Der Kalibriergegenstand hält die Herstellerspezikationen ein!
Object keeps the specications!
4.2.9 Statement of compliance (optional)
Written confirmation of compliance or non-compliance with the manufacturer's specifications based on the evaluation.
Konformitätsaussage
Statement of compliance
Der Kalibriergegenstand hält die Herstellerspezikationen ein!
Object keeps the specications!
EN
4.2.10 Additional information (optional)
Additional remarks/comments
Weitere Hinweise
Additional information
Die Deutsche Akkreditierungsstelle GmbH ist Unterzeichner der multilateralen Übereinkommen der European cooperation for Accreditation (EA) und der International Laboratory Accreditation Cooperation (ILAC) zur gegenseitigen Anerkennung der Kalibrierscheine. Die weiteren Unterzeichner innerhalb und außerhalb Europas sind den Internetseiten von EA (www.european–accreditation.org) und ILAC (www.ilac.org) zu entnehmen.
The DAkkS is signatory to the multilateral agreements of the European co–operation for Accreditation (EA) and of the International Laboratory Accreditation Cooperation (ILAC) for the mutual recognition of calibration certicates. The other signatories in and outside Europe can be seen on the Websites of EA (www.european–accreditation.org) and ILAC (www.ilac.org).
4.3 New calibration
18 WIKA instruction manual WIKA-Cal
4. Cal-Template calibration certificate
The [New calibration] button starts a new calibration certificate in the document view and adds it to the database. When a certificate has been completed, a green check mark will be displayed next to the certificate data set. A double click on a finished certificate always opens the PDF file, while, for others, the document view will always be opened with the latest status.
4.4 Recalibration
EN
The [Recalibration] button starts a new calibration certificate in the document view and adds it to the database. The button is only available if a completed certificate has been marked in advance. All data in the marked certificate will be transferred to the new calibration certificate and the calibration can begin immediately.
19WIKA instruction manual WIKA-Cal
4. Cal-Template calibration certificate
4.5 Upload
This button / function is only available for Cal-Template.
EN
The [Upload] button allows you to configure a calibration process and load it onto a created reference instrument.
This option is only available for hand-held products supporting download to WIKA-Cal.
Pressing the [Upload] button opens the “Data upload” dialogue. Then select the reference instrument created in the object manager. The associated communication is stored in the respective work station object. All the information needed on the test item has to be entered before the upload. Click “Set” and define the measuring points. To apply the selection, click [Upload]. This will load the calibration process onto the mobile instrument. The transmission process is represented by a green bar at the bottom of the dialog box. Once transmission is complete, the “Transfer complete” window appears and needs to be confirmed with [OK]. The calibration process can now be started and performed on the mobile instrument.
20 WIKA instruction manual WIKA-Cal
4. Cal-Template calibration certificate
4.6 Download
EN
With the [Download] button, data can be downloaded from a defined reference instrument.
This option is only available for hand-held products supporting download to WIKA-Cal.
Clicking the [Download] button opens the “Data download” dialogue. Then select the reference instrument created in the object manager. The associated communication is stored in the respective work station object. Confirm the selection with [Download] and the data will be displayed under “Available data sets” on the hand-held instrument. By selecting a data set, the raw data is displayed and the instrument type/place can be assigned. If [Create certificate] is pressed, a new calibration certificate will be created in the database. This is, for the time being, still editable, so not provided with a green check mark.
21WIKA instruction manual WIKA-Cal
4. Cal-Template calibration certificate
4.7 Calibrate and finish certificate
EN
The green border indicates the order of entry. Other possible entries can also be selected. So, for example, by clicking on the logo in the upper right, a different laboratory can be selected, for which a different logo is assigned from the database.
4.8 Multicalibration (optional)
To use the “Multicalibration” option, proceed as follows:
1. Multimeter and multiplexer need to be configured, see chapter 7.7 “Setting up of multimeter and multiplexer”.
2. Create a standard and assign it to the work station (see chapter 6.3.19 “Standards (pressure)”).
3. Start a new calibration process by clicking the [New calibration] button. The document view opens
⇒
Enter the data of the first calibration item, then select the reference. Clicking “+” allows you to add the next calibration item. You may either select an existing one from the list or add a new one by entering the serial number. In this case, instrument type, measuring range and accuracy will automatically be applied from the first calibration item.
22 WIKA instruction manual WIKA-Cal
4. Cal-Template calibration certificate
After adding all calibration items (max. 7 items), the measurement series and measuring points need to be adjusted and/or confirmed. To do so, click the measurement table highlighted with a green frame. Make sure that different multimeters are set for the different calibration items in the certificate view. If this is not the case, click on the multiplexer in the upper right corner of the certificate view. The multimeters are now properly reassigned to the calibration items.
Clicking again in the green border allows you to redefine and/or confirm the communication parameters in a separate window. The measurement window then opens and calibration starts. You can use the various tabs to switch between the calibration items during the calibration process. If a calibration item is out of class during the measurement, this will be indicated by an exclamation mark symbol in the corresponding tab.
EN
23WIKA instruction manual WIKA-Cal
5. Log-Template logger protocol
Loggerprotokoll
Logger protocol
Log-Nr. 00000049
Log No.
Gerät
Instrument
Elektrisches Druckmessgerät
Electrical gauge
Typ CPG1500
Model
Seriennummer S000001
Serial number
Temperatur loggen ☒
Log temperature
Anzeigebereich (0 ... 100) bar g
Scale range
Genauigkeit 0,1 % FS
Accuracy
Kommunikation Wireless (00:13:43:19:D0:88)
Communication
5. Log-Template logger protocol
5.1 General information
The Log-Template can generate logger protocols, which can be used for recording data. As with the Cal-Template, the user is guided through the document view and arrives at the end with a completed protocol from the logged data as a PDF/A document. The data in the PDF/A document is also available as .csv file for processing in another program, such as Microsoft
EN
Loggerprotokoll
Logger protocol
Log-Nr. 00000049
Log No.
Gerät
Instrument
Elektrisches Druckmessgerät
Electrical gauge
Typ CPG1500
Model
Seriennummer S000001
Serial number
Temperatur loggen ☒
Log temperature
Anzeigebereich (0 ... 100) bar g
Scale range
Genauigkeit 0,1 % FS
Accuracy
Kommunikation Wireless (00:13:43:19:D0:88)
Communication
Messbedingungen
Measurement conditions
Einstellungen
Setup
Modus Automatisch
Mode Automatic
Intervall (ms) 20
Interval (ms)
Dauer (hh:mm:ss) 00:00:12
Duration (hh:mm:ss)
Startzeit (hh:mm:ss) 16:43:09
Start time (hh:mm:ss)
®
Excel®.
5.2 Entry of the logger data
5.2.1 General data
Information on the measuring instruments with which the logging will be made. It can read up to three instruments simultaneously. The table dynamically adapts to the selected instrument types. Thus, for example, with pressure transmitters, an additional line is displayed for the output signal (e.g. 4 ... 20 mA).
24 WIKA instruction manual WIKA-Cal
Seite 1 / 2
Page
5. Log-Template logger protocol
Loggerprotokoll
Logger protocol
Log-Nr. 00000049
Log No.
Gerät
Instrument
Messbedingungen
Measurement conditions
Elektrisches Druckmessgerät
Electrical gauge
Typ CPG1500
Model
Seriennummer S000001
Serial number
Temperatur loggen ☒
Log temperature
Anzeigebereich (0 ... 100) bar g
Scale range
Genauigkeit 0,1 % FS
Accuracy
Kommunikation Wireless (00:13:43:19:D0:88)
Communication
Einstellungen
Setup
Modus Automatisch
Mode Automatic
Intervall (ms) 20
Interval (ms)
Dauer (hh:mm:ss) 00:00:12
Duration (hh:mm:ss)
Startzeit (hh:mm:ss) 16:43:09
Start time (hh:mm:ss)
5.2.2 Measurement conditions
Information on the time-related conditions for the logger sequence.
5.2.3 Measurement results
Graph and table of the measured values which were recorded over the time under the specified measuring conditions.
Loggerprotokoll
Logger protocol
EN
Messergebnisse
Measurement results
100
88
75
63
50
Value in %
Wert in %
38
25
13
0
16:43:09.880 16:43:09.903 16:43:09.926 16:43:09.949
Wert in Grafik Gemessener Wert Gemessener Wert
Value in graph Measured value Measured value
% bar °C
0 -0,0136 19,5
100 -0,0131 23,9
Zeitstempel Gemessener Wert Gemessener Wert
Timestamp Measured value Measured value
14.12.2016 16:43:09.880 -0,0133 21,7
14.12.2016 16:43:09.900 -0,0132 21,7
14.12.2016 16:43:09.920 -0,0131 21,7
14.12.2016 16:43:09.940 -0,0133 21,7
14.12.2016 16:43:09.960 -0,0136 21,7
bar °C
Log-Nr. 00000049
Log No.
Grafische Darstellung des Verlaufs
Graphical representation of progression
Druck
Pressure
Temperatur
Temperature
Zeit
Time
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Page
25WIKA instruction manual WIKA-Cal
5. Log-Template logger protocol
5.3 New log
EN
With the [New log] button, a new logger protocol is started in the document view and created in the database. When a protocol has been completed, a green check mark will be displayed next to the data set. A double click on a finished logger protocol opens the PDF file, while, for others, the document view will be opened with the latest status.
26 WIKA instruction manual WIKA-Cal
5. Log-Template logger protocol
5.4 Relog
EN
The [Relog] button starts a new logger protocol in the document view and creates it in the database. The button is only available if a completed protocol has been marked in advance. All data in the marked protocol will be transferred to the new logger protocol and the logging can begin immediately.
27WIKA instruction manual WIKA-Cal
5. Log-Template logger protocol
5.5 Download
EN
With the [Download] button, data can be downloaded from a defined reference instrument.
This option is only available for hand-held products supporting download to WIKA-Cal.
Pressing the [Download] button opens the “Log download” dialogue. Then select the reference instrument created in the object manager. The associated communication is stored in the respective work station object. Select the data set first, then press [Download].
With the portable process calibrator model CPH7000, it is not necessary to press “Download” again after selecting the data set, as the raw data will be displayed directly.
On the hand-held instrument, the data is displayed under “Data set”. Pressing [Create log] will create a new logger protocol in the database. This is, for the time being, still editable, so not provided with a green check mark.
28 WIKA instruction manual WIKA-Cal
5. Log-Template logger protocol
5.6 Log and finish protocol
EN
The green border indicates the order of entry. Other possible entries can also be selected. So, for example, by clicking on the logo in the upper right, a different laboratory can be selected, for which a different logo is assigned from the database.
29WIKA instruction manual WIKA-Cal
6. Object manager
6. Object manager
The object manager is accessed via “Menu bar / Setup / Object manager”. It opens the database explorer. Here, all important settings for the current calibration are entered and stored. The respective settings are explained in detail in the following chapters. The settings are either created, added or deleted (see chapter 6.1 “Add, save and delete”).
EN
6.1 Add, save and delete
Add
This button adds the displayed data set as a new data set. Usually, changes are made to an existing data set and stored under a new data set using the [Add] button. In some tables, names can not be assigned twice. This prevents there being duplicate data records.
Save
The displayed data set can be amended and, after pressing [Save], this change is written into the displayed data record and saved.
Delete
Deletes the selected data set from the database. This can only be deleted when all references have already been deleted from other tables. For example, a pressure balance can only be removed from the database if the associated piston and mass sets have been removed or the reference has been changed.
30 WIKA instruction manual WIKA-Cal
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